Craftsman 917.273010 User Manual

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Owner's ManuaJ

20.0 HP ELECTRIC START 46" MOWER 6 SPEED

TRACTOR

Model No.

917.273010

* Safety ,, Assembly ,, Operation

- Maintenance

, Repair Parts

CAUTmON:

Read and follow all Safety Rules and nnstructions

before operating this equip- ment,

Sears, Roebuck and Co., Hoffman Estates, BL 60179

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Warranty ................................................. 2

Safety Hu_s ...........................................

_ 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation .............................................. 12

Maintenance Schedule ......................... !9

Maintenance ................................... 19

Service and Adiustments ................ 23

Storage ................................................ 3!

Troubleshooting .................................. 32

Repair Parts ....................................... 35

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RID!NG EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owneCs manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover: ,, Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc. Tire re_nlacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.

,, Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery, included with this riding equip-

ment proves defective in materiat or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In*home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty appties only while this product is in the United States. This Warranty gives you specific !egal rights, and you may a!so have other rights which may vary from state to

state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

o Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

o Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

o Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

o Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

o Slow down before turning. o Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

Turnoffbladeswhennotmowing

_Stopenginebeforeremovinggrass

catcheroruncloggingchute. Mowonlyindaylightorgoodartificial light. Donotoperatethemachinewhileunder theinfluenceofalcoholordrugs. Watchfortrafficwhenoperatingnearor crossingroadways.

_Useextra care when loading or unload-

ing the machine into a trailer or truck. SLOPE OPERATnON Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it. DO: o Mow up and down slopes, not across.

,o Remove obstacles such as rocks, tree

limbs, etc.

o Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

o Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

o Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

,_ Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

o Keep a!! movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

', Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

o Do net mow on wet grass. Reduced

traction could cause sliding.

Do not try to stabilize the machine by putting your foot on the %ound

o Do not use grass catcher on steep

slopes. CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

Keep children out of the mowing area

and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area_

• Before and when backing, look behind

and down for small children. ,, Never carry children_ They may fall off

and be seriously injured or interfere with safe machine operation.

o Never aiiow children to operate the

machine.

o Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

SERWCE ,, Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engne running. Allow en- gine to coo! before refueling. Do not

smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

o Never run a machine inside a closed

area Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

o Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary,

beforerestarting.

Nevermakeadjustmentsorrepairswith theenginerunning. Grasscatchercomponentsaresubject towear,damage,anddeterioration, whichcouldexposemovingpartsor allowobjectstobethrown.Frequently checkcomponentsandreplacewith

manufacturersrecommendedparts MowerbladesaresharpandcancuL

Wrapthebtade(s)orweargloves,and

useextra caution when servicing them.

o Check brake operation frequently.

Adjust and service as required.

o Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless absolute-

ly necessary. AJways took down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another

responsible adult.

o Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

,_Look for this symbol to point out impor-

tant safety precautions, it means CAUo TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug.

Mow up and down slopes (15° Max), not

across.

Remove ,obstacles such as rocks, tree limbs, etc.

® Watch for holes, ruts, or bumps Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

_WARNJNG: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

I_RODUCTSPECmFJCATJONS

GAS©UNE 35GALLONS CAPACITY UNLEADED

ANDTYPE: REGULAR OiLTYPE SAE10W-30

(API°SFiSG/SH):(above32°F)

SAE5W-30

_ (below32°F) OILCAPACITY:W/FILTER:4.2PINTS

W!OFILTER:3.7PINTS

._PARKPLUG: Champion RC12YC GAP: _040")

GROUND SPEED H!: LO: (MPH): 0.7 1.7

1.4 3.3

2.3 5.4

REVERSE: 0.9 2.1 TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS@ 3600 RPM

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avaiF

able on this product Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILmES

Read and observe the safety ruJes. Follow a regular schedule in maintain- ing, caring for and using your tractor.

* Follow the instructions under"Mainte-

nance" and "Storage" sections of this owner's manual

_WARNJNG: This tractor is equipped with an interna! comb_st.on engine and

shouid not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting appJicaMe local or state laws (if any), If a spark attester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance. Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, weIFtrained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) ShouJder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(!) Knob

(2) Hex Bolts 1/4-20 x 3/4

9/32 x B/8 x 16 Gauge

(2) Washers

(2) Screws

#10 x 5/8

_s (2) Locq

#1_ Washers#10

(2) Washers _ I

3/16 x 3/4 x16 Gauge _ j

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(3) Retainer Springs

(Double Loop)

PartspacketseparateIyncarton

Seat

Video

Cassette

Parts Bag contents not shown fut! size

(2} Washers 3/8

(2) Shoulder

Bolts

x 7/8 x 14 Ga.

/21coo,er,ock

(2) Keys (2) Gauge

Nuts

Wheels

Mulcher

Plate

PartsBag

SteermgWheel

Manual

L? /(_ _ (2) Latch Hook

_,_nt LinkAssemblies

Steering

Wheel Insert

Slope Sheet

Assemblies

Steering

Sleeve

Steering Sleeve

Extension

Yournewtractorhasbeenassembledatthefactorywithexception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemMe must be tightened securely. Use the correct tools

as necessary to insure proper tightness Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY A socketwrench set will make assembly

easier, Standardwrench sizes you need

are listed below. (1) 9/16" wrench (1) 3/4" Socket wi

(2) 7/16" wrenches drive rachet (!) !/2" wrench (!) Phillips Screw ° (1) Utility knife driver (t)Pliers (1) Tire pressure

gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and

parts boxes from shipping carton (See page 6). Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

Remove mower and package materials.

Check for any additiona! loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKiD

ATTACH STEERING WHEEL ® Remove hex bolt, lock washer and large

flat washer from steering shaft.

o Position front wheels of the tractor so

they are pointing straight forward.

o Slide the steering sleeve over the steer-

ing shaft.

- Align tabs and press steering sleeve extension into bottom of steering wheel.

Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

o Secure steering wheel to steering shaft

with hex bolt, lock washer and large fiat washer previously removed. Tighten

securely.

Steerinc Sleeve

• Snap steering wheel insert into center of steering wheel.

Remove protective materials from trac-

tor hood and grill.

iMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid. TO ROLL TRACTOP OFF SKID (See

Operation section for _ocation and function of controls)

® Press lift lever plunger and raise attach°

ment lift lever to its highest position. Release parking brake by depressing

clutch/brake pedal.

o Place gearshift lever in neutral (N) posi-

tion.

o Roll tractor forward off skid.

HOWTOSETUPYOURTRACTOR CONNECTBAKERY

,_CAUTION: Do not short battery termi-

nais by aliowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,

rings_ etc. Positive terminal must be con-

nected first to prevent sparking from accio

dental grounding. ,, Lift hood to raised position.

o Open terminal access doors, remove

terminal protective caps and discard.

ti¢ _, ,

,, ,h_s battery' is put into service after month _,,_'4,uyear _<,4_ _ .4 _h_/_,_ located between terminals) charge _'-' tery for minimum of one hour at 6-10

amps.

o First connect RED battery cabte to posi-

tive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

,, Connect BLACK grounding cable to

negative (-) battery termina! with remain- ing hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

,, Close terminal access doors.Use termi-

nal access doors for: , Inspection for secure connections (to

tighten hardware). ® Inspection for corrosion. ,, Testing battery. o Jumping (if required).

Periodic charging.

DiscardTerminal ProtectiveCaps

Lock

Washer / Hex

x Nut

,i' I i,

-- (Red)

Terminal _tive

Access Door / ...... (Black)

Cable

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

Remove cardboard packing on seat pan.

LJ*:_L"

Flat

Washer

Bolt

Positive

Cable

• Place seat on seat pan and assemb!e shoutder bolt. Tighten shoutder bolt securely.

o Assemble adiustment knob and f!at

washer loosely. Do not tighten.

o Lower seat into operating position and

sit on seat.

o Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

o Get off seat without moving its adjusted

position.

o Raise seat and tighten adjustment knob

securely.

Seat

Shoulder \

FlatWasher

Adjustment Knob

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ® Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on page 5 of this manual.

CHECK BRAKE SYSTEM

After you team how to operate your tractor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual. mNSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking brake.

o Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar to

left side of mower deck.

, Slide mower under tractor with dis-

charge guard to right side of tractor.

iMPORTANT:Checkbeltforproperrout° inginallmowerpulleygrooves.Install

beltintoelectricclutchpuileygroove. oinstallonefrontlinkintopholeofthe

righthandfrontmowerbracketandright handfrontsuspensionbracketRetain

withtwosingleloopretainerspringsas

shown. installsecondfrontlinkin left hand

front suspension bracket only and

retain with single loop retainer spring as shown.

o Turn height adjustment knob counter-

t,_,Jcr_vwo_ it

o _.......... we, linkage with attachment

lift control.

o Place the left hand suspension arm on

inward pointing deck pin. if necessary, rock and raise front of mower to align

deck pin with the hole in suspension

arm. Retain with double loop retainer spring with loops down as shown.

o Slide left side of mower back and install

the unattached front link in top hole of the left hand front mower bracket.

Retain with single loop retainer spring as shown.

,, Place the right hand suspension arm on

Shoulder Bolt

ul iLii .:__v[M o.

Double Loop Retainer Spring

(Inward pointing deck pins)

Chassis Bracket

inward pointing deck pin. If necessary, rock and raise front of mower to atign deck pin with the hole in suspension arm. Retain with double Ioop retainer

spring with toops down as shown.

Connect anti-sway bar to chassis brack- et under left footrest and retain with

double loop retainer spring.

Turn height adjustment knob clockwise to remove slack from mower suspen-

sion. Raise mower to highest position.

Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the

Operation section of this manual).

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See "TO LEVEL MOWER HOUSING" in the Sen,ice and

Adjustments section of this manual CHECK FOR PROPER POSITnON OF

ALL BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the

Suspension Arms Front

Brackets

Front Mower Bracket

Clutch_'_

Gauge

Wheel

3/8 Washer 3/8-16

Center Locknut

Use Pliers for

Retainer Springs

/ /

Double Loop Retainer Spring

Anti-Sway

Bar

Idler Pulley

igle Loop

_\ Retainer Springs

,i_ _,1 I

Discharge Guard

beltsareroutedcorrectly. _NSTALLMULCHERPLATE

_,installtwolatchhookstomulcherplate

usingscrew,washer,_ockwasher,and weldnutasshown.

NOTE:Pre-assembleweldnuttolatch hookbyinsertingweldnutfromthetop

withhookpointingdown Tightenhard- waresecurely.

oRaiseandholddeflectorshieldinup-

rightposition.

• Placefrontofmulcherplateoverfrontof mowerdeckopeningandslideinto place,asshown.

Hookfrontiatchintoholeonfrontof mowerdeck.

Hookrearlatchintoholeonbackof mowerdeck.

