Craftsman 917.272960 User Manual

Owner's Manual

JCRRFTSMRN'J

20.0 HP ELECTRIC START

46" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.272960

EZ3

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This product has € low emission engine which Operates differently from prey ous y built engines. Before you start the

engine, read and understand this Owner's Manual.

CAUTION: Read and follow all Safety

Rules and Instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visitour Craftsman website:www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Set

Warranty............................................... 2

Safety Rules .........................................3

Product Specifications.......................... 5

Assembly ..............................................7

Operation ............................................ 12

Maintenance Schedule...................... 19

Maintenance .......................................19

Serviceand Adjustments ....................23

Storage ...............................................31

Troubleshooting .................................92

Repair Parts ........................................36

Parts Ordering ..................... Back Cover

LIMITEDTWO YEAR WARRANTYON CRAFTSMAN RIDING EQUIPMENTPARTS For two(2) years from the date of purchase, ifthis Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty serviceis available free of charge by taking your Craftsman ddingequipmentto your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover:

• Expendable items whichbecome worn during normal use, such as blades, spark plugs, air cleaners, belts and oilfilters,

• Tire replacementor repair causedby punctures from outside objects, such as nails, thorns, stumps,orglass.

• Repairs necessarybecause of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the dding equipment,impacting objects that bend the frame or crankshaft,or over speedingthe engine.

• Repairs necessarybecause of operator negligence, including but not limited to, electricaland mechanical damage caused by improper storage, failure to use the

proper grade and amount of engineoil,failure to keep the deck clear of flammable debris, or the failure to maintainthe equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system)cleaningor repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel shouldbe used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAYWARRANTY ON BATTERY

Forninety (90) daysfromdate ofpurchase,ifany batteryincludedwiththisriding

equipmentprovesdefectivein materialor workmanshipand ourtestingdeterminesthe

batterywillnot holda charge,Sears willreplacethe batteryat nocharge.Warranty serviceis availablefree of chargeby takingyourCraftsmanddingequipmenttoyour nearestSears ServiceCenter. In-homewarrantyserviceis availablebut a tripcharge willapply.This warrantyappliesonlywhilethisproductis inthe UnitedStates. To locatethe nearestsears servicecenteror to schedulein-homewarrantyservice, simplycontactsears at 1-800-4-my-home ThisWarrantygivesyou specificlegalrights,and youmay alsohave otherrightswhich mayvaryfrom statetostate.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT:This cuttingmachineis

capableof amputatinghands and feet

andthrowingobjects.Failureto observe

the following safetyinstructionscould

resultinseriousinjuryor death. GENERAL OPERATION

• Read, understand,and follow all

instructionsin the manualandon the machinebefore starting.

• Only allowresponsibleadults,who are familiar withthe instructions,tooperate

the machine.

• Clearthe area ofobjectssuchas recks, toys,wire,etc., whichcouldbe picked

up and thrownby the blade.

• Besurethe area isclear ofother

peoplebeforemowing.Stop machineif anyoneentersthe area.

• Never carrypassengers.

• Do not mow in reverseunlessabsolute-

lynecessary.Alwayslookdown and behindbefore and while backing.

• "Be awareofthe mowerdischarge

directionand de notpointit at anyone. Do not operate themowerwithout eitherthe entiregrasscatcherorthe guardin place.

• Slowdownbefore turning.

• Never leave a runningmachine

unattended.Alwaysturnoff blades,set parkingbrake,stop engine,and remove

keys beforedismounting.

• Turnoffbladeswhen not mowing.

• Stop enginebefore removinggrass

catcheror uncloggingchute.

• Mow onlyindaylightor goodartificial

light.

• Do not operate the machine while underthe influenceof alcoholor drugs.

• Watchfor trafficwhenoperatingnearor crossingroadways.

• Use extra care when loadingor unloadingthe machineintoa traileror

truck.

• Data indicatesthatoperators,age 60 yearsand above,are involvedin a largepercentage of ridingmower- relatedinjuries.These operatorsshould evaluatetheirabilityto operatethe ridingmowersafelyenoughto protect

themselvesand othersfrom serious injury.

