Craftsman 917.273060 User Manual

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Page 1

Owner’s Manual

CRflFTIMtIN*

20.0 HP

ELECTRIC START

50" MOWER AUTOMATIC

GARDEN TRACTORt

Model No.

917.273060

Safety Assembly Operation

Maintenance Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co,, Hoffman Estates, IL 60179

Page 2

^nShtyK.

Sáfe^ Rüfe^.

Proel^ Specificatipn«i...'rB.

Assenlbly] Operaion Maintinar ce 3cE

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12 19

Maintenance Service and Adjustments

Storage...............................................31

Troubleshooting

Repair Parts........................................36

Parts Ordering

WARRANTY

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Back Cover

19 23

LIMITED' WC3YE Forty»(2 yelrsfj

tained lub 1ca1 éd md ttinecj

Sears will ep^rorrepf

workn lan^ip. This Warranty does nof

• Expéndale items which become worn during normal use, such as blades, spark

plugs, air clpaners, belts,^ etc^

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci

dent or the failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from dale of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the bat

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taldng your Craftsman riding equip ment to your nearest Sears Service Center. (In-home warranty senrice will still be avail able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

R V /ARRAh TY ON CRAFTSMAN RiDING EQUIPMENT

he (

late pf purchase, if this Craftsman Riding Equipment is main-

up Recording to the instructions in the owner's manual,

of charge, any parts found to be defective in materiai or

ico\ter: Í

)bi

SAFETY RULES

GENERAL OPERATION'

• Read, underetand, and follow all instmetions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before'mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing. Be aware of the mower discharge direc

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in place. Slow down before turning.

Never leave a running machine unat

tended. Always turn off blades, set park ing brake, stop engine, and remove keys before dismounting.

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SAFETY RULES

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload ing the machine into a trailer or tmck.

SLOPE OPERATION Slopes are a major factor related to loss-

of*control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes stow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope. ■

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

Iractron could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow en gine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a vt^ter heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tiqht and keep equip ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the ^uipment if you strike an object. Repair, if necessary,

before restarting.

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SAFETY RULES

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

Do not mow in reverse unless absolute ly necessary. Always look down and

behind before and while backing.

Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area

and under the watchfui care of another

responsibie adult. Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not

across.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation f requentiy. Adjust and service as required.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

Use siow speed. Choose a tow gear so that you will not have to stop or shift whiie on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

Do nof turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

Alook for this symbol to point but impor

tant safety precautions. It means CAUTIONIt! BECOME AWARE!!! YOUR SAFE TY IS «EVOLVED.

AcAUnON: In order to prevent acciden

tal starting when setting up, ti^ns^rting,

adjusting or making repairs alwa^ discon

nect spark plug wire and place wire where

it cannot contact spark plug.

^WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Page 5

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY AND TYPE:

OIL TYPE (API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG: (GAP: .030")

GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1 TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 15AMPS© 3600 RPM

BATTERY: AMP/HR: 35

BLADE BOLT TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured

to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your

nearest Seats Authorized Service Center.

We have competent, well-trained techni cians and the proper tools to service or

repair this tracrfor. Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properfy. Always observe the “SAFETY RULES”.

3.5 GALLONS UNLEADED REGULAR

SAE 10W-30 (above 32°F) SAE 5W-30 (below 32“F)

W/FILTER: 4.2 PINTS W/0 FILTER: 3.7 PINTS

Champion RC12YC

REAR: 10 PSI

MIN. CCA 280 CASE SIZE: U1R

27-^ FT. LBS.

MAINTENANCE AGREEMENT

A Seals Maintenance Agreement is avail able on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBIUTIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

^.WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have simitar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears. Authorized Service Center (See REPAIR PARTS section of this manual).

Page 6

CONTENTS OF HARDWARE PACK

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Shoulder Bolt

5/16-18

(1) Knob

(1) Washer

17/32x1-3/16x12 Gauge

(Single Loop)

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CONTENTS OF HARDWARE PACK

Parts packet separately in carton

□

Seat

Video

Cassette

Steering Wheel

Manual

Parts Bag

Parts Bag contents not shown full size

(2) Washers 3/8 ^

(2) Shoulder

Bolts

— (2) Centerlock (2) Gauge

(2)

Nuts Whoole

x7/8x14Ga. '

Wheels

Steering

Wheel Insert

Slope Sheet

^ =a

(2) Front Link Assemblies

Steering

Sleeve

Steering Sleeve

Extension

Page 8

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below. (1)9/16" wrench (1) 3/4" Socket w/ (1)1/2" wrench drive ratchet (l)Pliers (1) Phillips Screw(1) Utility knife driver (1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat.

• Remove mower and package materials.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight fonvard.

• Slide ttie steering sleeve over the steer

ing shaft

• Align tabs and press steerirrg sleeve

extension into bottom of steering wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center of steering wheel.

IMPORTANT; Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

TO ROLL TRACTOR OFF SKID (See Operation section for iocation and function of controls)

• Press lift lever plunger and raise attach ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See TO TRANSPORT in the Operation section of this manual).

• Roll tractor forward off skid.

• Remove protective materials from trac tor hood and grill.

Page 9

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge bat

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Ubet

INSTALL SEAT Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS" section of this manual.

CHECK BRAKE SYSTEM After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control (see Know Your Tractor in Operation section). Engage parking brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with dis

charge guard to right side of tractor.

IMPORTANT: Check belt for prqper rout ing in all mower pulley grooves. Install belt into electric clutch pulley groove.

• Install one front link in top hole of the left hand front mower bracket and left hand front suspension bracket. Retain

with two single loop retainer springs as shown.

• Install second front link in right hand

front suspension bracket and retain with single loop retainer spring as shown.

• Slide right side of mower back and install link in top hole of right hand front mower bracket. Retain with single loop retainer spring as shown.

• Turn height adjustment knob counter

clockwise until it stops.

• Lower mower linkage with attachment lift control.

• Place the suspension arms on outward pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer springs

with loops down as shown.

• Connect anti-sway bar to chassis brack et under left footrest and retain with double loop retainer spring.

• Turn height adjustment knob clockwise

to remove slack from mower suspen

sion.

Page 10

• Raise deck to highest position.

• Assembie gauge wheeis as shown using iong shouider boits, 3/8 washers, and 3/8-16 center iocknuts. Tighten secureiy.

• Adjust gauge wheeis before operating mower as shown in the Operation sec tion of this manual.

CHECK MOWER LEVELNESS

For best cutting resuits, mower should be property leveled. See “TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac

ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

Left Hand Gauge Wheel Bar

Shoulder Bolt

Double Loop Retainer Spring

(Inward pointing deck pins) Suspension

Chassis ^ Arms Bracket

Front

Links

Front Suspension Brackets

Single Loop Retainer Springs

Front Mower Bracket

Discharge Guard

Page 11

CHECKLIST

Please review the following checklist: / All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tight

ened securely.

/ All tires are properly inflated. (For ship

ping purposes, the tires were overinflat ed at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed property around pulleys

and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are property

clamped.

/ Before driving tractor, be sure freewheel

control is in drive position. While learning how to use your tractor, pay extra attention to the following impor tant items: ✓ Engine oil is at proper level. / Fuel tank is filled with fresh, dean, regu

lar unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe operat

ing condition.

/ It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans

mission purging instructions (See TO START ENGINE” and “PURGE TRANS MISSION” in the Operation section of

thisjmanual).

Page 12

OPERATION

These symbols may appear on your tractor or in literature suppiied with the product.

Learn and understand their meaning.

Q A

BATTERY

WARNING

ENGINE ON

FUEL

i* R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

REVERSE

FORWARD

OIL PRESSURE

LIGHTS ON

ilf

MOWER HEIGHT

NEUTRAL HIGH

PARKING BRAKE

♦

LOCKED

OVER TEMP

UNLOCKED

LOW

FAST SLOW

LIGHT

MOWER UFT

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

- L_

i ^ »A

FREE WHEEL

(Automatic Models only)

Page 13

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR Compare the illustrations with your tractor to familiarize yourself with the focations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Ignition

Switch

Ammeter

Throttle Control

Clutch/Brake Pedal

Choke Control

Position

Attachment Clutch Switch

Lift Lever Plunger

Attachment Lift Lever

Brake

Height Adjustment Knob

Free Wheel Control

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at tachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off. THROTTLE CONTROL: Used to control

engine speed. CLUTCWBRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

CHOKE CONTROL: Used when starting a

cold engine. HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height. IGNITION-SWITCH: Used for starting and

stopping the engine.

Motion Control Lever

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of the tractor. FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing

the tractor with the engine off.

Page 14

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or

repairs. We recommend a wide vision safety mask over spectacles, or stan-

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

“BRAKE” position and hold.

* Place parking brake lever in

“ENGAGED” position and release pres sure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold trac tor secure.

Throttle Control

Clutch/Brake Pedal “Drive’ Position

Push-In to

![Disengaged”

‘Disengaged Position

Attachment Clutch Switch Pull Out To

Motion Control Lever

Parking Brake “Engaged” Position

STOPPING MOWER BLADES -

• To stop.mower blades, move attach

ment clutch switch to “DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutchrerake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE-

• Move throttle control to slow position.

NOTE; Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire".

Turn ignition key to “OFF position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than “OFF will cause the battery to be discharged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run ning, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

A CAUTION: Always stop tractor com

pletely, as described above, before leaving the operator’s position; to empty grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt

tle reduces file battery charging rate.

TO USE CHOKE CONTROL

Use choke control whenever you are start

ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

■ Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height Is controlled by turn

ing the height adjustment knob in desired direction.

