Craftsman 917.272440 User Manual

Owner's Manual

ICRI FTSMAWI

20.0 HP

ELECTRIC START

42" MOWER
AUTOMATIC

LAWN TRACTOR

Model No.

917.272440

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:
Read and follow all Safety

Rules and Instructions before

operating this equipment,

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Warranty...............................................2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance Schedule ...................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.

Maintenance ....................................... 18

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.
TO LOCATETHE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cuttingmachine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all
instructionsin the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions,to operate
the machine.

• Clear the area ofobjects such as
recks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other
people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.

• Be aware of the mower discharge

directionand do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set
parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass
catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or
truck.

• Data indicates that operators, age 60

years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from

serious injury.

I1.SLOPE OPERATION
Slopes are a majorfactor related to loss-of-

control and tipover accidents, which can

result in severe inury or death. All slopes
requ re extra caut on. fyou cannot back up

the slope or if you feel uneasy on it, do not
mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks,tree
limbs, etc.

Watch forholes, ruts, or bumps.
Uneven terrain could overturn the

machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will nothave to stop or shift
while on the slope.

Follow the manufacturer's recommen-

dations for wheel weights or counter-
weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change
the stability of the machine.

Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.

Avoid startingor stoppingon a slope. If
tires lose traction, disengage the

blades and proceed slowly straight
down the slope.

DO NOT:

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.

• Donotmowneardrep-offs, ditches, or
embankments. The mower could

suddenly turn over if a wheel is over
the edge of a cliff or ditch, or ifan edge

caves in.

• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilizethe machine by
putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

3

III. CHILDREN

Tragic accidents can occur if the operator

isnot alert to the presence of children.
Childrenare often attracted to the

machine and the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another
responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere
with safe machine operation.

• Never allow children to operate the
machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs
with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,
which could expose moving parts or

allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other
people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children
even withthe blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.

• Keep children out of the mowing area
and underthe watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

4

• Use slow speed. Choose a low gear so
that you will nothave to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse
and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-
ally downhill, Lfpossible.

_Look for this symbol to pointout

importantsafety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,
transporting, adjusting or making repairs,

always disconnect spark plug wire and
place wire where it cannot contact spark
plug.

_b CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

_k CAUTION: Towonly the attachments

that are recommended by and comply
with specificationsof the manufacturer of

your tractor. Use common sense when
towing. Operate only at the lowest
possiblespeed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with

the ground and cause youto lose control
ofyour tractor.

_WARNING: Engine exhaust, some of
its constituents,and certain vehicle

components contain or emit chemicals
known to the State of California to cause

cancer and birth defects or other repro-
ductive harm.

,_WARNING: Battery posts, terminals
and related accessories contain lead and

lead compounds, chemicals known to the
State of CatLforniato cause cancer and
birthdefects or other reproductive harm.

Wash hands after handling.

5

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR

OILTYPE SAE 30
API-SF-SJ): (ABOVE 32°F)

SAE 5W-30
(BELOW 32°F)

OIL CAPACITY: 4.0 PINTS

_PARK PLUG: CHAMPION
GAP: ,040") RC12YC

GROUND FORWARD: 5.5

SPEED (MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSi

CHARGING 16AMPS@3600 RPM
SYSTEM:

BATTERY: AMP/HR: 28

MIN. CCA: 230
CASE SIZE:U 1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase
ofa new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.

We have competent, well-trained techni-
cians and the propertools to service or

repair this tractor.
Please read and retain this manual. The

instructionswill enable you to assemble
and maintainyour tractor properly.
Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears
storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-
ing, caring for and using your tractor.

• Follow the instructionsunder =Mainte-
nance" and "Storage" sections of this

owner's manual.

_II, WARNING: This tractor is equipped
with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). if a spark arrester is

used, it should be maintained in effective
working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering Wheel

©

Steering ....... _-.j

Sleeve

1) Locknut

5/16-18

Steering

Wheel Adapter

Steering

Wheel Insert

Extension
Shaft

t teering

(t) Hex Bolt

3/8-16 x 1

©

Keys

',1)Large Flat

Washer

K_ (1) Knob

For Future Use

Video Cassette

washer
(1) Lock

3/8

(1) Hex Bolt

5/16-18 x 1-1/4

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 112"wrench (1) Utility knife

(1) Tire pressure gauge

When rightor left hand is mentioned in

this manual, it means when you are in the

operating position (seated behind the

steering wheel).

TO REMOVETRACTOR FROM

8. Remove protective materials from
tractor hood and grill.

IMPORTANT: Check for and remove any
staples in skid that may puncture tires

where tractor is to roll off skid.

D i

Steering

Wheel__

___,..1_- Steering

Wheel Insert

_Hex Bolt

LockWasher

LargeFlat

Washer

CARTON
UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on
all four comers of carton, and lay

panels fiat.