,_CAUTRON: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it

to rest on plate while in operation. TO CONVERT TO BAGGING OR

DiSCHARGiNG

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed for_r_ing and bagging also.

from the Topx.. _--" \ Hook Points

Lock "_ _'. JDown

Washer ;........ _ Latch

Weld -.. ! Hook

Nut _ / _"

Latchji :)

IScrew\

" _..jWeld Nut

_CHECKMST

Please review the following checklist: ,/ All assembly instructions have been

completed. 7" No remaining loose parts in carton. ¢" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-

ened securely. ,/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflat-

ed at the factory,). ,/Be sure mower deck is property leveled

side4o-side!front4o-rear for best cutting

results (Tires must be properly inflated

for leveling). V Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

¢ Be sure brake system is in safe operat-

ing condition.

Hook_:/// /!Jt_/_asher_LOck

Washer i(':t; Washer

.....¢S

Mulcher _---Screw

Plate

Latch Hooks

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct

Learnandunderstandtheirmeaning.

BATTERY

ENGINE ON

FUEL

ATTACHMENT

CLUTCH ENGAGED

IGNITION

CAUTION OR REVERSE FORWARD

WARNING

ENGINE OFF OIL PRESSURE LIGHTS ON

l\l 0

CHOKE MOWER HEIGHT PARKING BRAKE

REVERSE NEUTRAL HIGH

ATTACHMENT

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

LOCKED

(SEE SAFETY RULES SECTION)

FAST

SLOW

OVER TEMP

LIGHT

UNLOCKED

MOWER LIFT

L (®)_i

LOW PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the iHustratior_s with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Light Switch

Ignition Switch

Ammeter

Throttle Control

J i_"_Lift Lever

Position

Attachment CRutch Switch

Clutch/Brake

Pedal

Choke

Height Adjustment

Knob

Our tractors co:qform to the safety standards of the American

National Standards Institute,

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off, THROTTLE CONTROL: Used to control

engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: Used when starting a cold engine, HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

_ Ptunger

/ / Attachment

_/ Lift Lever

Parking Brake

GEARSHIFT LEVER: Selects the speed and direction of the tractor.

RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and

reverse gears. ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake

HOWTOUSEYOURTRACTOR Yourtractorisequippedwithanoperator

presencesensingswitch_Whenengineis

running,anyattemptbytheoperatorto

_eavetheseatwithoutfirstsettingthe parkingbrakewinshutofftheengine°

TOSETPARKINGBRAKE ,,Depressdutch!brakepeda!intofun

"BRAKE"positionandhold.

o Placeparkingbrakeleverin"EN-

GAGED"positionandreleasepressure fromclutch/brakepedal.Pedalshould

remainin"BRAKE"position.Makesure parkingbrakewil!holdtractorsecure.

Throttle Push-in to Attachment Clutch Control "Disengaged" Switch Pull Out To

"Engage"

"Brake"

Position

.Lever

_gBrake

"Engaged"Position

C Pedal "Drive"

Position

STOPPING

MOWER BLADES -

To stop mower blades, move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

To stop ground drive, depress clutch/brake pedal into full "BRAKE"

position. Move gearshift lever to neutral (N)

position. ENGINE - ® Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to "backfire".

"Disengaged'""

Position

Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

Never use choke to stop engineo

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. "Toeliminate this possibility, always stop engine when

stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position; to empty grass catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

- Operating engine at !ess than full throt- tle reduces the battery charging rate. Full throttle offers the best bagging and mower performance.

CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

,, To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever. ® Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral (N) position.

o Move gearshift and range shift levers to

desired position. Slowly re_ease clutch/brake pedal to

start movement.

mMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-

ing the height adjustment knob in desired direction.

Turn knob clockwise (©) to raise cutting height.

® Turn knob counterclockwise (O) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4ol/2 ". The heights are mea-

suredfromthegroundtothebtadetipwith theenginenotrunning.Theseheightsare

approximateandmavarydepending uponsoitconditions,_eightofgrassand

typesofgrassbeingmowed.

Theaveragelawnshouldbecutto approxmate_y2-1/2inchesduringthe

coolseasonandtoover3inchesduring

hotmonths.Forhealthierandbetter lookinglawns,mowoftenandafter

moderategrowth. Forbestcuttingperformance,grass

over6inchesinheightshouldbe mowedtwice°Makethefirstcutrela-

tive!yhigh;thesecondtodeskedheighL

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain condi-

tions.

Adjust gauge wheels with tractor on a ftat tevel surface.

Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut poo sition, gauge wheels should be assem-

bled so they are slightly off the ground. Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

® Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Mounting

Bracket \

3/8- 16

Locknut ,,, ,_j

3/8 Washer \Gauge Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

o Lower mower with attachment lift con-

trol.

Shou der Bolt

Start mower blades by engaging attach°

ment clutch control.

o TO STOP MOWER BLADES disen.-

ge attachment ctutch contro_

AUTmON: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. TO OPERATE ON H_LLS

Attachment Clutch Attachment Lift Lever Switch Pull Out To High Position

"Engage" -/Position

Push InTo _/: "Disengage" _)'))

,_CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

Choose the slowest speed before start-

ing up Ordown hills.

o Avoid stopping or changing speed on

hills. If slowing is necessary, move throttle

control lever to slower position.

If stopping is absolutely necessary, push clutch!brake pedal quickly to brake posi- tion and engage parking brake.

* Move gearshift lever to 1st gear and

range shift lever to low (L) position. Be

sure you have allowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release

parking brake and clutch/brake pedal.

* Make al! turns slowly.

TO TRANSPORT

- Raise attachment lift to highest position with attachment lift control.

o When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) position.

° Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.).

Low

Discharge

Guard

TOWINGCARTSANDOTHER A_ACHMENTS

Towonlytheattachmentsthatarerecom- mendedbyandcomplywithspecifications

ofthemanufacturerofyourtractor.Use commonsensewhentowingTooheavyof

aload,whileonastope,isdangerous Tirescanlosetractionwiththegroundand

causeyoutolosecontrolofyourtractor BEFORESTARTINGTHEENGINE

CHECKENGINEOILLEVEL

Theengineinyourtractorhasbeen

shipped,fromthefactory,alreadyfilled withsummerweightoil.

Checkengineoilwithtractoronlevel ground.

Unthreadandremoveoilfillcap/dip- stick;wipeoiloff.Reinsertthedipstick

intothetubeandrestoilfillcaponthe tube.Donotthreadthecapontothe

tube.Removeandreadoillevel.Ifnec- essary,addoiluntil'FULL"markon

dipstickisreached.Donotovedi!l Forcoldweatheroperationyoushould

changeoilforeasierstarting(See"OIL VISCOSITYCHART"intheCustomer

Responsibilitiessectionofthismanua!).

oTochangeengineoil,seetheCustomer

Responsibilitiessectioninthismanual. ADDGASOLINE , Fillfueltank.Usefresh,clean,regular

unleadedgasolinewithaminimumof87

octane.(Useofleadedgasolinewill

increasecarbonandleadoxide

depositsandreducevalvelife).Donot

mixoilwithgasolinePurchasefue!in quantitiesthatcanbeusedwithin30

daystoassurefuelfreshness. IMPORTANT:Whenoperatingintempera- turesbelow32'_F(0°C),usefresh,dean wintergradegaso!inetohelpinsuregood

,_d weather starting.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional

information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

,_CAUTRON: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spitl or use

gasoline near an open flame TO START ENGINE

When start ng the engine for the first time or if the engine has run out of fuel, it wil! take extra cranking time to move fuel from the tank to the engine. o Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

,, Place gear shift lever in neutral (N)

position.

o Move attachment clutch to "DISEN-

GAGED" position. Move throttle control to fast position

,, Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

Note: Before starting, read the warm and

cold starting procedures below.

Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pull the choke control out and retry.

WARM WEATHER STARTING (500 F AND ABOVE)

When engine starts, slowly push choke control in until the engine begins to run

smoothly. If the enyine starts to run roughly pull the choke control out slight- ly for a few seconds and then continue to push the control in slowly.

o The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up _orone minute using

the choke as described above.

COLD WEATHER STARTING (50° F AND

BELOW)

When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the

enginetoacceptsmallchangesin speedandload,unt_thechokecontrol

isfullyin.tftheengi_estartstorun rougHy_pullthechokecontro!outslighto lyforafewsecondsandthencontinue topushthecontrolinslowly.Thismay requireanenginewarmoupperiodfrom

severalsecondstoseveralminutes, dependingonthetemperature.

Theattachmentscanbeuseddudng theenginewarm-upperiodandmay

requirethechokecontrolbeputtedout

slightly.

NOTE:Ahighaltitude(above3000feet)

orincoldtemperatures(below32F)the carburetorfuelmixturemayneedtobe

adjustedforbestengineperformance.

See"TO ADJUST CARBURETOR _ in the

Service and Adjustments section of this manual

MOWING TiPS o Tire chains cannot be used when the

mower housing is attached to tractor.

® Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

The left hand side of mower should be used for trimming.

- Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

o When mowing large areas_ sta_ by turn°

ing to the right so that clippings wilt dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

o If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

® Always operate engine at _uii throttie

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.

, When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at- tachment being used.

MULCHINGMOWINGT_PS 8MPORTANT_Forbestperformance,keep

mowerhousingfreeofbuilt-upgrassand trashC!eanaftereachuse_

Thespecialmulchingbladewil!recut thegrassclippingsmanytimesand

reducetheminsizesothatastheyfall ontothelawntheywilldisperseintothe grassandnotbenoticed°Also,the mulchedgrasswillbiodegradequickly toprovidenutrientsforthelawn.Always mulchwithyourhighestengine(blade)

speedasthiswillprovidethebestrecut- tingactionoftheblades.

oAvoidcuttingyourlawnwhenitiswet.

Wetgrasstendstoformc_umpsand

interfereswiththemulchingaction.The besttimetomowyourlawnistheearly

afternoon.Atthistimethegrasshas driedandthenewlycutareawillnotbe

exposedtothedirectsun.

oForbestresults,adjustthemowercut-

tingheightsothatthemowercutsoff

onlythetoponeothirdofthegrass blades.Forextremelyheavymulching, reduceyourwidthofcutoneachpass andmowslowly.

oCertaintypesofgrassandgrasscondi_

tionsmayrequirethatanareabe mulchedasecondtimetocompletely hidetheclippings.Whendoingaseco ondcut,mowacrossorperpendicularto

thefirstcutpath.

oChangeyourcuttingpatternfromweek

toweek.Mownorthtosouthoneweek thenchangetoeasttowestthenext

week.Thiswillhelppreventmattingand grainingofthelawn.

" 1 Max 1/3

CUSTOMERRESPONSiBiLITiES

MAINTENANCE SCHEDULE

F_LL IN DATES AS YOU COMPLETE

REGULARSERV/C__ E ....

