Craftsman 917.27306 User Manual

Owner's Manual

CRnFTSMnNo

20.0 HP ELECTRIC START

50" MOWER AUTOMATIC

GARDEN TRACTOm

Model No.

917.273060

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answersto your questions

aboutthis product,Call:

1-800-659-5917

Sears Craftsman Help Line 5 am- 5 pm, Mon- Sat

Seam, Roebuck and Co,, Hoffman Estates, IL 60179

Maintenance ......................................... 19

Service and Adjustments ...................... 23

Storage ................................................. 31

.... ....... .8

.......... 12

.......... 19

Troubleshooting .................................... 32

Repair Parts ......................................... 36

Parts Ordering ....................... Back Cover

CRAFTSMAN RIDING EQUIPMENT

purchase, ifthis Craftsman Riding Equipment is main-

to the instructionsin the owner's manual,

any partsfoundto bedefective in material or

during normal use, such as blades, spark

plugs, belts,_stc._

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thoms, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment accordingto the instructionscontained in the owner's manual.

• Ridingequipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this ridingequip-

ment proves defective in material or workmanship and our testing determines the bat-

tery willnot hold a charge, Sears will replacethe battery at no charge. In-home warranty service on your Craftsman riding equipment isavailable at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman ridingequip- ment to your nearest Sears Service Center. (In-home warranty service willstillbe avail-

able after 30 days from the date of purchase but a standard trip charge willapply). This warranty applies only while this productis in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., 1:)/817WA, Hoftman Estates, IL 60179

GENERAL OPERATION-

- Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people beforemowing. St_opmachine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only indaylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for trafficwhen operating near or crossing roadways.

• Use extra care when loading or unload-

ingthe machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Followthe manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Donotturn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• Do notmow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

lraction could cause sliding.

• Do nottry to stabilize the machine by puttingyour foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them. ,

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running.Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an open flame, such as a v_aterheater.

• Never run a machine inside'a closed

area.

• Keep nutsand bolts, especially blade

attachment bolts,tight and keep equip-

ment in good condition. Check their proper operation regulady.

_ Never tamper with safety devices.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage.Allow machine to cool before storing.

• Stop andinspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairswith

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving pads or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, ahd

use extra caution when servicingthem.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interferewith safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off ifchildren

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max), not

across.

A Loel_for this symbol to point dut impor-

tant safety precautions. It means:CAU- TION!t! BECOME AWARE!i! YOUR SAFE-

TY IS INVOLVED.

_,CAt.n3ON: In order to preyenf acciden-

tal starling when setting up, t_ansporting,

adjustingor making repairs always discon-

nect spark plug wire and place wi_'ewhere

itcannot contact spark plug.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Do nottum on slopes unless necessary, and then, tum slowly and gradually

downhill, if possible.

AWARNING: The engine exhaust from

this product contains chemicals known to the State of Califomia to cause cancer,

birthdefects, or other reproductive harm.

PRODUCT SPECIFICATIONS

!GASOLINE 3.5 GALLONS iCAPAC TY UNLEADED !/_ND TYPE: REGULAR

DIL TYPE SAE 10W-30

_,PI-SF/SG/SH): (above 32°F)

SAE 5W-30 (below 32°F)

DIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: Champion RC12YC

SAP: .030")

3ROUND SPEED FORWARD: 5.8

MPH): REVERSE: 2.1

tIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

3HANGING SYSTEM: 15AMPS@ 3600 RPM

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance. Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni-

cians andthe proper toolsto service or repair this tractor.

Please read and retain this manual. The instructionswill enable you to assemble

and mair_tainyour tractor properly. Always observe the =SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product.Contact your nearest Sears store for details.

CUSTOMER RESPONSIBIUTIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

Califomia Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears, Authorized Service Center (See REPAIR PARTS section of this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Shoulder Bolt

5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

i -

(E_oubl_Loop)

1_3)R_tair_erSprings

(4) Retainer Springs

(Single Loop)

Paris packet separately in carton Parts Bag contents not shown fullsize

Seat

Manual

b V,

Steering Wheel

i I i o i

7--

Video

Cassette

Parts Bag

(_ (2) Washers 3/8,

(2) Shoulder

Bolts

(2) Keys Nuts Wheels

Steering

Wheel Insert

=L Extension

Slope Sheet _

(2) Centerlock (2) Gauge

(2) FrontLinkAseemb_lee

x 7/8 x 14 Ga.