• Turn knob clockwise (C) to raise cutting

height.

• Turn knob counterclockwise (O) to

tower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip with

the engine not running. These heights are

approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

Page 15

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking iawns, mow often and after

moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela tively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheeis are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help

prevent scalping in most terrain condi tions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height.

• Lower mower with lift control. Remove rear retainer spring and clevis pin which secure each gauge wheel.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert

clevis pins. Gauge wheels should be slightly off the ground.

• Replace retainer springs into clevis

pins.

Clevis Pin

Gauge Wheels Bar

Gauge Wheel

Retrainer Spring

Bracket

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con trol.

• Start mower blades by engaging attach ment clutch control.

• TO STOP MOWER BLADES - disen gage attachment clutch control.

A.CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

Attachment Clutch Switch Pull Out To

-Engage’

Push In To

“Disengage’

Attachment Lift Lever

High Position

Low

..^Position

_j! Discharge

\ Guard

TO OPERATE ON HILLS

iAkCAUTION; Do not drive up or down hills with slopes greater than IS** and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

engage parking I

• Move motion controi iever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pecral is depressed.

• To restart movement, slowiy release

parking brake and clutch/brake pedal.

• Slowly move motion controllever to

siowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeiing posi tion. Freewheel control is located at the

rear drawbar of tractor.

• Raise attachment lift to highest position

with attachment lift control.

• Remove retainer spring from freewheel

control rod.

• Push control rod in to disengage trans

mission and reinsert retainer spring into

control rod hole now on back side of the

bracket.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

Page 16

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

' -/ti

4-iR

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

grourtd.

• Unthread and remove oil fill cap/dip;stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

tube. Do not thread the onto the tube. Remove and read oil level. If nec

essary, add oil until “FULL” mark on di{>stick is reached. Do not overfill.

• For cold weather operatiortyou should dhange oil for easier starting (See “OIL

VISCOSITY CHART" in the Customer

Responsibilities section of this manual).

• To change engine oil, see the

Maintenance section in this manual.

ADD GASOLINE

• Rll fuel tank. Use fresh, clean, regular unfeaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carborf and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchaseiuel in

uantities that can be used within 30

ays to assure fuel freshness.

IMPORTANT: When operating in tempera tures below 32'’F(0“C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

AwARNING; Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

AcaUTION: Rll to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position, depress clutchAjrake pedal and set

paridng brake.

• Place motion control lever in neutral (N)

position.

• Move attachment clutch to “DISEN

GAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

Page 17

WARM WEATHER STARTING (50“ F AND ABOVE)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run

roughly, puli the choke control out slight

ly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50“ F AND BELOW)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slight ly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu

tral. Release the parking brake and

let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION i^CAUTION: Never engage or disen

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor

mance, it is recommended that the trans mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace ment, it should be purged after reinstalla tion before operating the tractor.

• Place tractor safely on level surface with

engine off and parking brake set.

• Disengage transmission by placing free

wheel control in freewheeling position

(See TO TRANSPORT tn this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt tle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full fonvard

osition and hold for five (5) seconds,

love lever to full reverse position and

hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive sys tem.

• Move motion control lever to neutral (N) position. Shut off engine and set parking brake.

• Engage transmission by placing free

wheel control in driving position (See TO TRANSPORT in this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt tle control to half (1/2) ^ed. With motion control lever in neutral (N) posi

tion, slowly disengage clutch/brake

pedal.

• Slowly move motion control lever for ward; after the tractor moves approxi

mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this pro cedure with the motion control lever three (3) times.

* Your tractor is now purged and now

ready for normal operation.

Page 18

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• Use the runner on the right hand side of mower as a guide. The blade cuts

approximately an inch outside the run

ner (See fig. X)

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cut ting.

• When mowing large areas, start by turn ing to the right so that clippings will dis

charge away from shrubs, fences, drive ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possi ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at tachment being used.

Page 19

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FlU IN DATES AS YOU COMPLETE

MAINTENANCE

Check Brake Operation Check Tire Pressure

Check Operator Presence and Interiock Systems

Check for Loose Fasteners Sharpen/Reptг№e Mower Blades

Lubiicatton Chart

Check Battery Level

Clean Battery and Termkials Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check En^ne Oil Level

Change Engine Oil Clean Air RIter Clean Air Screen Inspect Muffler/Spark Arrester Replace OI RIter (If eguipped) Clean Engine Cooling Fins Replace Spark Plug Replace ^r RIter Paper Cartridge Replace Fuel Filter

1 • Chang* tnon olían whan opatafog unJar a haavy load or In high tanUanl tan^aialu**. 2 • Saivico men oHan whan oparatkig h dirty or dusty condhlDni. 3 • II aquippad wlh oi Шаг, Chang* on avaiy 50 hours. 4 - Rapine* blade» tnon dlan when mowkig h sandy sol.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodi cally to properly maintain your tractor. Ail adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the

✓ ✓ ✓

✓

✓ a ✓ ✓ * ✓ ✓

✓

✓ 2 ✓ 2

9Spindle Zerk

©Front Wheel Bearing

Zerk ©Steering

Sector Gear Teeth

✓ t

✓ s

✓ 5

✓

✓ 2

✓

✓ 2

5 - H equipad wWi ad)uslabl* systam.

6 - Mol tsquhad I equipad wth makilanancalina baBaty. 7 • Tiritan Irani ada pivot ho* 10 35 II.Иbs. maximum.

✓

!✓ 1

Do not ovarUghtan.

LUBRICATION CHART

OTIe Rod Ball Joints

©Spindle Zerk

©Front Wheel Bearing

Zerk

©Engine

spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

©Spray Silicone tubriant (Move Boots to Lubricate) ©General Purpose Grease ©Refer to Maintenance “ENGINE" Section

• Check brake operation. Check tire pressure.

Check operator presence and interlock ''''hich have special nylon bearings. Viscous lubrisystems for proper operation cants will attract dust and dirt that will shorten the

Check-for loose fasteners. ’ 'i i*® fe'^ubricating bearings. If you feel they

uic IMPORTANT: Do not oil or greeise the pivot points

must be Jubneated, use only a dry, powdered

graphite type lubricant sparingly.

Page 20

TRACTOR Always observe safety rules when per forming any maintenance.

BRAKE OPERATION if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac tor does not function as described below,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate'unless the operator is in the seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or darhaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trail tng^ edge up

'enter ,

I iwio Mandrel

WasherN^:^^^

Hex Bolt (Grade

Lock Washer

*A Grade 8 heat treated bcdt can be

identified by six lines on the bolt head.

Assembly

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8” diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions suppiied with bal ancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a hori zontal position. If either end of the blade moves downward, sharpen the heavy end until the blade Is balanced.

Blade

5/8“ Bolt or Pin

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

Page 21

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter

minals can cause the battery to “leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu al).

V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear. ■ TRANSAXLE COOLING '

The transmission fan and cooling fins

should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the

transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUIG The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or

SH_ Select the oil’s SAE viscosity grade according to your exjDected operating tem perature.

SAE VISOOSnY GRADES

SO* K* 4Cr

TEMPERATURE RANGE ANTIdPATEP BEFORE NEXT O fL CHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before start ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completeiy, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip

stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PROD

UCT SPECIFICATIONS” section of this manual.

• Use gauge on oil fill cap/dipstick for

checldng level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

Oil Drain

Oil RII Cap/DIpstick

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from over heating. Clean with a wire brush or com pressed air to remove dirt and stubborn dried gum fibers.

Page 22

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions),

remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re moved will cause engine damage due to overheating.

AIR FILTER Your engine will not run property using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

• Loosen knob and remove cover. TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it

to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car

tridge.

proper position around stud. Replace if necessary.

• Reassemble air cleaner, cartridge plate,

and nut.

• Reinstall air cleaner cover and secure

by tightening knob.

ENGINE OIL FILTER Replace the engine oil filter every season

or with every second oil change if the trac tor is used more than 100 hours in one year.

MUFFLER Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre

ate a fire hazard and/or damage. SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure

tor, replacement is required.

• With engine cool, remove filter and plug

fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards carbu

retor.

• Be sure there are no fuel line leaks and

clamps are property positioned.

• immediately wipe up any spilled gaso line.

Clamp

Foam

Pre-cleaner

Cartridge Plate

Cartridge

Rubber Seal

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage

the cartridge.

• Remove nut and cartridge plate.

• Reinistall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

• Check rubber seal for damage and

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the elec

trical system, muffler, air filter and carbure tor are covered to keep water out. Water

in engine can result in a shortened engine life.

Page 23

SERVICE AND ADJUSTMENTS

AcAUTION; Before [

• Depress clutch/brake pedal fully and set paiidng brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFP and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR TO REMOVE MOWER

• Place attachment clutch in “DISEN GAGED” position.

• Turn height adjustment knob to lowest setting.

• Lower mower to its lowest position.

• Remove retainer spring holding anti-

swaybar to chassis bracket and disen

gage anti-swaybar from bracket.

• Remove retainer springs from suspen

sion arms at deck and disengage arms from deck.

• Raise attachment lift to its highest posi

tion.

performing any sen/ice or adjustments:

ke pedal fully i . - . .

• Remove two retainer springs from each

front link and remove links.

• Slide mower fonvard and remove belt

from electric clutch pulley.

• Slide mower out from under right side of

tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.

TO INSTALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE BELr in the

Assembly section of this manual.