Check Brake Operation

CheekOper,to+P_e............d ..,, , , ,,o., I I I ! I

Sh+pe , R+t°ceM.....Bides l

Check Battery Levei

M Ciean Ba_.ery and Te_ rdnals/Recharge

Check Trarlsax_2 Co?tin2 ...........

Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

NE Clean Air Filter

Clean Air Screen

G Enspect Muffler/Spark Arrester

Reptace Oi! Fitter (If equipped)

E Clean Engine Cooling Fins

R.eplace spar _ Plug ............................

.......F-- ++ __ __

-2-7

_,,/a

______v_!

+q+--i--P.........!........

..... e

Replace Fuel Filter

+Change t'r_o+eotlen when _%_erat nO under a heavy load or in high ambient temperatures 5 - If equipped with adjustable system

+ Service mo+e often when operat ng in drty or dusty conditions. + if eq_+_pped with e_l filter, change o_1 every 50 hours. + Repl_*ce blades mo_e often when rrvow ng in sandy soil

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator

6 + Not required if equipped with maintenance ftee battery 7 - Tighten front axle pivot bolt to 35 II +lbs maximum

Do not overtighten.

LUBRICATION CHART @ S Spindle Zerk r-:__ Zerk

abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual. Some

adjustments will need to be made periodi-

cally to properly maintain your tractor.

@ Front Wheel Bearing Zerk

All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

+ Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer. BEFORE EACH USE , Check engine oil level.

, Check brake operation.

Check tire pressure.

, Check operator presence and interlock

systems for proper operation. , Check for loose fasteners.

O Engine

@Attachment Clutch Pivot(s) ',

@SAE 30 or 10w30 Motor OIL

General Purpose Grease Referto Maintenance "Engine"Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri-

cant sparingly. 19

Front

Wheel Bearing

TRACTOR Alwaysobservesafetyruleswhenper-

forminganymaintenance. BRAKEOPERATION

Iftractorrequiresmorethansix(6)feet stoppingdistanceathighspeedinhighest

gear,thenbrakemustbeadjusted.(See '%0ADJUSTBRAKFintheServiceand

Adjustmentssectionofthismanual). TIRES

Maintainproperairpressureinalltires (See"PRODUCTSPECIFICATIONS"

onpage5ofthismanual).

o,.,_p_,es,,_ of or insect::jaSO_h _, u_h

control chemicals which can harm rub- ber

,, Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer Tire sealant a!so prevents tire dry

rot and corrosion. BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

Raise mower to highest position to allow

access to blades.

Remove hex bolt, lock washer and flat

washer securing blade.

, Instait new or resharpened blade with

trailing edge up towards deck as shown.

o Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

,, Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Blade _ Mandrel

FlatWasher

Lock

Hex Bolt (Grade 8)t._&

*AGrade 8heat treated boltcan be identified by six lines on the bolt head.

_;_ Trailing

Assembly

Edge Up

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is batanced

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine. _, The blade can be sharpened with a rite

or on a grinding wheel Do not attempt to sharpen while it is on the mower.

o TOcheck blade balance, you will need a

5/8 _'diameter steel holt, pin, or a cone ba!ancer_ (When using a cone ba!ancer, follow the instructions supp!ied with ba!- ancer)_

_, Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade moves downward, sharpen the heavy

end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Center Hole j

Blade

5/8" Bolt or Pin

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. Howev- er, periodic charging of the battery, with an

automotive charger will extend its life. ® Keep batter/and terminals clean. ,, Keep battery bolts tight° o Keep small vent holes open. , Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and tero

minds can cause the battery to "leak" power.

o Remove terminal guard. o Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

o Rinse the battery with plain water and

dry.

o Clean terminals and battery cable ends

with wire brush until bright. Coat terminals with grease or petroleum jelly.

,_Reinstallbattery(See"CONNECTBAT°

TERY" in the Assembly section of this manual).

_foBELTS Check V-heRs for deterioration and wear after 100 hours of operation and reptace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear. TRANSA×LE COOLING

Keep transaxie free from build-up of dirt and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

Block up rear axle securely.

', Remove left rear wheel by removing

hub bolts.

o Remove filler plug from transaxle. Oil

level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API SF, SG or SH. Replace filler plug.

o Reassemble wheel to hub.

Transaxle

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation.. Tighten oil fi!l cap/dip- stick securely each time you check the oil

level. TO CHANGE ENGINE OIL

Determine temperature range expected before oi! change All oil must meet API service classification SE SG, or SH

o Be sure tractor is on level surface o Oil will drain more freely when warm.

,, Catch oil in a suitable container. ® Remove oil fill cap/dipstick Be careful

_ut to a,,uv-,dirt to enter the engine when _'_'_

o Remove drain plug.

o After oil has drained completely, replace

oil drain plug and tighten securely.

,, Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not ovedill.

For approximate capacity see 'PROD-

UCT SPECIFICATIONS" on page 5 of this manual.

Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

i Filler Plug

ENGINE LUBRICATION

Only use high quality detergent oi! rated with API service classification SF, SG, or

SH. Select the oi!'s SAE viscosity grade according to your expected operating tem- perature.

SAE ViSCOSiTY GRADES

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one year.

Air Screen Cap/Dipstick

CLEAN AiR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from over- heating. Clean with a wire brush or com- pressed air to remove dirt and stubborn dried gum fibers.

CLEANAiRINTAK_COOLINGAREAS

q_binsurepropercooling,makesurethe

grassscreen,coolingfins,andother externalsurfacesoftheenginearekept cleanatalltimes.

Every100hoursofoperation(moreoften

underextremelydusty,dirtycOnditions),

removetheblowerhousingandother coolingshrouds.Cleanthecoolingfins

andexternalsurfacesasnecessary.Make surethecoolingshroudsarereinstalled.

NOTE:Operatingtheenginewitha blockedgrassscreen,dirtyorplugged

coolingfins,andorcoolingshroudsre- movedwiltcauseenginedamagedueto

overheating. AIRFILTER Yourenginewillnotrunpropedyusinga

dirtyairfilter.Cleanthefoampre-cleaner aftereven/25hoursofoperationorevery

season.Servicepapercartridgeevery

!00 hours of operation or ever':/season, whichever occurs firsL

Service air cleaner more often under dusty conditions.

,, Loosen knob and remove cover. TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge. ,, Wash it in liquid detergent and water. ,_ Squeeze it dry in a clean cloth. Allow it

to dry. ,, Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

Replace a dirty, bent, or damaged car-

tridge.

Cartridge Foam Pre-cleaner

Cartridge

Plate

Rubber

Seal

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage the cartridge.. o Remove nut and cartridge plate. ,, Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

o Check rubber seat for damage and

proper position around stud. Replace if necessary.

Reassemble air cleaner, cartridge ptate, and nut.

o Reinstall air cleaner cover and secure

by tightening knob.

ENGLNE OIL F!LTER

Replace the engine oi! filter every season or with ever,! second oi! change if the trac-

tor is used more than 100 hours in one year

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"

on page 5 of this manual.

IN-LINE FUEL FILTER The fue! filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure- tor, replacement is required. ® With engine cool, remove filter and plug

fuel line sections.

,, Place new fuel filter in position in fuel

line with arrow pointing towards carbu- retor.

o Be sure there are no fuel line leaks and

clamps are properly positioned.

_,LEAN_N

Cleanengine,batteryseat,finish,etc. ofallforeignmatter Keepfinishedsu#acesandwheelsfree ofallgasoline,oil,etc.

* Protectpaintedsurfaceswithautomo_

We do not recommend using a garden hose to c_ean your tractor unless the elec-,

tricat system, muffler, air filter and carbure- tor are covered to keep water ouL Water

in engine can resuit in a shortened engine life.

tivetypewax.

A_,,CAUTION: Before performing any service or adjustments:

, Depress clutch/brake peda! fully and set parking brake.

- Place gearshift lever in neutral (N) position.

o Place attachment clutch in 'DISENGAGED" position.

-r_,,,_ignition key "OFF' and remove key.

,, Make sure the blades and a!! moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR TO REMOVE MOWER

Place attachment clutch in "DISEN-

GAGED" position.

, Turn height adjustment knob to lowest

setting. ,, Lower mower to its lowest position. , Remove retainer spring holding anti-

swaybar to chassis bracket and disen-

gage anti-swaybar from bracket.

- Remove retainer springs from suspen-

sion arms at deck and disengage arms from deck.

® Raise attachment lift to its highest posi-

tion.

Adjustment Nuts

Suspension Arms

Chassis

Bracket_

Retainer Spring

Anti-Sway Bar

Retainer Springs

Lift Links

Front Mower Bracket

, Remove two retainer springs from each

front link and remove links.

,, Slide mower forward and remove belt

from electric clutch pulley.

,, Slide mower out from under right side of

tractor.

mMPORTANT: If an attachment other than the mower deck is to be mounted on the

tractor, remove the front links.

TO iNSTALL MOWER

Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the

Assembly section of this manual.

Front

)ension

Bracket

Front

Suspension

Bracket

_Retainer

Springs Front Mower Bracket

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

ors!e!e_ ground or driveway Make sure

tires are propedy inflated (See '*PROD_*

UCT SPECIFICATIONS'). If tires are over or undennfiated, you will not properly

adjust your mower. SIDE-TO-SIDE ADJUSTMENT

Raise mower to its highest position. Measure height from bottom of dock cud to ground level at front corners of

mower. Distance "A'_on both sides of mower should be the same.

If adjustment is necessary, make adjust-

Itl_11L Ull OI1_ _lu_ u_ mower on .

.............. ly

To raise one side of mower, tighten lift link adjustment nut on that side.

,, To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

o Recheck measurements after adjusting.

Bottom

oB°c°rT _-_ E_---._ n--- °fcurl

Check adjustment on right side of tractor. Measure distance 'F' directty in front of and behind the mandret at bottom edge of mower housing as shown.

Before making any necessary adjust merits, check that both front links are

equal in length_

o If links are not equal in length, adjust

one link to same length as other rink. To lower front of mower housing, loosen

nut _G" on both front links an equal number of turns.

When distance "F' is 1/8" to 1/2" tower at front than rear, tighten nut *'H*'against

trunnion on both front links. To raise front of mower housing, loosen

nut "H'* from trunnion on both front links. Tighten nut "G" on both fronl links an

equal number of turns.

• When distance "F" is 1/8" to 1/2_lower at front than rear, tighten nut 'H'

against trunnion on both front links.

NOTE: Each full turn of nut "G" will

change dim. "F" by approximately 3/8". o Recheck side-to-side adjustment.

Mandrel

Suspension Arm

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT iMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower housing should be adjusted so the

front is approximately t/8" to 1/2" lower than the rear when the mower is in its

highest position.

