Craftsman 917.273062 User Manual

Owner’s Manual

CRBFTSMBN^

20.0 HP

ELECTRIC START
50” MOWER AUTOMATIC

GARDEN TRACTOR

Model No.
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website;www.sears.com/craftsman

TABLE OF CONTENTS

Warranty............................................................2
Safety Rules......................................................3
Product Specifications.....
Assembly........................................................ 9
Operation....................................................... 13
Maintenance Schedule
Maintenance
..................................................
...............................
.......
.........................
20
.20
6
Service and Adjustments...............................24
Storage.............................................................32
Troubleshooting
Repair Parts
Parts Ordering...............................Back Cover
........................................
....................................................

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
• Riding equipment used for commercial or rental purposes.
....33
38
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War
ranty sen/ice is available free of charge by taking your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, !L 60179
SAFitY RULli
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the foliowing safety instructions could result in serious injury or death.
(.GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
« Only allow responsible adults, who are
familiar with the instructions, to operate the machine,
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
® Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs,
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or
truck.
« Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
li. SLOPE OPERATION
Slopes are a major factor related to loss-of­control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacies such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope,
DO NOT:
Do not turn on slopes unless neces sary, and then, turn slowly and gradu
ally downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
® Do not use grass catcher on steep
slopes.
SAFiTY RULES
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where you last saw them.
» Keep children out of the mowing area
and under the watchful care of another responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching biind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoiine and other fuels. They are flammable and vapors are explosive,
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Ailow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
» Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Ailow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
SAFETY RULES
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
» Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
® Do not turn on slopes unless neces
sary, and then, turn slowly and gradu ally downhill, if possible.
A Look for this symbol to point out
important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
A CAUTION: in order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark plug.
A CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
A WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro
ductive harm.
A WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
A CAUTION: Do not coast down a hilt
in neutral, you may lose control of the
tractor.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY AND TYPE;
OILTYPE SAE 10W30 (API-SF/SG/SH): (ABOVE 32°F)
OIL CAPACITY:
SPARK PLUG: (GAP: .030”)
GROUND SPEED(MPH):
TIRE
PRESSURE: REAR: 10 PSI CHARGING
SYSTEM; BATTERY:
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase of a new tractor. !t has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, weii­trained technicians and the proper tools
to service or repair this tractor.
3.5 GALLONS UNLEADED
REGULAR
SAE 5W-30 (BELOW 32T)
W/FILTER: 4.5PINTS W/O FILTER: 4.0PINTS CHAMPION
RC12YC FORWARD: 5.8 REVERSE: 2.1 FRONT: 14 PSI
1 SAMPS @ 3600RPM
AMP/HR: 35
MIN. CCA: 280
CASE SIZE:U1R 27-35 FT. LBS
Please read and retain this manuai. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.
A WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush­covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), if a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).
UNASSEMBt-iD PARTS

