Craftsman 917.272950 User Manual

Owner's Manual
ICReFTSM
,.:1
20 HP I t
ELECTRIC START
46" MOWER
6 SPEED
GARDEN
917.272950
IEZ3
s Safety
Assembly
Operation s Maintenance
s Repair Parts
differently from previously built engines. Before you start the en-
This product has a low emission engine which operates gine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................. 2 . Mantenance ........... 18
Safety Rules ........................................... 31
Product--S_f4catioJ3,&.....4._4:,:. ........... 4.5
Asse mbly ............... '... i_i..... _;:."._':'.:..'EC.......8
Operatic#i :;;.:.:.:::'.::=:;:;.:_................. _.;_..12
Maintenan.£e Schedu e ....................... 1_8
LIMITED TWO YEAR WARELANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricatedAndtuned up according to the instructions in the owner's manual, Sears.will.t:e.pair" or replace, free of charge, any parts found to be defective in
material or workmanship. V_ari'_.htyservice is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Service _nd Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting .................................. 30
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could
result in serious injury or death. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate the riding mower safely enough to
protect themselves and ethers from serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-
ly downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
3
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
not smoke. Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessa_.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacle,.
Use slow speed. Choose a low gear s( that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. I' tires lose traction, disengage the blades and proceed slowly straight
down the slope. If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradua
ly downhill it possible.
4
,_Look for this symbol to point out
important safety precautions. It means CAUTIONH! BECOMEAWARE!ff YOUR
SAFETY IS INVOLVED. _,CAUTION: In order to prevent acciden-
tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place
wire where it cannot contact spark plug.
_,CAUTION." Do not coast down a hill in neutral, you may lose control of the tractor.
_,CAUTION" Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
_,WARNING: The eng!ne exhaust from
this product contains chemicals Known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
\ND TYPE:
OIL TYPE
API-SF/SG/SH):
OIL CAPACITY:
_PARK PLUG: GAP: .030")
GROUND SPEED
MPH):
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI CHARGING 15AMPS @ 3600RPM
SYSTEM: BATTERY: AMP/HR: 35
BLADE BOLT 27-35 FT. LBS
TORQUE:
:ONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependabil-
ity and performance. Should you experience any problem you
cannot easily remedy, please contact your nearest authorized service center.
3.5 GALLONS UNLEADED REGULAR
SAE 10W30 (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
W/FILTER: 4.2PINTS W/O FILTER: 3.7PINTS
CHAMPION RC12YC
LO: HI:
0.7 1.7
1.4 3.3
2.3
MIN. CCA: 280 CASE SIZE:U 1R
5.4
We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES",
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).
Steering
Wheel Insert
Steering Wheel
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Steering Wheel
Adapter
Steering Sleeve
Seat
(1) Shoulder
Bolt 5/16-18
Mower
(4) Retainer Springs (single loop)
(2) Shoulder Bolts
(2) Front Link Assemblies
(3) Retainer Springs (double loop)
Gauge Wheels
Wheels
(2) Centerlock Nuts
(2) Washers 3/8 x 3/4 x 14 Ga.
6
Video Cassette
Slope Sheet
Keys
(2) Keys
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton.
Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.
Remove mower and packing materials.
Check for any additional loose parts or boxes and remove.
position (seated behind the steering wheel).
7
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
Remove hex bolt, lock washer and
large flat washer from steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Slide the steering s_eeve over the
steering shaft.
Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft.
Position steering wheel so cross bars are horizontal (left to right) and slide
onto steering wheel adapter.
Secure steering wheel to steering shaft with hex bolt. lock washer and
large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT; Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
_Steering
,---f Wheel Insert
i-- Hex Bolt
,,,_-----Lock Washer
Steering - - Washer Wheel '_____ j
Steering
Steering Sleeve _ ,_ -
__ Large Flat
..... L_- Steering Wheel
//Adapter
/
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual
for charging instructions).
Label
INSTALL SEAT
Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt
securely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob securely.
8
Seat
Flat Washer
Seat Pan
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise attachment lift lever to its highest
position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N)
position.
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID
Operation section for location and
function of controls)
_WARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been completed.
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
Place gear shift lever in neutral (N)
position.
