Craftsman 917.272680 User Manual

Owner’s Manual
CRRFTSMRN
LAWN TRACTOR
17.5 HR 42” Mower
Electric Start
Automatic Transmission
Model No.
917.272680
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Caii:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Warranty ................................................2
Safety Rules.......................................... 3
Product Specifications............................6
AssemblyPre-Operation Operation
Maintenance ....................................... 18
.............................................
.........................
11
8
Maintenance Schedule
Service and Adjustments..................... 22
Storage................................................29
Troubieshooting................................... 30
Repair Parts Sears Service
..........................................
.........................
..........................
Back Cover
WARRANTY
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual.
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve
nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, elec
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
18
34
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip
ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived If the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
lyPORTANT: This cutting machine is capable of amputating hands and feet and throw ing objects. Failure to observe the following safety instructions could result in serious injury or death.
k WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
A WARNING: Do not coast down a
hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attach ments that are recommended by and comply with specifications of the man ufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
^WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.
A.EARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I general operation
• Read, understand, and follow all instruc
tions in the manual and on the machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unat
tended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or un loading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related in juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves
or other debris which can cause build
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution, if you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Un even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you wili not have to stop or shift while on the slope.
• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep ali movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless neces sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never as sume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use oniy an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip
ment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer’s recommended parts,
when necessary.
• Mower biades are sharp and can cut. Wrap the biade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Ad just and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tali grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity and Type:
Oil Type (API-SF-SJ):
Oil Capacity: Spark Plug:
(GAP: .030“) Ground Speed
(MPH):
Tire Pressure: Front: 14PSI
Charging System:
Battery: Amp/Hr: 28
Blade Bolt
Torque:
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
1.25 Gallons Unleaded Regular
SAE 30 (Above 32°F) SAE 5W-30 (Below 32T)
3.0 Pints Champion RC12YC
Forward: 5.2 Reverse: 2.7
Rear: 12 PSI 3 Amps Battery
5 Amps Headlights
Min. CCA: 230 Case Size: U1R
27-35 Ft. Lbs.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main
taining, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual. iiWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod
ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here’s what’s included in the Agreement:
Expert service by our 12,000 profe
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can’t be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.
Fast help by phone - phone support
from a Sears technician on products requiring in-home repair, plus conve
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional Information call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1-800-4-IVIY-HOME®
steering
Wheei Insert
(1) Locknut 1/2-20
Steering Wheel
(1) Locknut 1/4-28
Steering
I I
Wheel Adapter
(1) Hex Bolt
1/4-28 X 1-1/4
Steering Extension Shaft
a
Slope Sheet
{1)Knob
(1) Oil Drain Tube For Future Use
Keys
u
B i
Video Cassette
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
assembly
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench {1} Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion {seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
Insert
BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer ing shaft. Align mounting holes in ex
tension and lower shafts and install 1/4
hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se curely to 10-12 ft. lbs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
HOWTO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
8
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortabie position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad
justed position.
9. Raise seat and tighten adjustment
knob securely.