SLOPEOPERATION Slopesare a majorfactorrelatedto loss-

of-controland tipoveraccidents,which

can resultinsevere injuryor death.All

slopesrequireextracaution.Ifyoucannot backupthe slopeor if youfeel uneasyon

it,do notmowit. DO:

• Mow upand down slopes,notacross.

• Removeobstaclessuchas rocks,tree

limbs,etc.

• Watchfor holes,ruts,orbumps.Uneven

terraincouldoverturnthemachine.Tall

grasscan hideobstacles.

• Useslowspeed. Choosea lowgear so

thatyouwillnothaveto stopor shift whileon the slope.

• Followthe manufacturer'srecommen- dationsfor wheelweightsor counter-

weightsto improvestability.

• Useextra carewithgrasscatchersor otherattachments.These canchange the stabilityofthe machine.

• Keepall movementonthe slopesslow and gradual.Do not makesudden changesin speed or direction.

• Avoidstartingor stoppingon a slope.If tireslose traction,disengagethe blades and proceedslowlystraightdownthe

slope.

DONOT:

• Do notturn on slopesunlessneces- sary, and then, turnslowlyand gradual-

lydownhill,if possible.

• Do notmowneardrop-offs,ditches,or embankments.The mowercould

suddenlyturnoverifa wheelis overthe edgeofa cliffor ditch,or ifan edge

caves in.

• Do not mowon wet grass. Reduced tractioncouldcause sliding.

• Donottrytostabilizethemachineby

puttingyourfoot on the ground.

• Do notusegrasscatcheron steep

slopes.

CHILDREN

Tragicaccidentscan occuriftheoperator

isnotalertto thepresenceof children. Childrenareoften attractedtothe

machineandthe mowingactivity.Never assumethat childrenwillremainwhere

youlastsaw them.

• Keepchildrenout ofthe mowingarea

and underthe watchfulcare of another responsibleadult.

• Be alertandtum machineoffif children

enterthe area.

• Beforeandwhenbacking,lookbehind anddownforsmall children.

• Nevercarrychildren.Theymay fall off

and be seriouslyinjuredor interfere withsafe machine operation.

• Never allowchildrento operate the

machine.

• Use extra care when approaching blind

corners,shrubs,trees, or otherobjects thatmay obsGurevision.

SERVICE

• Use extra care in handlinggasoline and otherfuels. They are flammable

and vaporsare explosive.

Use onlyan approvedcontainer.

- Never removegas cap or add fuel with theengine running.Allow

enginetocool beforerefueling.Do notsmoke.

- Never refuelthe machine indoors.

- Never storethe machineor fuel container inside where there is an

openflame, suchas a waterheater.

• Never runa machine insidea closed area,

• Keep nutsand bolts,especiallyblade

attachmentbolts,tightand keep equipmentin good condition.

• Nevertamperwithsafetydevices.

Checktheirproper operationregulady.

• Keep machinefree of grass,leaves,or otherdebrisbuild-up.Clean oil or fue_

spillage.Allowmachineto cool before

storing.

• Stopand inspect the equipment if you

strikean object.Repair,if necessary,

beforerestarting.

• Never make adjustments or repairs

withthe engine running.

• Grasscatchercomponentsare subject to wear, damage, and deterioration,

whichcouldexposemovingpartsor allowobjectsto bethrown.Frequently

checkcomponentsand replace with

manufacturer's recommendedparts, when necessary.

• Mowerblades are sharpand cancut. Wrapthe blade(s) or wear gloves,and

use extra cautionwhenservicing them.

• Check brake operationfrequently.

Adjustandserviceas required.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing,

• Never carry chiktren. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across,

• Removeobstaclessuchas rocks,tree limbs,etc.

• Watchforholes,ruts,or bumps. Uneventerraincouldoverturnthe

machine.TailgrasScan hide obsta- cles.

• Use slowspeed. Choosea lowgear

sothat youwillnothaveto stopor shift whileonthe slope.

• Avoidstartingor stoppingona slope.If

tireslosetraction,disengagethe bladesand proceedslowlystraight

downthe slope.