Press lift lever plunger and raise attachment lift lever to its highest
position.
Start the engine. After engine has started, move throttle control to idle
position.
Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking brake.
Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to
left side of mower deck.
Slide mower under tractor with dis-
charge guard to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. Install belt into electric clutch pulley
groove.
Install one front link in top hole of the
R.H. front mower bracket and R.H. front
suspension bracket. Retain with two
single loop retainer springs as shown.
Install second front link in L.H. front
suspension bracket only and retain with single loop retainer spring as
shown.
Turn height adjustment knob counter- clockwise until it stops.
Lower mower linkage with attachment
lift control.
Place the L.H. suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
Slide left side of mower back and install the unattached front link in top hole of
the L.H. front mower bracket. Retain with single loop retainer spring as
shown.
Place the R.H. suspension arm on
inward pointing deck pin. If necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm. Retain with double loop retainer
spring with loops down as shown.
Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
9
Turn height adjustment knob clockwise to remove slack from mower suspen-
sion.
Raise mower to highest position.
Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the
Operation section of this manual),
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual,
Double Loop Retainer Front Mower Spring (Inward Bracket pointing deck pins)
Suspension Front Arms Link
Bracket
CHECK MOWER LEVELNESS
For best cutting results, mower should b
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion, mower drive, and
mower blade drive belts in the Service and Adjustments section of this manual.
Verify that the belts are routed correctly. CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
Shoulder Gauge
Bolt Wheel
3/8
3/8-16 Center
Locknut
Use Pliers for
Retainer Springs
_Front Link
_"_Single Loop
, Retainer Sprin_
Double Loop Retainer Spring
Anti-Sway Bar
Idler Pulley
10
v"CHECKL IS T
Before you operate and enjoy your new tractor, we wish to assure that you
receive the best performance and satisfaction from this quality product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/"Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly
leveled side-to-side/front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,I Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important items:
,/'Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe
operating condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
M&
BATTERY CAUTION OR
WARNING
REVERSE FORWARD FAST SLOW
ol k
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
LIGHT
!
@_(_ _1_ KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
12
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference.
Ignition Switch Switch Position
Ammeter
Throttle Control Clutch Switch
Lift Lever
Plunger
Clutch/Brake
Attachment
Lift Lever
Choke Control Parking Brake
Height
Adjustment -Range Shift Lever Knob
Gear Shift Lever \
\
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE CONTROL: Used to control engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and
starting the engine. CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor,
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal.
Pedal should remain in "BRAKE" position. Make sure parking brake will
hold tractor secure.
Push-In to "Disenaaaed" Attachment Clutch
Chol_e_ _ "_ Switch Pull Out To
-....__Control _._'_"E ngage'L
Throttle ..... _--_. /_ ,
Control-... /'-oN( _b_'____ L_'=" /
" " ' '// ' _*_' ) ' '
Brake'J;4_ _-_. <_ Parking'N,_ J
Position, Br k ,"-Enga "
_._i_<_" Posi!!on
-_T_'_,. Position
F'_-_ GNearShift Lever
"Drive" Position Knob
STOPPING
MOWER BLADES-
To stop mower blades, move attach-
GROUND DRIVE-
To stop ground drive, depress clutch/
Move gearshift lever to neutral (N)
ENGINE -
Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position and allowing engine to
idle before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and
Never use choke to stop engine.
'ake Pedal Height Adjustment
ment clutch switch to "DISENGAGED" position.
brake pedal into full "BRAKE" position.
position.
remove key. Always remove key when leaving tractor to prevent
unauthorized use.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTION: Always stop tractor completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and mower performance.
CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disen-
gage.
TO MOVE FORWARD AND BACK-
WARD
The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
Move gearshift and range shift levers to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired direction.
Turn knob clockwise (, _) to raise cutting height.
Turn knob counterclockwise (_,-.)to
14 lower cutting height.
The cuttingheight range is approxi-
mately 1-1/2"to 4-1/2". The heightsare measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height
of grass and types of grass being mowed.