CHECK BATTERY

1. Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po sition.
2 Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in “trans mission disengaged” position (See “TO TRANSPORT’ in the Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
A WARNING: Before starting, read, un
derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans mission engaged" position. (See “TO TRANSPORT’ in the Operation section of this manual).
4. Sit on seat in operating position, depress dutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral (N) position.
6. Press lift lever plunger and raise attachment lift lever to its highest posi tion.
7. Start the engine. After engine has started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off skid.
10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
11. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
CAUTION; Do not remove deflector
A
shield from mower.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are designed for discharging and bagging also.
CHECK TIRE pressure
The tires on your tractor were overinflated at the factory for shipping purposes. Cor
rect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PS I shown in “PRODUCT SPECIFICATIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
^CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.
Please review the following checklist; / All assembly instructions have been
completed. / No remaining loose parts in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight
ened securely. / All tires are properly inflated. (For ship
ping purposes, the tires were overin
flated at the factory). / Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). / Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. / Check wiring. See that all connections
are still secure and wires are properly
clamped. / Before driving tractor, be sure freewheel
control is in ‘transmission engaged”
position (see “TO TRANSPORT" in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important
items: / Engine oil is at proper level. / Fuel tank is filled with fresh, dean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe oper
ating condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and trans mission purging instructions (See “TO START ENGINE” and “PURGE TRANS MISSION” in the Operation section of this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R
REVERSE
N
NEUTRAL
EUTR
ai
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
IGiNE 01
61
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
■át'
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR
(Automatic Models only)
.IGHTS
fl
FREE WHEEL
H
HIGH
©
L \\\
LOW
0 (0II
AND FEET AWAY
A A A
CHOKE
a;
DANGER indicates a hazard which, if not avoided, will result in death or serious Injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
FAST SLOW
© ^
LOCKED UNLOCKED
n;
(SEE SAFETY RULES SECTION)
IGNITION
SLOPE HAZARDS
A
Failure to follow instructions could result in serious injury or death. The safety alert symbol
is used to identify safety inform ation about hazards which can
result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the
American National Standards institute.
AMMETER - Indicates charging (+) or discharging (-} of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
MOTION CONTROL LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1.
Depress clutch/brake pedal all the way
down and hold.
2.
Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac
tor secure.
Attachment Clutch Lever “Engaged" Position
Throttle/
Choke Control
Clutch/ Brake Pedal
“Disengaged” Position
“Brake"
Position
STOPPING
MOWER BLADES -
• To stop mower blades, move attachment clutch lever to “DISENGAGED” position.
GROUND DRIVE -
• To stop ground drive, depress clutch/ brake pedal all the way down.
• Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.
ENGINE-
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.
• Turn ignition key to “STOP” position and
remove key. Always remove key when leaving tractor to prevent unauthorized use. 13
Ignition Key
“Disengaged”
Position
Parking Brake
“Engaged"
Position
• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run
ning, hot engine exhaust gases may cause
“browning” of grass. To eliminate this pos sibility, always stop engine when stopping tractor on grass areas.
A CAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired position.
The cutting height range is approxi
mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to ap
proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better look ing lawns, mow often and after moder ate growth.
• For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut rela
tively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging at tachment clutch control.
TO STOP MOWER BLADES ­disengage attachment clutch control.
^CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Attachemni
Clutch Lever
“Engaged" ^High
Position
“Disengaged”
Position
Position
Low Position
Deflector Shield
TO OPERATE ON HILLS ^WARNING: Do not drive up or down
hiils with slopes greater than 15° and do not drive across any slope. Use the slope
guide at the back of this manual.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• if slowing is necessary, move throttle
control lever to slower position.
• if stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi tion and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE; To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is dosed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.}.
TOWING CARTS AND OTHER ATTACH MENTS
Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe dean, reinsert the dipstick and screw cap tight, wait for a few seconds, re
move and read oil level. If necessary,
add oil until “FULL’ mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
14

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, dean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoiine. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.
^CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera
tures below 32°F(0‘'C), use fresh, dean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position, depress dutch/brake pedal and set parking brake.
3. Place motion controi lever in neutral
(N) position.
4. Move attachment clutch to disengaged position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute, if the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
7. When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
7. When engine starts, aliow engine
to run with the throttle control in the
choke position until the engine runs roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as follows;
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used dur
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.)
15
PURGE TRANSMISSION
À CAUTION: Never engage or disengage
freewheel lever while the engine is run
ning. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans
mission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace
ment, it should be purged after reinstall ation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in “transmission dis engaged” position (See “TO TRANS PORT” in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
6. Engage transmission by placing freewheel control in “transmission engaged” position (See “TO TRANS PORT” in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever for ward, after the tractor moves approxi mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your transmission is now purged and
ready for normal operation.
MOWING TIPS
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow
ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at
tachment being used.
16
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy grass, re
duce your width of cut on each pass and
mow slowly.
Max 1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec ond cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
17
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operafion Check Tire Pressure
Check Operator Presence and Interlock Systems
Check for Loose Fasteners Sharpen/Replace Mower Blades
Lubrication Chart Check Battery Level
Clean Battery and Terminals Check Transaxle Cooling Check V'Beits
Check Engine Oil Level Change Engine Oil (with oil filter) Change Engine Oil (without oil filter)
Clean Air Filter Clean Air Screen Inspect Muftler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
in high ambient temperatures-
2 ‘ Service more often when operating in dirty or dusty conditions.
✓ ✓
✓ ✓
✓ s ✓
✓ 4
✓ ✓
1,2
1,2
✓ 2 ✓ 2
3 - Replace blades more often when mowing In sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 “ Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
✓ 5
1^,2 ✓ 2
✓ 2
✓ ✓
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your tractor. All adjustments in the Service and Adjust
ments section of this manual should be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1.
Check engine oil level.
2.
Check brake operation.
3.
Check tire pressure.
4.
Check operator presence and interlock systems for proper operation.
5.
Check for loose fasteners.
LUBRICATION CHART
©Refer to Maintenance “ENGINE” Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant spar
ingly.
18
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