• It machinestopswhilegoinguphill,

disengageblades,shiftinto reverse

and backdownslowly.

• Do notturn on slopesunlessneces-

saw, and then, turnslowlyand

graduallydownhill,if possible.

_lLLook for this symbol to point out important safety precautions. It means

CAUTION!H BECOMEAWARE!!! YOUR ,_FETY IS INVOLVED.

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark

g. P_CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

A_I,CAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor, Use common sense when

towing. Operate only at the lowest possible speed when on a slope, Too heavy of a load, while on a slope, is

dangerous, Tires can lose traction with the

ground and cause you to lose control of Y_Uwrtractor.

ARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR OILTYPE SAE 10W30

_PI-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

OILCAPACITY: W/FILTER: 4.5PINTS

WiO FILTER: 4.0PINTS

SPARK PLUG: CHAMPION

.3AP: .030") RC12YC

GROUND SPEED FORWARD: 5.8

(MPH): REVERSE: 2.1

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 15AMPS @ 3600RPM SYSTEM:

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily remedy, please contact

your nearest authorized service center/ department, We have competent, well- trained technicians and the proper tools to service or repair this tractor,

Please read and retain this manual, The

instructions will enable you to assemble and maintain your tractor propedy, Always

observe the "SAFETY RULES". REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store

for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under =Mainte- nance" and "Storage" sections of this

owner's rrtanual.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arraster is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark

arrester for the muffler is available through your nearest authorized service

center/department (See REPAIR PARTS

section of this manual).

Steedng

Wheel Insert

Steering Wheel

Seat

(_) 17/32 x 1-3/16 x 12 Gauge (1) Shoulder

i_(1) Knob

(1) Washer

Mower

(4) Retainer Springs (single loop)

Gauge Wheels

(2) Shoulder x 7/8 x 14 Gauge

Bolts

(3) Retainer Springs (double loop)

Q (2) Center-

Bolt 5/16-18

lockNuts

VideoCeeee_e

Keys

(2) Keys

Slope Sheet

Yournew tractorhas beenassembledat thefactorywithexceptionofthosepartsleft unassembledfor shippingpurposes.To ensuresafe and properoperationof your

tractorallpartsand hardwareyouassemblemustbe tightenedsecurely.Use the correcttoolsas necessaryto insurepropertightness.Reviewthe videocassettebefore

you begin.

TOOLS REQUIRED FOR ASSEMBLY A socketwrenchsetwillmake assembly

easier. Standardwrenchsizesyou need are listedbelow.

(1) 9/16"wrench (1) Pliers (1) 1/2"wrench (1) Utilityknife (1) 3/4"socketwith

driveratchet

(1) Tire pressure gauge When rightor left handis mentionedin

thismanual,itmeans,fromyourpointof

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton,

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Remove mower and packing materi- als.

• Check for any additional loose parts or boxes and remove,

view,when youare inthe operating position(seatedbehind the steering

wheel).

BEFOREREMOVINGTRACTOR

OFFSKID

ATTACHSTEERINGWHEEL

• Removehexbolt,lockwasherand largeflatwasherfromsteeringshaft.

• Positionfrontwheelsof the tractorso they are pointingstraightforward.

• Slidethe steedngsleeve over the

steeringshaft,

• Positionsteeringwheelso crossbars are horizontal(leftto dght)and slide

ontosteeringwheel adapter,

• Secure steeringwheelto steering

shaftwithhex bolt,lockwasherand largeflat washerpreviouslyremoved.

Tightensecurely.

• Snap steeringwheel insertintocenter

of steeringwheel.

• Removeprotectivematedalsfrom tractorhoodand gdlL

IMPORTANT:Checkfor and removeany staplesin skidthatmay puncturetires

wheretractoristo rolloffskid.

_ Wheel Insert

_ Steering

_F_-- Hex I_:_t

Lock Washer

Steering Wheel f _//

Steering I Shaft

Steering- Sleeve

_ arge Flat

\ \

_ Wheel

, Adapter

Washer

Steering

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lifthoodto raisedposition.