UNASSEMBLED PARTS

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) 1/2" wrench
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering wheel).
(1) Pliers
(1) Utility knife
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.
3. Remove mower and packing materi als.
4. Check for any additional loose parts or cartons and remove.
8
ASSiMBLY
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and large fiat washer from steering shaft. Position front wheels of the tractor so
2.
they are pointing straight forward.
Slide the steering sleeve over the
3. steering shaft. Align tabs and press steering sleeve
4.
extension into bottom of steering
wheel.
Position steering wheel so cross bars
5.
are horizontal (left to right) and slide onto steering wheel adapter. Secure steering wheel to steering
6.
shaft with hex bolt, lock washer and
large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into
7. center of steering wheel. Remove protective materials from
8.
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roil off skid.
{label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY'’ in Maintenance section of this manual for charging instructions).
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1,
Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
4.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position
5. and sit on seat.
Slide seat until a comfortable position
6.
is reached which allows you to press clutch/brake pedal ail the way down. Get off seat without moving its
7. adjusted position.
Raise seat and tighten adjustment
8.
knob securely.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest position.
2. Reiease parking brake by depressing clutch/brake pedal.
3. Place freewheel control in freewheei-
ing position to disengage transmis sion (See “TO TRANSPORT” in the Operation section of this manual).
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
A WARNING: Before starting, read,
understand and follow ail instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel controi in "transmis sion engaged" position. Sit on seat in operating position,
4. depress clutch/brake pedal and set the parking brake.
Place motion control lever in neutral
5. (N) position. Press lift lever plunger and raise
6.
attachment lift lever to its highest position. Start the engine. After engine has
7. started, move throttle control to idle position.
Release parking brake.
8.
Slowly move the motion control lever
9. forward and slowly drive tractor off
skid.
10, Apply brake to stop tractor, set
parking brake and place motion control lever in neutral position.
11 .Turn ignition key to "OFF" position. Continue with the instructions that follow.
10
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Cut and remove ties securing anti sway bar and belts. Swing anti-sway bar to left side of mower deck.
2. Slide mower under tractor with deflector shield to right side of tractor.
IMPORTANT: Check belt for proper routing in all mower pulley grooves, install belt into electric clutch pulley groove.
3. install one front link in top hole of the L.H. front mower bracket and L.H. front
suspension bracket. Retain with two single loop retainer springs as shown.
4. Install second front link in R.H. front
suspension bracket only and retain with single loop retainer spring as shown.
5. Slide right side of mower back and
install link in top hole of R.H. front
mower bracket. Retain with single loop retainer spring as shown.
Turn height adjustment knob counter
6-
clockwise until it stops.
Lower mower linkage with attachment lift control. Place the suspension arms on inward
8.
pointing deck pins, if necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer springs with loops down as shown.
9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.
10. Turn height adjustment knob clock wise to remove slack from mower suspension.
11. Raise deck to highest position.
12. Assemble gauge wheels as shown
using long shoulder bolts, 3/8 wash ers, and 3/8-16 center locknuts.
Tighten securely.
13. Adjust gauge wheels before operating
mower as shown in the Operation
section of this manual.
Front Suspension Brackets
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PS I shown in “PRODUCT SPECIFICATIONS” section
of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST
BRAKE” in the Service and Adjustments
section of this manual.
v^CHECKLlST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist;
y^Ail assembly instructions have been
completed.
^No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
y^Seat is adjusted comfortably and
tightened securely.
./All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
/Be sure mower deck is properly leveled
side-to-side/fronMo-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are properly clamped.
/Before driving tractor, be sure free
wheel control is in drive position. While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. /Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe
operating condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION" in the Operation section of this manual).
12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