3. Check for any additional loose parts
or cartons and remove.

BEFORE REMOVINGTRACTOR
FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower
steering shaft. Align mounting holes

in extension and lower shafts and
install 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steering boot over tab
slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointingstraight forward.

4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.

HOWTO SET UPYOURTRACTOR
CHECK BATTERY

1. Lift seat pan to raised positionand

open battery box door.

NOTE: Ifthis batteryis putinto service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Seat

5. Position steering wheel so cross bars
are horizontal(left to right) and slide

Battery box

inside boot and onto adapter.

6. Assemble large fiat washer, 3/8 lock

Terminal

washer, 3/8 hex bolt and tighten
securely.

7. Snap steering wheel insert into center
of steering wheel.

8

INSTALL SEAT
Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and fiat
washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivotseat upward and remove from
the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.

4. Push down on seat to engage
shoulderbolt in slot and pullseat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and fiat

washer loosely. Do not tighten,

6. Lower seat into operating position and
sitin seat.

7. Slide seat until a comfortable position
is reached which allows you to press

clutch/brake pedal all the way down.

8, Get off seat without moving its

adjusted position.

9, Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Flat Washer

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor
fromthe skid.

TO ROLLTRACTOR OFF SKID (See
Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest
position.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place freewheel control in freewheel-
ing position to disengage transmis-

sion (See "TO TRANSPORT" in the
Operation section of this manua]).

4. Roll tractor forward off skid.

5. Remove banding holding deflector
shield up against tractor.

TO DRIVETRACTOR OFF SKID (See
Operation section for location and

function of controls)
_kWARNING: Before starting, read,

understand and follow all instructions in

the Operation section of thismanual. Be
sure tractor is in a well-ventilatedarea. Be

sure the area in front of tractor is clear of
other people and objects.

1. Be sure all the above assembly steps
have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Siton seat in operating position,
depress clutch/brake pedal and set
the parking brake.

5. Place motion control lever in neutral
(N) position.

6. Press liftlever plunger and raise
attachment lift lever to its highest
position.

7. Start the engine. After engine has
started, move throttle controlto idle
position.

8. Release parking brake.

9. Slowly move the motioncontrol lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking
brake and place motion controllever
in neutral position.

11.Turn ignition key to "OFF" position.

Continue with the instructionsthat follow.

CHECKTIREPRESSURE

Thetiresonyourtractorwareoverinflated

atthefactoryforshippingpurposes.
Correcttirepressureisimportantfor best

cutting performance.

• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower housing

should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the

Service and Adjustments section of this
manual.

CHECK FOR PROPER POSITION OF
ALL BELTS

See thefigures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section ofthis manual. Verify that the
belts are routed correctly.

CHECK BRAKE SYSTEM
After you learn how to operate your

tractor,check to see that the brake is

properlyadjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE
(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into
place, as shown.

3. Hook front latchinto hole on front of

mower deck.

4. Hook rear latch into hole on backof

mower deck.

• I,CAUTION: Do not remove deflector
shield from mower. Raise and hold shield

when attaching mulcher plate and allow it
to rest on plate while in operation.

D fi " /_J_/ Mulcher

e ector " Plate

10 section of this manual).

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-
signed for discharging and bagging also.

l/CHECKLIST

BEFOREYOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO
ASSU RE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING
CHECKLIST:

#' All assembly instructions have been

completed.

•/ No remaining loose parts in carton.
,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/frent-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).

J Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

,,/Check wiring. See that all connections

are stillsecure and wires are properly
clamped.

,/Before driving tractor, be sure free-

wheel controlis in drive position.

WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them
before you start the engine.

,/Be sure brake system isin safe

operating condition.

4" It is importantto purge the transmission

before operating your tractorfor the first
time. Follow proper starting and

transmission purging instructions(See
"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

Thesesymbolsmay appear on your tractor or in literature suppliedwith the product.

Learn and understand their meaning.

BAI-rE RY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

(, I

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

i'.,i,@ 0 0

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

_t_'=R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCHENGAGED

_}_(_ ATTACHMENT KEEP AREA CLEAR SLOPE HAZ.t_ DS

IGNITION CLUTCH DISENGAGED

LOCKED

PARKING BRAKE

(SEE SAFETY RULES SECTION)

!

MOWERLI_

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

11

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourselfwith the locationsof
variouscontrols and adjustments. Save this manual for future reference.

Light Switch

Attachment Ignition

Clutch Lever Switch

Ammeter .-". :-___

Choke Control Plunger

Clutch/
Brake Pedal

FraeWheel
Control

-" .-'" Lever

Lift Lever

, Adjustment

g Brake Lever

MoUon

Lever

Height

Indicator

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging(-) of battery.

ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other

attachments mounted to your tractor,

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck
or other attachments mounted to your

tractor.
CHOKE CONTROL - Used when starting

a cold engine.
CLUTCH/BRAKE PEDAL - Used for

declutchingand braking the tractor and
startingthe engine.

MOTION CONTROL LEVER - Selects the
speed and directionof tractor.

FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used forstarting and
stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.
LIGHT SWITCH -Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

12

The operation of any tractor can result in foreign objectsthrown into the

eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the
parkingbrake will shut off the engine.

1. Depress clutch/brake pedal into full
"BRAKE" positionand hold.

2. Place parking brake lever in "EN-
GAGED" position and release

pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"

position. Make sure parking brake will
hold tractorsecure.

Attachment Clutch Lever

Choke Control "Engaged"Position

Throttle ._
Control

Brake Position

Pedal

"Engaged"

Motion

Position

"Brake" Control
Position Lever

STOPPING
MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"
position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever
does not return to neutral (N) position

when the clutch/brake pedal is de-
pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle controlto
slow position and allowing engine to idle

before stopping may cause engine to

=backfire".

• Turn ignitionkey to "OFF" positionand
remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).

NOTE: Under certain conditionswhen

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass. To eliminate
this possibility,always stop engine when

stoppingtractor on grass areas.
_IJCAUTION: Always stoptractor

completely, as described above, before
leaving the operator's position;to empty
grass catcher, etc.

TO USE THRO'n'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are
startinga coldengine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is
controlledby the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake and clutch/
brake pedal.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment liftlever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

13

The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade

tip with the engine not running.
These heights are approximate and may
vary depending upon sol conditions,
height of grass and types of grass being

mowed.

• The average lawn should be cut to
approximately 2-1/2 inches during the

cool season and to over 3 inches
during hot months. For healthier and

better looking lawns, mow often and
after moderate growth.

• For best cutting performance, grass
over 6 inches in height should be

mowed twice. Make the first cut
relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS
Gouge wheels are properly adjusted

when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck inproper
positionto help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a fiat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be
assembled so they are sightly off the

ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/

8 washer, end 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment

hole.

3/8-16

Locknut -_ ( S ",....

Mou ting

3/8 Washer---'_-_"_',&_ _Shoulder

GaugeWheel-'_"_'_J'%-J Bolt

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operatorto leave the seat with the

engine running and the attachment clutch
engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging
attachment clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control,

_CAUTION: Do not operate the mower
without either the entire grass catcher, on

mowers so equipped, or the deflector
shield in place.

AttachmentClutch

Lever "Engaged" AttachemntLift

"Disengaged"

Position

TO OPERATE ON HILLS
_I,CAUTtON: Do not drive up or down

hillswith slopes greater than 15° and do
not drive across any slope.

• Choose the slowest speed before

starting up or down hills,

• Avoid stoppingor changing speed on

hills.

• If slowing is necessary, move throttle
control lever to slower position,

• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking

brake.

• Move motion controllever to neutral (N)
position.

IMPORTANT: The motion controllever

does not return to neutral (N) position
when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.
TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at

the rear drawbar of tractor.

t. Raise attachment lift to highest

positionwith attachment lift control.

Lever High

Low
Position

Deflector
Shield

14

2. Pull freewheel control out and down
into the slotand release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two(2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hoodfrom damage

when transporLingyourtractor on a truck

or a trailer, be sure hood is closed and
securedto tractor. Use an appropriate
means oftying hood to tractor(rope, cord,

etc.).

TOWING CARTS AND OTHER
ATTACHMENTS

Tow onlythe attachments that are
recommended by and comply with

specifications of the manufacturer of your
tractor.Use common sense when towing.

Too heavy of a load, while on a slope, Is
dangerous. Tires can lose traction with

the ground and cause you to losecontrol

of your tractor.

BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,
remove and read oil level. If neces-

sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.

• For cold weather operation you should
change oil for easier starting(See "OIL
VISCOSITY CHART" inthe Mainte-

nance sectionof this manual).

• To change engine oil, see the Mainte-
nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane, (Use of leaded gasoline
will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in
quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract

moisture which leads to separation and
formation of acids duringstorage. Acidic

gas can damage the fuel system of an
engine while in storage. To avoid engine

problems, the fuel system shouldbe
emptied before storage of 30 days or
longer. Drain the gas tank, start the

engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_,CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

TO START ENGINE
When starting the engine for the first time

or if the engine has ran out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

1. Be sure freewheel control is in the
transmission engaged position.

2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

3. Place motion control lever in neutral
(N) position.

4. Move attachment clutch to "DISEN-
GAGED" position.

5. Move throttle control to fast position

6. Pull choke control out for a cold
engine start attempt. For a warm

engine start attempt the choke control
may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

15

7. Insertkey into ignition and turn key
clockwise to "START' position and

release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If

engine stilldoes not start, pull the
choke control out and retry.