Steering

Sleeve

Steering Sleeve

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft unassembledforshippingpurposes.Toensuresafeandproperoperationofyourtractor allpartsandhardwareyouassemblemustbetightenedsecurely.Usethecorrecttools asnecessarytoinsurepropertightness.Reviewthevideocassettebeforeyou begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) 3/4" Socket w/

(1) 1/2" wrench drive ratchet (1)Pliers (1) PhillipsScrew-

(1) Utilityknife driver (1) Tire pressure gauge

When right or left hand ismentioned in

this manual, itmeans, from your pointof

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See

page 6).

• Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat.

• Remove mower and package materials. Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL

• Remove hex bolt, lockwasher and large

flat washer from steering shaft.

• Positionfrontwheels of the tractor so

they are pointingstraight forward.

• Slide the steenng sleeve over the steer-

ing shaft.

• Ah'_gntabs and press steeringsleeve

extension into bottom ofsteedng wheel. are horizontal (left to dght) and slide

Positionsteering wheel so cross bars

onto steering wheel adapter. Secure steering wheel to steering shaft with hex bolt, lock washer and large fiat washer previously removed. Tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

• tor hoed and grill.

Steering Wheel Wheel Adapter

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid. TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

• Press lift lever plunger and raise attach- ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

Steering

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat- tery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

," _'°

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise_seat and tighten adjustment knob securely.

Seat Pan

Shoulder Bolt

Adjustment Knob

Label

Seat

Flat Washer

CHECK TIRE PRESSURE The tires on your tractorwere ovednflated at the factory for shippingpurposes.

Correct tire pressure is important for best cutting performance,

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

ofthis manual.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor,check to see that the brake is propedy adjusted. See "TOADJUST BRAKE" in the Service and Adjustments section of

this manual.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control (see Know Your Tractor in Operation section). Engage

parking brake.

• Cut and remove ties secudng anti-sway

bar and belts. Swing anti-sway bar to left side of mower deck,

• Slide mower under tractor with dis-

charge guard to dght side of tractor.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install belt into electdc clutch pulley groove.

• Install one front link in top hole of the

left hand front mower bracket and left hand front suspension bracket. Retain

with two single loop retainer springs as shown.

• Install second front link in dght hand

front suspension bracket and retain with single loop retainer spdng as shown.

• Slide dght side of mower back and

install link in top hole of right hand front mower bracket. Retain with single loop

retainer spdng as shown.

•Tum height adjustment knob counter°

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the suspension arms on outward

pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms.

Retain with double loop retainer spdngs

with loops down as shown.

• Connect anti-sway bar to chassis brack-

et under left footrest and retain with double loop retainer spring.

•Tum height adjustment knob clockwise

to remove slack from mower suspen- sion.

• Raise deck to highest position.

• Assemble gauge wheels as shown

using long shoulder bolts, 3/8 washers, and 3/8-16 center Iocknuts. Tighten se- curely.

• Adjust gauge wheels before operating mower as shown in the Operation sec-

tion of this manual.

CHECK MOWER LEVELNESS For best cuttingresults, mower should be

properlyleveled. See =TO LEVEL MOWER HOUSING" in the Service and

Adjustmentssection ofthis manual.

CHECK FOR PROPER PosmoN OF ALL BELTS

See the figures that are shown for replac- ing motion, mower drive, and mower blade

drive belts in the Service and Adjustments

section of this manual. Vedfy that the

belts are routed correctly.