r~ +1

BATTERY
CAUTION OR
WARNING

ISTOP

REVERSE FORWARD
a:
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

fl l\

FUEL CHOKE

Â* R N H L (©)^

ATTACHMENT REVERSE NEUTRAL
CLUTCH ENGAGED
MOWER HEIGHT PARKING BRAKE
HIGH
I
A 0
LOCKED
FAST
OVER TEMP
LIGHT
UNLOCKED MOWER LIFT
LOW
PARKING BRAKE
SLOW
I
*
ATTACHMENT
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
13
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Light Switch
Ammeter
Throttle Control
Clutch/Brake Pedal
Attachment Clutch Switch
Lift Lever Plunger
Attachment
Lift Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH - Turns the headlights on
and off.
THROTTLE CONTROL - Used to control
engine speed.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
CHOKE CONTROL - Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
IGNITION SWITCH - Used for starting and
stopping the engine.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position.
AMMETER - Indicates charging {+) or
discharging (-) of battery.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing the tractor with the engine off.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full “BRAKE” position and hold.
2. Place parking brake lever in “EN GAGED” position and release pressure from clutch/brake pedal.
Pedal should remain in “BRAKE”
position. Make sure parking brake
will hold tractor secure. Attachment
Choke .Push-In to ^ clutch Switch Pull Control, “Diseggag^ Out to “Engage”
Throttle Control
Clutch/ /ij Brake Pedal
Height
Adjustment
Parking Brake “Engaged” Position
■Knob .
Ciutch/Brake Pedal “Disengaged” Position “Drive” Position
STOPPING
MOWER BLADES -
• To stop mower blades,move attach ment clutch switch to “DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE” position.
• Move motion control lever to neutral
(N) position. IMPORTANT; The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.
ENGINE-
• Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to “backfire”.
• Turn ignition key to “OFF” position and
remove key. Always remove key when leaving tractor to prevent unauthorized use.
Motion Control Lever
• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^ CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob
out. Slowly push knob in to disen gage.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake and clutch/ brake pedal.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning the height adjustment knob in desired direction.
• Turn knob clockwise (T^) to raise cutting height.
• Turn knob counterclockwise (to ) to lower cutting height.
15
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed. * The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE; Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height.
2. Lower mower with lift control. Re move rear retainer spring and clevis pin which secure each gauge wheel.
3. Lower gauge wheels to ground.
Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground.
4. Replace retainer springs into clevis pins.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
AcAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch Attachemnt Lift
Switch Puil Out to Lever High
AcAUTION: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope.
« Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
» If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking brake.
« Move motion control lever to slowest
setting.
IMPORTRANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motin control lever to
slowest setting.
• Make all turns slowly.
16
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by
placing freewheel control in freewheeling position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control. Remove retainer spring from free
2.
wheel control rod.
Push control rod in to disengage
3. transmission and reinsert retainer
spring into control rod hole now on back side of the bracket.
« Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.}.
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART’ in the Mainte nance section of this manual).
• To change engine oil, see the Mainte nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F{0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
^CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
17
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress ciutch^rake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment dutch to “DISEN
GAGED” position.
5. Move throttle control to fast position
6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
7. Insert key into ignition and turn key clockwise to “START” position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50“ F and above)
8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50“ F and below)
8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke
control out slightly for a few seconds and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this manual.
PURGE TRANSMISSION
,AcaUTION: Never engage or disen
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor
mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans
mission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation
before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
18
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to fuli reverse
position and hold for five (5) seconds.
Repeat this procedure three {3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is being removed from hydraulic drive system.
5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.
6. Engage transmission by placing freewheel control in driving position
(See “TO TRANSPORT” in this section
of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
• if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried dip pings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable dumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
« When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used.
( '
i,
(
_________
:
_
)
1
MOWING TIPS
• Tire chains cannot be used when the mower housing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See ‘TO
LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
« The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
19
MAINTINANCE
MAINTENANCE SCHEDULE
Fl LU N DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and Interlock Systems
Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Levei
Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Bel1(s) Tension
Adjust Motion Drive Beit(s) Tension
Check Engine Oil Level Change Engine Oil
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 ' Change more often when operating untier a heavy load or in high ambtenl temperatures.
' 2 ■ Service more often when operating In dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours. 4 “ Replace blades more often when mowing In sandy soil.
DATES
g
✓ ✓
✓ s
1^2,3
l/g
1^,2
✓ a
5 ■ If ©quipped with adjustable system. 6 - Not required if equipped with maintenance-tree battery. 7 ■ Tighten front axle pivot boit to 35 ft.-Ebs. maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure,
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
® Tie Rod Ball Joints
' Spindle
Zerk
©Front Wheel
Bearing
Zerk
©Steerin^
Sector Gear
Teeth
( \ \
r ;
1 t
)
-J «T * 1
-i-*i \ 1
!
1 f
\
L__J
©Spray Silicone Lubriant (Move Boots to
Lubricate) ©General Purpose Grease ©Refer to Maintenance “ENGINE” Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that
wii! shorten the life of the seif-lubricating bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type
20 lubricant sparingly.
©Front Wheel
: z
j
' /
—'
Bearing Zerk
Spindle
Zerk
©Engine
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad
justed. (See “TO ADJUST BRAKE” in the
Service and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To sea! tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Reassemble hex bolt, lock washer and flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat
treated. Mandrel Assembly
Trailing Blade Center
Edge Up I Hole Flat Washer
Lock Wash^
Hex Bolt (Grade)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen
ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove hex bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How
ever, periodic charging of the battery with an automotive charger will extend its life. « Keep battery and terminals clean.
21
Blade
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