Page 24

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See “PROD UCT SPECIFICATIONS”). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom of deck curl to ground level at front comers of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

• To raise front of mower housing, loosen nut “H" from trunnion on both front links.

Tighten nut “G” on both front links an equal number of turns. .

• When distance “P is 1/8" to 1/2" lower

at front than rear, tighten nut “H” against trunnion on both front links.

NOTE: Each full turn of nut “G” will

change dim. “P by approximately 3/8“.

• Recheck side-to-side adjustment.

Mandrel

Both Front Unks Should be Equal in Length

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both

front links equally so mower will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check acjjustment on right side of tractor.

Measure distance “P directly in front of and behind the mandrel at bottom edge of mower housing as shovwi.

• Before making any necessary adjust

ments, check that both front finks are equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower housing, loosen

nut “G” on both front links an equal number of turns.

• When distance “P is 1/8" to 1/2* lower

at front than rear, tighten nut “H” against trunnion on both front links.

Nut"H

Trunnion

Front

Nut “G"

Trunnion

TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL

• Park tractor on a level surface. Engage

parking brake.

• Remove screws from left hand mandrel

cover and remove cover.

• Roll belt over the top of left hand man drel pulley.

• Remove belt from electric clutch pulley.

• Remove belt from idler pulleys.

• Remove any dirt or grass dippings which may have accumulated around

mandrels and entire upper deck sur

face.

• Check primary idler arm and two idlers

to see that they rotate freely.

• Be sure spring is securely hooked to pri

mary idler arm and bolt in mower hous ing.

Page 25

MOWER DRIVE BELT INSTALLATION

• Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown.

• Install new belt onto electric clutch pul ley.

Screws

Roll belt into upper groove of left hand

mandrel pulley. Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers.

Reassemble left hand mandrel cover.

Left Hand Mandrel Cover

Left Hand

Mandrel

Mower Drive Belt

Electric

Belt Keepers

TO REPLACE MOWER BLADE DRIVE

BELT Park the tractor on level surface. Engage

parking brake.

• Remove mower drive belt (See TO REPLACE MOWER DRIVE BELT in

this section of this manual).

• Remove mower (See TO REMOVE MOWER” in this section of this manual).

• Remove screws from right hand man drel cover and remove cover. Unhook

spring from bolt on mower housing.

• Carefully roll belt off right hand mandrel

julley.

• Remove belt from center mandrel pul-

ey, idler pulley, and left hand mandrel

pulley.

• Remove any dirt or grass which may have accumulated around mandrels and

entire upper deck surface.

Check secondary idler arm and idler to see that they rotate freely. Be sure spring is hooked in secondary idler arm and sway-bar bracket.

Install new belt in lower groove of left

hand mandrel pulley, idler pulley, and center mandrel pull^ as shown.

Roil belt over right hand mandrel pulley.

Make sure belt is in all grooves properly.

Reconnect spring to bolt in mower

housing and reinstall right hand mandrel cover.

Reinstall mower to tractor (See “INSTALL MOWER AND DRIVE BELT in the Assembiy section of this manual). Reassemble mower drive belt (See TO REPLACE MOWER DRIVE BELT in this section of this manual).

Page 26

Left Hand Mandrel

Secondary. Idler Arm

Mower Blade Drive Belt

Center Mandrel

Right Haixl Mandrel Cover

Anit-Sway Bar Bracket

TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years of

service. The clutch has a built-in brake that stops the puiley within 5 seconds.

Eventually, the Internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized sen/ice center/department.

• Make sure attachment clutch and igni

tion switches are in “OFF position.

• Adjust №e three nylon locknuts until

space between clutch plate and rotor measures .012" at all three slot loca tions cut in the side of brake plate.

Idler Pulley

Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorized ser vice center/department.

With Parking Brake “Engaged"

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate._ TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on №e side of the transaxle.

If tractor requires more than six {6) feet

stopping distance at high speed in high

est gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage

parking brake.

• Measure distance between brake oper ating arm and nut "A” on brake rod.

• If distance is other than 1-1/2", loosen

jammut and turn nut "A” until distance

becomes 1-1/2". Retighten jam nut

: against nut “A”.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For ease of service there

IS a belt installation guide decal on bottom

of left footrest.

• Remove mower (See TO REMOVE

MOWER" in this section of this manual.)

BELT REMOVAL-

• Engage parking brake (creates slack in

belt).

• Remove belt from clutching and fan

idler pulleys.

• Loosen belt keeper above transaxle pul ley.

• Remove belt from transaxle pulley.

• Remove belt from engine pulley and

front V-idler pulley.

• Pull belt out of all belt keepers and

remove from tractor.

Page 27

BELT INSTALLATION -

• Place V part of belt into grooves on

engine pulley and front V-idler, making sure to route belt inside of all belt keep ers. '

• Route belt on right side, coming from V

idier, towards back of tractor, above midspan belt keeper and to top of transaxle pulley.

• Route belt on left side, coming from engine pulley, towards back of tractor and through loop in midspan belt keep er.

• Place V part of belt into grooves on transaxle and fan idler pulleys, making sure to route belt inside of all belt keep ers.

• Retighten belt keeper above transaxle pulley.

• Place belt around clutching idlers as shown, making sure to route belt inside of all belt keepers.

• Check to be sure belt is positioned cor rectly and is on proper side of ail belt keepers.

• Reinstall mower.

IMPORTA^fT: Check brake adjustment.

Tractor V-Belt Drive Schematic

Viewed from L.H. Side of Tractor

Belt Transaxle

Enaine ‘‘^'^Keeper Pulley.

Pulley Clutching Fiat Idler ^—

Above Belt Keeper'

' V-ldler

As Viewed from Bottom

TO ADJUST MOTION CONTROL LEVER The motion control lever has been preset

at the factory and adjustment should not be necessary. "

If for any reason the motion control lever

will not liold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of chassis.

■ ‘ id 0

• Park tractor on level surface. Stop tractor by turning ignition key to “OFP posi tion and engage parking brake. Place motion control lever in neutral (N) position. While holding locknut, loosen jam nut

Tighten locknut 1/4 turn.

While holding locknut, tighten jam nut securely.

NOTE: If for any reason the effort to move the motion control lever becomes

too excessive, reverse the above adjust

ment procedure by loosening locknut 1/4

turn.

Road test tractor after adjustment and

repeat procedure if necessary.

TRANSMISSION REMOVAL/REPLACE-

MENT Should your transmission require removal

for service or replacement, it should be purged after reinstallation and before oper ating the tractor. See “PURGE TRANS MISSION” in the Operation section of this manual.

Locknut

Jam Nut

TO ADJUST STEERING WHEEL ALIGN

MENT If steering wheel crossbars are not hori

zontal (left to right) when wheels are posi

tioned straight lonward, remove steenng wheel and reassemble per instructionsin the Assembly section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper

steering operation. Toe-in was set at the factory and adjustment should not be nec

essary. If parts in the front axle or steering mechanism have been replaced or dam aged, check toe-in and adjust if necessary.

TO CHECK TOE-IN

• Position front wheels straight ahead.

• Measure distance between wheels at front and rear of tires (dimensions “A” and “B”).

• Front dimension “A" should be 1/8* to

1/4" less than rear dimension “B”.

TO ADJUST TOE-IN

• Loosen jam nuts at adjustment sleeves

on tie rod.

• Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension “B”.

• Tighten jam nuts securely. FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred to affect the front wheel camber, contact your nearest authorized service center/department.

Page 28

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover. REAR WHEEL-

• Block rear axle securely.

• Remove five (5) hub bolts to allow

wheel removal.

• Repair tire and reassemble. Replace

and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining Ring \. V

Axle

Cover vil' TO START ENGINE WITH A WEAK

BATTERY ^ ^CAUTION: Lead-acid batteries gener

ate explosive gases. Keep sparks, flame and smoking materials away from batter ies. Always wear eye protection when around batteries. If your battery is too weak to start the angine, it should be recharged. (See

BATTERY" in the MAINTENANCE sec-

Lion of №is manual).

f "jumper cables” are used for emergency

startingrfollow this procedure: .

MPORTANT: Your tractor Is equipped

vith a 12 volt negative grounded system.

The other vehical must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat tery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

"Positive" (+)

L.H. Panel Bolt

—"—V

Negative" (-}

REPLACING BATTERY ▲CAUTION: Do not short battery termi

nals by allowing a wrench or any other object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings,etc. Positive terminal must be connected first

to prevent sparking from accidental grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• Reinstall terminal guard.

• Rrst connect RED battery cable to posi

tive (+) battery terminal with hex bolt,

keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, keps nut. Tighten

securely.

• Close terminal access doors.

• Close hood.

Page 29

Terminal Access 'ii

Door

Terminal

Guard

Keps Nut

Positive (Red) Cable

Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole In the

backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole In the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre vent it from starting.

• Check wiring. See electrical wiring dia gram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO ADJUST ATTACHMENT LIFT

SPRING

• While holding spring bushing with wrench, loosen jam nut.

• Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments.

• Turn adjustment bolt counterclockwise for lighter attachments.

• Retighten jam nut against spring bush ing.

IMPORTANT: Do not adjust for maximum spring tension when using light attach ments such as a mower. Adjust lift lever spring to aid in lifting attachment. Do not oveipower spring. When removing attach ment, always adjust springiension to its lowest position.

Adjustment Bolt

Spring Bushing

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non

road engine repair establishment or indi vidual. Warranty repairs must be per formed by an authorized engine manufac turer's service outlet. TO ADJUST THROTTLE CONTROL

CABLE The throttle control has been preset at the

factory and adjustment should not be nec essary. Check adjustment as described below before loosening cable. If adjust

ment is necessary, proceed as follows;

• With engine not running, move throttle

control lever to fast position.

