Craftsman 917.27260 User Manual

Page 1
Owner's Manual
ICeeFTSM"" I
LAWN TRACTOR
18.0 HI:',42" Mower
Electric Start
Automatic Transmission
Model No.
917.272760
differently from previously built engines. Before start the
engine, read and understand this Owner's Manual.
IMPORTANT: Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
you
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Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
AssemblyP re-Operation ........................ 8
Operation ............................................. 11
Maintenance ....................................... 18
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
Maintenance Schedule ........................ 18
Service and Adjustments ..................... 22
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_,WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
,_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle com- ponents contain or emit chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling. I. GENERAL OPERATION
Read, understand, and follow all instruc- tions in the manual and on the machine
before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
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DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tallgrass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
° Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma- chine and the mowing activity. Neveras-
sume that children will remain where you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
° Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
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Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 1.25 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
API-SF-SJ): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter 3.5 Pints
W/O Filter 3.0 Pints
Spark Plug: Champion RC12YC
GAP: .030")
Ground Speed Forward: 5.5 (MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 3 Amps Battery System: 5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case Size: UIR
Blade Bolt 27-35 Ft. Lbs. Torque:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of t0% from regular price of
service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
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Steering
Wheel Insert
(1) Locknut
1/2-20
Steering Wheel
(1) Locknut
1/4-28
=_ Steering
Wheel Adapter
O
(1) Large Flat Washer
(1) Hex Bolt
1/4-28 x 1-1/4
JJ
v
Steering
Extension
Shaft
Slope Sheet
l£Washer
7/32 x 1-3/16 x 12
Gauge
_(1) Knob
For Future Use
Keys
Video Cassette
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Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 3/4"wrench (1) Pliers (2) 7/16"wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL
Insert
_@] _/2 Hex Nut
,______Large Flat
_asher
Steering __ )) Wheel "I- L__
Steering
J I
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UP YOUR TRACTOR
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear
of tractor.
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5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment knob secu rely.
Bolt
Adj
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
Label
.=rminat
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in '"trans- mission disengaged" position (See "TO TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans- mission engaged" position. (See "TO
TRANSPORT" in the Operation section of this manual).
4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral (N) position.
6. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has started, move throttle control to idle position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking brake and place motion control lever in
neutral position.
11.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
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INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
Mulcher
Deflector Shield
Plate
Latch Hooks
_I_,CAUTION: Do not remove deflector
shield from mower.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulching blades are designed
for discharging and bagging also.
CHECKTIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
v"CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.
Please review the following checklist: ,/ All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-
ened securely. ,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory). ,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). ,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. ,/Check wiring. See that all connections
are still secure and wires are properly
clamped. ,/Before driving tractor, be sure freewheel
control is in '"transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual). While learning how to use your tractor, pay
extra attention to the following important items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine. ,/Be sure brake system is in safe oper-
ating condition. ,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
®@@@@
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
A
Failure to follow instructions
could result in serious injury or death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates ahazard which, if not avoided,
A
will result in death or serious injury. WARNING indicatesa hazard which, ifnot avoided,
A
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
A
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, ifnot avoided,
could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
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KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Throttle/Choke Control Attachment
Clutch/Brake
Pedal
Freewheel
Control
Attachment Clutch Lever
Ammeter .... ~-..
Ignition Switch
ht Switch Position
Plunger
Lift Lever
Height Adjustment
Indicator
Parking Brake Lever
Motion Control Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH POSITION -Turns the
headlights on and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.
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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments I or repairs. We recommend standard safety glasses or a wide vision safetyl
mask worn over spectacles. J
|
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever "Engaged" Position Ignition
Throttle/ Key Choke \
Control \
Clutch/ Brake Brake
Pedal ."Engaged"
"Disengaged" "Brake" Position Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control
to slow position and allowing engine to
idle before stopping may cause engine to
"backfire".
"Disengaged"
Position
Position
Motion Control Lever
Turn ignition key to "STOP" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos- sibility, always stop engine when stopping tractor on grass areas.
_,CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool season and to over 3 inches during hot
months. For healthier and better look- ing lawns, mow often and after moder-
ate growth.
13
Page 14
For bestcuttingperformance,grassover 6 inchesin heightshouldbe mowed
twice. Makethefirst cut relativelyhigh; the secondtodesiredheight.
TOADJUSTGAUGEWHEELS Gaugewheels are properlyadjusted
whentheyare slightlyoff thegroundwhen mowerisat thedesiredcuttingheightin operatingposition.Gaugewheelsthen keepthedeck inproperpositionto help preventscalpingin mostterrainconditions. NOTE:Adjustgaugewheelswithtractor
on a flat levelsurface.
1. Adjustmowerto desiredcuttingheight (See"TOADJUSTMOWERCUTTING
HEIGHT"in thissectionof manual).
2. Withmowerin desiredheightofcut position,gaugewheelsshouldbe
assembledsothey areslightlyoff the ground.Installgaugewheelin ap-
propriateholewithshoulderbolt,3/8 washer,and3/8-16Iocknutandtighten securely.
.
Repeatforoppositeside,installing gaugewheelin sameadjustmenthole.
Gauge Wheel
Mounting
3/8 -16
Locknut
Shoulder
3/8 Wash_
Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_,CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Attachemnt Clutch
"Engaged" fj_ High
Position i," Position
Low Position
"Disengaged"
Position
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TOTRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest posi- tion with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Deflector
14
Page 15
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULE' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
3. Place motion control lever in neutral (N) position.
4. Move attachment clutch to disengaged position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
7. When engine starts, move the throttle control to the fast position.
15
Page 16
The attachmentsandgrounddrivecan nowbe used.Ifthe engine does not
acceptthe load,restarttheengineand allowitto warm upforone minuteusing
the chokeasdescribedabove.
COLDWEATHERSTARTING(50° Fand
below)
7. Whenenginestarts,allowengine
to runwiththethrottlecontrolin the
chokepositionuntiltheengineruns roughly,then movethrottlecontrol
to fastposition.This mayrequirean
enginewarm-upperiodfromseveral secondsto severalminutes,depending onthe temperature.
AUTOMATICTRANSMISSIONWARMUP
Beforedrivingthe unitin coldweather,
thetransmissionshouldbe warmedup as follows:
1. Be surethe tractor is on levelground.
2. Placethemotioncontrolleverin
neutral.Releasetheparkingbrake andletthe clutch/brakeslowlyreturn
to operatingposition.
3. Allowoneminutefortransmissionto
warmup.Thiscanbe doneduring
theenginewarmup period.
The attachmentscanalso be useddur- ingtheenginewarm-upperiodafter the
transmissionhasbeen warmedup.
NOTE: If at a highaltitude(above3000 feet)or incoldtemperatures(below32 F) thecarburetorfuel mixturemayneedto
beadjustedfor bestengineperformance.