• Ifthis battery isputinto serviceafter

monthand year indicatedon label (label locatedbetween terminals)

chargebatteryfor minimumof one hourat 6-10 amps. (See "BATTERY" in Maintenance sectionof thismanual

for charginginstructions).

INSTALL SEAT Adjustseat beforetighteningadjustment

knob.

• Removeadjustmentknoband flat

washersecuringseatto cardboard packingand set aside for assemblyof

seatto tractor.

• Pivot seat upwardand remove from the cardboardpacking.Remove the

cardboard packing and discard.

• Place seaton seat pan and assemble shoulder bolt. Tighten shoulder bolt

SeCUrely.

• Assemble adjustment knob andflat washer loosely. Do not tighten,

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seatwithoutmoving its adjusted position.

• Raiseseat and tighten adjustment knob securely.

Shoulder Bctt

Adjustment Knob

SeatPan

NOTE: You may now roll or drive your tractor offthe skid. Follow the appropriate instructionbelow to remove the tractor from

the skid. TO ROLLTRACTOR OFF SKID (See

Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See TO TRANSPORT" in the Opera- tion section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

WARNING: Before starting read,

understand and follow all instruct ons in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear

of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow. INSTALL MOWER AND DRIVE

BELT

Be sure tractoris on level surface and mower suspensionarmsare raised with

attachment lift control. Engage parking brake.

• Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway

bar to left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Install belt into electric clutch pulley

groove.

• Installone front linkin top holeofthe R.H. front mowerbracketand R.H.

front suspensionbracket. Retain with twosingleloop retainerspringsas

shown.

• Installsecondfront linkin L.H. front suspensionbracketonlyand retain

withsingleloop retainerspringas

shown,

•Tum heightadjustmentknobcounter- clockwiseuntilit stops.

• Lowermowerlinkagewithattachment

liftcontrol.

• Placethe L.H. suspensionarm on

inwardpointingdeckpin. If necessary, rockand raise front ofmowerto align deckpin withthe hole in suspension

arm. Retainwithdouble loopretainer springwithloopsdown as shown.

• Slideleft sideof mowerbackand installthe unattachedfront link in top

holeof theL.H. front mowerbracket. Retainwith singleloop retainerspring

as shown.

• Placethe R.H. suspensionarm on inwardpointingdeck pin. If necessary,

rockand raisefrontof mowertoalign deckpin withthe hole in suspension arm. Retainwith doubleloopretainer springwithloopsdown as shown.

• Connectanti-swaybar to chassis bracketunderleftfootrest and retain

with doubleloopretainerspring.

•Tum height adjustment knob clock- wise to remove slack from mower suspension.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO

ADJUST GAUGE WHEELS" in the

Operation section of this manual).

CHECK TIRE PRESSURE The tires on your tractor were ovedn-

flated at the factory for shipping pur- poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS"

section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

propedy leveled. See _1"OLEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and

mower blade ddve belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

propedy adjusted. See '_1"OADJUST

BRAKE" in the Service and Adjustments

section of this manual.

ShoulderBolt

3/8

3/8-16 Center Locknut

Use Pliersfor

RetainerSprings

y )/ Loop

_/// Down

Chassis

Bracket

Double Loop Retaier Spring (Inward

pointing deck pins)

Bar

Idler

Pulley

Suspension

Arms t

Front Mower Bracket

Single Loop Retaier Spring

Discharge Guard

l/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY

PRODUCT.

PLEASEREVIEWTHE FOLLOWING

CHECKLIST:

,/ Allassemblyinstructionshave been

completed.

4"No remainingloosepartsin carton. 4"Batteryis properlypreparedand

charged. (Minimum1 hourat 6 amps).

4"Seat is adjusted comfortablyand

tightenedsecurely.

4 Alltiresare properlyinflated. (For

shippingpurposes,the tireswere overinflatedat thefactory).

,/' Besuremowerdeck is properly

• leveled side-to-sida/front-to-rearfor

bestcuttingresults.(Tires mustbe properlyinflatedfor leveling).

4 Checkmowerand drivebelts. Besure

they are routedproperlyaround pulleysand insideall belt keepers.

4"Checkwiring. Sea that all connections

are stillsecure and wiresare properly clamped.