BothFront Links Should be Equal in Length

Front Links

TOREPLACEMOWERDRmVEBELT MOWERDR_VEBELq-REMOVAL

ParktractoronalevelsudaceEngage parkingbrake.

Removefourscrewsfromlefthand

mandrelcoverandremovecover..

o Rollbeltoverthetopoflefthandman°

dre_pulley.

o RemovebeltfromeJectdcclutchpulley. o Removebeltfromidlerpulleys.

o RemoveanydirtorgrasscJippings

whichmayhaveaccumulatedaround

mandrelsandentireupperdecksur-

face.

oCheckprimaryidlerarmandtwoidlers

toseethattheyrotatefreely.

o Besurespringissecurelyhookedtopri-

maryidlerarmandboltinmowerhous-

ing. MOWERDRWEBELTINSSALLAttO oInstallbeltinbothidlers.Makesurebelt

isinbothbeltkeepersattheidlersas

shown.

,_ Install new belt onto electric clutch pul-

ley. ,, Roll belt into upper groove of left hand

mandre_ pulley. o Carefully check belt routing making sure

belt is in the grooves correctly and

inside belt keepers.

o Reassemble _....t hand ,---'_'^'__, ,u,_, cover.

Left Hand Screws Mandrel

Cover X_

Left Hand Mandrel

Primaqt Idler Arm

Belt Keepers

Idler Pulleys

j-i_i Electric

Clutch

TO REPLACE MOWER BLADE DRIVE

BELT Park the tractor on leve_sufaceo Engage

parking brake.

Remove mower drive be_t (See "TO REPLACE MOWER DR_VE BELT" in

this section of this manual).

Remove mower (See "TO REMOVE MOWER" in this section of this manual}.

* Remove screws from right hand man-

drel cover and remove cover. Unhook spring from bolt on mower housing.

Carefully roll beit off right hand mandrel

pulley_ Remove belt from center mandrel puF Icy, idler pulley, and left hand mandrel

puiiey.

Remove any dirt or grass which may

have accumulated around mandrels and entire upper deck surface.

LeftHand Mandrel

Secondar Idler Arm

Spring

Anti-Sway-Bar Bracket

Mower Blade Drive Belt

o Check secondary idler arm and idler to

see that they rotate freely.

Be sure spring is hooked in secondary idler arm and sway-bar bracket.

install new belt in lower groove of left hand mandrel pulte_; idler pulley, and

center mandrel pultey as shown.

Roll belt over right hand mandret pulley. Make sure belt is in aH grooves properlyo Reconnect spring to bolt in mower housing and reinstall right hand mandrem

cover.

Reinstall mower to tractor (See

"INSTALL MOWER AND DRIVE BELT"

in the Assembly section of this manua 0. Reassemble mower drive belt (See "TO

[3 [3 A_E R _! F_ I_/E" tZm

,,E, LA,J_. M,.,WER __,R,_,-B,-,-, in

this section of this manual).

Center Mandrel

_dler Pulley

Right Hand

Cover

TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years of

service. The clutch has a built-in brake that stops the pulley within 5 seconds.

Eventually, the intema! brake wil! wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your

nearest authorized service center/depart-

ment. o Make sure attachment clutch and igni-

tion switches are in "OFF" position.

o Adjust the three nylon Iocknuts until

space between clutch plate and rotor measures .0!2" at all three slot loca-

tions cut in the side of brake plate. Rotor Clutch Plate

Slot (3)

Nylon Locknut (3)

.0!2"

Brake Plate

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch t0 cycles to wear in clutch plate.

TO ADJUST BRAKE Your tractor is equipped with an adjustable

brake system which is mounted on the left side of the transaxie.

fftractor requires more than six (6) feet stopping distance at high speed in high- est gear, then brake must be adjusted.

Depress clutch/brake pedal and engage parking brake°

® Measure distance between brake oper-

ating arm and nut "A" on brake rod. If distance is other than 1-3/4", loosen

jam nut and turn nut "A" until distance

becomes 1-3/4". Retighten jam nut against nut "A".

o Road test tractor for proper stopping

distance as stated above. Readjust if necessary. If stopping distance is still

greater than six (6) feet in highest gear, further maintenance is necessary.

Contact your nearest authorized ser- vice center/department.

TOREPLACEMOTIONDRIVEBELT ParkthetractoronlevelsurfaceEngage parkingbrake.Foreaseofservicethere

isabe_tinstallationguidedecalonbottom ofleftfootrest.Itisnotnecessaryto

removemower BELTREMOVAL-

Engage parking brake (creates slack in belt).

o Remove mower drive belt from electric

clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of

this manual).

o Roll motion drive belt off transaxle pul-

ley.

Roll _" t_we,, off, ,-,h ,_,-.Mr_,_ 1,4!_r pu!lc_y_, fh_qn

off engine pulley and front 'v-idler pulley.

o Pull belt out of all belt keepers.

BELT INSTALLATION - o Place V part of belt into grooves on

engine pulley and front V-idler; making sure to route belt inside of belt keepers.

, Put belt coming from V-idler above

midspan belt keeper, then onto clutch- ing idler pulleys as shown.

o Make sure V part of belt engages '4-

idler: Place belt around transaxle pulley_ beginning at top.

V part of belt should engage transaxle pulley. Place long lower section of belt through loop in midspan belt keeper.

o Check to be sure belt is on proper side

of all belt keepers.

• Reinstall mower drive belt onto electric clutch pulley,

IMPORTANT: Check brake adjustment,

Clutching Idler

Clutching \ Belt

_<,_in,_ Flat Idler \ / Keeper Pul_'e'y Above Belt \

TO ADJUST STEERING WHEEL ALiGN-

MENT If steering wheel crossbars are not hod-

zontal (left to right) when whee!s are posi- tioned straight forward, remove steering

wheel and reassemble per instructions in the Assembty section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toeqn is required for proper

steering operation. Toe-in was set at the

factory and adjustment should not be neco

essary. If parts in the front axle or steering mechanism have been replaced or dam_

aged, check toe-in and adjust if necessary'. TO CHECK TOE-IN o Position front wheels straight ahead.

® Measure distance between wheels at

front and rear of tires (dimensions "A"

and "B"). Front dimension "A" should be 1/8" to

1/4" tess than rear dimension "B".

TO ADJUST TOE-IN

-- Loosen jam nuts at adjustment sleeves on tie rod.

Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B".

o Tighten jam nuts securely. FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If damage has occurred to

affect the front wheel camber, contact your

nearest authorized service center/depart-

ment.

_En-gin_Twists Belt / _, 1- _ Pullev I Keeper /

_ " t Transaxle

_ V-Idler Pulley

As Viewed from Bottom

• / AdjustmentSleeves

: XieRod

........ / ....

Jam Nuts

TOREMOVEWHEELFORREPAmRS

FRONTWHEEL

oBlockupaxiesecurety. o Removeaxlecover,retainingringand

washerstoallowwheelremoval.

,,Repairtireandreassembfe ®Replacewashersandsnapretaining

ringsecurelyinaxlegroove

,, Replaceaxlecover. REARWHEEL

Blockrearaxlesecurely. Removefive(5)hubboltstoallow wheelremoval

Repairtireandreassemble.Replace andtightenhubboltssecurely.

NOTE:Tosealtirepuncturesandprevent flattiresduetoslowleaks,tiresealant

maybepurchasedfromyourlocalparts dealer.Tiresealantalsopreventstiredry

rotandcorrosion.

Washers

Retaining Ring

Axle Cover

TO START ENGINE THAT HAS A WEAK

BATTERY

,_CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame

and smoking materials away from batter- ies. Always wear eye protection when

around batteries. If your battery is too weak to start the

engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a !2 volt negative grounded system. The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

Connect each end of the RED cable to the POSITIVE (+) terminal of each bat-

tery, taking care not to short against chassis.

o Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully charged battery.

o Connect the other end of the BLACK

cable to good CHASSIS GROUND

away from fuel tank and battery.

TO REMOVE CABLES REVERSE ORDER -

o Remove BLACK cable first from chassis

and then from the fully charged battery.

o Remove RED cable last from both bat-

teries.

"Positive" (+) "Negative"(-)

L.H. Panel [ _il Bolt "_-'--.._

¢ " /

<_...... /

TO REPLACE HEADLIGHT BULB

" Raise hood.

,, Pull bulb holder out of the hole in the

backside of the gril!.

,, Replace bulb in holder and push bulb

holder securely back into the hole in the backside of the grill

o Close hood. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or pre- vent it from starting. ,, Check wiring. See electrical wiring dia-

gram in the Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

formed by an authorized engine manufac- turer's service outleL

TO REMOVE HOOD AND GRILL ASSEMBLY

o Raise hood. ,, Unsnap headlight wire connector.

* Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

To replace, reverse above procedure.

Hood

@ Headlight

Wire Connector

ENGINE Maintenance,repair,orreplacementofthe emissioncontrotdevicesandsystems,

whicharebeingdoneatthecustomers

expense,maybeperformedbyanynon- roadenginerepairestablishmentorindi-

vidual.Warrantyrepairsmustbeper- formedbyanauthorizedenginemanufac- turer'sserviceoutlet.

TOADJUSTTHROTTLECONTROL CABLE Thethrottlecontrolhasbeenpresetatthe factoryandadjustmentshouldnotbenec-

essary.Checkadjustmentasdescribed u_,,J,,vbe,orelooseningcab,e.!fadjust- mentisnecessary,proceedasfollows: ,,Withenginenotrunning,movethrottle

controllevertofastposition.

oCheckthatspeedcontrolleveris

againststopscrew.Ifitisnot,loosen casingclampscrewandpullthrottle cableuntilleverisagainstscrew. Tightenclampscrewsecurely.

Idle Fuel Adjusting Idle Speed

Needle Adjusting Screw

Control Cable

i]_i i _¸¸_ '

..... _,I I_iliilil,ii!, i_lii_ill _ .........

• __ ! , ,,,! ,_ ¢

, I , jq

I, i _ _iII _i /

]Li/,,,!,I!,! ,,,,(I

I_-/_ LuU|IU{J[IJLI[JUii[]! l!illjUg; L_ [

Stop Screw-" _ /

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be nec- essary, check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

o With engine not running, move choke

control (located on dash panel) to full choke position.

Clamp Screw Choke Control Cable

o Remove air cleaner cover fitter and car-

tridge plate to expose carburetor choke

(See "AIR F_LTER" in the Customer Reo sponsibitities section of this manual).

o Choke shouid be dosed. If it is not,

loosen casing clamp screw and move choke cable untiJ choke is completely closed. Tighten casing clamp screw se-

curely.

o Reassemble air cleaner.

Closed for Full Choke , q,

TO ADJUST CARBURETOR The carburetor has been present at the

factory and adjustment should not be neco essary. However, minor adjustment may

be required to compensate for differences in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the adjusting needles out

(counterclockwise) increases the supply of

fuel to the engine giving a richer fuel/air

mixture. RMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING ® Be sure you have a clean air filter, and

the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE

CONTROL CABLE" in the Service and Adjustments section of this manual).