WARM WEATHER STARTING (50° F and
above)

8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds

and then continue to push the control
in slowly.

• The attachments and ground dnve can

now be used. Ifthe engine does not accept
the load, restart the engine and allow itto

warm up for one minute using the choke
as described above.

COLD WEATHER STARTING (50° F and

below)

8. When engine starts, slowly push
choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. if the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control

in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,
the transmissionshould be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minutefor transmission to
warm up. This can be done during the

engine warm up period.

• The attachments can be used during
the engine warm-up period after the
transmission has been warmed up
and may require the choke control be
pulled out slightly.

NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to

be adjusted for best engine performance.
See =TOADJUST CARBURETOR" in the

Service and Adjustments section of this
manual.

PURGETRANSMISSION
_kCAUTION: Never engage or disen-

gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-

mance, it is recommended that the
transmission be purged before operating

tractor for the firsttime.
This procedure will remove any trapped

air inside the transmission which may

have developed during shippingof your

tractor.

IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstaita-

tion before operating the tractor.

1. Place tractor safely on level surface
with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in freewheeling

position(See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractorseat, start engine.
After the engine is running, move

throttlecontrol to slow position.With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

4. Move motioncontrol lever to full

forward positionand hold for five (5)
seconds. Move lever to full reverse

positionand holdfor five (5) seconds.
Repeat this procedure three (3) times.

NOTE: During this procedurethere will
be no movement of drive wheels. The air

is being removed from hydraulic drive
system.

5. Move motion control lever to neutral

(N) position.Shut- off engine and set
parking brake.

6. Engage transmission by placing

freewheel control in driving position
(See "TO TRANSPORT" in thissection
of manual).

7. Sitting inthe tractor seat, start engine.

After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

16

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly
move motion control lever to reverse

position. After the tractor moves
approximately five (5) feet return the

motion control lever to the neutral (N)
position. Repeat this procedure with

the motion control lever three (3)
times.

Your tractor is now purged and now ready
for normal operation.

MOWlNGTIPS

• Mower should be properly leveled for

best mowing performance. See "TO
LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this

manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has been cut. Have

the cut area to the right of the tractor.
This will result in a more even distribu-

tion of clippings and more uniform
cutting.

• When mowing large areas, start by
turning to the right so that clippings will

discharge away from shrubs, fences,
driveways, etc. After one or two

rounds, mow in the opposite direction
making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and
possible fire hazard from dried clip-

pings. Make first cut relatively high; the
second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cuttingperformance as well as
the quality of cut desired.

• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.

MULCHING MOWlNGTIPS
IMPORTANT: For best performance,

keep mower housing free of built-up
grass and trash. Clean after each use.

• The special mulching blade will recur

the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the

grass and net be noticed. Also, the
mulched grass will biodegrade quickly

to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recurringaction of the blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and

interfereswith the mulching action.

The best timeto mow your lawn is the
early afternoon. At this time the grass

has dried and the newly cut area will
notbe exposed to the direct sun.

• For best results, adjustthe mower

cuttingheight sothat the mower cutsoff
onlythe top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

• Certain types of grass and grass

conditionsmay require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar tothe firstcut path.

• Change your cutting pattern from week

to week. Mow north to southone week
then change to east to west the next

week. This will help prevent matting
and graining of the lawn.

Max 1/3"

17

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2. Set_ol i_nl ollen when o_maUng iq dlt'/or _b/con_tons

3. _ eq_ w_h _ n_, mang_ o4 ew_ 50 hou_

4. Repk_e brides r_m oaen wh_ mow_ _nsandy ao_

GENERAL RECOMMENDATIONS
The warranty on this tractor does not

cover items that have been subjected to

Zerk Zerk

operator abuse or negligence. To receive
full value from the warranty, operator must

maintain tractoras instructed in this

manual.

Some adjustments will need to be made
periodicallyto property maintain your

(_FrontWheel

Bearing i Bearing

zer !

tractor.
Alt adjustments in the Service and
Adjustmentssection of this manual

should be checked at least once each
season.

• Once a year you shouldreplace the

spark plug, clean or replace air filter,
and check blades and belts for wear. A

new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last Longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and
interlock systems for proper operation.

5. Check for loose fasteners.

(_General PurposeGrease
_Refer to Maintenance"Engine"Section

IMPORTANT: Do not oil or grease the
pivot points which have special nylon

bearings. Viscous lubricantswill attract

dust and dirt that willshorten the life of
the self-lubricating]bearings. If you feel

they must be lubncated, use omy a dry,

powdered graphite type lubricant
sparingly.