4 Beforedrivingtractor,be surefree-

wheel controlis in driveposition.

WHILE LEARNINGHOWTO USE YOUR TRACTOR, PAYEXTRAATTENTIONTO THE FOLLOWINGIMPORTANTITEMS:

,/Engine oi!isat properlevel. 4 Fue!tankis filled withfresh, clean,

regular unleaded gasoline.

4"Becomefamiliar with allcontrols- their

locationandfunction. Operatethem beforeyou startthe engine.

€"Besurebrakesystemis in safe

operating condition.

4' Itis importantto purgethe transmis-

sionbeforeoperatingyourtractorfor thefirst time. Followproperstarting and transmissionpurginginstructions (See "TO START ENGINE"and

"PURGE TRANSMISSION"inthe Operationsectionof thismanual).

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththe product,

Learnand understandtheirmeaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE

REVERSE FORWARD FAST SLOW

..=,...-

OIL PRESSURE LIGHTS ON OVER TEMP

MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

LIGHT

r 'l R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

DANGER, KEEPHANDSANDFEETAWAY

FREE WHEEL

(A_Omat_ Models on_)

KNOWYOUR TRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Comparethe illustrationswithyourtractorto familiarizeyourselfwiththe locationsof

variouscontrolsand adjustments. Save thismanualfor futurereference.

Amme_r

Throttle Plunger

Clutch/ Brake Pedal

Choke Control/

Adjustment

Knob

FreeWheel

Ignition Switch

Attachment Clutch

Switch

Lever

Attachment

LiftLever

Brake Lever

Ourtractorsconformtothesafetystandardsofthe AmericanNationalStandards

Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH - Turns the headlights on

and off. THROTTLE CONTROL - Used to control

engine speed. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting

and stopping the engine.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. AMMETER - Indicates charging (+) or discharging (-) of battery.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake

position. MOTION CONTROL LEVER - Selects the

speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

I_ he operation of any tractor can result in foreign objects thrown into I

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold,

• Place parking brake lever in "EN-

GAGED position and release pres- sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position,

Make sure parking brake will hold

tractor secure.

Choke =Engaged" ClutchSwitch Control,.Position Push-Into . PullOut to

Throttle_X _..._ \- _._'_ uv

ParkingBrake Attachment

\ \_Disengage "En,',a-,=

Control 5 y_

Brake_,_ _.._ _(_.7 .7

_o o _I_e_yy _._Lever

_I_. _Hei_ "Disengaged"

Clutch/Brake... Ad.='justment Position

Pedal Dnve Knob PosiUon

STOPPING

MOWER BLADES-

• To stopmowerblades,moveattach-

mentclutchswitchto"DISENGAGED" position.

GROUND DRIVE -

• To stopgrounddrive,depressclutch/ brake pedalintofull "BRAKE"position.

• Move motioncontrolleverto neutral (N) posiUon.

IMPORTANT:The motioncontrollever

does not returnto neutral(N) position when the clutch/brakepedalisde-

pressed.

ENGINE -

• Move throttlecontrolto slowposition. NOTE: Failuretomovethrottlecontrolto

slow positionand allowingengine to idlebefore stoppingmaycause engine

to"backfire'.

• Turnignitionkey to "OFF"positionand

removekey. Alwaysremovekey

when leavingtractorto prevent unauthorizeduse.

• Never use choketo stopengine. IMPORTANT: Leavingthe ignition

switchinany positionotherthan "OFF" willcause the batteryto be discharged,

(dead).

NOTE; Under cedain conditionswhen tractor is standing idle with the engine

running,hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROI-FLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disen- gage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUl-I'ING HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired direction.

• Turn knob clockwise (F_) to raise

cutting height.

• Turn knob counterclockwise (If_) to

lower cutting height.

The cutting height range is approxi- mately 1-1/2" to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge

wheels then keep the deck in prober position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt. 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

3/8-16 Locknut \

Gauge

Wheel Mounting

Bracke

Gaug

Shoulder

TO OPERATE MOWER

Yourtractorisequippedwithan operator presencesensingswitch. Anyattemptby theoperatortoleave the seat withthe

engine runningandthe attachment clutchengagedwillshut offtheengine.