With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1 turn.

FBNALSETTING

Startengineandallowtowarmforfive minutes.Makefinaladjustmentswith enginerunningandshifb'motioncentro_ leverinneutrat(N)position.

Thehighidleissetatthefactoryand

cannotbeadjusted.

Idle - With throttle control lever in slow position, engine should idle at 1200 RPM tf engine idles too stow or fast, turn idle speed adjusting

screw in or out until correct idle is attained.

o Idlerue! needle Se_ - With throttle

contro_ lever in slow position, turn id!e fuet adjusting needle in (clockwise) until

engine speed decreases and then turn out (counterclockwise) approximately

3/4 turn to obtain the best low speed performance.

. Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST o

Move throttle contro_ lever from stow to fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjusbdamage may result. _MPORTANT: Never tamper with the engine governor, which is factory set for

proper engine speed Overspending the engine above the facory high speed set°

_,_.,,_ can be dangerous, if,you think the

_ i _......... high speed needs_,,g,n._ _....... d

adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments.

Immediatelyprepareyourtractorforstor- ageattheendd the season or if the trac-

tor will not be used for 30 days or more. _CAUT_ON: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool before stor- ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor- ough}y. Remove all did, grease, !eaves, etc. Store in a clean, dry area. * Clean entire tractor (See "CLEANING"

in the Maintenance section of this man- ual).

Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

Lubricate as shown in the Maintenance section of this manual.

Be sure that all nuts, bolts and screws are securely fastened, inspect moving

parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint sur- faces; sand lightly before painting.

BATTERY . Fully charge the battery for storage.

After a period of time in storage, battery may require recharging.

* To help prevent corrosion and power

leakage during !ong periods of storage, battery cables should be disconnected

and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

After cleaning, leave cables disconnect- ed and place cables where they cannot come in contact with battery terminals.

- If battery is removed from tractor for storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol Mended rued (ca!led gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in

storage.

- Drain the fuel tank. Start the engine and let it run until the

fuel lines and carburetor are empty.

- Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add sta- bilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure- tor. Do not drain the gas tank and carbure-

tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S) = Remove spark plug(s).

Pour one ounce of oil through spark plug nole(s) into cylinder(s). Turn ignition key to "START" position for

a few seconds to distribute oi!.

• Replace with new spark plug(s). OTHER

Do not store gasoline from one season to another.

Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems.

- If possible, store your tractor indoors and cover it to give protection from dust

and dirt. Cover your tractor with a suitable protec-

tive cover that does not retain moisture. Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM

Wi!] not start

CAUSE o Out of fue!.

Engine not "CHOKED" properly.

o Engine llooded.

Bad spark plug. Dirty air filter.

* Dirty fuel filter.

Water in fuel.

Loose or damaged wiring,

* Carburetor out of adjust-

ment.

Engine valves out of adjustment.

CORRECTION

Fill fue_ tank,

See "TO START ENGINE" in

Operation section

o Wait severat minutes before

attempting to start. Replace spark plug.

C_ean/rep_ace air fi_tero Replace fuel filter.

Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fue! f!!-

ter. Check all wiring

o See "To Adjust Carburetor''

in Service and Adjustments section. Contact an authorized ser- vice center.

Hard to start

Engine will not turn over

Engine clicks but

will not start

Dirty air filter: Bad spark plug.

Weak or dead battery.

,, Dirty fuel filter. ® Stale or dirty fuel.

Loose or damaged wiring.

Carburetor out of adjust-

ment.

Engine valves out of adjustment.

, Clutch/brake pedal not

depressed Attachment clutch is

engaged Weak or dead battery.

Blown fuse.

Corroded battery termi-

nals.

, Loose or damaged wiring,

Faulty ignition switch.

o Faulty solenoid or starter.

Faulty operator presence

Weak or dead battery. Corroded battery termi-

na}s. Loose or damaged wiring.

Faulty solenoid or starter.

Clean!replace air filter. Replace spark plug Recharge or replace battery. Replace fuel filter.

Drain fuel tank and refi!l with fresh gasoline,

Check all wiring.

, See "To Adjust Carbureto¢'

in Service and Adjustments section,

• Contact an authorized seto vice center.

Depress clutch/brake pedal.

Disengage attachment clutch.

Recharg, or replace battery. Replace fuse.

Clean battery terminals.

Check all wiring,

ChecWreplace ignition

switch_

o ChecWreplace solenoid or

starter. Contact an authorized ser- vice center.

• Recharge or replace battery. Clean battery terminals.

o Check all wiring.

• ChecWreplace solenoid or starter.

ROUBLESHOOT_NG CHART

ROBLEM CAUSE

)ss of power

o Cutting too much

grasdtoo fast.

o Throttle in "CHOKE" posio

fion_

o Build_up of grass, leaves

and trash under mower.

- Dirty air filter. o Low oil level/dirty oil

Faulty spark plug.

Dirty fue! filter.

o Stale or dirty fue!.

,, Water in fuel.

Spark plug wire loose. Dirty engine air

screen/fins.

Dirty/clogged muffler.

Loose or damaged wiring. Carburetor out of adjust-

ment.

Engine valves out of adjustment.

×cessive vibration

,, Worn, bent or loose blade.

Bent blade mandrel.

_, Loose/damaged part(s).

CORRECTION

Set in "Higher Cut" posi°

tionireduce speed°

Adjust throttle control

Cfean underside of mower housing_

Clean!replace air filter

Check oil level/change oil.

Clean and regap or change spark p_ug.

Replace fuel filter. Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbureo tot refill tank with fresh gasoline and replace fuel fil-

ter. Connect and tighten spark

plug wire Ctean engine air screen!fins.

o Clean/replace muffler. o Check all wiring.

See "To Adjust Carbureto¢' in Service and Adjustments

section.

o Contact an authorized ser-

vice center.

Replace blade. Tighten blade bolt.

Replace blade mandrel. Tighten loose part(s). Replace damaged parts.

ngine continues to n when operator

aves seat with at-

chment clutch

-_gaged

cot cut - uneven

Faulty operator-safety presence control system.

Worn, bent or loose blade. Mower deck not level.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel. Clogged mower deck vent

holes from buildup of grass, leaves, and trash

around mandrels.

Check wiring, switches and connections. If not

corrected, contact an autho- dzed service center/

department.

o Replace blade. Tighten

btade boit. Level mower deck.

o Clean underside of mower

housing.

o Replace blade mandrel. o Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART

CAUSEPROBLE_._

Mower blades will not rotate

o Obstruction in ciutch mecho

anism

o Worn/damaged mower

drive belt. Frozen idler pulley.

o Frozen blade mandrel.

CORRECTION

_" Remove _-_" _ ._ n_us_ru_4_O. _.

o Replace mower drive belt. o Replace idler pulley.

RepJace blade mandrel.

Poor grass dis-

charge

_ht(s) not

working (if so equipped)

Battery will not

charge

Engine "backfires"

when turning engine "OFF"

Engine speed too stow.

o Travel speed too fast.

Wet grass.

o Mower deck not level.

Low/uneven tire air pres o sure

Worn, bent or loose blade.

Buildup of grass, leaves and trash under mower.

Mower drive belt worn.

Blades improperly installed.

Improper blades used.

Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

Switch is "OFF".

* Bulb(s) burned out.

Faulty light switch. Loose or damaged wiring.

o Blown fuse.

o Bad battery cell(s). ® Poor cable connections.

• Faulty regulator (if so equipped). Faulty alternator.

Engine throttle control not

set at "SLOW"

position for 30 seconds before stopping engine.

Place throttle control in "FAST '_position.

Shift to slower speed. Allow grass to dry before mowing.

* Levet mower deck.

Check tires for proper air pressure.

o Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower housing.

o Replace mower drive belt.

Reinstall blades sharp edge down.

Replace with blades listed in

this manual. Clean around mandrels to

open vent holes.

Turn switch "ON".

• Replace bulb(s). ,, Check/replace light switch. , Check wiring and connec-

tions,

Replace fuse.

Replace battery.

ChecWclean all connec- tions

Replace regulator.

Replace alternator. Move throttle control to

"SLOW" position and allow to idle for 30 seconds before

stopping engine.

', 34

CHEMAT!C

I AMMETER

I (OPTIONAL)

TRACTOR ++MODEL NUMBER 917.2730t0

BECAUSE OF THIS. THE

IGNITION SWITCH WILL CHANGE WITH ENGINE

WIRING INSULATED CLIPS NOTE: IF WIRING iNSULATED

CUPS WERE REMOVED FOR SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

BRIGHTNESS OF THE LIGHTS SPEED. AT IDLE THE LIGHTS SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST. WILL DIM. ASTHE ENGINE _S

ENGINE CONNECTOR

REGULATOR -_ F-- ENGINE "M" FOR ENGINE _ /_ f-- CHARGING

(PURPLEWIRE,\ / SHORTING SHORTING _,_ _ _ (REDWIRE}

CARBURETOR_::_I _:_11_L ;] [;- !_il OILSENTRYoPTION II _'::1-.] _, -- +12',,_] II SWITCHEDSOLENOID r::::: _ :

,_r,w_e O+LSENTRY ..>¢_-:::_uE_,,,_)

BL_IE WIRE' {GREEN WIRE) {YELLOW WIRE

) ......._ TO LIGHT PKG.)

TRACTOR CONNECTOR

IGNITION SWITCH BATTERY

ELECTRICAL

TRACTOR ooMODEL NUMBER 917o273010

3o /

_.-/....so

' 36

oECT'R_CAL

KEY

NO.

4 6

12 16

19 20

21 22

24 25

3o 33

40 41

42 43

45 50

52 81

NOTE:

TRACTOR o° MODEL NU MBER; 9!7o2730! 0

PART NO. DESCRIPTION

144927 Battery

74760412 Bolt Hex Head I/4 20 x 3/4

STD551125 Washer rock 1/4 STD551025 Washer 9/32 x 5/8 x 16 Ga STD541025 Nut Fin Hex 1/4-20

7603J Tray, Battery

145211 Bolt 1/4-20 x 7.5 Zinc 150109 l-iold down Battery Dash Mount

145769 Nut Push Nylon 1/4" 153664 Switch interlock Push-in

STD551125 Washer Lock 1/4 73350400 Nut Jam Hex 1/4-20

161785 Harness Socket Light W/4152J

4152J Bulb Light 4014J Cable, Battery

146686 Cable. Battery 108824X Fuse

157899 Cable, Ground 160784 Switch Plunger

163968 Switch, Ign 140403 Key, Ignition

164069 Harness Ign. 17720408 Screw 1/4-20 x 1/2 131563 Cover, Terminal 145673 Solenoid

122822X Ammeter 154963 Switch, PTO 141940 Protection Wire Loop 109748X Relay Asm.