The average lawn should be cut to approximately2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper
position to help prevent scalping in most terrain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
With mower in desired height of cut po- sition, gauge wheels should be as-
sembled so they are slightly off the ground. Install gauge wheel in appropri-
ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
Gauge Wheel "_ ,,_ ;
Mounting " "
Bracket__ r _ _ "
3/8-16 _"'_/_- ', " ..-_
Locknut ....-_-_._ .__ ' _f -
3/8 Washer ------_..._,.-'_'_-_-_.'
^ "h I 7" ,_q_/ .,,Shoulder
_,auge wee "-----------_j_--J_-_=/" Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disen-
_Lgage attachment clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Switch Pull Out To /Attachment Lift
E n.-,a,.,_,, _: iL..-J Lever High
I , i ! I= I_
',i" Low
:'_. _'_ ' Position
Push In To ' J
"Disengage ...... _' _-
TO OPERATE ON HILLS
_,CAUTION: Do not drive up or down hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this
manual.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest
position with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more
than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
15
. ._, 7 Deflector
,., I - Shield
TOWING CARTS AND OTHER AT- TACHMENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
Check engine oil with tractor on level
ground.
Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap
onto the tube. Remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do
not mix oil with gasoline. Purchase fuel in quantities that can be used
within 30 days to assure fuel fresh-
ness.
IMPORTANT" When operating in temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to help insure good cold weather starting.
AWARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions
for additional information. Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may
Occur.
_CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to "DISEN- GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt. For a warm engine start
attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° rAND ABOVE)
When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50 ° F AND BELOW)
When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke control in small steps allowing the
engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then
continue to push the control in slowly.
16
This may require an engine warm-up period from several seconds to several
minutes, depending on the tempera- ture.
The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be
adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
Use the runner on the right side of the mower as a guide. The blade cuts approximately an inch outside the
runner.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu- tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
iI
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut the
grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and
not be noticed. Also, the mulched grass will biodegrade quickly to provide nutri- ents for the lawn. Always mulch with your
highest engine (blade) speed as this will
provide the best recutting action of the
blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow
slowly.
Certain types of grass and grass condi-
tions may require that an area be mulched a second time to completely hide the
clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and graining of the lawn.
MAX 1/3
17
ABYOUOOMPLETE Oq_ _-_._ _._._ _,_ _," _._ ,_.G
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
T Interlock Systems
a Check for Loose Fasteners If _7 I_
A Sharpen/ReplaceMower Blades I_
C Lubrication Chart I_
0 Check Battery Level
R Clean Battery and Terminals If
Check Transaxle Cooling Adjust Blade Belt(s) Tension 11_5
Adjust Motion Drive Belt(s) Tension _s
, Check Engine Oil Level _
Change Engine Oil Ib_12 _ t# #
E Clean Air Filter 11#12
N Clean Air Screen 11112 G Inspect Muffler/Spark Arrester I_
Replace Oil Filter (If equipped) I_
E Clean Engine Cooling Fins _
Replace Spark Plug if I_
Replace Air Filter Paper Ca_lddge 2 Replace Fuel Filter I1_
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adlustable system, 2 - Service more often when oporating in dirty or d_ty conditions. 6 - Not required if equipped with maintenance-f reo bat_e,_. 3 - If equipped wi_, oil filter, c har=ge oil every 50 hours. 7 - Tighten front axle pivot bolt to 35 ft-Ibs maP,imum. 4 . Replace blades more often when n_owing in sar_y soil. Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive
_) Spindle -- - _) Spindle
LUBRICATION CHART
® Tie Rod Ball Joints
Zerk Zerk
full value from the warranty, operator must
maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. All adjustments in the Service and
Adjustments section of this manual
_)Front Wheel ',-- __\j.._
Bearing _--F -,22---'-- _ Bearing Zerk
Zerk /," _-'_ / _X
@Steering.. ""I ?
Sector / _ _ _.-._//
Gear _ _ _--_"_
Teeth i il iLiii \
.__.. Wheel
should be checked at least once each season.
_)ChAdd _)_Engine
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
Transaxle
Fluid
_) SAE 30 or 10w30 motor oil
General Purpose Grease
_) Refer to Maintenance "ENGINE" Section
@ Spray silicone lubriant (Move Boots to
Lubricate)
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings, if you feel
they must be lubricated, use only a dry, powdered graphite type lubricant
18sparingly
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