(See"TO ADJUSTCARBURETOR"in the
ServiceandAdjustmentssectionof this
manual.)
PURGE TRANSMISSION
To ensure proper operation and per- formance, it is recommended that the
transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor.
1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake.
2. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
3. Slowly move motion control lever to full forward position and hold for five
(5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi-
tion and hold for five (5) seconds, or approximately 20 feet. After the tractor moves approximately 20 feet in reverse
return the motion control lever to the neutral (N) position. Repeat this proce-
dure three (3) times.
Your transmission is now purged and now ready for normal operation.
16
Page 17
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac-
tor. This will result in a more even distri- bution of clippings and more uniform
cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
I"
jj
, )
If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mow- ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
Max 1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and graining of the lawn.
17
Page 18
MAINTENANCE SCHEDULE _,_ ,_-_ ,_,_ _ d_. ,_
AS YOU COMPLETE REGULAR SERVICE _'__<:'_" S E R V lC e DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
/
T Interlock Systems
a Check for Loose Fasteners
Sharpen/Replace Mower Blades
T Lubrication Chart
0 Check Battery Level
a Clean Battery and Terminals
Check Transaxle Cooling Check V-Belts
Check Engine Oil Level Change Engine Oil (with oil filter)
E Change Engine Oil (without oil filter)
N Clean Air Filter G Clean Air Screen
N_ Inspect Muffler/Spark Arrester
v'
E Replace Oil Filter (If equipped)
Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil 4 - Not required if equipped with maintenancertree battery.
5 - Tighten front axle pivot belt to 35 ft.qbs, maximum.
DO not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your trac- tor.
All adjustments in the Service and Adjust-
ments section of this manual should be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(# (# Spindle Zerk Zerk
(#Front Wheel
Bearing
q (#Front Wheel
, Zerk
Zerk
(# General Purpose Grease
REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
18
Page 19
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately.
The engine should not start unless
the brake pedal isfully depressed and attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at- tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Assembly
Blade Center
Edge Up
Flat Washer---_
Lock Washer---_lad e
G_-- (Grade)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
Hole
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt or pin parallel with the ground. If
blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the
heavy end until the blade is balanced.
Blade
5/8" Bolt o
BATTE RY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not
9attempt to open or remove caps or covers.
1
Page 20
Addingor checkinglevelofelectrolyteis
notnecessary.
TOCLEANBATTERYANDTERMINALS Corrosionanddirt onthe batteryand
terminalscan causethe batteryto "leak"
power.
1. DisconnectBLACKbatterycablefirst then RED battery cableandremove
batteryfromtractor.
2. Rinsethebatterywith plainwaterand dry.
3. Cleanterminalsand batterycableends withwirebrushuntilbright.
4. Coatterminalswithgreaseorpetro- leumjelly.
5. Reinstallbattery(See"REPLACING BATTERY"inthe ServiceandAdjust- mentssectionof thismanual).
TRANSAXLECOOLING Thetransmissionfanand coolingfins
shouldbe keptcleanto assureproper cooling.
Do not attemptto cleanfan or transmis- sionwhileengineis runningor whilethe
transmissionis hot.Topreventpossible damageto seals,do notuse highpressure
wateror steamto cleantransaxle.
Inspectcoolingfanto be surefanblades are intactand clean.
Inspectcoolingfinsfor dirt, grassclip-
pingsandothermaterials.Toprevent
damageto seals,do notusecom-
pressedair or highpressuresprayerto
cleancoolingfins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for
the life of the transaxle. Should the trans- axle ever leak or require servicing, contact
a Sears or other qualified service center. V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE ViSCOSiTY GRAOES
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when used above 32°E Check your engine oil
level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level. TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto
the fitting.
Oil Drain Valve
Drain Tube
/
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto to the end of the drain valve.
7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate read-
ing. Keep oil at "FULl" line on dipstick.
20
Page 21
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
1. Pull up on air filter cover handle and rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and pre-cleaner from base.
4. Clean base carefully to prevent debris from falling into carburetor.
NOTE: If very dirty or damaged, replace cartridge.
5. Place new pre-cleaner and cartridge firmly in base.
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used
to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean cartridge.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool- ing system. Remove blower housing and
clean area shown to prevent overheating and engine damage.
Air Screen
Clean out chaff and debris
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S) Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes clogged, obstructing fuel flow to carbu- retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.
Fuel Filter
21
Page 22
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden hose or pressure washer to clean your
tractor unless the engine and transmission
covered to keep water out. Water in en- gine or transmission will shorten the usful
life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and
trash from tractor and mower.
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR 6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch in "DISEN- GAGED" position.
2. Move attachment lift lever forward to lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide collar off and push housing guide out
7. Disconnect suspension arms from rear deck brackets by removing retainer springs.
8. Disconnect front links from deck by removing retainer springs.
9. Raise lift lever to raise suspension arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the
tractor, remove the front links and hook the clutch spring Into square hole in frame.
of bracket.
Retainer
Anti-Sway
Ba[
Housing
Guide
Clutch
Small Retainer
Clutch
Small Retainer
Retainer Spring
22
Pulley
(Both Sides)
Deflector
\
\
Page 23
TOINSTALL MOWER
1. Raise attachment lift lever to its highest position.
2. Slide mower under tractor with deflec- tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and secure with retainer springs.
5. Connect suspension arms to rear deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bottom edge of
mower to ground. Distance "A" on both sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust- ment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust- ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position. Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjust- ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.
Both Front Links Should be Equal in Length
Bottom edge Bottom edge of of mower to ___ mower to ground
ground k___///'
A_ T -_Ground Line-UP _Y _A
Arm
Lift Link N_
Adjustment
t "E"
mrt
Front Links
23
Page 24
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys and idler pulleys
2. Make sure belt is in all pulley grooves and inside all belt guides.
3. Install mower (See "To Install Mower"
in this section of this manual).
Mandrel
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper- ating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut against nut "A".
4. Engage transmission by placing freewheel control in '"transmission
engaged" position.
5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center.
_Nut "A"
Operating / / \
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable brake system which is mounted on the
right side of the transaxle. If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Disengage transmission by placing freewheel control in '"transmission dis-
engaged" position. Pull freewheel con- trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
Arm _ut
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom
side of left footrest. BELT REMOVAL -
1. Remove mower (See "TO REMOVE MOWER" in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keep-
ers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around engine pulley.
4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from
transmission input pulley.
5. Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down around transmission cooling fan and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll around the top groove of engine pulley.
24
Page 25
4. Install belt through stationary idler and clutching idler.
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
Motion Control Lever
Neutral Lock Gate
Engine Pulle
Clutching Idler
Stationar' Idler
Center Span Keeper
Transmission Input Pulley
TRANSAXLE MOTION CONTROL LE- VER NEUTRAL ADJUSTMENT
The motion control lever has been preset at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
2. Start engine and move motion con- trol lever until tractor does not move
forward or backward.
3. Hold motion control lever in that posi- tion and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the neu- tral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
_, Adjustment Bolt
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before op-
erating the tractor. See "PURGE TRANS-
MISSION" inthe Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN- MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle Cover
I
Square Key --_ (Rear Wheel Only)
25
Page 26
TO START ENGINE WITH A WEAK BAT- TERY
_WARNING: Lead-acid batteries generate explosive gases. Keep sparks,
flame and smoking materials away from batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Fully Charged Battery Battery
REPLACING BATTERY
A(_WARNING: Do not short battery
terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.
3. Install new battery with terminals in same position as old battery.
4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
Seat
Terminal Cover
Hex Bolt
Positive Negative (Black) (Red) Cable Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
4. Close hood. INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
* Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located
behind the dash.
26
Page 27
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re- connect the headlight wire connector.
Headlight Wire
Connector
ENGINE Maintenance, repair, or replacement of
the emission control devices and systems, which are being done at the customers
expense, may be performed by any non-road engine repair establishment or
individual. Warranty repairs must be per- formed by an authorized engine manufac-
turer's service outlet.
TO ADJUSTTHROTTLE CONTROL CABLE
The throttle control has been preset at the
factory and adjustment should not be nec- essary. Check adjustment as described
below before loosening cable. If adjust- ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position.
2. Check that holes "A" in governor control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.
Governor Control
Governor Control Plate
TO ADJUST CARBURETOR
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the
limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may be required to compensate for differences
in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out
(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needle valve and the seat in carburetor may result
if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem- bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is adjusted properly (see above).
FINAL SETTING -(See "TO ADJUST
THROTTLE CONTROL CABLE" in this section of the manual.)
1. Start engine and allow to warm for five minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun- terclockwise until engine runs rough.
Turn valve to a point midway between those two positions. Release throttle
lever.
\\
\
\
Holes "A" Clamp Screw
\
Throttle Cable
27
Page 28
ACCELERATION TEST -
4. Move throttle control lever from slow to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the
engine governor, which is factory set for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper equipment and experience to make any
necessary adjustments.
Idle Speed
,,few
Lever
Idle Mixture Valve with Limiter
28
Page 29
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more.
_WARNING: Never store the tractor with gasoline in the tank inside a building
where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in
the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio
found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car-
buretor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s). OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can ifyour can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
29
Page 30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start 1.
2.
3.
4.
5.
6.
7.
8. Loose or damaged wiring. 8.
9. Carburetor out of adjustment. 9.
10. Engine valves out of
Out of fuel. Engine not "CHOKED"
properly. Engine flooded. 3.
Bad spark plug. 4. Dirty air filter. 5. Dirty fuel filter. 6.
Water in fuel. 7.
adjustment.
CORRECTIONCAUSE
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug. Clean/replace air filter. Replace fuel filter.
Drain fuel tank and carbure- tor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring. See "To Adjust Carburetor" in Service and Adjustments
section.
10. Contact a Sears or other qualified service center.
Hard to start
Engine will not
turn over
1. Dirty air filter. 1.
2. Bad spark plug. 2.
3. Weak or dead battery. 3.
4. Dirty fuel filter. 4.
5. Stale or dirty fuel. 5.
6. Loose or damaged wiring. 6.
7. Carburetor out of adjustment. 7.
8. Engine valves out of 8. adjustment.
1. Brake pedal not 1. depressed
2. Attachment clutch is 2. engaged.
3. Weak or dead battery. 3.
4. Blown fuse. 4.
5. Corroded battery terminals. 5.
6. Loose or damaged wiring. 6.
7. Faulty ignition switch. 7.
8. Faulty solenoid or starter. 8.
9. Faulty operator presence 9. switch(es).
Clean/replace air filter. Replace spark plug.
Recharge or replace battery. Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring. See "To Adjust Carburetor" in Service and Adjustments
section. Contact a Sears or other
qualified service center. Depress brake pedal. Disengage attachment
clutch. Recharge or replace battery.
Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition
switch. Check/replace solenoid or
starter. Contact a Sears or other
qualified service center.
Engine clicks but Recharge or replace battery.
will not start Clean battery terminals.
Loss of power Set in "Higher Cut" position/
1. Weak or dead battery. 1.
2. Corroded battery terminals. 2.
3. Loose or damaged wiring. 3.
4. Faulty solenoid or starter. 4.
1. Cutting too much grass/too 1. fast.
2. Throttle in "CHOKE" position. 2.
30
Check all wiring. Check/replace solenoid or
starter.
reduce speed. Adjust throttle control.
Page 31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power 3. Build-up of grass, leaves 3. Clean underside of mower
i(continued)
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
7. Replace fuel filter.
8. Drain fuel tank and refill with fresh gasoline.
9. Water in fuel.
9. Drain fuel tank and carburetor, refill tank with
fresh gasoline and replace fuel filter.
10.Spark plug wire loose.
10.Connect and tighten spark plug wire.
11.Dirty engine air screen/fins.
11.Clean engine air screen/ fins.
12.Dirty/clogged muffler.
13.Loose or damaged wiring.
14.Carburetor out of adjustment.
12.Clean/replace muffler.
13.Check all wiring.
14.See "To Adjust Carburetor" in Service and Adjustments
section.
15.Engine valves out of adjustment.
15.Contact a Sears or other qualified service center.
Excessive
vibration
Engine continues
ito run when
3perator leaves
seat with
attachment ¢lutch engaged
Poorcut-uneven
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety presence control system.
.
Worn, bentorloose blade.
2.
Mower deck not level.
3.
Buildup of grass, leaves, and trash under mower.
4.
Bent blade mandrel.
5.
Clogged mower deck vent from build-up of grass,
leaves, and trash around mandrels.
1. Replace blade. Tighten blade bolt.
2. Contact a Sears or other qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
1. Check wiring, switches and connections. If not corrected, contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Contact a Sears or other qualified service center.
5. Clean around mandrels to open vent holes.
Mower blades will 1. Obstruction in clutch
inot rotate mechanism.
1. Remove obstruction.
31
Page 32
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION Mower blades will 2. Worn/damaged mower 2. Replace mower drive belt.
not rotate (con't) drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Contact aSears or other qualified service center.
Poor grass 1. Engine speed too slow.
discharge
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
Headlight(s) not 1.
working 2.
(if so equipped) 3.
Switch is "OFF". Bulb(s) or lamp(s) burned out
Faulty light switch.
4.
Loose or damaged wiring.
5.
Blown fuse.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec- tions.
5. Replace fuse.
Battery will not 1.
charge 2.
3.
4.
Loss of drive 1.
2.
3.
Engine "backfires"
when turning engine
"OFF"
1.
Bad battery cell(s). Poor cable connections.
Faulty regulator (if so equipped). Faulty alternator.
Freewheel control in
"disengaged" position.
Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or
servicing. Engine throttle control not
set at "SLOW" position for 30 seconds before stopping engine.
32
1. Replace battery.
2. Check/clean all connec- tions.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
1. Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before stopping engine.
Page 33
SCHEMATIC
(OPTIONAL) WHITE
I AMMETER
)G AI
TRACTOR - - MODEL NUMBER 917.272760
.Ik
0Eo o111 0LAO
BATTERY
r
RED
FUSE
i I
r I "
'0
I
L J
CLUTCH/BRAKE
(PEDAL UP)
I
SOLENOID
WHITE
RED
STARTER
BLACK
IGNITION
SWITCH
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGHT 8+A1 A2+L
RUN 8+A1 NONE
START 8 + S + A1 NONE
SEAT SWITCH
(NOT OCCUPIED)
I
BLACK
BLACK
ATT'MENT CLUTCH
BLACK (CLUTCH OFF) |
I I
GROUNDING
CONNECTOR
A
(OPTIONAL) v__ SPARK
BCACK IGNITION _h PLUG
UNIT _ GAP
CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN @ 3600 RPM 3 AMP DC @ 3600 RpM (CHARGING SYSTEM DISCONNECTED)
FUEL SHUT*OFF SOLENO D
J
(IF SO EQUIPPED) I UGNTING8YSTEMOUTPUT I
ORANGE
RED I i
5 AMp AC @ 3600 RpM DIODE IALTERNATOR I
___R_T_ R_
\ 14 VOLTS AC MIN @ 3600 FtpM (LIGHTS OFF)
(2 PLUGS ON
TWIN CYL ENGINES)
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT
CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
HEADLIGHTS
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
NON-REMOVABLE
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WiRiNG iNSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
Page 34
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.272760
/
42
I
I I
I
41
26
I
I I
j I
I I
{ I { I
I I
I
116
I
16 I
\
\
/
/
/
27
"45 29
28
9O
34
_ \ iI
\i
I I I I
Page 35
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.272760
KEY PART NO. NO.
1 163465
2 74760412 8 176689
16 176138
21 175688 22 4152J
24 4799J 25 146147
26 175158 27 73510400
28 4207J 29 121305X
30 175566 33 140403
40 179720 41 71110408
42 131563 43 178861
45 121433X 52 141940
90 180449
DESCRIPTION
Battery 12 Volt 28 Amp Bolt, Hex Head 1/4-20 Uric x 3/4 Box, Ba.ttery Fender
Switch, Interlock Harness, Light Socket (Includes 4152J) Bulb, Light
Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W/16 Wire
Fuse, 20 Amp Nut Keps Hexl/4-20 Uric
Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger NC Gray
Switch, Ignition Key, Ignition
Harness, Ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2
Cover, Terminal, Red Solenoid
Ammeter Rectangular
Protection Wire Loop Cover Terminal Battery
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
Page 36
TRACTOR - - MODEL NUMBER 917.272760
CHASSIS AND ENCLOSURES
28
39
166
31 @/5
208
208
=J
74
chassis-Laser At.stlt 27
208
36
Page 37
TRACTOR - - MODEL NUMBER 917.272760
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 174619 Chassis Stamping
2 176554 Drawbar
3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash
9 168337X013 Dash 10 STD533710 Belt, Carriage 3/8-16 x 1
11 174996 Panel, Dash, L.H. 13 172105X010 Panel, Dash, R.H. 14 17490608 Screw Thdrol 3/8-16 x 1/2
17 174330X558 Hood Assembly
18 164655 Bumper Hood 26 STD541437 Nut 28 175049 Grille Lens Asm
29 174332X599 Lens, Grille
30 174738X558 Fend/Ftrest Pnt STLT
31 139976 Bracket, Fender Support
37 17490508 Screw Thdrol 5/16-18x1/2Tyt
38 175710 Bracket Asm. Pivot Mower Rear
39 174714 Bracket, Pivot
60 72140606 Bolt Rdhd Sqnk 3/8-16 Uric x 3/4
64 154798 Dash Lower STLT
74 73680600 Nut Crownlock 3/8-16 Uric
142 175702 Plate Reinforcement STLT
143 154966 Bracket Swaybar Chassis
144 175582 Bracket Pnt Footrest STLT
145 156524 Jod Pivot Chassis/Hood
166 171875 Screw Hwhd Hi Lo #13-16 x 3/4 206 170165 Bolt Shoulder 5/16 -18 TT
207 17670508 ScrewThdrol 5/16-18x1/2TYTT 208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh THDR 3/8-16 x 3/4 BL 212 175143 Insert Lens Reflective
- - 5479J Plug, Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
Page 38
GROUND DRIVE
TRACTOR" "MODEL NUMBER 917.272760
70 116
252
36 35
29
22
55
19
74 75
38
Page 39
TRACTOR - - MODEL NUMBER 917.272760
GROUND DRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
1 Transaxle (See Breakdown) 75 121749X
8 165866 Rod Shift Fender Adjust 77 123583X
10 STD561210 Pin Cotter 1/8xl CAD 78 121748X 14 10040400 Washer Lock Hvy Helical 81 165586
16 STD541431 Nut Lock Hex W/Ins. 82 165711 19 STD541437 Nut Lock Hex W/Wsh 85 150360
21 130564 Knob, Deluxe 1/2-13 90 124346X 22 178141 Rod, Brake 95 178134
24 73350600 Nut, Hex Jam 3/8-16 Unc 96 4497H 25 106888X Spring, Brake Rod 116 72140608
27 STD561210 Pin Cotter 1/8x 3/4 CAD. 120 73900600 28 175765 Rod, Parking Brake 145 74490540
29 71673 Cap, Parking Brake 150 175456 30 169592 Bracket, Transaxle 151 19133210 32 74760512 BoltHexHd 5/16-18Uncx3/4 156 166002
34 175578 Shaft, Foot Pedal 158 165589 35 120183X Bearing, Nylon 159 165494
36 19211616 Washer 161 72140406 37 1572H Pin, Roll 162 73680400 38 179114 Pulley, Composite 163 74780416
39 74760648 Bolt Fin Hex 3/8-16 x 3 164 19091010 41 175556 Keeper, Belt Idler 165 165623 47 127783 Pulley, Idler, V-Groove 166 166880
48 154407 Bellcrank, Clutch 168 165492 49 123205X Retainer, Belt 169 165580
50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 197 169613 51 STD541437 Nut Crownlock 3/8-16 Uric 198 169593 52 STD541431 Nut, Crownlock 5/16-18 Unc 202 72110614
53 105710X Link, Clutch 212 145212 55 105709X Spring, Return, Clutch 245 178122
56 17060620 Screw 3/8-16 x 1-1/4 246 178121 57 178138 V-Belt 247 181462
59 169691 Keeper, Center Span 250 17060612
61 17120614 Screw 3/8-16 x .875 251 17060516 62 8883R Cover, Pedal 252 19131616 63 175410 Pulley, Engine
64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5 65 STD551143 Washer
66 154778 Keeper Belt Engine Hydro 70 134683 Keeper Belt Engine
74 137057 Spacer
Peerless LTH2000 76 STD581075
5/16-18 Unc 83 19171216
3/8-16 Uric 89 164890X428
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
DESCRIPTION
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm Cross Tapered Spring Torsion
Washer 17/32 x 3/4 x 16 Ga.
Nut Lock Center 1/4-28 FNTHD
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc Disconnect Asm Rod Bypas LTH Retainer Spring 1" Zinc/Cad
Bolt Rdhd Sqneck 3/8-16 x 1
Nut Lock Fig 3/8-16
Bolt Hex FLGHD 5/16-18 x Gr 5 Spacer Retainer
Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount HubTapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening
Nyliner Snap-In 5/8"1D Washer Nyl 7/8 ID x .105" Hyd
Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5
Nut Hex Flange Lock Strap Torque Lh LTH2000
Strap Torque Rh LTH2000 Link Shift Transaxle LTH2000
Screw. 3/8-16 x 3/4 Screw 5/16-18 x 1
Washer 13/32 x 1 x 16 Ga.
39
Page 40
TRACTOR - - MODEL NUMBER 917.272760
STEERING ASSEMBLY
-38
I
88
I
J
68
29
47
67
67
67
43
4O
3O
Page 41
TRACTOR - - MODEL NUMBER 917.272760
STEERINGASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768 Steering Wheel
2 175131 Axle Assembly 3 169840 Spindle Assembly, L.H.
4 169839 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge
8 12000029 Ring, Klip 9 3366R Bearing, Steering Column
10 175121 Draglink 11 STD551137 Washer, Lock
12 73940800 Nut Hex Jam Toplock 1/2-20 Unf 13 136518 Spacer Brg Axle Front
15 145212 Nut, Hexflange Lock
17 180641 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Gauge
29 17060612 Screw 3/8-16 x 3/4 30 STD561210 Pin 32 130465 Rod, Tie 36 155099 Bushing, Steering
37 152927 Screw 38 139769 Insert, Steering Wheel
39 19183812 Washer 9/16 ID x 2-3/80D 12 Ga. 40 STD541537 Nut Lock Center 3/8-24 Unf
41 100711L Adaptor, Steering Wheel 42 145054x428 Boot, Steering Shaft
43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 44 180640 Extension Shaft Steering
46 121232X Cap, Spindle 47 183226 Fitting, Grease
51 73540400 Nut Crewnlock 1/4-28
54 71130420 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8 65 160367 Spacer Brace Axle
67 72140618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace
71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 85 133835 Fastner Christmas Tree 88 175118 Bolt Shoulder 7/16-20
91 175553 Clip Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
ENGINE
TRACTOR - - MODEL NUMBER 917.272760
3
72
62
81 13
78 ,I
I
31
29
\
OPTIONAL EQUIPMENT
Spark Arrester
78
'33
17
33
23
J
42
Page 43
ENGINE
TRACTOR - - MODEL NUMBER 917.272760
KEY PART
NO. NO. DESCRIPTION
1
170545
2
17720408
3 4 137352
13 165291
14 148456
16 STD551237 23 169837
29 137180 31 109202X 32 158990
33 123487X 37 137040
38 181654 40 124028X
44 17670412 45 17000612
46 19091416 62 10040500
72 71070512 78 17060620
81 73510400 NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 1/2
Engine (See Breakdown) B&S Model No. 31H777-0202-E1 Muffler
Gasket B&S
Tube Drain Oil Easy Washer
Shield Brn/Dbr Guard
Arrestor, Spark Tank, Fuel
Cap Assembly, Fuel Sears, Vented Clamp, Hose Line, Fuel
Plug, Drain Oil Easy Bushing, Snap, Fuel Line
Screw, Hex Washer Head, Thd., Roll 1/4-20 x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Gauge Washer Lock HVY HLCL SPR 5/16
Screw Hex Hd Cap 5/16-18 x 3/4 Screw 3/8-16 x 1-1/4 SMGMLTAP/R
Nut Keps Hex 1/4-20 Unc
43
Page 44
SEAT ASSEMBLY
\
TRACTOR - - MODEL NUMBER 917.272760
KEY PART NO. NO.
1 140122
2 140551 3 71110616
4 19131610
5 1450O6
6 STD541437 7 124181X
8 17000616 9 19131614
t0 182493 11 166369
11
12
DESCRIPTION
Seat Bracket, Pivot, Fender
Bolt
Washer 13/32 x 1 x 10 Gauge
Clip, Push-In Hinged Nut
Spring, Seat Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Gauge
Pan, Seat Knob Seat
I
n
KEY PART NO. NO. DESCRIPTION
12 121246X 13 121248X
14 72050412 15 134300
16 121250X 17 123976X
21 171852 22 73800500
24 19171912 25 127018X
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Bracket, Switch Mounting Bushing, Snap
Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split .28 x .88
Spring
Locknut, Flange 1/4 Grade 5 Bolt, Shoulder 5/16-16 Unc Nut Washer 17/32 x 1-3/16 x 12 Ga. Bolt Shoulder 5/16-18 x .62
44
Page 45
DECALS
TRACTOR - - MODEL NUMBER 917.272760
13 16
11
10
KEY PART NO. NO.
1 156811
2 183794 3 184728
4 184729
5 184915
6 133644 7 184730 8 172331
9 184899
10 156439 11 179128
12 146046
WHEELS &TIRES
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Decal, Oper. Instr. Decal, HP Engine Decal, Hood, R.H.
Decal, Hood, LH. Decal, Hood Replacement
Decal, Customer Maintenance Decal, Hood Side
Decal, Deck Decal, Fender, Craftsman
Decal, Fender Danger Decal, Deck B 42"
Decal, V-Belt Drive Schematic
4,10
13 183827 14 160396 16 138047
20 149516
-- 178392
138311 165800X428
165799X428 184725
184726
KEY PART NO. NO. DESCRIPTION
1
59192 Valve Cap, Tire
2
65139 Stem, Valve
3
106222X Tire, Front
4
59904 Tube, Front Tire (Not Provided, 106732X624 Rim, Front
278H Fitting, Grease (Front Wheel
9040H Bearing, Flange (Front Wheel
8
11
106108X624 Rim, Rear
9
122082X Tire, Rear
10
7152J Tube, Rear Tire (Not Provided,
11
104757X428 Cap, Axle 144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Decal, Lower Dash Decal, V-Belt Schematic
Decal, Battery Diehard Decal, Battery Dngr/Psn Eng
Decal, Chassis Disconnect LTH 2000
Decal, Lift Handle Pad Footrest LH STLT
Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish
Service Item Only)
Only) Only)
Service Item Only)
45
Page 46
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.272760
7
5
13
4
6
6
5
13
19
32
32 /
19
13
20
20
15
46
Page 47
LIFTASSEMBLY
TRACTOR - - MODEL NUMBER 917.272760
KEY PART
NO. NO. DESCRIPTION
1 159460 Lift Lever Inner Wire Assembly 2 159471 Shaft Assembly, Lift
3 105767X Pin, Groove 4 12000002 E-Ring
5 19211621 Washer 21/32xl x21 Gauge 6 120183X Bearing, Nylon
7 125631X Grip, Handle, Fluted 8 122365X Button, Plunger, Red
11 139865 Link, Lift, L.H.
12 139866 Link, Lift, R.H.
13 STD624008 Retainer Spring
15 173288 Link, Front
16 73350800 Nut, Hex, Jam 1/2-13 Unc
17 175689 Trunnion
18 73800800 Locknut, Hex, with Washer Insert 1/2-13 Unc
19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring
31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
Page 48
MOWER DECK
TRACTOR - - MODEL NUMBER 917.272760
157
i-
i147 142
103 105
/
106
101
102_
119
6
34
118 F
\
16
21
23
24
25
2
29
_18
I
I
f
26
27
18
117
19F 21
10_
_116
48
Page 49
TRACTOR - - MODEL NUMBER 917.272760
MOWER DECK
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892 Mower Deck Assembly, 42" 67 149846
2 STD533107 Bolt 68 144959 3 138017 Bracket Assembly, Sway Bar, Frt. 92 73800600 4 165460 Bracket Sway Bar 38/42" eck 101 136420
5 STD624008 Retainer Spring 102 71081010 6 178024 Bar Sway Deck 103 19061216
8 850857 Belt, Hex 3/8-24 x 1.25 Gr. 8 104 STD551110 9 STD551137 Washer, Lock 105 160793
10 140296 Washer, Hardened 106 2029J
(The following blades are 111 179292
available) 112 179293
11 134149 Blade, 42" Mulching Std 113 17060510
-- 139775 Blade, 42" Mulching Premium 115 72110505
-- 138971 Blade, 42" Hi-Lift 117 165746
13 137645 Shaft Assembly, Mandrel, 119 STD551037 14 128774 Housing, Mandrel, Vented 130 STD523710
15 110485X Bearing, Ball, Mandrel 131 STD533710 16 174493 Stripper, Mower Deck 142 165890
18 72140505 Belt, Carriage 5/16-18 x 5/8 143 157109 19 132827 Belt, Shoulder 144 158634
20 159770 Baffle, Vortex 145 165888 21 STD541431 Nut Crownlock 5/16-18 Unc 146 171977
23 177563 Bracket, Deflector 147 131335
24 105304X Cap, Sleeve 148 169022
25 123713X Spring, Torsion, Deflector 149 165898 26 110452X Nut, Push 150 19091216
27 130968X428 Shield, Deflector 151 169670 28 19111016 Washer 11/32x5/8x16Ga. 152 169676
29 131491 Rod, Hinge 153 169674
30 173984 Screw Thdrol 154 169675 31 129963 Washer, Spacer 155 169671
32 153535 Pulley, Mandrel 156 169672 33 178342 Nut, Toplock, Flanged 157 169669 34 STD533717 Belt 158 17720408
36 131494 Pulley, Idler, Flat 159 72140614 37 STD551037 Washer 13/32 x 13/16 x 16 Ga 183 19131410 40 STD541437 Nut Crownlock 3/84 6 Unc - - 130794
44 140088 Guard, Mandrel, L.H. 45 STD624003 Retainer
46 137729 Screw, Thd. Roll 1/4-20 x 5/8 48 133944 Washer, Hardened - - 169583 52 139888 Belt, Shoulder 5/16-18 Unc
53 184907 Arm Assembly, Pad, Brake 54 178515 Washer, Hardened
55 155046 Arm, Idler 56 165723 Spacer, Retainer
59 141043 Guard, TUV Idler
(For mulching mowers only) 114 STD541431 (For better wear when mulching) 116 4898H
(For bagging or discharging) 118 73930600
Vented 129 19131312
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
Knob Custom Oval V-Belt
Nut Lock Hex w/Ins. 3/8-16 Mulcher Cover Screw Pan Hd Phillips 10-24 x 5/8
Washer #10 Washer, Lock Latch Assembly, Bagger
Nut, Weld Bracket, Gauge, Wheel LH.
Bracket, Gauge, Wheel R.H. Screw Taping 3/8-16 x .625
Nut, Hex, Keps 5/16-18 Unc Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder Wheel, Gauge
Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge
Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 unc x 1Gr. 5
Bolt, Rdhd Sqnk 3/8-16 unc x 1 Arm Spring Brake Mower
Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable
Pulley Idler Flat Bolt Carriage Idler Spring Extension
Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch
Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever
Spacer Red Clutch
Screw Hex Thd Cut 1/4-20 xl/2 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Washer 13/32 x 7/8 x 10 Ga. Mandrel Assembly (Includes Housing, Shaft, and Shaft
Hardware Only - Pulley Not Included) Replacement Mower, Complete
(Std. Deck - order separately mulcher cover and gauge wheel
components key nos. 101-106 and 116-119)
49
Page 50
TRACTOR -- MODEL NUMBER 917.272760
PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000
150
47
115 87
200
191
3 @_ 190
208
/
,_ .4#
25
/ 22 23
•'•'• _ _ _• ...... 184--
210 _
_ 28 !
185--
50
Page 51
TRACTOR -- MODEL NUMBER 917.272760
PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772151 Cover L.H. 70 786196 Spacer .625.765
3 770135 Case 79 792201 Spring
5 776355 Counter Shaft 85 792154 Oil Fill Plug
6 778263 Spur Gear 11T 87 788088A Oil Seal 3/4" 9 786197 Neutral Sleeve (.572) 99 792141 Washer .3771D .058W
13 778368 Bevel Gear (IncL 14) (13 Teeth) 100 792200 Snubber Washer 14 778368 Bevel Gear (IncL 13) (13 Teeth) 101 792199 Snubber Spring .47tD 15 778373 Ring Gear (54 Teeth) 102 792184 Washer .4371D .078W
17 786139 Drive Pin 103 792193 Screw, 1/4-28 x .490
22 792194 Spring 104 792198 Nut, 3/8-24 23 792195 Washer .750 ID 105 780096 Washer .625 ID .057W
25 792073A Screw 1/4-20 x 1-1/4" 106 786162 Sleeve Assembly 26 792125 Retaining Ring 107 792046 Screw, 1/4-20 x 1" 28 792035 Retaining Ring 109 788104 "O" Ring
29 780065 Washer .627 tD .091W 113 786199 Sleeve Ass'y (IncL 157) 31 780189 Washer .563 ID .062W 114 786200 Sleeve Ass'y (IncL 87)
36 790071 Brake Disk 115 786198 Sleeve Assembly (Incl. 87) 37 790007 Brake Pad Plate 127 784384 Shift Lever Ass'y (Incl. 109)
38 799021 Brake Pad 150 788093A Liquid Gasket RTV Silicon 40 792204 Roll Pin .25 157 788102 Oil Seal 9/16"1D
41 790102 Brake Lever 180 730229 BOil Spec. (80W90) 42 792202 Screw, 1/4-20 x 3/4 182 788103 Grommet 42A 792203 Screw, 1/4-20 x 1-3/4 183 792118 Relief Valve
43 792171 Screw, 10-24 x .500 184 792196 Hose Barb 44A 790100 Inside Brake (Mach) 185 798050 Tubing 1/2 x 5 44B 790099 Outside Brake (Casting) 190 792150 Washer
45 790101 Actuator Rod 191 792151 Nut 7/16-20 47 774869 Axle 16.812 200 794787 Differential (Gear Reduction
48 774688 Axle 11.625 Drive) 49 778378 Spur Gear 18T 203 798044 Pulley & Hub Ass'y
56 778379 Spur Gear 81T 206 798055 Disconnect Lever 65 780195 Washer .750tD .062W 207 798053 Mounting Plate 67 776440 Brakeshaft 208 798040 Fan
209 798054 Control Lever 210 794788 Hydro Module LH Fender Con-
trol
51
Page 52
TRACTOR - - MODEL NUMBER 917.272760
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
691
358 ENGINE GASKET SET
3@
1019 LABEL KIT
1058 OWNER'S MANUAL
11036 EMISSION LABEL 1
12 8680
524_ 8420
750
307_
943 o
1264_
240
741_
1270 T 0
15e
24
52
201_ 89
31H777-0202-E1
Page 53
TRACTOR - - MODEL NUMBER 917.272760
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
1095 VALVE GASKET SET
10_9
914
1022
238
®
7_ 1022_
617
6170
868_
1023
484114'
21of2o2/ 92_pj; j
334_
31 H777-0202-E1
1119
26_
53
Page 54
TRACTOR -- MODEL NUMBER 917.272760
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0202-E1
95 _987:_i )
93@ I
108
634_ _231
,o5_ 16_
127°
108A_
634A _:_
276 @3 1127_
431J 1266A_
1266
947
121 CARBURETOR OVERHAUL KIT
104_ 1270 987_
_ 276_105_ 137
93_;_ 106[_ 142_ 634._
95_ 117_ 634A_-_6170 1266A_
977 CARBURETOR GASKET SET
137 276 __C_)
31 H777-0202-E1
54
Page 55
TRACTOR - - MODEL NUMBER 917.272760
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0202-E1
305A
1267
801_
_ 544_
803@ 310 I
802
967
697
729
1040_
1265
1279
73
75 @
1070_
803A
NOTE: For Replacement Starter Motor,
See Reference 309.
31 H777-0202-E1
55
Page 56
TRACTOR - - MODEL NUMBER 917.272760
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174 2 399265
3 391086 4 697188
5 690188 7 692410
9 697109 t0 697157
tt 697113 12 697110
13 690360 15 690946
16 697127 20 690947
22 692125 23 693557
24 222698 25 697552
697555 697556 697557
26 697553
697558 697559
697560
27 697100 28 697099
29 697126
697263
32 692852 33 495856
34 495857 35 691279
36 691279 37 697108
40 691752 43 691968
45 690564 46 693450
48
50 690193 51 692137°O$+
53 690227 54 691148
73 697133 74 94986
75 690582 78 691003
89 690283 93 690602
94 498030 95 691636
98 495800 104 690525
105 231855 106 690577
Cylinder Assembly 108 690464 Kit-Bushing/Seal (Magneto Side) 108A 692344
* Seal-Oil (Magneto Side) 1t7 694352
Sump-Engine 1t 8 69241 t Head-Cylinder 121 697241
,+ Gasket-Cylinder Head 125 697190
* Gasket-Breather 127 695005
Screw (Breather Assembly) 130 691750 Tube-Breather 131 494379
* Gasket-Crankcase 133 494381
Screw (Cylinder Head) 137 281165
Plug-Oil Drain 141 495097
Crankshaft 14tA 495931
* Seal-Oil (PTO Side) 142 697140
Screw (Crankcase Cover/Sump) 146 691639
Flywheel 186 692317
Key-Flywheel 187 691050
Piston Assembly (Standard) Piston Assembly (.010" Over- 188 691693
size) 192 691986
Piston Assembly (.020" Over- 202 691841
size) 209 692208
Piston Assembly (.030" Over- 216 691840
size) 222 694042
Ring Set (Standard) 227 691374 Ring Set (.0t 0" Oversize) 231 691636
Ring Set (.020" Oversize) 232 691842 Ring Set (.030" Oversize) 238 691843
Lock-Piston Pin 240 298090
Pin-Piston 265 691024 Rod-Connecting (Standard) 267 695134
Rod-Connecting (.020" Under- 276 692255
size) 304 697663 Screw (Connecting Rod) 305 697102 Valve-Exhaust 305A 697103 Valve-Intake 306 697107
Spring-Valve (Intake) 307 691003 Spring-Valve (Exhaust) 309 693551
Guard-Flywheel 309A ........
Retainer-Valve
Slinger-Governor/Oil Tappet-Valve 310 690323 Camshaft 311 497608
Short Block (31H777-0202-E2 311A 395538
Replacement Engine-art and 333 495859
Short Block not available at this 334 691061 time) 337 691043
Manifold-Intake 358 697191 Gasket-Intake 363 19203 Stud (Carburetor) RPM Settings: Screw (Intake Manifold)
Screen-Rotating Screw (Rotating Screen) ° Included
Washer (Flywheel) Q Included Screw (Flywheel Guard) 121
Plug-Oil $ Included
Q Bushing-Throttle Shaft + Included
Kit-Idle Mixture Screw (Throttle Valve)
Kit-Idle Speed
Q Pin-Float Hinge
Gi Valve-Float Needle
Q Seat-Inlet
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Valve-Choke (Manual Choke) Valve-Choke (Choke A Matic)
O Jet-Main (Standard)
Jet-Main (High Altitude) Kit-Carburetor Overhaul
Carburetor Plug-Welch
Valve-Throttle Kit-Throttle Shaft
Float-Carburetor
O$ Gasket-Float Bowl
Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Choke A Matic)
O Nozzle-Carburetor
Key-Timing Connector-Hose
Line-Fuel (Cut to Required Length)
Screw (Control Bracket) Adjuster-Rocker Arm Link-Mechanical Governor
Spring-Governor Link-Choke Bracket-Control
Lever-Governor Control Screw (Choke Valve) Spring-Governor
Cap-Valve Filter-Fuel
Clamp-Casing Screw (Casing Clamp)
O$ Washer-Sealing
Housing-Blower Screw (Blower Housing)
Screw (Blower Housing) Shield-Cylinder
Screw (Cylinder Shield) Motor-Starter
Motor-Starter (For Replacement Starter Motor, See Reference 309)
Bolt (Starter Motor) Brush Set Brush Set
Armature-Magneto Screw (Magneto Armature)
Plug-Spark Gasket Set-Engine
Flywheel Puller
Low Speed: 1900-2100 High Speed: 3000-3200
in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. No.
in Carburetor Gasket Set, Key. No. 977 in Valve Gasket Set, Key. No. 1095
56
Page 57
TRACTOR - - MODEL NUMBER 917.272760
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0202-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
383 89838 Wrench-Spark Plug 868 690968 .+ Seal-Valve
404 691691 Washer (Governor Crank) 876 495877 Kit-Pinion Spring
431 697122 Elbow-Intake 896 691641 Pin-Drive Retainer
445 697153 Filter-Air Cleaner Cartridge 914 690960 Screw (Rocker Cover)
462 691261 Washer (Starter Cable) 943 690589 ° SeaI-O Ring (Oil Pump Cover)
474 696459 Alternator 947 694393 Solenoid-Fuel
503 691532 Strap-Starter 965 499613 Cover-Oil Pump
505 691251 Nut (Governor Control Lever) 967 697015 Filter-Pre Cleaner
510 693699 Drive-Starter 968 697446 Cover-Air Cleaner
510A 497606 Drive-Starter 975 495933 Bowl-Float
513 692024 Clutch-Drive 977 690192 Gasket Set-Carburetor
523 697086 Dipstick 987 691326 O Seal-Throttle Shaft
524 691032 ° Seal-Dipstick Tube 1005 697111 Fan-Flywheel
525 697184 Tube-Dipstick 1017 690770 Screen-Oil Pump
544 692034 Starter-Armature 1019 697143 Kit-Label
544A 390837 Starter-Armature 1022 272475 *+ Gasket-Rocker Cover
552 697144 Bushing-Governor Crank 1023 692492 Cover-Rocker Arm
562 691119 Bolt (Governor Control Lever) 1024 499054 Pump-Oil
579 691029 Nut (Starter Cable) 1026 692003 Rod-Push(Intake)
584 697112 Cover-Breather Passage ..... 692011 Rod-Push(Exhaust)
601 95162 Clamp-Hose 1027 697547 Filter-Oil
614 691620 Pin-Cofter 1029 691751 Arm-Rocker
616 692012 Crank-Governor 1034 690822 Guide-Push Rod
617 692138 *O SeaI-O Ring (Intake Manifold) 1036 695700 Label-Emission
634 690801 O Spring/Seal Assembly (Manual 1040 697142 Plate-Trim
634A 690802 O Spring/Seal Assembly (Choke A 1058 275038 Owner's Manual
635 691909 Boot-Spark Plug 1083 691626 Nut (Starter Terminal)
643 697155 Retainer-Air Filter 1083A690958 Nut (Starter Terminal)
654 690958 Nut(Carburetor) 1090 691293 Retainer-Brush
691 692407 ° Seal-Governor Shaft 1091 691333 Cap-Limiter
697 690372 Screw (Drive Cap) 1095 690190 Gasket Set-Valve
718 690959 Pin-Locating 1119 691183 Screw (Alternator)
729 691224 Clip-Wire 1127 691657 Screw (Float Bowl)
741 697128 Gear-Timing 1263 697124 Reed-Breather
750 691033 Screw (Oil Pump Cover) 1264 697104 Screw (Breather Reed)
757 697607 Link-Counterweight 1265 697125 Support-Blower Housing
758 697134 Counterweight 1266 691917 *O SeaI-O Ring (Intake Elbow)
759 697392 Pin-Counterweight 1266A697123 O SeaI-O Ring (Intake Elbow)
783 693713 Gear-Pinion 1267 697662 Latch-Blower Housing
783A 693059 Gear-Pinion 1270 697156 Plug-AVSCounterweight
789 695050 Harness-Wiring 1279 690960 Screw (Blower Housing Support)
797 693167 Nut (Brush Retainer) RPM Settings: Low Speed: 1900-2100
801 691283 Cap-Drive High Speed: 3000-3200
801A 394856 Cap-Drive
802 691286 Cap-End ° Included in Engine Gasket Set, Key. No. 358
802A 395537 Cap-End Q Included in Carburetor Overhaul Kit, Key. No.
803 693757 Housing-Starter 121
803A 398159 Housing-Starter _: Included in Carburetor Gasket Set, Key. No.977
830 691095 Stud (Rocker Arm) + Included in Valve Gasket Set, Key.No. 1095
842 691031 ° SeaI-O Ring (Dipstick Tube)
847 697611 Dipstick/Tube Assembly NOTE: All component dimensions given in U.S. inches
851 692424 Terminal-Spark Plug 1 inch = 25.4 mm
Choke) 1051 691265 Ring-Retaining Matic) 1070 691058 Screw (Flywheel Fan)
57
Page 58
58
Page 59
¢.o
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
_k ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face, Do not mow slopes greater than 15 degrees, Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when changing direction on slopes.
1, Fold this page along dotted line indicated above,
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure,
4. Compare the angle of the fold with the slope of the hill,
Page 60
Get it fixed, at your home or ours!
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, day or night
(1-800-469-4663) (U.S A and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U S A only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (USA.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR _
(14388-784-6427)
Au Canada pour service en frangais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www sears ca
6E/A RS
© Sears,Roebuckand Co ® Registered Trademark ! TMTrademark / s_._Service Mark of Sears, Roebuck and Co
® Marca Reglstrada / TraMarca de Fabnca / s_aMarca de Servlclo de Sears, Roebuck and Co r,4cMarque de commerce / _._DMarque deposee de Sears, Roebuck and Co
184725 Rev. 7 7.9.03 RD/MH/TR/MH/TR/MH Printed in U.S.A.
Page 61
LITERATURE - LIS COVERSHEET
Total Pages: Supercedel
Total Models:
# Notes: Pdf doc:
Workflow - LITERATU RE _ _ q_-_ Initial and Date each section below as it is corn oleted:
Received Batched Scanned TA Index QAIIE Exported
Paperdoc:
BATC. L0307082
NUMBER:
FIGURE PROPERTIES
Title:
Chassis:
Prod Type:
Doe Type:
Doc Class Code:
Date Received:
Date Published:
SERVM [] OWNM _" REFER [] TECHM _ INSTL []
WARM _- HOT []
k
[]
Publication #:
Pricing - Div:
Pricing - Source:
MODEL
NUMBERS:
Mfr. Class:
Brand #:
Comments:
Type:
Status:
N/A NIA
MODE"I.FORMAT O.
REG-,_<
STO[] SBP
ACTIVE
NPA []
REG []
STD [] SBP []
ACTIVE [] NPA []
Rev 0 47101-HOF
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