All component dimensions given in U.S. inches

1 inch = 25.4 mm

G_SS_S At_O_cLOSU_S

TRACTOR ooMODEL NUMBER 917°2730i0

HASSIS AND ENCLOSURES

EY PART KEY PART Co NO. DESCR_PT|ON NO. NO.

t !50253 Rail, Frame RH 50 !52728 2 140506 Drawbar, Gt 52 STD541431 4 73800700 Nut, Lock He× 7/16 Unc 56 t 55.914 5 163976 Dash Stealth YTGT 2 Cyl 57 73640400

6 15788,2 Dash, Lower Vgt One Piece 58 137113 7 !720408 Screw, Thd Cut 1/4-20 x 1/2 60 17490620

8 145166 Support, Battery 63 19131614

14 161023X558 Hood #3m, Pnt Stealth YTGT 67 156973 15 160568 Lens Asm Headlight Bar Stealth 68 17490508

16 121794X Cover, Access 70 137159 17 17490612 Screw, Thdrol 3/8-16 x 3/4 84 142992

18 150564X558 Grille 85 144911 19 19131312 Washer 13/32 x 13/16 x 12 G& 86 74760716

20 STD523710 Bolt, Fin Hex 3/8-18 x 1 88 STD551143 21 STD541437 Nut Crowntock 3/8-16 Unc

23 17490616 ScrewThdrol 3/8-!6 x 1Ty-Tt 90 STD551237 24 145243X558 Footrest RH 28 ! 45244X558 Footrest, LH 91 156586

30 145051 X014 Saddle, SIkscr Vgt 95 105531X 3t 161419 Brace, Supt 1-pc VGT Steering 106 138776

32 161327 Bracket, Pivot Chassis Lh 33 161326 Bracket, Pivot Chassis Rh 120 19131616

34 142131 Bracket, Engine Support Rear 122 161464

35 19111116 Washer 11/32 x 11/16 x 16 Ga. 130 17521312 36 74780512 Bolt, Fin Hex 5/16-18 x3/4 137 74780716 37 16-3981X558 Fender YTGT PNT WO/SH Cup 138 163975

39 136961 Bracket, Axle Front 140 163806 40 156111 Bracket, Support Axle/Engine 141 163805 42 72140608 Bolt, Carriage 3/8-16x 1 142 161897

43 136939 Bracket Spnsn Front Lh 144 161900 44 136940 Bracket, Spnsn Front Rh 146 161237

45 154913 Bracket Asm., Susp Chassis Rh 147 162967

47 17490608 Screw ThdroL 3/6-16xl/2 148 164655

558 139 161330

NOTE:

All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPT_ON

Bracket_ Chassis Front

Nut, Crownlock 5/16-18 Unc

Bracket Aem, Susp Chassis Lh Nut, Keps, BIk Hex 1/4o20 UNC

Bracket Asm, Fender Screw Thdrot. 318-16 x 1-1/4

Washer 13/32 x 1 x 14 Ga. Guide, Belt Gear Drive

Screw ThdroL 5/16-18 x I/2 Guide, Bett Mid Span

Stop, Over Center Mower Bracket, Support Transaxle

Bolt Fin Hex 7/16-14 UNC x 1

Washer, Lock Hvy Hlcl Spr 7/!6

Washer, Lock External Tooth 3/8

Rail, Frame Lh Push Nut, Nylon

Screw, Thdrol Hex Head Zinc Mwr

Washer 13/32 x 1 x 16 Ga. Screw Hex Wshd 8-18 x 7/8

Screw Sltd H Hd W/TIn Washer Bolt Fin Hex 7/16-14 x 1 Gr. 5

Cupholder YTGT Bolt Shoulder 5/16-18 TT

Magnet Stealth YTGT Striker Plate Stealth YTGT

Bracket Dash Stealth Rh Bracket Dash Stealth Lh

Duct, Hood Heat Fastener Nut Pal

E_rusion Bumper

TRACTOR-oMODELNUMBER9i7o273010

GROUNDDRmVE

//j

i_ 68

38 50 "\_

54 66

i 4O

"TRACTOR o- MODEL NUMBER: 917.273010

ROUND IOR_VE

EY PART KEY PART O. NO. DESCRIPT!ON NO. NO°

1 9858M! Key, Woodruff 36 149412

3 7563R Washer Thrust, Axle 37 121749X

4 17490508 Screw Thdrol 5/16-18 x 3/4 38 150035

5 STD541437 Nut, Crownlock 3/8-16 39 74321016 6 STD561210 Pin, Cotter 40 5304J 7 149176 Wheel. Hub Assembly 41 73661000

8 12000034 Klip, Ring 42 8883R 9 ! 40080 Bolt Hub 46 145170

10 142509 Disc, Brake 47 138228

11 136927 Yoke, Brake Disc 48 72110612

12 73750800 Nutlock !/2°20 Unf !3 139419 Washer. Special 50 131494

14 138901 Bushing 51 STD541437 15 STD551037 Wahser !3/32 x 13/16 x 16 Ga. 52 139123 16 143012 Set_Screw 1/4-28 x 3/4 53 207J

17 126909X Spring 54 161590 18 137104 Lever, Brake 55 105706X

19 136926 Cam, Brake Disc 56 137153 21 23260412 Screw, Flat Head 1/4-28 x 3/4 57 141756 22 633A109 Gearshift, Lever Assembly 59 122253X

23 106932X Knob 60 122268X 24 136925 Support, Puck Brake 6t 137524

25 136923 Puck, Brake Top 62 STD551!43 26 137552 Spring, Return 63 74760720

27 !7490528 Screw, Hex Wsh Thd. 64 154752

28 73350600 Nut, HexJam 3/8-16 66 140296 29 137213 Brake, Rod 67 19131312 30 19131616 Washer 13/32 x ! x 16 Ga. 68 5142H

34 124236X Cap, Plunger 69 136327 35 137648 Rod, Parking Brake 117 73900600

5/16-18 x 1-3/4 65 67609

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Spring, Drive Ground

Washer 25/32 x 1-1/4 x 16 Ga. Nyliner

Screw, Fin. #10-24 x 1 Actuator, Interlock Switch

Locknut #!0-24 Cover, Pedal Retainer, Spring

Clutch Rod Bolt, Carriage 3/8-16 x I-I/2

Gn5 Pulley, Idler, Flat

Nut, Crownlock 3/8-16 DNC Pulley, Idler, Grooved

Washer; Hardened Clutch Arm Assembly

Bearing, Idler V-Belt

Bracket. Shift Rod, Hi_Lo Shift Rod, Hi-Lo

Spring Ctip, Connecting Link

Pulley, Transaxle

Washer. Lock 7/16 Bott, Fin He× 7/16-14 x 1-1/4 Shaft, Clutch/Brake Pedal

Bolt, Shoulder Washer, Hardened

Washer. Flat Pin, Roll

Hub, Cover Nut, Lock Pig. 3/8-16 Unc

STEERING "_MBLy_^^_TRACTOR _ _MODEL HUMBFER

917.2730! 0

TRACTOR - = MODEL NUMBEP< 9!7,273010

TEERWNG ASSEMBLY

KEY PART NO. NO. DESCRiPTiON

1 159944 2 137094 3 6855M

4 161849 5 161848

8 6266H 7 t21748X

8 12000029 9 !21232X

10 74781044

11 136518

12 73901000 13 121749X 14 STD551137

15 STD.541537 16 145103

17 137347 18 137155

i9 156011

20 163887 21 159945

22 155105 23 152927

25 STD523710 26 159946

27 3366R 28 17490612

29 104239X 3O 120OOO34

3! 138J36 32 1911161O 33 STD551131

34 STD523!07 35 138059

36 137156 37 73360600

38 109850X

39 73700600

40 109851X 41 155246

42 17490508 44 16O135

45 19132411

NOTE:

Wheel, Steering Axle Asm., Front

Fitting, Grease Spindle Asm, LH

Spindle Asm., RH Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga. Rng, K!ip #T5304-75 Cap, Spindle

Bolt, Fin Hex 5/8.11 x 2-3/4 Spacer Bearing Axle Front

NuL Lock Flange 5/8ql Unc

Washer 25/32 x 1-1/4 x 16 Ga. Washer Lock Hvy Hlcl Spr 3/8

Nut, Lock Center 3/8-24 UNF Shaft Asm. Steering

Rod Asm. Tie Ball J Ball Vgt (Inc. Key No. 36-40) Draglink, Ball Joint Solid Vgt

S_ppor_ Asm. Steering Vgt Boot, Steering

Adapter, Wheel Steering Bushing, Strg. BIk

Screw Bolt, Fin Hex 3/8-16 x 1 GE 5 Cap, Wheel Steering Bearing, Col. Strg.

Screw, Thrdrol 3/8-16 x 3/4

Bearing, Flange Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap Washer 11/32 x 1 x 10Ga.

Washer, Lock Hvy HIcl Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4

Gear, Sector Steering Tie Rod

Jam Nut RH Thread Joint Asm, Ball RH Thread

Jam Nut LH Thread Joint Asm. Ball LH Thread

Bracket Switch Interlock VGT 97 Screw Thdrol 5/16-18 x t/2 Tyt

Extension, Steering Washer 13/32 x 1-1/20 x 11Ga.

Alt component dimensions given in U.S. inches 1 inch = 25.4 mm

ENGINE

22 _j,

TRACTO_ ° . MODEL NUMBER 917.273010

/ .P-

NGINE

TRACTOR_-tv]ODEL NUMBER; 9! 7.273010

KEY PAR]"

NO, NO. DESCRiPTiON

1 Engine (See Breakdown) 2 161062 Muffler Side !-!/8" 98

5 18200300 Elbow STD 90 Degree 3/8 - 18 NPT 7 151396 Muffler Asm Guard

8 121361X Pulley V-Idler 9 150828 KeeperAsm. Belt Engine

10 105432X Bushing

11 140923 Clutch Electric

I2 143996 Pulley Engine VGT Elect Clutch 15 151346 Tank Fuel Rear 3.50 Yt/Gt 96

16 109227X Pad Spacer 17 106082X Pad Spacer

!8 161493 Cap Asm Fuel W/Gauge 19 13290300 Plug Oil Drain (Order From Engine

20 164067 Control Throttle 21 17521312 Screw SLTD Hex HD W/Pin Washer

22 164415 Control Choke 24 STD551237 Washer Ext Tooth 3/8 25 73920600 Nut Keps 3/8 - 24 UNF

26 3645J Bushing 27 139277 Stem Tank Fuel 28 7834R Fuel Line

29 ! 32920 Spark Arrester Kit 33 STD541437 Nut Lock Hex w/Ins. 3/8 - 16

37 123487X Clamp Hose

38 74780624 Bolt Fin Hex 3/8 - 16 x 1-1/2 39 17490636 Screw TT 3/8-!6 x 2-1/4 UNC

40 17490664 Screw "F[ 3/8-16 x 4 UNC 41 126197X Washer 1_1/20D X 15/32 ID X .250

42 STD55!143 Washer Lock 7/16 43 150280 Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5 45 128861 Nut Flange 1/4-20 Starter Nut

47 142040 Spacer Engine 48 19132007 Washer 13/32 x 1-1/4 x 7 Ga.