Double Loop Retainer Spring

LeftHand Gauge

Wheel Bar

Bolt

Gauge

Wheel

3/8 Washer

Use Rlera For

Retainer Springs

3/8-16 Center

Locknut

Anti-Sway

Bar

Double Loop Retainer Spring

(Inward pointing deck pins) Suspension

Chassis Arms Bracket

Idler Pulley

Front Links

Front Suspension

Brackets

SingleLoop

Retainer Springs

Bracket

Discharge

Ii CHECKLIST

Please review the following checklist: / All assembly instructionshave been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflat- ed at the factory).

,/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting results. ('13resmust be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

•/ Before driving tractor, be sure freewheel

control is in drive position.

While learning how to use your tractor,

pay extra attention to the following impor-

tant items:

,/Engine oil isat proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before youstart the engine.

,/Be sure brake system is in safe operat-

ing condition.

•/ It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions(See "TO START ENGINE" and =PURGE TRANS-

MISSION" inthe Operation section of

thismanual).

Thesesymbolsmayappearonyourtractoror inliteraturesuppliedwiththeproduct. Learnandunderstandtheirmeaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON

FUEL CHOKE MOWERHEIGHT PARKINGBRAKE UNLOCKED MOWER LIFT

r 'l R N H

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

LOCKED

LOW PARKING BRAKE

AI-rACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULESSECTION)

FREE WHEEL

(AutomaticModelsonly)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

LightSwitch

Ignition Switch

Throttle Control

Clutch/Brake

Pedal

Choke

Control

- Parking Brake

Position

Attachment

ClutchSwitch

LiftLever Plunger

Uft Lever

Height

Adjustment

Knob

Free Wheel

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or otherat-

tachments mounted to your tractor.

UGHT SWITCH: Turns the headlights on

and off. THROTTLE CONTROL: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for declutchingand braking the tractor and

startingthe engine. CHOKE CONTROL: Used when starting a

cold engine. HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height. IGNITION-SWITCH: Used for starting and

stopping the engine.

Control Lever

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position. AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

MOTION CONTROL LEVER. Selects the

speed and direction of the tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the J

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine isrunning,any attempt by the operator to leave the seat without firstsetting the

parking brake willshut off the engine.

• Depress clutch/brake pedal intofull "BRAKE"position and hold.

• Place parking brake lever in .......

"ENGAGED" position and release pres- sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position. Make sure parking brake will hold trac-

torsecure.

Push-In to

Throttle

Control

Pedal =Drive" Position Position Position

STOPPING

MOWER BLADES -

• To stop_mower blades, move attach-

ment clutch switch to "DISENGAGED" position.

GROUND DRIVE -

• To stopground drive, depress clutch/brake pedal intofull "BRAKE"

IpO.sition.

• Move motioncontrol lever to neutral (N) position.

IMPORTANT: The motioncontrol lever does not retum to neutral (N) position

when the clutch/brake pedal isdepressed.

ENGINE -

• Move throttle control to slow position. NOTE:. Failure to move throttlecontrolto slow position and allowing engine to idle

before stopping may cause engine to

=backfire".

Attachment Clutch

Switch Pull Out To

Lever

Parking Brake

Turn ignition key to =OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than =OFP will cause

the battery to be discharged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause =browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

_, CAUTION: Always stop tractor com- pletely, as described above, before leaving

the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

TO USE CHOKE CONTROL

Use choke controlwhenever you are start- ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knobinto disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn-

ing the height adjustment knob in desired direction.

• Turn knob clockwise (C) to raise cutting

height..

• /urn Knoo counterclockwise (O)to

lower cuttingheight.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the groundto the blade tip with the engine not running. These heights are

approximate and may vary depending up.onsoilconditions, height of grass and

14 types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and better

looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain condi- tions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height.

• Lower mower with lift control. Remove

rear retainer spring and clevis pin which secure each gauge wheel.

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in

bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground.

• Replace retainer springs into clevis pins.

Retrainer Clevis Pin

sp0og\ Jj--

auge

Wheels _ Fe_=_'_7///'lT_ _.

Bar s_

Gaug Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con-

troL

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

Bracket

_.CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

Attachment Clutch Switch Pull Out To

"Engage"

Push In To

"Disengage"

TO OPERATE ON HILLS ,_CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or clown hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

clutch/brake pedal quickly to brake posi-

i f stoppingis absolutely necessary, push

tion and engage parking brake.

Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position when the clutch/brake pedal is depressed.

parking brake and clutch/brake pedal.

i To restart movement, slowly release

Slowly move motion control lever to slowest setting.

• Make all tums slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing

freewheel control in freewheeling posi- tion. Freewheel control is located at the

rear drawbar of tractor.

• Raise attachment lift to highest positi0n

with attachment lift control.

• Remove retainer spring from freewheel

control rod.

• Push control red in to disengage trans-

mission and reinsert retainer spdng into

control rod hole now on back side of the

bracket.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse

abeve procedure.

AttachmentLift Lever High Position

Low

.#"Position

NOTE: To protect hood from damage when transportingyour tractor on a truck

or a trailer, be sure hood isclosed and secured to tractor. Use an appropriate means of tying hood totractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow onlythe attachments that are recom- mendedby and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already tilled with summer weight oil.

• Check engine oilwith tractor on level ground.

• Unthread and remove oilfill cap/dip stick;wipe oil off. Reinsert the dipstick

intothe tube and rest oilfill cap on the tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec- easa_ add oiluntil "FULL" mark on

dipstick is reached. Do not overfill.

• For coldweather operation-you should _hange oil for easier starting (See =OIL

VISCOSITY CHART- in the Customer

Responsibilities section of this manual).

• Tochange eng,ne oil,.see the

Maintenance section m this manual.

ADD GASOLINE

•_ Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carl)off and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase_fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good ,_dAweather starting.

RNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional

information. Never use engine or

carburetor cleaner products inthe fuel _k or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill Wipe off any spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to =DISEN- GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start

attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to =START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pull the choke control out and retry.

WARMWEATHER STARTING (50 ° F

AND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out slight- ly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° FAND BELOW)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the

engine to accept small changes in speed and load, until the choke control

is fully in. If the engine starts to run roughly, pull the choke control out slight- ly for a few seconds and then continue to push the control in slowly. This may

require an engine warm-up pedod from several seconds to several minutes,

depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever inneu-

tral. Release the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmissionto

warm up. This can be done duringthe engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled outslightly.

NOTE: A high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION _,CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air insidethe trans- missionwhich may have developed during

shipping of your tractor.

IMPORTANT: Should your trensmission require removal for service or replace-

ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface with

engine off and parking brake set.

• Disengage transmissionby placing free-

wheel controlinfreewheehng position (See "TO TRANSPORT" inthissection

of manual).

• Sittinginthe tractor seat, start engine.

After the engine is running, move throt-

tle control to slow position.With motion

control lever in neutral (N) position,

slowly disengage clutch/brake pedal.

• Move motion control lever to full forward _osition and hold for five (5) seconds.

ove lever to fullreverse positionand

holdforfive (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there willbe no movement of drive wheels. The air is

being removed from hydraulicdrive sys- tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking brake.

• Engage transmission by placing free-

wheel control in driving position(See "TO TRANSPORT" in this section of

manual).

• Sittinginthe tractor seat, start engine. After the engine is running, move throt- tle control to half (1/2) speed. With motioncontrollever inneutral (N)posi-

tion, slowly disengage clutch/brake

pedal.

• Slowly move motioncontrol lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position.After the tractor moves approximately five (5)

feet retum the motioncontrollever to the neutral (N) position. Repeat this pro-

cedure with the motion controllever three (3) times.

• Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• "13rechains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• Use the runner on the right hand side of mower as a guide. The blade cuts

approximately an inch outside the run-

ner (See fig. X)

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform cut-

ting.

• When mowing large areas, start by turn- ing to the right so that clippings will dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se-

lecUng a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at- tachment being used.

CUSTOMER RESPONSIBILITIES

FILL IN DATES _t,O_/_,_,_O"j_.