• Select desired height of cut.

• Lower mower with attachment lift

control,

• Start mower blades by engaging

attachment clutch control,

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

A CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the discharge _uard in place.

ttachmentClutch

SwitchPullOut to /, AttachemntLift "Enaaaed" _,f_ _ Lever High

._ .'_',_, Position

Push-Into _-_,j_/_i_,_" _...Discharae

"Disengaged" _)_)_y---'_ Guard--

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to slowest

setting.

IMPORTRANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motin control lever to

slowest setting.

• Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by

placing freewheel control in freewheel- ing position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment liftto highest

position with attachment lift control.

• Remove retainer spring from free-

wheel control rod.

• Push control rod in to disengage

transmission and reinsert retainer spring into control rod hole now on

15 back side of the bracket.

• Do not pushor towtractorat more thantwo(2) MPH.

• To reengagetransmission,reverse

above procedure.

NOTE: Toprotecthoodfrom damage when transportingyourtractorona truck or a trailer,be sure hoodis closedand securedto tractor. Use an appropriate meansof tyinghoodtotractor(rope, cord,etc.).

TOWING CARTS AND OTHER ATI'ACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous, Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do

not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting. AWARNING: Experience indicates that

alcohol blended fuels (called gasohof or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. Sea Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not be needed. NOTE: Before starting, read the warm and cold starting procedures below.

• Insertkeyinto ignitionand turnkey clockwise to "START"positionand

releasekey as soon as enginestarts. Do not run startercontinuouslyfor

more than fifteensecondsper minute.

Ifthe enginedoesnot startafter

severalattempts,pushchokecontrol

in,waita few minutesandtry again. If

enginestilldoes notstart,pullthe choke controloutand retry.

WARM WEATHERSTARTING (50° Fand

above)

• When enginestarts,slowlypush choke controlinuntilthe engine

beginsto runsmoothly,Ifthe engine startsto runroughly,pullthechoke controloutslightlyfor a few seconds and thencontinueto pushthe control

in slowly.

• The attachmentsandgrounddrivecan

nowbe used.If the enginedoes not acceptthe load,restartthe engineand allowit to warm upfor one minute usingthechokeas descdbedabove.

COLD WEATHERSTARTING(50° Fand below)

• When enginestarts,slowlypush

chokecontrolin untiltheengine beginsto runsmoothly.Continueto pushthe chokecontrolinsmallsteps allowingthe engineto acceptsmall changesin speedand load,untilthe chokecontrolisfully in, If the engine

startsto runroughly,pullthechoke

controloutslightlyfor a few seconds

andthen continuetopushthecontrol in slowly.This may requirean engine warm-upperiod from severalseconds to severalminutes,dependingonthe

temperature.

AUTOMATICTRANSMISSIONWARMUP

• Beforeddvingthe unit incoldweather,

the transmissionshouldbe warmed up as follows:

• Be surethe tractorison level

ground.

• Place themotioncontrolleverin

neutral.Releasethe parkingbrake and let the clutch/breke

slowlyretum tooperatingposition.

•Allowone minutefor transmissionto

warmup. Thiscanbe done during the enginewarm up period.

• The attachments can be used dudng the engine warm-up period after the

transmission has been warmed up and may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor- mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that.the

transmission be purged before operating tractor for the firsttime. This procedure

will remove any trapped air inside the

transmission which may have developed

during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstalla- lion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Move motion control lever to full forv_ard position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: Dudng this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

• Sittinginthetractor seat, startengine. Afterthe engineis running,move throttlecontroltohalf (t/2) speed.With motioncontrolleverin neutral(N)

position,slowlydisengageclutch/

brake pedal.

• Slowlymove motioncontrollever forward,afterthe tractormoves

approximatelyfive (5) feet, slowly movemotioncontrollever toreverse

position.Afterthetractormoves approximatelyfive (5) feet returnthe

motioncontrolleverto the neutral (N) position.Repeatthisprocedurewith

themotioncontrollever three(3) times.

• Yourtractoris nowpurgedand now readyfor normaloperation.

MOWING TIPS

• Tirechainscannotbe usedwhen the mowerhousingisattachedto tractor.

• Mower shouldbe properlyleveledfor

bestmowingperformance.See %0 LEVEL MOWER HOUSING"in the

Serviceand Adjustmentssectionof this manual.

• The left handsideof mowershouldbe usedfor trimming.

• Ddve so thatclippingsare discharged ontothe area thathas been cut. Have

thecut areatothe rightofthe tractor. Thiswill resultina moreeven distribu-

tionof clippingsand more uniform

cutting.

• When mowinglargeareas, startby

turningtothe rightso that clippings dischargeawayfromshrubs,fences

driveways, etc. Afterone ortwo

rounds,mow in the oppositedirectic makingleft handturnsuntilfinished.

• Ifgrassis extremelytall,it shouldbe

mowedtwiceto reduceloadand possiblefirehazardfrom dried clippings. Makefirst cutrelatively high;thesecondto thedesiredheig

• Do notmow grasswhenit iswet, W

grasswillplugmowerand leave undesirableclumps. Allowgrassto

dry beforemowing.

• Always operateengine at full throtl

when mowing toassurebettermowi performanceandproper dischargec

matedal. Regulategroundspeedb_

selectinga low enoughgearto give the mowercuttingperformanceas w

asthe quality of cut desired.

• When operatingattachments,select

groundspeed thatwillsuitthe terrai= and givebestperformanceofthe

attachment being used.

FILL IN DATES

Check Brake operation Check Tire Pressure _

Check Operator PreSence and

T Interlock Systems

R Check for Loose Fasteners _ (l_;' IS*

Sharpen/ReplaOe Mower BJedes VB4

T Lubrication Chad I1_ lidd*

0 Check Battery Level

R Clean Battery and Terminals I_

Check Transaxle Co_ing A_ust Blade Belt(s) Tension _s

Adju_ Motion Drive Belt(s) TensiOn ll_s

Check Engine Oil Level ! _ I_ Change Engine Olt I_q=,:

E Clean Air Filter _=

N CleanAirScreen _2

IG InSpect Muffler/Spark Arre_ter I_

Replace Oil Filter (if equipped) _ z

N Clean Engine Co_ing Fins Ibm=

Replace Spark Rug ll_ Replace Air Filter Paper Cartridge II_z Replace Fue_ Filter I_

I . ChlPnge mo_ ofter_ whefl op,zml_l; _tldot ii healW load or bl hl,gfl anlDlenl _m| 5 - I f oquip_oe_ wl_l adju4tabie lytltem

2. S4m4ce more olten whet_ Qpera#n9 in dldy or dusty cor, dt6on_ S. NO t required if equlpped w_ malntena_.e.free batter_

3. If equipped wilh oil 1_4te_,chango oil ever_ 50 hours¸ 7 • Tighten fiont axle pivot boll to _5 ft -Ib=. maximum. 4 - R_lacl blades more Olttn when _k_ in w_ndy soil. CO not over tighte_.

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as

instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your

tractor,

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and

help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation,

• Check for loose fasteners.

_) Spindle _ _ _ _) Spindle

_)Front Wheel_ _ X_)Fro_t Wheel

_Steering_ I _- IX >

•Spray Silicone Lubriant (Move Boots to

_Generat Purpose Grease

<_Rsferto Maintenance=ENGINE"Section IMPORTANT: Donot oil or greasethe pivot

pointswhichhave specla_nylonbearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type

19 lubricant sparingly.

LUBRICATION CHART

(_ Tie Rod Ball Joints

Beadng =_.c._-..-_____, _,,I Bearing Zsrk

Sector \ _ _-_ __/ Gear F_/ _ _---_'/X

Teeth _ _Engine

Lubricate)

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can

harm rubber,

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE; To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat,

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

• Tighten bolt securely (27-35 R. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. MandrelAssembly

Blade Center

Hole

Lock

_P-'--Hex Bolt (Grade)'

*A Grade 8 heat treatedboltcanbe identified

by sixlineson the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthraaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

5/8"B_d e

Center Hole

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