51 161230 Manifold Pipe VGT CV 1-1t8" 54 19131414 Washer Flat 13/32 x 7/8 x 14 Ga.

55 13280336 Nipple Pipe 4-1/2 65 19131614 Washer 13/32 x 1 x 14 Ga, 74 162295 Elbow Street Brass

76 17490612 Screw Thdrol 3/8-16 x 3/4 Ty-TT

77 19131316 Washer 13/32 x 13/16 x 16 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Kohier Model No. CV20S-65551

Manufacturer)

SEAT ASSEMBLY

TRACTOR- ° MODEL NUMBER 917.273010

KEY

PART KEY PART

NO.

NO. DESCRIPTION NO. NO.

140124 Seat 14 72050412

140551 Bracket, PivotSeat 15 121249X

140675 Strap, Fender 16 123740X

127018X Bolt, Shoulder 5/16-18 x .62 17 123976X

145006 Clip, Push in, Hinged 18 19171912

STD541437 Nut, Crownlock 3/8-16 Uric

124181X Spring, Seat Cprsn 19 120068X 150176 Bolt 5/16-18 Unc x 3/4.w/Seres 20 124238X

155925 Pan, Seat 21 153236

121246X Bracket, Mounting Switch 22 STD541431

!21248X Bushing, Snap

NOTE: All component dimensions given in U.S. inches

', 46

1 inch = 25.4 mm

DESCREPTnON Bolt, Carriage 1/4-20 X 1-1/2

Spacer, Split Spring, Cprsn

Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32 x 1-3/16 x 12

Ga. Knob, Seat 1/2-13 Unc Cap, Spring Seat

Bolt, Shoulder 5/16-18 Nut, Crownlock 5/16-18 Unc

_CALS

TRACTOR ooMODEL NU MBER: 917o2730!0

PART NO.

163265

164085

163916

163917

149516

133644

163210

163204

156439

4900J

DESCR!PT.tON NO. NO.

Decal, Dash Panel 12 146047 Decal, Dash 14 160397

Decal, Hood, Craftsman, RH 18 164065 Decal, Hood, Craftsman, LH 19 138047

Decal, Battery DNGR/PSN 21 163203

ENG Asm 23 106202X

Decal, Maintenance - - 138311

Decal, Fender

Decal, Fender, Craftsman - - 157199

Decal, Fender Danger - - 163940

Decal, Clutch/Brake - - 163941

6 3

12 !

KEY PART

DESCRIPTION

Decal, V-Belt Drive Schematic Decal, V-Belt Schematic

Decal, Insert Strg Decal, Battery

Decal, Mower EZ3 Reflector. Taillight

Decal, Handle Lft Height Adjust

(Lift Handle) Pad, Footrest Manual, Owner's (Eng)

Manual, Owner's (Span)

NHEELS & T(RES

2 3

KEY PART NO. NO. DESCRIPTION

1 59192 Cap, valve, Tire

2 65139 Stem, Valve

3 106228X427 Rim Assembly, Front

11 106277X427 Rim Assembly, Rear

4 8134H Tube, Front (Service Item Only)

10 7154J Tube, Rear (Service Item Only)

5 106230X Tire, Front 9 105588X Tire, Rear 6 278H Fitting, Grease (Front Wheel

12 6856M Fitting, Grease

7 9040H Bearing, Fiange (Front Wheel

8 104757X Cap, Axle (Front Wheel Only)

- - 144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Only)

LmF_ASSEMBLY

'TRACTOR ° o MODEL NUMBER 917.273010

20 !9 18

FT ASSEMBLY

TRACTOR o- MODEL NU_B'ERI917,273010

KEY PART NOo NO. DESCR)PTION

1 12!006× Rod Asm. Lever

2 159187 Shaft Asm., Lift Vgt 3 159189 LeverAsm, Lift Rh

4 12000022 E.-RIng Truarc #5133-87 5 19292016 Washer 29/32 x 1-1/4 x 18 Ga.

6 74780624 Boll Fin Hex 3/8-16 x 1-1/2 7 125631X Gdp, Handle Fluted 8 122365X Button, Plunger

9 122364X Plunger, Button

!0 2876H Spring 2-1/8"

11 146704 Link Lift

12 163552 Retainer, Spring 13 139868 Arm Suspension Vgt

14 140302 Bearing 15 STD541437 Nut Crownlock 3/8-16 Unc

16 674A247 Spring Asm. Assist Lift 17 STD541237 Nut Hex Jam 3/8-16 Unc

18 143363 Bracket, Spring Assist 19 STD551037 Washer 13/32 x 13/16 x !6 Ga.

20 5328J Bolt, Adjust Spring Assist 21 STD523710 Belt, Fin Hex 3/8-16 x 1

22 127218 Link, Fmnf 23 STD624008 Retainer, Spring

24 73350800 Nut, Jam Hex 1/2-13 Unc

25 130171 Trunnion

26 73800800 Nut Lock W/Wsh 1/2-13 Unc

29 150233 Trunnion Infin Height 30 110807X Nut, Special 31 19131016 Washer 13/32xS/8×16Ga.

32 137150 Spring, Compression Inf Hgt 33 76020308 Pin, Cotter 3/32 x 1/2

34 137167 Rod, Adj Lift 35 138057 Knob, Inf 3/8-16 Uric

38 155097 Pointer, Height indicator 39 123935X Plug, Hole 40 17490512 Screw Hex Wsh 5/16-18 x 3/4

41 73540600 Nut, Crownlock 3/8-24 42 19112410 Washer 11/32 x 1-1/2 x 10 Ga.

43 123934X Scale, Indicator Height

70 145212 Nut Hex Flange Lock

72 110452X Nut Push Phos & Oil

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

MOWERDECK

TRACTOR°°MOOF=LHUMBER9i7.2730i0

" "":'I' ; 118

104

_..102

106

2.6

', 50

TRACTOR - ° MODEL NUr,_BER;917o273010

,_OWERDECK

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO,

1 156948 Deck Weldment 34 144945 3 138457 Bracket Asm., Sway Bar 35 17490628

5 STD624008 Retainer Spring 6 130832 Arm, Suspension, Rear 38 STD551037

8 850857 Bolt Patched 3/8-24 x 1- 38 1E_08.6

9 STD551137 Washer_ Lock Hvy, 40 137273

10 140296 Washer_ Ha_ B!ade, Mower 41 17490620

tl 152443 Blade, 46" Mower Deck 42 122052X

12 129895 Bearing_ Ball, Mandrel 44 133943

13 137553 Shaft Asm. w,__ower 46 137729

14 137152 Housing, Mandrel 49 STD541437 15 110485X Bearing, Ball, Mandrel 50 72110612

16 140329 Stripper, Mower Round 18 STD533106 Bolt, Carnage 5116-18 x 5/8 51 153390

19 132827 Bolt, Hex Head, Shoulder 52 156493

20 145055 Baffle, Vorte× Mower 46" 101 145579 21 STD541431 Nut, Crowntock 5/16-18 102 71161010

22 134753 Stiffener, Bracket 23 131267 Bracket, Deflector 105 160793

24 105304X Cap, Sleeve 106 2029J 25 149287 Spring, Torsion, Deflector 116 137644

26 110452X Nut, Push 117 133957 27 157788 Shield, Deflector Mower 118 73930600

28 19111018 Washer t1132 x 5/8 x 16

29 131491 Rod Hinge 126 144948 80 157722 Screw, Thd Ro!ling Washer

31 129963 Washer, Spacer Mower

32 153531 Pulley, Mandrel 33 137266 Nut, Rg. Top Lock Cntr.

(Sway Be0 37 131494

1/4 Gr. 8 39 144917

Unplated 3/6

Vented

Mulching 43 144949

#6204 45 145059

Bearing (_ncludes Key No. 47 144959

12) 48 139573

5/16-t8 72 19131616

UNC

Ga. 119 19121414

Head - - i 57251

Vented

9/16

103 STD551110

104 19061216

127 146763

- - 143651

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRJPTJON

Anchor, Spring Deck 46" Screw_ Thdroil 3/8-16 x 1-3/4 rytt Washer 13/32 × 13/16 × 16 Ga.

Pulley, Idler, Flat Keeper, Belt, idler Pulley, _dler, Ddven

Spdng, Secondary 44/46/50

Vent

Screw; Thdroll 3/8-16 × 1-1/4

Spacer, Reiainer Arm Idler Secondary

Washer, Hardened Covet Mandret Deck

Screw, ThdrolL 1/4-20 x 5/8 V-Belt, Mower, Secondary

V-Belt, Mower, Primary Nut, Crownloek 3/8-16 UNC

Bolt Carriage 3/8-16 x 1-1/2 Gr.

5 Washer Felt

Pulley idler 46" Pdm. Drive

Washer 13/32 x 1 x 18Ga. Cover, Mulching

Screw Washer, Lock #10

Washer Latch Asm. Bagger

Nut, Weld Bolt, Shoulder

Gauge Wheel

Nut, Centerlock 3/8-16 UNC

Washer 3/8 x 7/8 x 14 Ga. Arm, Idler. Primary Deck 46" Pulley, Idler, V-Groove Dim. 4.25

Mower Service 46" (Standard Deck - Order separately

mulching components Key Nos. 101-106)

Mandrel Asm 44/50 Service

(Includes Key Nos. 8-10, 12-15,

3i and 33)

TRANSAXLE

TRACTOR - ° MODEL NUMBER 917.273010

' 52

:24

_RANSAXLE

<EY

PART

NOo

NO.