You

Check Operator Presence and

T Veer_ckSystems I/

R Check for Loose Fasteners (l_ V_7 iJl_ A S_arPe_Rep'_eM°wor_ades _"

T LubricatToncharZ

0 Checkeatte,yLeve_ !_,

R _esn B=te,y_ Termi_ds _ V'

Check Transaxle Cooling Adjust Blade Belt(s) Tension I_s

Adjust MotionDrive Belt(s) Tension _s

CheckEnC.eo, L_v_ _ V' changeE,_ OH _ V'

E CleanAirFilter _V':

N CleanAirScreen

! G InspectMuffler/SparkArrester t,/

N Clesn Engine Cooling

Repl=,o,Fi,.(,.qui_,_ !_,_,,

Replace Spark Plug I_' Replace Air Filter Paper Cartridge V'=

Replace Fusl Filter ll_

1 - Change more oltb'_ when operatic; under _ heavy load _- In high _ i_._, S - Jf equipped wNh ad_dtable sy_

2 - S_;ce mo_ _ten whenop_ indktyo_du=tyconditions. 6- Not requiredI _oped wl_ _me battery. 3 - ]1equ_ with o_ flte_, change og_er/50 bo_rs. 7 - TightenIm_ttmobplv_ boltIo _5It..Ibs.m_m.

4- Relfar,e b_d_ mot=Dire.wh_mmowingb uno_ _oa, DOr_ ove_0hte_

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not cover o'rie Rod BallJoints items that have been subjected to operator eSpindle Zerk---- L

abuse or negligence. To receive full value from the warranty, operator must maintain eFront------H_l:ll

tractor as instructed in this manual. Some Wheel _.L__ adjustments will need to be made periodi-

Bearing L Bearing

cally to properly maintain your tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

eSteedng._ _"_ Sector t eEngine

_ _-_eSpindle Zerk

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

Gear Teeth i _._ _:"

proper air-fuel mixture and help your engine run better and last longer.

OSpray Siliconelubdant(Move Boots to Lubricate)

BEFORE EACH USE eGeneralPurposeGrease

• Check engine oil level. @Refer to Maintenance "ENGINE" Section Check brake operation.

• Check tire pressure. IMPORTANT: Do not oil or grease the pivot points

• Check operator presence and interlock which have special nylon bearings. Viscous lubd-

systems for proper operation, cants will attract dust and dirt that will shorten the

• Check-fo_" loose fasteners, must be Jubricated, use only a dry, powdered

life of the self-lubricatingbearings. If you feel they

graphite type lubricantsparingly.

_Ft"" eFront

_'__'." Wheel

TRACTOR

Alwaysobservesafetyruleswhenper- forminganymaintenance. BRAKEOPERATION

Iftractorrequiresmorethansix (6)feet stoppingdistanceat highspeedinhighest

gear,thenbrakemustbe adjusted.(See

"3"0 ADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchaeed from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working propedy. If your trac-

tor does not function as described below,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachment clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate°unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer secudng blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

edge up

Center Hole

Assembly

Hex Bolt -Star

*A Grade 8 heat treated bolt can be

identified bysix lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hod-

zontal position. If either end of the blade

moves downward, sharpen the heavy end until the blade is balanced.

BATTERY Your tractor has a battery charging system

which is sufficientfor normal use.

However, pedodic charging of the battery

with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

NOTE:Theoriginalequipmentbatteryon yourtractoris maintenancefree.Donot

attemptto openor removecapsorcovers. Addingorcheckinglevelof electrolyteis

notnecessary,

TOCLEANBATTERYANDTERMINALS

Corrosionanddirtonthe batteryandter- minalscancausethebatteryto"leak"

power.

• Remove terminal guard.

• Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum

jelly,

• Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu- al).

V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear. TRANSAXLE COOLING ,"

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service

center/department. ENGINE

LUBRICATION Only use high quality deiergent oil rated

with API service classification SF, SG, or SH_ Select the oil's SAE viscosity grade according to your expected operating tem- perature.

SAE VISCO_rPf GRADES

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip- stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meetAPI

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Air Screen

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from over- heating. Clean with a wire brush or com-

pressed air to remove dirt and stubbom dried gum fibers.

Oil Drain

Oil Fill

Cap/Dipstick

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