• Check that speed control lever is

against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Idle Fuel Adjusting Needle

Idle Speed

Adjusting Screw

Throttle Control Cable

Attachment Lift Spring

Jam Nut

Stop Screw

Choke Control Cable

Clamp Screw

Page 30

TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be nec essary. check adjustment as described

below before loosening cable. If adjust ment Is necessary, proceed as follows;

• With engine not running, move choke control {located on dash panel) to full choke position.

• Remove ar cleaner cover, filter and car tridge plate to expose carburetor choke

(See “AIR FILTER’ in the Customer Re

sponsibilities section of this manual).

• Choke should be closed. If it Is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se curely.

• Reassemble air cleaner.

Closed for Full Choke

TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be nec

essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows; In general, turning the adjusting needles in (clockwise) decreases the supply of fuel

to the engine giving a leaner fuel/air mix ture. Turning the adjusting needles out

(counterclockwise) increases the supply of

fuel to the engine giving a richer fuel/air

mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual).

• With engine off turn idle fuel adjusting

needle in (clockwise) closing it finger

tight and then turn out (counterclock wise) 1 turn.

FINAL SETTING-

• Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

• The high idie is set at the factory and cannot be adjusted.

• Idle speed setting - With throttle control

lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained.

• Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance.

• Recheck idle speed. Readjust if neces sary.

ACCELERATION TEST -

• Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needie out

(counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary,

until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust-damage may result.

IMPORTANT; Never tamper with the

engine governor, which is factory set for

pr<^r engine speed. Overspeeding the

engine above the factory high speed set ting can be dangerous. If you think the

engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments.

Page 31

STORAGE

immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

^CAUTION: Never store the tractor with gasoline In the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stor ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor oughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor {See “CLEANING”

in the Maintenance section of this man ual).

• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint sur faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage,

battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMI

NALS" in the Maintenance section of

thisTTianual).

• After cleaning, leave cables disconnect ed and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE FUELSYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam age the fuel system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add sta

bilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure tor. Do not drain the gas tank and carbure

tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE” in

the Maintenance section of this manual).

CYUNDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

• Turn ignition key to “START” position for

a few seconds to distribute oil.

• Replace with new spark plug(s). OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt

• Cover your tractor with a suitable protec

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot

breathe, which allows condensation to form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 32

TRÔUBLÉSHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE

• Out of fuel.

• Engine not “CHOKED* prop erty.

• Engine flooded.

* Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjust ment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring. * Carburetor out of adjustment.

* Engine valves out of adjust

ment.

CORRECTION

• Rll fuel tank.

• See TO START ENGINE" in

Operation section.

• Wait several minutes before

attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fljet filter.

• Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

• Check all wiring.

• See To Adjust Carburetor” in Service and Adjustments

section.

• Contact an authorized service

center.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

* See ToAdjust Carburetor" in

Senrice aixl Adjustments section.

• Contact an authorized service

center.

Engine will not turn

over

Engine clidts but will

•lot start

• Clutch/brake pedal not

depressed.

• Attachment clutch is engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring. * Faulty Ignition s^tch.

• Faulty solenoid or starter.

• Faulty operator presence

switch{es).

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Depress clutch/brake pedal.

• E^sengage attachment clutch.

• Rediarge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/raplace ignition switch.

• Check/raplace solenoid or

starter.

• Contact an authorized service

center.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or

starter.

Page 33

TROUBLESHOOTING CHART

PROBLEM

Loss of power

CAUSE

• Cutting too much grass/loo

fast.

• Throttle in “CHOKF position.

• Build-up of grass, leaves and

trash under nrtower.

• Dirty air filter.

• Low oil levet/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stole or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or deimaged wiring.

• Carburetor out of adjustinent.

• Engine valves out of adjust ment.

CORRECTION

• Set in “Higher Cuf posi-

tion/reduce speed.

• Adjust throttle control.

• Clean underside of mower hous ing.

• Clean/replace air filter.

• Check (Ml level/change oil.

• Clean and regap or change spark plug.

• Replace fuel filter.

• Drain fuel tonk and refill with fresh gasoline.

• Drain fuel tonk and carburetor, refill tank with fresh gasoline and replace fuel filter.

• Connect and tighten spark plug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See “To Adjust Carburetor“ in Service and Adjustments section.

• Contact an authorized service center.

Excessive vibration

Engine continues to run vi^n operator leaves seat w№ at tachment clutch

engaged

Poor cut - uneven

Mower blades will not rotate

■ Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety pres ence control system.

• Worn, bent or loose blade.

• Mower deck not lev^.

• Buildup of grass, leaves, ar)d

trash under mower.

• Bent blade mandrel.

• Clogged rrtower ded< vent holes from buildup of grass, leaves, eind trash around mandr^s.

• Obstruction in clutch mecha nism.

• Wom/damaged mower drive

belt. '

• Replace blade. Tighten blade

bolt

• Replace blade mandrel.

• Tighten loose part(s). Replace

damaged parte.

• Check wiring, switches and con nections. If not

corrected, contact an authorized service center/ department.

• Replace blade. Tighten blade

bolt

• Level mower deck.

• CleEm underside of mower hous ing.

• Replace blade mandrel.

• Clean around mandrels to open vent holes.

• Remove obstruction.

• Replace mower drive belt

Page 34

TROUBLESHOOTING CHART

PROBLEM CAUSE

Mower blades will not rotate (oont’d)

Poor grass discharge

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too feist.

• Wet grass.

• Mower deck not level.

■ Low/uneven tire air pressure.

• Worn, bent or loose blade.

• Buildup of grass, leaves and

trash under mower.

• Mower drive belt worn.

• Blades improperly installed.

• Improper bletdes used.

• Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

CORRECTION

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in “FAST"

posibon.

■ Shift to slower speed.

• Allow grass to dry before mow ing.

• Level mower deck.

• Check tires for proper air pres sure.

• Replace/sharpen blade. Tighten blade bolt.

• Clean underside of mower housing.

• Replace mower drive belt

• Reinstall blades sharp edge down.

• Replace with blades listed in this manual.

• Clean around mandrels to open vent holes.

Headtight(s) not work

ing <if so equipped) • Bulb(s) burned out

Battery will not charge • Bad battery cell(s).

Loss of drive

Engine Tiackfires“ when turning engine

“OFP

• Switch is "OFP.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

• Poor cable connections.

• Faulty regulator (if so

equipped).

• Faulty alternator.

• Freewheel control in "disen gaged" position.

• Motion drive belt worn, damagedor broken.

• Air trapped in transmission during shipment or servicing.

• Engine throttle control not set at "SLOW” position for 30 sec onds before stopping engine.

• Turn switch "ON".

• Rer^ace bulb(s).

• Check/replace light switch.

• Check wiririg arid conriections.

• Replace fuse.

• Replace battery.

• Check/dean all connections.

• Replace regulator.

• Replace alternator.

• Place freewheel control in

"engaged" positon.

• Replace nwtion drive belt.

• Purge transmission.

• Move throttle control to “SLOW” position and ailow to idle for 30 seconds before stopping

- engine.

Page 35

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.273060

posmoN cncurr

ON+UQHTS

WmiNa INSULATED CL№S

NOTE: IF WlfUNG INSULATED CUPS WERE REMOVED FOR SERVICING OF UNrr THEY SHOULD BE REPUCED TO PROPERLY SECURE YOUR WIRING.

OFF

START

M+Q.A1

B*SfAl

■lUKE" NONE

B + AI

Bi'A) N<ME

IA2

ENGINE CONNECTOR

regulator -I /— ENomE

(PURPLE WIRE, \ / SHORTING

REDWSEt '

----------------------

CARBURETOR

SOLENOID

—P (GREEN WIRE)

trr-

—^ «lyni.iwi

(WHITEWinE)

OIL SENTRY

TRACTOR CONNECTOR

KWmpN SWITW BATTERY

■M* FOR ENGINE SHORTING

(BLACK WIRE)

OIL SENTRY

OPTION

(YEUOWWIRE

TO LIGHT PKO.)

charging

(RED WIRE)

(BLUE WIRE}

Page 36

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.273060

Page 37

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273060

EY0.PART

NO.

1 144927

74760412

7603J Tray, Battery

145211

150109

12 145769 16

153664

STD551125 V№isher, Lod( 1/4

73350400 Nut, Jam Hex 1/4-20

161785

4152J 24 4014J 25

146686 CaUe, Battery

108824X

73510400

157899

29 160784 30

163968 Switch, Ign

33 140403 40

164069

17720408

42 131563 43

145673

45 122822X SO

154963

141940 Protection Wire Loop

109748X Relay Asm.

163996

DESCRIPTION

Battery Bolt Hex Head 1/4-20 x 3/4

Bolt 1/4-20x7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4'

Switch Interlock Push-In

Harness Socket Light W/4152J Bulb Light Cable, Battery

Fuse

NutKepsHex 1/4-20 Unc Cable, Ground Switch, Plunger

Key, Ignition Harness Ign. Screw 1/4-20 X1/2 Cover, Terminal SolertokJ

Ammeter

Switch, PTO

Bulbholder Asm Irrcandescent SV

NOTE: All component cfimenslons given in U.S. inches

1 inch = 25.4 mm

Page 38

TRACTOR - - MODEL NUMBER 917.273060

CHASSIS AND ENCLOSURES

Page 39

TRACTOR - - MODEL NUMBER 917.273060

CHASSIS AND ENCLOSURES

KEY PART NO. NO.

150253

140506 Drawbar, Gt

73800700

5 163976

6 157882

7 17720408

8 145166

161023X558 15 160568 16

1217Э4Х

17490612

160564X558

19131312

20 STD523710

73680600

17490616

145243X558

145244X558

X 145052 31 161419 32

161327 33 161326 34

142131 35

19111116

STD522507

163982X558

136961

156111

STD533710

136939

136940

154913

17490608

DESCRIPTION

Rail, Frame RH

Nut, Lock Hex 7/16 Unc DashYTGT2Cyl Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20x1/2 Support Battery

Hood Asm., PntVTGT Lens Asm Headlight Bar Cover, Access Screw, Thdrol 3/8-16x3/4 Gtiile

W&sher 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 x 1 NutCrownlodc 3/8-16 Unc Screw Thdrol 3/8-16 x 1 Ty-Tt Footrest, RH Footrest, LH Saddle, Hydro Brace, Supt 1-pc VGT Steering Bracket, Pivot Chassis Lh Brad<et, Pivot Chassis Rh

Bracket, Engine Support Rear Washer 11/32 x 11/16 x 16 Ga. Bolt, Fin Hex 5/16-18x3/4 Fender Pnt Bracket, /Ule Front Bracket, Support Axle/Engine Bolt, Carriage 3/8-16 x 1 Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket A^., Susp Chassis Rh

Screw Thdrol. 3№-16 x 1/2

KEY

PART

NO.

152728

STD541431

154914

137113

17490620

19131614

17490508

137159

142992

74760716

STD551237

156586

105531X

140503

140871

100

124236X

101

17490628

102

STD624003 Retainer, Spring

103

142273

106

138776

120

19131616

122

161464

164863

138

163975X428 Cup Holder

139

161330

140

163806

141

163805

142

161897

144

161900

147

162967

148

164655

150

161237

NOTE:

All component dimensions given in U.S. inches 1 inch = 25.4 mm

DESCRIPTION

Bracket. Chassis Front NuL Crovwilock 5/16-18 Unc Bracket Asm., Susp Chassis Lh Bracket Asm., Fender Screw Thdrol. 3/8-16x1-1/4 washer 13/32 x 1 x 14 Ga. Screw Thdrol. 5/16-18x1/2 Guide, Belt Mid Span Stop, Over Center Mower

Bolt Fin Hex 7/16-14 UNC x 1 Washer, Lock Ext Tooth 3/8 Rail, Frame Lh Push NuL Nylon Bracket Skid Chassis Rod By Pass Cap By Pass Rod Screw Thdrol 3/8-16x1-3/4

Lock, By Pass Bolt 5/16-18 TT

Washer 13/32 x 1 x 16 Ga. Screw Hex Wshd 8-18x7/8 Screw Hwhd Hi-Lo #13-16 x 3/4

Bolt Shoulder 5/16-18 TT Magnet YTGT Striker Plate YTGT Bracket Dash Rh Bracket Dash Lh Fastener Nut Pal Extrusion Burr^rs Duct Heat Hood

Page 40

GROUND DRIVE

--------

40—^

TRACTOR > - MODEL NUMBER 917.273060

S \

100

>«C—>9

Page 41

GROUND DRIVE

KEY

PART

NO.

7070E 3 7563R 5

STD541437

STD561210

140507 9

140080

15 STD551037 17

140921

73940800

156103

130564

STO541237

140494

19131616

12000053 Ring E

124236X

137648

149412

121749X

150035

74321016

5304J

73661000

8883R

145170

138228

72110612

131494

STD541437

139123 53 207J 54

161590

105706X 56

140218

74760724

140488

154752

67609

140296

19131312

STD571812

123600X

164892X428

151179

TRACTOR - - MODEL NUMBER 917.273060

KEY

DESCRIPTION

Key 1/4 X 2.5

Washer, Thnjst, Axle

Nut, Crownlock 3/8-16

Pin, Cotter

Wheel, Hub Assembly

Bolt, Hub

Wahser 13/32 x 13/16 x 16 Ga. Spring

Nut Hex Jam Toplock 1/2-20

Arm Asm Shift

Knob

Nut Brake, Rod Washer 13/32 x 1 x 16 Ga.

Cap, Plunger

Rod, Parking Brake

Spring, Drive Ground Washer 25/32 x 1-1/4 x 16 Ga.

Nyllner Screw, Fin. #10-24x1 Actuator, Intertock Switch Locknut #10-24

Cover, Pedal Retainer, Spring Clutch Rod Bolt, Carnage 3/8-16x1-1/2

Gr. 5 Pulley, Idler, Flat Nut, Crownlock 3/8-16 UNC

Pulley, Idler, Grooved Washer, Hardened Clutch, Arm Asserr^ly Bearing, Idler V-Belt Bolt Fin Hex 7/16-14x1-1/2 Pulley, Transaxle Shaft, CtutdVBrake Pedal Bolt, Shoulder

Wri^r, Hardened Washer, Flat Pin, Roll Washer Console Autwnatic YT/GT Plate Console Shift

NOTC: AH component cHmensions given in U.S. inches

PART

NO.

STD541431

74490548

142432

140481

74760716

TO110505

140484

17490612

150586

140479

140490

17541020

140462

140491

161592

73680700

140489

17490644

74760520

140502

133835

141103

141004

17490624

100

126881X

101

156106

104

140480

105

17580408

106

142918

107

154739

108

142917

109

140929

111

156240

112

156104

113

73220700

115

123405X

116

73900500

117

73900600

163198

1 inch=25.4 mm

DESCRtPHON

Nut, Crownlock 5/16-18 Bolt Hex FIghd 5/16-18 x 3 GfS Screw Hex Wsh. Hi-Lo 1/4-1/2 Bracket Transaxle Bolt Rn Hex 7/16-14x1

Bolt Carriage 5/16-18 x 5/8 Bracket Torque RH Screw Thdrol 3/8-16x3/4 Bracket Mount Torque/Fan

Strap Torque Mid Spacer Screw #10-24x1-1/4 Fan 7* Hydro Adapter Fan Pulley Idler Nut Crownlock 7/16-14 Unc

Keeper Belt Screw Thdrol 3/8-16 x 2-3/4 Bolt Rn Hex 5/16-18 x 1.25 Link Shift Asm Fastener Christmas Tree Washer Nickel Plated Bracket Shift Screw Thdrol 3/8-16 x 1-1/2

Washer Compression Washer BelMlle Bracket Idler

Screw Tap 1/4-20 x 1/2 O-Ring Asm Hydro Gear 70110 Line Fuel Hydro 15* V6T Cap/Vsm Vent Hydro Gear

70109 ^ring Return Brake Spacer Shift Lever VGTH

Washer Nylon High Temp

Nut-Hex ASF 7/16-14 UNC

Keeper Belt T/A Gnd Dr Nut Lock Hex Flange 5/16-16

Nut, Lock Fig. 3/8-16 Transaxle

Page 42

TRACTOR - - MODEL NUMBER 917.273060

STEERING ASSEMBLY

•‘•.kip'

Page 43

TRACTOR -

STEERING ASSEMBLY

KEY

NO. NO.

3 4 5 6 7 8 9

10 74781044

12 13 14 15

16 17 18 19 156011 20 163887

22 23 25 26 27 28 29 30

32 33 34 35 36 37 38 39 40

42 44 45

NOTE: Alt coiTtponent dimensions given in U.S. inches

PART

159944X428 137094

6855M

161849

161848 6266H 121748X 12000029 121232X

136518

73901000

121749X

STD551137 STO541537 145103 137347 137155

159945 155105 152927

74780616

159946X428

3366R

17490612 104239X

12000034 138136

19111610 STD551131 74760512

138059

137156 73360600 109850X 73700600 109851X 155246 17490508 16013519132411

1 inch = 25.4 mm

MODEL NUMBER 917.273060

DESCRIPTION

Wheel, Steering Axle Asm., Front

Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thnist Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring,l0ip#T5304-75 Cap, Spindle Bolt, Rn Hex 5/8-11 x 2-3/4 Spacer Bearing Axle Front Nut, Lock Range 5/8-11 Unc washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy Hid Spr 3/8 NuL Lock Center 3/8-24 UNF Shaft Asm., Steering Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40) Draglink, Ball Joint Solid Vgt Support /Vsm., Steering Vgt

Boot Steering Adapter, Wheel Steering Bushing, Strg. BIk

Screw Bolt, Fin Hex 3/8-16 x 1 Gr. 5

Cap, Wheel Steering

Bearing, Col. Strg.

Screw, Thrdrol 3/8-16x3/4 Bearing, Flange Ring, WipTruarc #5304-75

Bushing, Nyliner Snap Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hid Spr 5/16

BolLHexHd 5/16-18x3/4

Gear, Sector Steering Tie Piod Jam Nut RH Thread Joint Asm. Bali RH Thread Jam Nut LH Thread Joint Asm. Bali LH Thread Bracket Switch Interlock VGT 97 Screw Thdrot 5/16-18 x M2 Tyt Extension, Steering Vifeisher 13/32 X1-1/20 x 11 Ga.

Page 44

ENGINE

TRACTOR - - MODEL NUMBER 917.273060

.19

SPARK ARRESTER KIT

Page 45

ENGINE

TRACTOR - - MODEL NUMBER 917.273060

KEY PART

NO. NO.

DESCRIPTION

2 161062

13200300

151396

121361X

150828

105432X Bushing

140923

143996

151346

109227X

106082X 18 161493 19

13290300 20 164067

164863

164415

24 STD551237 25

73920600

3645J

139277 26 7634R 29 132920 33 STD541437 35

10010500

123487X Clamp Hose

74780624

17490636

40 17490664

41 126197X

STD551143 43 150280 45 126861 47

142040

19132007

161230 -

19131414

55 13280336 64

17490612

65 19131614 69

24-041-02 74 162295 80 M73030800

Engine (See Breakdown) Kohier Modei No. CV20S-65551 Muffler Side 1-1/8' 98

Elbow STD 90 Degree 3/8 -18 NPT Muffler/^ Guard Pulley V-ldler Keeper Asm. Belt Engine

Clutch Electric Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3.50 Yt/Gt 96 Pad Spacer Pad Spacer Cap A^ Fuel W/Qauge

Plug Oil Drain (Order From Engine Manufacturer) Control Throttle Screw Hwhd Hi-Lo #13-16x3/4 Control Choke Washer Ext Tooth 3/8 NutKeps3/8-24UNF Bushing Stem Tank Fuel Fuel Une Spark Arrester Kit Nut Lock Hex w/ln$. 3/8 -16

Washer Split

Bolt Fin Hex 3/8-16x1-1/2 Screw TT 3/8-16 x 2-1/4 UNC Screw TT 3/8-16 x 4 UNC Washer 1-1/2 OD X15/32 ID X .250 Washer Lock 7/16 Bolt Hex 7/16 - 20 X 4 -1/4 Ga 5 Nut Flange 1/4-20 Starter Nut

Spacer Engine Washer 13/32 x 1-1/4 x 7 Ga. Manifold Pipe VGT CV1 -1/8* Vtesher Flat 1IV32 x 7/8 x 14 Ga. Nipple Pipe 4-1/2 Screw Thdrol 3/8-16 x 3/4 Ty-TT

Washer 13/32X lx 14 Ga.

Gasket Kohler CV18<;V26 Elbow Street Brass

Nut Flange M8-125 Non-Lk 3nk

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273060

KEY

PART KEY PART

NO.

Na DESCRIPTION NO.

140124 Seat . 14

140551 Bracket, Pivot Seat 15 121249X

140675 Strap, Fender 16

127018X

145006 Clip, Push In, Hinged

STD541437 Nut, Crownlock 3/8-16 Unc

124181X Spring, Seat Cprsn

150176 Boll 5/16-18 Urx:x 3/4 w/Sems

155925 Pan, Seat

121246X Bracket, Mounting Switch

121248X Bushing, Snap .

Bolt, Shoulder 5/16-18 x .62

NO. DESCRIPTION

72050412 Bolt, Carriage 1/4-20 X1-1/2

Spacer, Split

123740X Spring, Cprsn

123Э76Х Nut, Lock 1/4 Lge Rg Gr. 5

18 19171912 Washer 17/32x1-3/16x12 19 120068X

20 124238X Cap, ^rtng Seat

153236 Bolt, Shoulder 5/16-18

22 STD541431

NOTE: All component dbnenslons given in U.S. inches

1 inch = 25.4 mm

Ga. Knob, Seat 1/2-13 Unc

Nut, Crownlodr 5/16-18 Unc

Page 47

DECALS

TRACTOR - - MODEL NUMBER 917.273060

1,8 17

KEY PART NO. NO.

1 164094

2 149516

163916 163917

140837 6 133644 7 164757

8 164884

9 163204

10 156439

11 4900J

12 146790

WHEELS & TIRES

DESCRIPTION

Decal, Dash Decal, Battery DNQR/PSN

ENG Asm Decal, Hood, Craftsman, RH Decal, Hood, Craftsman, LH Decal, Brake Parking Saddle Decal, Maintenance Decal, Eng Lig Srs Koh Pro 20

Decal. Blower Hsng Kohl Decal, Fender, Craftsman Decal, Fender Danger Decal, ClutdVBrake Decal, V-Belt Drive Schematic

KEY PART NO. NO.

13 167176 14 160397 17 163265 18 164065

19 138047 22 142342 23 106202X 25 163223

-- 138311

-- 157199

-- 167168

-- 167170

DESCRIPTION

Decal Replacement Decal, V-Belt Scherrratic Decal, Dash Panel Decal, Insert Strg Decal, Battery

Decal, Drawbar CNTRL Reflector, Talllight Decal, Fend Auto Trans Decal, Handle Lft Hei^ Adjust (Lift Harrdle) Pad, Footrest Manual, Owner's (Eng) Manual, Owner's (Span)

KEY PART

NO. NO.

1 59192

2 65139 3

10 7154J

5 106230X 9 105588X 6 278H

12 6856M

7 9040H

106228X427 106277X427

8134H

DESCRIPTION

C^, Valve, Tire Stem, Valve Rim Assembly, Front

Rim Assembly, Rear Tube, Front (Sen/ice Item Only) Tube, Rear (Senrice Item Only) Tire, Front Tire, Rear Rtting, Grease (Front Wheel

Only) Fitting, Grease Bearing, Flange (Front Wheel

Onl^

8 104757X

-- 144334

NOTE: All component dimensions given in U.S. inches

1 inch = 25;4 mm

Cap, Axle (Front Wheel Only) Sealant, Tire (10 oz. Tube)

Page 48

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273060

Page 49

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273060

KEY

PART

NO.

121006X

159187

159189

12000022

19292016

74780624

125631X

122365X

122364X

2876H

146704

163552

139866

140302

STD541437

674A247

STD541237

143363

STD551037

5328J

STD523710

127218

STD624008

73350800

130171

73660800

150233

110807X

STD551037

137150

STD560907

137167

138057

155097

123935X

17490512

73540600

19112410

123934X

145212

.110452X

NOTE; All component dimensions given in U.S. inches

1 inch =25.4 mm

DESCRIPTION

Rod Asm., Lever Shaft Asm., LiftVgt Lever Asm., Lift Rh E-Ring Tnjarc #5133-87 W&sher 29/32 x 1-1/4 x 16 Ga. Bolt, Rn Hex 3/8-16 x 1-1/2 Grip, Harxlle Fluted Button, Plunger

Plunger, Button Spring 2-1/8" Link Lift Retainer, Spring

Arm, Su^nsion Vgt Bearing Nut, Crownlock 3/8-16 Unc Spring Asm., Assist Lift Nut, Hex Jam 3/8-16 Unc Bracket, Spring /^ist

Washer 13/32 x 13/16 x 16 Ga.

Bolt, Adjust Spring Assist Bolt, Fin Hex 3/8-16 x 1 Link, Front Retainer, Spring Nut, Jam Hex 1/2-13 Unc

Trunnion Nut Crownlock 1/2-13 Unc Tmnnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32x1/2 Rod, Adj Lift Knob, Inf 3/8-16 Unc Pointer, Height Irxlicator Plug, Hole

Screw Hex Wsh 5/16-18 x 3/4

Nut, Crownlock 3/8-24

Washer 11/32 x 1-1/2 x 10 Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil

Page 50

MOWER DECK

TRACTOR - - MODEL NUMBER 917.273060

Page 51

MOWER DECK

KEY

PART

NO.

156990

STD541431

72110506

7631J

138457

STD624008

130832

850857

STD551137

140296

137380

129895

137553

137152

110485X

140329

106735X

19111016

105304X

123713X

137607

110452X

11050ЭХ

136320

19111216

STD551037

132823

157722

137266

153535

129963

72140610

72110616

72110608

1^166

156085

131494

136572

TRACTOR - - MODEL NUMBER 917.273060

KEY

PART

DESCRIPTION

Mower Deck Weldment 50

Nut, Crownlock5/16'18 Bolt, Carriage 5/16-18x3/4 Runner, Mower LH Bracket Asm., Sway Bar Retainer, Spring

Arm Suspension, Rear

Bolt 3/8-24 X 1.25 Gr. 8 Patohed

Washer, Lock Hvy 3/8 Unplated Washer, Hard Blade Mower

Vented Blade (3 Required) Bearing, Ball #6204 (Mandrel)

Shaft Asm., W/Lower Brg (Indudes Key No. 12) Housing, Mandrel 50* Vent Bearing, Ball Mandrel

Stripper, Mower Vented Rod. Hinge

Washer 11/32 x 5/8 x 16 Ga. Cap, Sleeve Spring, Torsion Deflector Bracket, Deflector Nut, Push

Shield, Deflector Mower Runner, RH Washer 11/32 x 3/4 x 16 Ga.

Washer 13/32 x 13/16x 16 Ga.

Spacer, Spring Stop Idler

Screw Thdrol Rolling Washer Head

Nut. Fig Top Lock Cntr 9/16 Pulley, Mandrel Washer, Spacer Mower Vented Bott, Carriage 3/8-16x1-1/4 Bolt, Carriage 3/8-16x2

Bolt, Carriage 3/8-16 x 1 Gr. 5 Stiffener, Arm Idler Keeper, Belt Idler Pulley, Idler Flat

Pulley, Driven

NO.

STD533107

136460

122052X

STTD541437

74760628

137200

137729

136574

137272

137273

139245

137789

139573

144959

138687

136577

133957

137644

139031

136573

133943

72110612

19121414

151831

156009

73930600

72110614

102

153390

' *

143651

„ _

158330

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

Boft, Carriage 5/16-18 Unc x

3/4 Arm, Idler Secorvjary Spacer, Retainer NuLCtownlock 3/8-16 Unc Boft, Rn Hex 3/8-16 Unc x 1-

3/4

Cover, Mandrel RH Screw, Thd Roll 1/4-20x5/8 Cover, Mandrel LH Arm, Idler Primary Spring, Secondary Pulley, Idler V Groove Shield, Idler V-Bett, Mower Primary V-Belt, Mower Secondary

Spring, Primary Bar Asm., Wheel Gauge Wheel, Gauge Bolt, Shoulder Pin, Clevis Bracket Wheel Gauge

Washer Hardened Boft Carriage 3/8-16 x 1-1/2

V\feisher3/8 X 3/4 x 14 Ga

Pulley Idler Rat Mower

Keeper, Belt Idler 44/50" Nut, Centertock 3/8-16

Boft, Carriage 3/8-16 x 1-3/4 Gr.

5 Washer, Felt Mandrel Assembly (Includes

Key Nos. 8-10,12-15,31 and

33)

Deck Assembly - Senrice (Std. Deck - Older Separately All

Nose Roller and Gauge Wheel Components)

Page 52

TRACTOR - - MODEL NUMBER 917.273060

TRANSAXLE MODEL NO. 222-301OL

^12 -39

■<'A Vv-.

124

Page 53

TRACTOR - - MODEL NUMBER 917.273060

TRANSAXLE MODEL NO. 222-301OL

KEY PART

NO. NO.

1 164591 Assembly, Housing, LH

2 164592

7 153765 Oil Seal .984x1.5x.25 16 142876 Brake Shaft Assembly 20 142877

21 142878

22 142879 33 142929 Brake Yoke Assembly 35 142880 Brake Arm 36 142682 37 142883 Brake Pud<

38 142884

39 142885 Nut, Castle 5/16-24

40 142886 Cotter Pin

41 142887

42 142888 43 142889 Spacer 45 142890 46 142891 47 142892 49 153766 63 142894 64

150818 Reduction Gear,

65 142897 67

142898

142899 O-Ring

142900

70 142901

142902

DESCRIPTION

Assembly, Housing, RH

Axle Mounting Horn Assembly Washer 1.0x1.63x.08 Washer 1.Ox 2.06 x.09

Puck Plate

Washer 7/8 O.D. x 7/16 x .060

Brake Actuating Pin Hi Pro Key

Brake Disc

Bolt 1/4-20x1-1/2 Bolt 1/4-20x1 Differential Assembly Dowel Pin

14 Teeth to 38 Teeth Rnal Drive Pinion Assembly Jackshaft

W&sher 5/8 X1-5/32 Washer 7/8 X1-1/2 Bolt, Hex 5/16-18x3.5

KEY PART

NO. NO.

72 153767 73 142904 74

142905

76 142907

142908 78 142909 79

153768 81

142910

142911

142912 RIter, Spin On 91 153769 95

142914 96

153770

103

142916 Washer

104

142917

106 142918 108

142919

109

142920 Set Screw

110

142921

111

150820 Hose 1/2’

112 150823 113 150821

117

150822 123 150824 124

150825 Pinch Clamp 129 153771

NOTE; All conponent dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Locknut, Hex 5/16-18 Bolt, Hex 5/1&-18X 1-1/2

Hex Cap Screw 5/16-18 x 1 Shoulder Bolt Freewheel Actuating Arm OH Seal .625 XI.Ox .25 Grease (10 oz. Tube) Bolt, Hex 5/16-18x1-3/4 Bolt 5/16-18x4-1/2

Pump. BDU-10L-122 Plug, Straight Thread 60* 7/18 SAEx 5/16 Rtting

Vent Cap Assembly Fitting O-Ring Assembly

Control Arm

Riter Head

Rtting, 1/2’ Beaded 90" 7/8 SAE

Rtting, 1/2' Beaded 60" 9/16 Fitting, 1/2’ Beaded 90" 9/16

0 Ring

Spring, Long

Page 54

TRACTOR - - MODEL NUMBER 917.273060

TRANSAXLE - PUMP - MODEL NUMBER BU-10L-122

Page 55

TRACTOR - - MODEL NUMBER 917.273060

TRANSAXLE - PUMP - MODEL NUMBER BU-10L-122

KEY

PAFiT

NO.

38 42 43 44

47 53 60 62 63 64 67

13 14 15 17 19

23 25

- -

1 2

3 4 5

6 6

NO.

144569 122716X 122745X 122715X 122700X 122699X 122767X 122717X 122748X

122749X 144571

122770X 153801 122722X 144573 142978 127148X 142938 122786X

122718X 144578

144578 144579 122752X 127153X 142977 144581 144582 144583

144584 153769

DESCRIPTION

Shaft, Pump Ring, Retaining Bearing, Bali

Spacer Seal, Up Rbig, Retaining Bearing, Ciadie Seai, Up

Arm, Trunnion Guide, Siot Housing Kit, Transrrtfssion Bearing, Thrust, Ball Center Section Kit Seal, Up Shaft, Motor

Vtfeisher, Block Thrust Swashplate, \feiriable Block Assembly Pin, Stainless, Headless

Gasket, Center Section Check \^lve Kit Check Valve Kit Charge Relief Kit

Screw, Socket Head, Cap Bypass Valve Kit Block Spring

O-Ring Charge Pump Kit Gerotor Assembly

Screw, Socket Head, Cap

Purrp Assembly, Corrplete

Page 56

TRACTOR - - MODEL NUMBER 917.273060

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CYUNDER HEAD, VALVE AND BREATHER |

CRANCASE

@—28

U-~!2

.10

-14

-13

O'-

ft—"

•/

'3P»>

y /»■

-37

#—©

17-

22-

O — 23

21-

o—»

—18

18—^

% ”

Page 57

TRACTOR • - MODEL NUMBER 917.273060

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

HEAD/VALVE/BREATHER KEY PART

NO. NO.

24-033^)3

24-041-23

24-096-15

M-0645020

X-75-23

12-351-02

24-755-66

24-411-05

24-041-08

24-318-12

11 12

25-186-01 24-599^31 M-0640034

Arm, rocker (4) Screw, hex. flange M6x1.0x34

(4)

12-086-16

Screw, hex. flange M10x1.5x90

(8)

24-755-74

Kit valve cover - plain (Includes 16,17)

16 17 18

•19

21 22

23 24 25 26 27

24-153-16 24-086-32 24-445-01 24-016-01 24-016-02 244317-01

24-017-02 24-032-05 235011 244389-02

12-173431

12-755433 24-318-11 24-755-76

O-RIng Screw, shoulder (4) Strap, lifting \felve, exhaust (Std.) (2)

valve, exhaust (.25) (2) Valve, intake (Std.) (2) \^Uve, intake (.25) (2) Seal, valve stem (2)

Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit ret^ner (4) Head assembly, #1 cylirxfer Kit vaive cover - breather (Ind. 16,17,28)

28 29

25-313432 24-755-57

Grommet nrbber Kit breather separator (Indudes 28,30-33)

M43545016

Screw, hffic. flange MSx0.8x16

(2)

31 32 33 34

35 36 37

24-445432 24-126-44 24-112-12

24-294436 24-326-13 24-326-14 X-426-9

Strap, breather

Bracket breattier separator

Spacer

Fitting

Hose, breather Hose, breather Clamp, hose (2)

DESCRIPTION

Kit, breather cover w/gasket

(Includes 2,3)

Gasket breather

Cover, breather

Screw, hex. flange M6xf.Qx20 (4) Plug, alien hd. 1/8*

Lifter, valve (4) Kit valve train (Indudes 8,11,12) Rod, push (4) Gasket, cylinder head (2) Head assembly, #2 cylinder

Pivot rocker arm (4)

CRANKCASE

KEY

PART

NO.

244332-01

24-294-13

12-380-17

244)67-13 244367-14

24-8744)1

24-874432 24-874433

24-1084)1 24-108432

241084)3

24-018431

12-4224)9 12-422-13 12-4224)7 12-4224)8 12-422-10 12-422-11 12-422-12

244310433

24089-21

52-1394)9

M43545010

240184)4

24-402435

12-1534)1

24126-19

12-1234)4

M-0545016

12-1534)2

240384)4

24755-46

12-153433

12-380434

M43631005

124)324)1

X-25-102

241444)1

DESCRIPTION

Seal, oil front

Crankcase

(USE: Miniblod(2478205) Fitdng

Pin, dowel locating (6) Conrrecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2)

(Indudes 7,8) Rston w/Ring Set (.25) (2) Piston w/Ring Set (.50) (2)

Ring Set (Std.) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston pin (4)

Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.)

Camshaft (Indudes 11) Spring, actuating (ACR) Plug, cup Screw, hex. flange M5x0.8x10 (2) Retainer, reed (2)

Reed, breather (2) 0-Ring, lower oy fill tube Bracket, oN fiU tube Tube, oil fM Screw, hex. flange M5x0.8x16 0-Ring, upper ofl fill tube Dipstidr assembly (Indudes

22,23) Kit, oil fM cap (Includes 23) O-fling, dipstick Pto, hitch

washer, plain 6 mm

SeaL governor cross shaft

washer, [^in 1/4" Shaft, governor cross

Page 58

TRACTOR - - MODEL NUMBER 917.273060

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

IGNITION/ELECTRICAL

BLOWER HOUSING AND BAFFLES

12'

Its

10—

•X d?

C—r

AIR INTAKE

58‘

Page 59

TRACTOR - - MODEL NUMBER 917.273060

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

KSNmON/CHARGtNG

PART

KEY

NO. DESCRIPTION

NO.

1 54-755-15 Kit, grass screen

(Indudes 24,and 24113 18)

M-0403025

X-25-92 Washer, plain 5/16" (4)

24-112-04

Screw, hex. cap M4x0.7x25 (4)

Spacer, grass screen (4)

5 25-086-47 Bolt, shoulder (4)

6 24-157-03

7 12-086-14

8 12-468-03 VWisher, plain 3/8".

X-42-15 Key

10 24-025-04 Flywheel

11 25403-03 Rectifier-regulator

12 X-25-92 washer, F^in 3/16" (2)

Fan Screw, hex. flange Ml 0x1.5x46

13 24-086-18 Screw, Phillips hd. 11-16x7/8 (2) 14 236602 Connector (3 contact) 15 54-755-09 Kit, 15 amp stator

(Includes 24126 71)

16 12-132-06 Spat1< Plug (2)

17 M-054802S

235173 Clip, cable

Screw, hex. cap M5x0.8x25 (2)

19 46-154-02 Clip, cable

20 X-25-63

24-584-01 Module, Ignition (2)

M-0545020 Screw, hex. flange M5x0.8x20

Washer, plain 1/4’

(4)

NOTR.LUSTRATED

24-126-71

Bracket, stator wire X-22-11 Washer, lock 1/4’ 24-176-12

Harness, wiring

Lead, black (recL-reg. 4’ -18

gauge 25-518-28 24-113-18

12-454-01

insulated grip barrel eyelets)

Decal, grass screen

Tie, wire

BLOWER HOUSING & BAFFLES

KEY

PART

NO. NO.

54-027-95 Housing, blower

DESCRIPTION

(Ind. M4)545010 & 24 063 36)

24-100-02 Nut plastic (2)

M-0545020 Screw, hex. flange M5x0.8x20

(2)

M-0545016

Screw, hex. flange M5x0.8x16

(5) .. •

M-0551016 Screw, hex. flange M5x0.8x16

M-0645016 Screw, hex. flange M6x1.0x16

(6)

24-146-02 Plate, backing - # 2 side

24-146-08 Plate, backing - # 1 side

9 24-063-20 Baffle, cylinder barrel-# 2 side

10 24-063-14

24-063-30 Baffle, cylinder barrel-# 1 side

24-063-23 Baffle, valley - #1 side

13 M-0545010

Baffle, valley - #2 side

Screw, hex. flange M5x0.8x10 (2)

NOT ILLUSTRATED

24-063-36 Baffle, Uower housing

M-0545010 Screw, hex. flange M5x0.8x10

(2)

N/A

24-0864)6

Cover, control Screw, Phillips hd. 11-16x3/4’ (2)

AIR INTAKE/FILTRATION

KEY PART NO.

NO. DESCRIPTION

1 24-164-06

2 M-06510S5

Manifold, Intake Screw, hex. flange M6x1.0x55

(4) 3 24-041-01 4 24-041-14

244)94-13

6 24-041-13

24-109-05 Cup, fuel s^Htback

8 24-083-05 Predeaner, element

9 24-083-03

230046

24-0964)1

12 12-1004)1

Gasket intake manifold (2)

Gasket air cleaner base

Base, air deaner

Gasket fuel spitback cup

Bement air deaner

Seal, breather

Cover, inner air deaner

Wing Nut 13 244)96-65 Cover, air cleaner 14

54-755-01 Kit, knob with seal

(Indudes 15 & 16) 15 24-153-15 0-Ring 16 25-341-03 Krx3b, cover

Page 60

TRACTOR - - MODEL NUMBER 917.273060

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

Page 61

TRACTOR - - MODEL NUMBER 917.273060

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

STARTING SYSTEM

PART

KEY

NO.

M-0839070

24-096-05

M-0839080

12-468-01

254)98-05

12-221-01

12-227-13

12-211-01

12-755-54

12-227-06 Cap, drive end

12-170-05

DESCRIPTION

Screw, hex. flange M8x1.25x70 Cover, pinion Screw, hex. flange M8x1.25x80 Washer, plain 11/32" (3) Starter, (Includes 6-11)

Kit, brush

Cap

Bolt, thru (2) Kit, drive

Armature

ENGINE CONTROLS

PART

KEY NO.

NO.

DESCRIPTION

1 SM-0642025 Screw, hex. flange M6x1.0x25 2 24-090-14 Lever, governor 3 M-0641060 Nut, hex. flange M6x1.0 4 24-069-01 Spring, linkage 5 25-156-08 Bushing, linkage retaining

6 24-079-04 Unkage, throttle

7 25-158-11 Bushing, throttle linkage

8 M-0547050 Nut, hex. lock M5x0.8

9 24-089-03 Spring, throttle

10 24-126-56 Bracket, contrd

11 M-0645016 Screw, hex. flange M6x1.0x16

(4)

12 12-237-01 Clamp, cable (2) 13 M-0545016 Screw, hex. flange MSx0.8x16

(3)

14 24-090-07 Lever, throttle acbJator 15 24-468-01 Washer, plain 5.5 mm {3) 16 24-089-18 Spring, governor

17 №0446030 Nut, hex M4x0.7 18 24-090-13 Lever, throttle control

19 M-0545020 Screw, hex. flange M5x0.ft(20 20 24-089-38 Spring, throttle limiter 21 24-090-05 Lever, choke 22 41-468-03 Washer, spring 1/4* 23 M-040302S Screw, hex. cap M4x0.7x25 24 24-079-05 Lkikage, choke

OIL PAN/LUBRICATION

KEY

PART

NO.

1 M-0645025

2 M-0631005

24-199-07 Pan, oil assembly

4 24-393-08

24-123-05

24-162-26

7 244M3-12

12-3804)1

52-448-02 Tab, locking

12-144-02

24-153-08 O-Ring

X-75-32

24-136-01 Nipple, oil filter

13 14 52-050-02

52-032-08 Seal, oil (pro end)

24-086-17

16 17 24-086-16

18 X-75-10

DESCRIPTION

Screw, hex. flange M6x1.0x25 (2)

\№isher, plain 6 mm (2)

(Includes 1,2, & 4-10) Oil pump assembly (Includes 5) Tube, oil pidotp Screen, oil Kit, governor gear w/pin (Includes 8)

Pin, governor regulating

Shaft, governor gear

Plug, hex. ctsk. 3/8’

Fitter, oil

Screw, hex. flange M8x1.25x45 Screw, hex. flange M8x1.25x45

(9)

Plug, sq. hd. solid 3/8* N.P.T.F.

Page 62

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT

FUEL SYSTEM

TRACTOR - - MODEL NUMBER 917.273060

.12

Page 63

TRACTOR - - MODEL NUMBER 917.273060

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT

PART

KEY

NO.

24-014-72

2 52-139-09

EXHAUST

KEY PART

NO.

1 24-041-02

25-072-04

24-522-16 24-782-05 24-755^)3 Gasket Set

FUEL SYSTEM

PART

KEY

DESCRIPTION NO. NO. Crankshaft (Includes 2) 1 24-853-25

Plug, cup

2 24-041-15

24-041-14 Gasket, air deaner base

DESCRIPTION

Gasket, exhaust (2) Stud, M8x1.25x33(4)

Short Block Miniblod(

4 5 M-0629095

6 M-0641060

7 47-154-01 Clip, cable

8 24-353-03

9 X-426-9

10 24-086-12

11 24-393-04

12 24-100-01

13 25-3534)3 14 244)504)2 Filter, fuel

NOT ILLUSTRATED

24-757-18 24-757-19 24-757-20 24-757-22

DESCRIPTION

№t, carburetor w/gaskets (Includes 2-4) Gasket, carburetor Carburetor assembly (For information or^ not available separately) (Includes 24 75718,24-053-25,

24-757-19,24-757-20,24-757-

22)

Stud, M6x1.0x95(2) NuL hex. flange M6x1.0 (2)

Une,fuel10-5/ar(2) Clamp, hose (6) Screw, hex. cap. M6x1.7x18 (2)

Pump, fuel - pulse Nut, plastic (2) Line, fud 13-1/2*

KiL oveitiaul w/gaskets IQL choke repair w/gaskets iOL gasket KIL solenoid replacement w/gas kets

Page 64

■u

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

wvvw,vwvvrtwvvvvvvv>vvwvvvvtwvvvvvvwvvvattv

ywwvvtywyyvyvvvvvyvyvvvvnvvymYVttmvvvtvvvwvvvvvvwyvwvvvtywvwvvtvtvvvvtvwvyvvvirtvvvvvvtvtvwwwvvvvvwrtwvvvn^vvtmvvmvwvni

Operate your Tractor up and down the face of slopes (not greater than 15”), never across the face. Make turns gradu* ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 65

Page 66

Page 67

Page 68

For the repair or replacement parts you need

delivered directly to your home Call 7Ìam - 7 pm, 7 days a week

1-8Ò0-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a

domicilio -1-800-659-7084

For in-house major brand repair sen/ice

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)

Para pedir servicio de reparación a

domicilio -1-800-676-5811

For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance Agreement or to inquire

about an existing Agreement Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering parts, always provide the folfowing information;

• Product Type • Part Nuntber

• Model Number • Part Description

REPAIR SERVICES

America's Repair Specialists

167168 10.19.98 RD

Printed in U.S.A.

Craftsman 917.273060 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

20.0 HP

GARDEN TRACTORt

CAUTION:

TABLE OF CONTENTS

WARRANTY

SAFETY RULES

ASSEMBLY

OPERATION

MAINTENANCE

SERVICE AND ADJUSTMENTS

STORAGE

SCHEMATIC

'3P»>

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