4197R

12000034

4199R

4216R

4215R

4217R

6256H

74020652

7392M

137261

4985R

6266H

4212R

137125

6276H

633A63

8118M

8740H1

122238X

4218R

6252H1

7810H

6262H

7393R

992R1

139111

4986R

122254X

6269H

5855H

139538

6277H

4225R

7396H

4198R

4200R

7395H

160789

139536

1332O4OO

17580520

6271R

13060200

4895H

4222R

1529R

TRACTOR oo MODEL NUMBEN, _1 lo,_1301v

DESCR_PTtON NO. NO, DESCRfPTION

Axle Shaft 52 81!9M Needle Beanng Retaining Ring 53 4220R Thrust Beadng Race

Final Ddve Gear 54 4209R 3rd Reduction Pinion, Low

Differential Gear 55 4213R 4th Reduction Gear

Differential Pinion 56 4442R 3rd Reduction Pinion Spacer Differential Carder 57 4195R 2nd Reduction Gear Shaft

A×le Thrust Washer 58 4214R Final Drive Pinion Bolt, Hex Heed 3/8-24 x 3-1/4 59 4194R 1st Reduction Gear Shaft

(1" Thread Length) 60 7528R 1st Reduction Shaft Spacer Steel Ball 61 4208R 3rd Reduction Pinion High

Spring Shift Fork Detent 62 4207R 2nd Reduction Gear Shift Fork, High-Low Range 63 7398H Needle Bearing

Thrust Beating Race 64 4203R Low Speed Gear and 2nd 4th Reduction Pinion Reduet!on Pinion Cluster

Shaff, Brake 65 4204R Reverse Gear Snap Ring Crescent Type 66 289&J Key, Hi-Pro 1/8 x 17/32

High-Low Range Gears 67 12000033 Klip Ring Needle Bearing 68 4205R Intermediate Speed Gear

Sintered Iron Bearing 69 4206R High Speed Gear Shift Fork Shaft, High-Low 70 1370H Thrust Bearing Race

Range 71 633A69 Intermediate end High Speed Differential Pinion Spacer Cluster Pinions

Differential Pinion Bushing 72 189120 Input Shaft

Gripco Centedock Nut 3/8-24 73 4201R Low Speed Pinion Shift Fork, R.H. 74 12000008 E-Ring Oil Seal 75 1153R Reverse Idler Gear

Sintered Iron Bearing 77 6803J Needle Bearing Shift Fork Shaft 79 1167R Sealing Washer

Shift Fork, LH. 80 73360700 Nut, Hex, Jam 7/16-20 Shift Shaft, High-Low Range 81 6270H Oil Seal

Oil Seal 82 136984 Reverse Idler Shaft Pressure Relief Valve 84 5384J Gearshift Lever, Bent Gearcase, Reverse Idler Shaft 85 2978J Gearshift Cap

and Bearings, R.R. (Includes 86 633A85 Gearshift Bail Cover and Pin Key No._s 17,t8, 25, 33, 50, 63, 87 8739H1 Shift Lever Guide Bali, Keyed

77 and 82) 88 4924H Spring Dowel Pin 89 19151516 Washer 15/32 × 15/16 x 16

Needle Bearing Gauge Thrust Bearing Race 90 110542X Shift Mechanism Seal

4th Reduction Gear Shaft 91 19181511 Washer 9/16 x 15/16 x 12

4th Reduction Gear Spacer Gauge

Thrust Bearing Race 92 75J Gearshift Gate and Gate, Lower, Shift Reinforcement

Gearr_se and Bearings, LH. 93 6274H Shift Ball Cover Gasket (Includes Key Numbers 18, 25, 94 76020412 Cotter Pin 1/8 x 3/4

49, 50 (2), 51 and 52) 96 74760514 Screw, Hex, Washer, HD. Pipe Plug 1/2-14 N.P.T. 97 633A109 Gearshift LeverAssemb_y

Bolt, Hex 5/16-18 UNC x 1-1/4 98 140332 Transaxle, 6 Speed, Oil Seal Complete Assembly

Pipe Plug 1/4-18 N.R£ NOTE: All component dimensions given in U.S. inches Needle Bearing 1 inch = 25.4 mm Needle Bearing Needle Bearing

KEY PART

TRACTORooMODELNUMBER917.273010

KOHLER ENG_NEoMODEL NUMBER CV20$_ TYPE NUMBER 65551

I _::m 21 20

25 24 23 22

30 _

_3 t28

Ij3

f 1tI

\26

L0--23

' 54

TRACTOR o- MODEL NUMBEH,91/°,_/3_v

KOHLER ENGJNEoMODEL NUMBER CV20S, TYPE NUMBER 65551

HEADNALVE/BREATHER

KEY PART NO. NO. DESCRIPTION

1 24-033-03

Kit, breather cover w/gasket ! 24-032-01

(includes 2,3) 2 2 24-041-23 3 24-096-15

4 M-0645020

GaskeL breather Cover, breather 3 24294q3

Screw, hex. flange M6xl.0x20 4 !2-380-17

(4} 5 24-O67-13 5

10 11

12 13

16 17

21 22

23 24

25 26

6 7

6 9

X-75-23 !2-.35!-02

24W55-66 24-4 t t-05

24_04t-08

24_3!8-12

25_ 186-01

24-599-0t

M-0640034

12-086-16

24-755-74

24-.153-16 24-086-32

24-445-01 24-016-01

24_016-02 24-017-01

24-017-02 24-032-05

235011

24-089-02 !2-!73-0!

12-755-03

24-318-11

24-755-76

Plug, allen hd. 1/8" 24-067q4 Lifter, vatve (4) 6 24-874-01

Kit, valve train (includes 8,11,12) Rod, push (4) 24-874-02

Gasket, cylinder head (2) 24-874-03 Nead assembly, #2 cylinder 7. 24-108-0!

Arm, rocker (4) 24-108-02 Pivot, rocker arm (4) 24-108_03

Screw_ hex. flange M6x1.0x34 8 24-0!8-0!

(4) 9 !2-422-09

Screw, hex. flange M10x1.5x90 12-422-13

(8) ! 2-422-07

Kit valve cover -.plain 12-422-08 (Includes 16,17) 12-422-10

O-Ring 12-422oll Screw, shoulder (4) 12-422-12

Strap lifting 10 24-010-03 Valve, exhaust (Std.) (2) 11 24-089-21

Valve. exhaust (.25) (2) 12 52-139-09 Vafve, intake (Std.) (2) 13 M-0545010 Vaive_ intake (.25) (2}

Seal. valve stem (2) 14 24-018-04 Retainer, spring (4) 15 24-402-05

Spring valve (4) 16 12-153-01 Cap, valve spring (4) 17 24-126-19

Kit, retainer (4) 18 12-123-04 Head assembfy, #1 cylinder 19 M-0545016 Kit, valve cover - breather 20 12-153-02

(Incl. 16,17,28) 21 24-038_04

28 29

25-313-02 24_755-57

M-0545016

Grommet, rubber Kit, breather separator 22 24-755-46 (Includes 28,30-33) 23 12-153-03

Screw, hex. flange M5x0.Sx16 24 12-380-04

(2) 25 M-0631005

31 32

33 34

35 36

24-445-02 24-126-44

24-112-!2

24-294-06

24-326-13 24-326-14

X-426-9

Strap, breather 26 12-032-01 Bracket, breather separator 27 X-25-!02 Spacer 28 24-144-01

Fitting Hose, breather

Hose, breather Clamp, hose (2)

CRANKCASE

KEY PART NO. NO.

DESCRIPTION

Seal, oil front

Crankcase

(USE: Miniblock 24 782 05) Fitting

Pin dowel locating (6) CoRRecting Rod (Std.) (2)

Connecting Rod (.25) (2) Piston wiring Set (Std.) (2) (Includes 7,8) Piston wiring Set (.25) (2)

Piston w/Ring Set (.50) (2) Ring Set (Std) (2)

Ring Set (.25) (2) Ring Set (.50) (2)

Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.)

Shim, camshaft (A.R.) Shim, camshaft (A.R.)

Shim, camshaft Shim, camshaft (A.R.)

Shim, camshaft (A.R.) Camshaft (Includes 11)

Spring, actuating (ACR) Plug_ cup

Screw, hex. flange M5x0.Sxl0

(2)

Retainer, reed (2) Reed, breather (2)

O-Ring, lower el! fill tube Bracket, oil fill tube

Tube, oil fill

Screw, hex. flange M5x0.8x16 O-Ring, upper oil fill tube

Dipstick assembly (Includes 22,23) Kit, oil fil! cap (Includes 23)

O-Ring, dipstick Pin, hitch

Washer, plain 6 mm Seal, governor cross shaft

Washer. plain !/4" Shaft, governer cross

TRACTOR oo MODEL NUMBER 917.2730!0

KOHLER ENG_NE=tVIODELNUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT T

FUEL SYSTEM l

EXHAUST I

--1

/ 9

7 8

TRACTOR oo MODEL NUMB=R, 917°_1_000

KOHLER ENGINEoMODEL NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT

KEY PART

NO. NO.

1 24-014-72

2 52-139-09

EXHAUST

KEY PART NO, NO.

1 24-041-02

2 25-072-04

24-522-16 24-782-05 24-755-03

DESCRIPTRON

Crankshaft (includes 2) Plug, cup

DESCRIPTION

Gasket, exhaust (2) Stud, M8x! .25x33 (4}

Short Block Minibiock

Gasket Set

FUEL SYSTEM

KEY PART NO, NO.

1 24-853_25

2 24-041=!5 3

4 24-041-14

5 M-0629095

6 M-0641060 7 47-!54-01

8 24,353-03

9 X-426-9

10 24086-12 11 24-393-04 12 24-100-01

t3 25-353-03 14 24-050-02

NOT _LLUSTRATED

24-757-18 24-757-19

24-757-20 24-757-22

DESCRI_'ION

Kit, carburetor w/gaskets (Includes 2-4)

Gasket, carburetor Carburetor assembly (For information oniy not

available separately) (_nc!udes 24 757 !8, 24-053-25,

24-757-19, 24-757-20, 24-757-22) Gasket, air cleaner base

Stud, M6xl.0x95 (2) Nut, hex. flange M6x1.0 (2)

Clip, cabJe Line, fuel 10-5/8" (2)

Clamp, hose (6) Screw, hex. cap. M6x1.7x18 (2)

Pump, rue! -pulse Nut, plastic (2) Line, fuel 13-1/2"

Filter, fuel

Kit, overhaul w/gaskets Kit, choke repair w/gaskets

Kit, gasket Kit, solenoid replacement w/gas-

kets

SUGGESTED GUIDE FOR SIGH'RNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS H_LL

SIGHT AND HOLD THiS LEVEL WiTH SKY LINE OR TREE.

15° MAX.

Operate your Tractor up and down the face of s_opes (not greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or _oss of control Exercise extreme caution when changing direction on slopes,

For the repair or replacement parts you need delivered directly to your home Call 7 am o7 pm, 7 days a week

1-800°366oPART

(1_800-388W278) Para ordenar piezas con entrega a

domicilio - !=800-859-7084

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800o4oREPAIR

(1-800-473-7274) Para pedir servicio de reparaci6n a

domicJJio- 1o800o878o5811

For the location of a Sears Parts and Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488 i 222

For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pro, Monday-Saturday

1°800°827-6655

When requesting service or ordering parts, always provide the following

information: ®Product Type * Part Number

Model Number , Part Description

Amenca_s Repair Spectal_sts

163940 Rev, 2 4.7.98 JH Printed in U,SoA.

Craftsman 917.273010 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual