Craftsman 917.272440 User Manual
Owner's Manual
ICRI FTSMAWI
20.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272440
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment,
Sears, Roebuck and Co., Hoffman Estates, II60179
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
Maintenance ....................................... 18
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATETHE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cuttingmachine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
• Clear the area ofobjects such as
recks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
directionand do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
I1.SLOPE OPERATION
Slopes are a majorfactor related to loss-of-
control and tipover accidents, which can
result in severe inury or death. All slopes
requ re extra caut on. fyou cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks,tree
limbs, etc.
Watch forholes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will nothave to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid startingor stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
• Donotmowneardrep-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or ifan edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilizethe machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
3
III. CHILDREN
Tragic accidents can occur if the operator
isnot alert to the presence of children.
Childrenare often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even withthe blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and underthe watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
• Use slow speed. Choose a low gear so
that you will nothave to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, Lfpossible.
_Look for this symbol to pointout
importantsafety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_b CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
_k CAUTION: Towonly the attachments
that are recommended by and comply
with specificationsof the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possiblespeed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause youto lose control
ofyour tractor.
_WARNING: Engine exhaust, some of
its constituents,and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
,_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of CatLforniato cause cancer and
birthdefects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE 30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 4.0 PINTS
_PARK PLUG: CHAMPION
GAP: ,040") RC12YC
GROUND FORWARD: 5.5
SPEED (MPH): REVERSE: 2.4
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSi
CHARGING 16AMPS@3600 RPM
SYSTEM:
BATTERY: AMP/HR: 28
MIN. CCA: 230
CASE SIZE:U 1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
ofa new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the propertools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintainyour tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
storefor details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructionsunder =Mainte-
nance" and "Storage" sections of this
owner's manual.
_II, WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). if a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
Steering Wheel
©
Steering ....... _-.j
Sleeve
1) Locknut
5/16-18
Steering
Wheel Adapter
Steering
Wheel Insert
Extension
Shaft
t teering
(t) Hex Bolt
3/8-16 x 1
©
Keys
',1)Large Flat
Washer
K_ (1) Knob
For Future Use
Video Cassette
washer
(1) Lock
3/8
(1) Hex Bolt
5/16-18 x 1-1/4
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 112"wrench (1) Utility knife
(1) Tire pressure gauge
When rightor left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the
steering wheel).
TO REMOVETRACTOR FROM
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
D i
Steering
Wheel__
___,..1_- Steering
Wheel Insert
_Hex Bolt
LockWasher
LargeFlat
Washer
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four comers of carton, and lay
panels fiat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointingstraight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift seat pan to raised positionand
open battery box door.
NOTE: Ifthis batteryis putinto service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
Seat
5. Position steering wheel so cross bars
are horizontal(left to right) and slide
Battery box
inside boot and onto adapter.
6. Assemble large fiat washer, 3/8 lock
Terminal
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivotseat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulderbolt in slot and pullseat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and fiat
washer loosely. Do not tighten,
6. Lower seat into operating position and
sitin seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8, Get off seat without moving its
adjusted position.
9, Raise seat and tighten adjustment
knob securely.
Seat
Bolt
Flat Washer
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
fromthe skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manua]).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_kWARNING: Before starting, read,
understand and follow all instructions in
the Operation section of thismanual. Be
sure tractor is in a well-ventilatedarea. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Siton seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press liftlever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle controlto idle
position.
8. Release parking brake.
9. Slowly move the motioncontrol lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion controllever
in neutral position.
11.Turn ignition key to "OFF" position.
Continue with the instructionsthat follow.
CHECKTIREPRESSURE
Thetiresonyourtractorwareoverinflated
atthefactoryforshippingpurposes.
Correcttirepressureisimportantfor best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See thefigures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section ofthis manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brake is
properlyadjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latchinto hole on front of
mower deck.
4. Hook rear latch into hole on backof
mower deck.
• I,CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
D fi " /_J_/ Mulcher
e ector " Plate
10 section of this manual).
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
l/CHECKLIST
BEFOREYOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSU RE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
#' All assembly instructions have been
completed.
•/ No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/frent-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
J Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,,/Check wiring. See that all connections
are stillsecure and wires are properly
clamped.
,/Before driving tractor, be sure free-
wheel controlis in drive position.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system isin safe
operating condition.
4" It is importantto purge the transmission
before operating your tractorfor the first
time. Follow proper starting and
transmission purging instructions(See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
Thesesymbolsmay appear on your tractor or in literature suppliedwith the product.
Learn and understand their meaning.
BAI-rE RY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
(, I
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
i'.,i,@ 0 0
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
_t_'=R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCHENGAGED
_}_(_ ATTACHMENT KEEP AREA CLEAR SLOPE HAZ.t_ DS
IGNITION CLUTCH DISENGAGED
LOCKED
PARKING BRAKE
(SEE SAFETY RULES SECTION)
!
MOWERLI_
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourselfwith the locationsof
variouscontrols and adjustments. Save this manual for future reference.
Light Switch
Attachment Ignition
Clutch Lever Switch
Ammeter .-". :-___
Choke Control Plunger
Clutch/
Brake Pedal
FraeWheel
Control
-" .-'" Lever
Lift Lever
, Adjustment
g Brake Lever
MoUon
Lever
Height
Indicator
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging(-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor,
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutchingand braking the tractor and
startingthe engine.
MOTION CONTROL LEVER - Selects the
speed and directionof tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used forstarting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH -Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL - Used to control
engine speed.
12
The operation of any tractor can result in foreign objectsthrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parkingbrake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" positionand hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractorsecure.
Attachment Clutch Lever
Choke Control "Engaged"Position
Throttle ._
Control
Brake Position
Pedal
"Engaged"
Motion
Position
"Brake" Control
Position Lever
STOPPING
MOWER BLADES -
• To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle controlto
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
• Turn ignitionkey to "OFF" positionand
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility,always stop engine when
stoppingtractor on grass areas.
_IJCAUTION: Always stoptractor
completely, as described above, before
leaving the operator's position;to empty
grass catcher, etc.
TO USE THRO'n'LE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
startinga coldengine. Do not use to start
a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlledby the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake and clutch/
brake pedal.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment liftlever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
13
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running.
These heights are approximate and may
vary depending upon sol conditions,
height of grass and types of grass being
mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gouge wheels are properly adjusted
when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck inproper
positionto help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a fiat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are sightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, end 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16
Locknut -_ ( S ",....
Mou ting
3/8 Washer---'_-_"_',&_ _Shoulder
GaugeWheel-'_"_'_J'%-J Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operatorto leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control,
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutch
Lever "Engaged" AttachemntLift
"Disengaged"
Position
TO OPERATE ON HILLS
_I,CAUTtON: Do not drive up or down
hillswith slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills,
• Avoid stoppingor changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position,
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move motion controllever to neutral (N)
position.
IMPORTANT: The motion controllever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
t. Raise attachment lift to highest
positionwith attachment lift control.
Lever High
Low
Position
Deflector
Shield
14
2. Pull freewheel control out and down
into the slotand release so it is held in
the disengaged position.
• Do not push or tow tractor at more than
two(2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hoodfrom damage
when transporLingyourtractor on a truck
or a trailer, be sure hood is closed and
securedto tractor. Use an appropriate
means oftying hood to tractor(rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow onlythe attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor.Use common sense when towing.
Too heavy of a load, while on a slope, Is
dangerous. Tires can lose traction with
the ground and cause you to losecontrol
of your tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting(See "OIL
VISCOSITY CHART" inthe Mainte-
nance sectionof this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane, (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids duringstorage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system shouldbe
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_,CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has ran out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to "DISEN-
GAGED" position.
5. Move throttle control to fast position
6. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
15
7. Insertkey into ignition and turn key
clockwise to "START' position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine stilldoes not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50° F and
above)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
• The attachments and ground dnve can
now be used. Ifthe engine does not accept
the load, restart the engine and allow itto
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and
below)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. if the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmissionshould be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minutefor transmission to
warm up. This can be done during the
engine warm up period.
• The attachments can be used during
the engine warm-up period after the
transmission has been warmed up
and may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See =TOADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGETRANSMISSION
_kCAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor for the firsttime.
This procedure will remove any trapped
air inside the transmission which may
have developed during shippingof your
tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstaita-
tion before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position(See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractorseat, start engine.
After the engine is running, move
throttlecontrol to slow position.With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motioncontrol lever to full
forward positionand hold for five (5)
seconds. Move lever to full reverse
positionand holdfor five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedurethere will
be no movement of drive wheels. The air
is being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position.Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in thissection
of manual).
7. Sitting inthe tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
16
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.
MOWlNGTIPS
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" inthe
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cuttingperformance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWlNGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recur
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and net be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recurringaction of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interfereswith the mulching action.
The best timeto mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
notbe exposed to the direct sun.
• For best results, adjustthe mower
cuttingheight sothat the mower cutsoff
onlythe top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditionsmay require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar tothe firstcut path.
• Change your cutting pattern from week
to week. Mow north to southone week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"
17
1.0,ar,_,_,meolte_w_enop_at_gur,_erahew_or_h_,mb_et_rnpe_tur_. 5 ffequ_ust_esystem.
2. Set_ol i_nl ollen when o_maUng iq dlt'/or _b/con_tons
3. _ eq_ w_h _ n_, mang_ o4 ew_ 50 hou_
4. Repk_e brides r_m oaen wh_ mow_ _nsandy ao_
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
Zerk Zerk
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractoras instructed in this
manual.
Some adjustments will need to be made
periodicallyto property maintain your
(_FrontWheel
Bearing i Bearing
zer !
tractor.
Alt adjustments in the Service and
Adjustmentssection of this manual
should be checked at least once each
season.
• Once a year you shouldreplace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last Longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
(_General PurposeGrease
_Refer to Maintenance"Engine"Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricantswill attract
dust and dirt that willshorten the life of
the self-lubricating]bearings. If you feel
they must be lubncated, use omy a dry,
powdered graphite type lubricant
sparingly.
18
6. Net req_d _ e_J_ped w_h _,tk_te_snce-k_ bat_.
. T_g_n ko_t axle p._ot b_t t_ 35 R.4bl. max_ur_
LUBRICATION CHART
* i
Zark
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