18

6. Net req_d _ e_J_ped w_h _,tk_te_snce-k_ bat_.
. T_g_n ko_t axle p._ot b_t t_ 35 R.4bl. max_ur_

LUBRICATION CHART

* i

Zark

TRACTOR
Always observe safety rules when

performing any maintenance.
BRAKE OPERATION

Iftractor requires more than six (6) feet
stoppingdistance at high speed in

highestgear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this
manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil,or insect
controlchemicals which can harm

rubber.

• Avoid stumps,stones, deep ruts, sharp
objectsand other hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent

fiat tires due to slow leaks, tire sealant

may be purchasedfrom your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.
OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systemsare working properly. ]f your
tractor does not functionas described,
repair the problem immediately.

• The engine should not start unless the
clutch/brake pedal is fully depressed

and attachement clutchcontrol is in the
disengaged position.

• When the engine is running, any

attempt bythe operator to leave the
seat withoutfirst settingthe parking

brake should shut offthe engine.

• When the engine is runningand the

attachment clutch is engaged, any
attempt bythe operator to leave the
seat should shutoff the engine.

• The attachment clutch should never

operate unless the operator is in the
seat.

BLADE CARE
For best results mower blades must be

keptsharp. Replace bent or damaged
blades.

BLADE REMOVAL

1. Raise mower to highest positionto
allow access to blades,

2. Remove hex bolt, lock washer and fiat
washer securing blade.

3. install new or resharpened blade with
trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.

4. Reassemble hex bolt, lock washer

and fiat washer in exact order as
shown.

5. Tighten bolt securely (27-35 Ft. Lbs.
torque).

IMPORTANT: Blade bolt is grade 8 heat
treated.

Trailing Assembly

Ed_ de

Hex Bolt,.._._J _ C_nter
(Grade 8)*_ Hole "_

*A Grade8 HeatTreatedBoltCanBe

IdentifiedBySix LinesOnThe BoltHead

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-
ing blade - but if youdo, be sure the

blade is balanced.
Care should be taken to keep the blade

balanced. An unbalanced blade will
cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grindingwheel. Do not attempt

to sharpen while on the mower,

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone
balancer. (When usinga cone bal-
ancer, follow the instructionssupplied
with balancar.)

NOTE: Do notuse a nailfor balancing
blade. The lobes ofthe center hole may
appear to be centered, but are not.

• Slide blade on to an unthreaded

portionof the steel bolt or pin and hold

the bolt or pin parallel with the ground.

if blade is balanced, it should remain in

a horlzontal position. If either end of
the blade moves downward, sharpen
the heavy end untilthe blade is

balanced.

Mandrel

/

518"Bolt

19

BATTERY
Yourtractorhas a battery charging system

whichis sufficientfor normal use. How-
ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals dean.

• Keep battery boltstight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on

your tractor is maintenance free. Do not
attempt toopen or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirton the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first
then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and
dry.

4. Clean terminals and battery cable
ends with wire brush until bright.

5. Coat terminals with grease or
petroeum jelly.

6. Reinstall battery (See "REPLACING
BATI'ERY" in the SERVICE AND

ADJUSTMENTS section of this
manual).

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.
Replace belts if they begin to slip from

wear.
TRANSAXLE COOLING

The transmissionfan and cooling fins

should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sionwhile engine is running or while the
transmissionis hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean

transaxle.

• inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass
clippingsand other materials. To
prevent damage to seals, do notuse
compressed air or high pressure
sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID
The transaxlewas sealed at the factory

and fluid maintenance is not required for
the life ofthe transaxle. Should the

transexle ever leak or require servicing,

contact your nearest authorized service
center/department.

ENGINE
LUBRICATION
Only use highquality detergentoil rated

withAPI serviceclassificationSF-SJ.

Select the oil'sSAE viscositygrade
according to your expected operating

temperature.

NOTE: Although muLti-viscosity oils
(5W30, 10W30 etc.) improve startingin
cold weather, these multi-viscosity oils will

result in increased oil consumption when

used above 32°E Check your engine oil

level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before

starting the engine and after each eight (8)

hours of operation. Tighten oil fill cap/

dipsticksecurelyeach time you check the

oil level

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine

when changing oil.

2. Remove cap from end of drain valve

and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.

6.

Remove the drain tube and replace
the cap onto to the end of the drain

valve.

2O

7. Refill engine with oil through oil fill
dipsticktube. Pour slowly. Do not

overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is

tightened securely for accurate

reading. Keep oil at "FULL" line on
dipstick.

Oil DrainValve

Position

Cap /_

DrainTube

CLEAN AIR SCREEN
Air screen must be kept free of dirt and

chaff to prevent engine damage from
overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborndried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the

grass screen, cooling fins, and other
external surfaces of the engine are kept

clean at all times.
Every 100 hours of operation (more often
under extremely dusty,dirty conditions),

remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the ccoling shrouds are reinstalled.

NOTE: Operating the engine witha
blocked grass screen, dirtyor plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER
Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,

whichever occurs first.
Service air cleaner more often under

dusty conditions.

1. Remove knobs and cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.

3. Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace
pre-cleaner.

TO SERVICE CARTRIDGE

5. Clean cartridge by tapping gently on
flat surface. Ifvery dirty or damaged,

replace cartridge.

6. Reinstall precleaner cartridge, cover

and secure with knobs.

IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

ENGINE OIL FILTER
Replace the engine oil filter every season

or every other oil change if the tractor is
used more than 100 hours in one year.

MUFFLER
Inspect and replace corroded muffler and

spark arrester (if equipped) as it could
create a fire hazard and/or damage.

SPARK PLUGS
Replace spark plugs at the beginning of

each mowingseason or after every 100
hours of operation, whichever occurs first.

Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"

section ofthis manual.

21

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.

3. Be sure there are no fuel line leaks
and clamps are properly positioned.

4. Immediately wipe up any spilled
gasoline.

Clamp

FuelFilter_

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

ofall gasoline, oil, etc.

• Protect painted surfaces with automo-

tivetype wax.
We do not recommend using a garden
hose to clean yourtractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened

engine life.

22

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1, Depress clutch/brake pedal fully and set parking brake,

A

2, Place motion control lever in neutral (N) position.
3, Place attachment clutch in "DISENGAGED" position.

4. Turnignition key "OFF" and remove key.
5, Make sure the blades and all moving parts have completely stopped.

6, Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

I'RACTOR
ro REMOVE MOWER

_,lowerwill be easier to remove from the

right side oftractor,

1, Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to
lower mower to its lowest position.

3, Roll belt off engine pulley.
4, Remove small retainer spring,and lift

clutchspdng off pulley bolt,

5, Remove large retainer spring, slide

collar off and push housing guide out
of bracket.

_. Disconnect anti-swaybar from chassis

bracket by removing retainer spring,

7. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

8. Disconnect front links from deck by
removing retainer springs.

9. Raise lift lever to raise suspension
arms. Slide mower out from under

tractor.

Small Retainer

Clutch Spdng

Retainer

Spdng

IMPORTANT; If an attachment otherthan
the mower deck is to be mounted on the

tractor, remove the front links and hook
the clutch spring Into square hole in

frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with
discharge guard to right side of tractor.

3. Lower lift lever to its lowest position.

4. Install mower in reverse order of
removal instructions.

Suspension =so_: "'_'_'Square Hole
Arms

-'rantLink

Pulley

Anti-Sway

Guide

Spring

(Both Sides)

Retainer

Bracket

23

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked

on level ground or driveway. Make sure
tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this
manual). If tires are over or

underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance"A" on

both sides of mower should be the
same or within 1/4" of each other.

• If adjustment is necessary, make
adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE:Each full turn of adjustment nut will

change mower height about 1/8".

• Recheck measurements after adjust-
ing.

Bottomedgeof Bottomedgeof

mowe_ °und

• If links are not equal in length, adjust
one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"
against trunnion on both front links.

• To raise front ofmower, loosen nut =F"

from trunnion on both front links.
Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut"F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

_' , I r,, Mandrel

Both Front Links Should be Equal in Length

g -V G,oo. , e

Suspension

Lit_ Link Adjustment Nut / j

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front linksequally so mower will stay level

side-to-side,
Toobtain the best cutting results,the

mower housing should be adjusted so
that the frontis approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.

Check adjustment on right side of tractor.

Measure distance "D"directlyin front and
behind the mandrel at bottom edge of

mower housing as shown.

• Before makingany necessary adjust-

ments, check that both front links are
equal in length, Both links shouldbe

approximately 10-3/8".

Nut "_Nut "E"

Tronnion_

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT
The mower blade drive belt may be

replaced withouttools, Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of

this manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

4. Install new belt in reverse order of

removal.

5, Make sure belt is in all pulley grooves

and inside all belt guides.

6, Install mower in reverse order of

removal instructions.

24

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-
able brake system which is mounted on

the side of the trensaxle.

Iftractor requires more than six (6) feet
stopping distance at high speed in
highest gear on a level dry concrete or

paved surface, then brake must be
adjusted.

1. Depress clutch/breke pedal and
engage parking brake.

2. Measure distance between brake
operating arm and nut "A" on brake

rod.

3. If distance is other than 1-9/16",
loosen jam nut and turn nut "A" until

distance becomes 1-9/16". Retighten

jam nut against nut "A".

4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest

gear, further maintenance is neces-
sary. Contact your nearest Sears or

other qualified center.

WITH PARKING BRAKE "ENGAGED"

lam Nut

ut"A"

Lrrerr

adjustmentis necessarycontactyournearest

authorizedservicecenter/department.

TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage

parking brake. For assistance, there is a
belt installationguide decal on bottom

side of left footrest.

1. Remove mower (See =TO REMOVE
MOWER" in this section of this

manual.)

2. Remove belt from stationaryidler and
clutching idler.

3. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from

transmission input pulley and over
cooling fan blades.

4. Pullbelttoward front of tractor and

remove downward from around
engine pulley.

5. Install new belt by reversing above

procedure.

EnginePull_

Stationary Idler

TnrpuntS_1i_lSly°n

ClutchingIdler_

TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT

The motioncontrollever has been preset
at the factory and adjustmentshould not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, end lightly tighten.

2. Start engine and move motion control
lever until tractor does not move
forward or backward.

3. Hold motion controllever in that

positionand tum engine off.

4. While holdingmotion control lever in

place, loosen the adjustment bolt.

5. Move motion controllever to the
neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
toget to adjustment bolt, move mower

deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward

while motion control lever is in neutral

25Position, follow these steps:

1.Loosentheadjustmentbolt.

2. Movethe motion control lever 1/4 to
1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfied.

Motion Control Lever

Neutral

Lock
Gate

TRANSMISSION REMOVAL/REPLACE-
MENT

Should your transmission require

removal for service or replacement, it
should be purged after reinstaUation and
beforeoperating the tractor. See "PURGE
TRANSMISSION" in the Operation

section ofthis manual,
TO ADJUST STEERING WHEEL ALIGN-

MENT
If steedng wheel crossbars are not

horizontal(left to right)when wheels are
positionedstraight forward, remove
steering wheel and reassemble per
instructionsin the Assembly section of

this manual.
FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are
notadjustable on your tractor. If damage

has occurred to affect the front wheel toe-
in or camber, contact your nearest Sears

or other qualifiedservice center.
TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not
lose).

3. Repair tire and reassemble,
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle,
Insert square key.

4. Replace washers and snap retaining
ring securely in axle groove.

5, Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may he purchased from your local parts

dealer.Tire sealant also prevents tire dry
rot and corrosion.

Washers

_Square Key (Rear

WheelOnly)

TO START ENGINE WITH A WEAK
BATTERY
_k CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If yourbattery is too weak to startthe
engine, it should be recharged. (See

"BATTERY" inthe MAINTENANCE
section of this manual),

If "jumper cables" are used for emergency
starting, fonow thisprocedure:
IMPORTANT: Yourtractoris equipped
with a 12 volt negative grounded system.

The othervehical must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start othervehicles.
TO ATTACHJUMPER CABLES -

1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each

battery, taking care not to short
against chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER -

1. BLACK cable first from chassis and
then from the fullycharged battery.

2. RED cable last from both batteries.

26

-peeve"

(-)

rL.H.Panel_/ ,

Bolt _

REPLACING BATTERY

,_ICAUTION: Do not short battery
terminals by allowing a wrench or any

other object to contact both terminals at
the same time. Before connectingbattery,
remove metal bracelets, wristwatch

bands, rings, etc.
Positiveterminal must be connected first

to prevent sparking from accidental
grounding.

1. Lift seat pan to raised positionand

open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove batteryfrom tractor.

3. Install new battery with terminals in
same positionas old battery.

4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.

5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex boltand keps nut. Tighten
securely.

6. Close battery box door.

Positive (Red)

Cable

(Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb inholder and push bulb

holder securely back intothe hole in
the backside of the grill.

4. Close hood.
INTERLOCKS AND RELAYS

Loose or damaged wiringmay cause your
tractorto run poorly,stop running, or
prevent it fromstarting.

• Check wiring. See electdcal wiring
diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type
plug-infuse. The fuse holderislocated

behind the dash.

TO REMOVE HOOD AND GRILL
ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front oftractor. Grasp hood at

sides, tilttoward engine and liftoff of

tractor.

4. To replace, reverse above procedure.

HeadlightWire

Connector

Hood

Batter
Box Door

27

ENGINE
Maintenance, repair, or replacement of

the emission control devices and systems,
whichare being done at the customers
expense, may be performed by any non-
road engine repair establishment or

individual. Warranty repairs must be
performed by an authorized engine

manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL

GABLE

The throttlecontrol has been preset at the
factory and adjustment should notbe

necessary. Check adjustment as de-
scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

controllever to fast position.

2. Check that swivel isagainst stop. If it is

not, loosen cable clamp screw and
pull cable back until swivel is against
stop. Tighten cable clamp screw

securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the
factoryand adjustment should not be

necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on dash panel) to full
choke position.

2. Loosen knob and remove cover

assembly from air cleaner.

3. Choke should be closed. If it is not,
loosen casing clamp screw and move

choke cable until choke is completely
closed. Tighten casing clamp screw
securely.

4. Replace air cleaner cover assembly

and tighten knob.

TO ADJUST CARBURETOR

Yourcarburetor isnot adjustable. If your
engine does not operate propedy due to

suspected carburetor problems, take your
tractor to an authorized service center for

repair and/or adjustment.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for

proper engine speed. Overspeeding the
engine above the factory high speed
setting can bedangerous. If you think the
engine-governed high speed needs
adjusting, contacta Sears or other

qualifiedservice center,, which has

proper equipment and experience to

make any necessary adjustments.

Swivel Glamp_1_

Screw

Clamp

28

Immediately prepare your tractor for

storage at the end of the season or ifthe
tractor will not be used for 30 days or

more.

CAUTION: Never storethe tractorwith

gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean itthoroughly,
remove all dirt,grease, leaves, etc. Store
in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this
manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATFERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they
cannot come in contact with battery

terminals.

• if battery is removed from tractor for

storage, do notstore battery directly on

concrete or damp surfaces.
ENGINE
FUEL SYSTEM

IMPORTANT: It isimportantto prevent
gum deposites from forming in essential

fuel system parts such as carburetor, fuel
hose, or tank during storage.

Also, experiance indicates that alcohol

blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids duringstorage. Acidic gas can

damage the fuel system of and engine
while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run untilthe
fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner
products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container. Run
engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain o11(with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oilthrough spark
plug hole(s) into cylinder(s).

3, Turn ignitionkey to "START" position

for a few secondsto distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can
startsto rust. Rust and/or dirt inyour
gasoline will cause problems.

• If possible, store your tractor indoors
and cover itto give protectionfrom dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do notuse plastic. Plastic

cannot breathe which allows conden-
sation to form and will cause your

tractor to rust.

IMPORTANT: Never covertractor while
engine and exhaust areas are stillwarm.

29

'ROUBLESHOOTING CHART
PROBLEM CAUSE

Will not start 1. Out of fuel

Hard to start

Enginewill not

turn over

Engine clicks but 1. Recharge or replace battery.

witl not start 2. Clean battery terminals.

2.

Engine not "CHOKED" 2. See "TO START ENGINE"
properly, in Operation section.

3.

Engine flooded. 3. Wait several minutes before

4.

Bad spark plug. 4. Replace spark plug.

5.

Dirty air filter, 5. Clean/replace air filter.

6.

Dirty fuel filter. 6. Replace fuel filter.

7.

Water in fuel. 7. Drain fuel tank and carbure

8.

Loose or damaged wiring. 8, Check all wiring.

9.

Carburetor out of edjustment. 9, See =ToAdjust Carburetor"

1O.Engine valves out of 1O.Contact a Sears or other

adjustment, qualified service center.

1. Dirty air filter. 1. Clean/replace air filter.

2. Badspark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirtyfuel filter. 4. Replace fuel filter.

5. Stale or dirty fuel. 5. Drain fuel tank and refill with

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See"To Adjust Carburetor"

8. Engine valves out of 8. Contact a Sears or other
adjustment, qualified service center.

1. Clutch/brake pedal not 1. Depress clutch/brake pedal.
depressed

2. Attachment clutch is 2. Disengage attachment
engaged, clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring,

7. Faulty ignition switch, 7. Check/replace ignition

8. Faulty solenoid or starter. 8. Check/replace solenoid or

9. Faulty operator presence 9. Contact a Sears or other
switch(es), qualified service center.

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

CORRECTION

1. Fill fueltank.

attempting to start.

tot. refill tank with fresh

gasoline and replace fuel

filter.

in Service Adjustments
section.

fresh gasoline.

in Service Adjustments

section.

switch.

starter.

3. Check all wiring.

4. Check/replace solenoid or
starter.

Lossofpower 1. Set in "Higher Cut" position/

1. Cutting too much grass/too
fast.

2. Throttle in "CHOKE"
position.

3O

reduce speed.

2. Adjust throttlecontrol.

TROUBLESHOOTING CHART

CAUSE CORRECTION_ROBLEM

.oss of power
continued)

Excessive

vibration

3. Build-up of grass, leaves
and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Waterinfuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburator out of
adjustment.

15.Engine valves out of
adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

3. Clean underside of mower
housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change
spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill
with fresh gasoline.

9. Drain fuel tank and

carburetor, refill tank with
fresh gasoline and replace

fuel filter.

10.Connect and tighten spark
plug wire.

11.Clean engine air screen/

fins.

12.Clean/raplace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.
Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).
Replace damaged parts.

Engine continues
to run when

operator leaves
seat with

attachment
clutch engaged

Poorcut-uneven

Mowerbladeswill
notrotate

1. Faulty operator-safety
presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent
from build-up of grass,

leaves, and trash around
mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

31

1. Check wiring, switches and
connections. If not corrected
contact a Sears or other

qualified service center.

1. Replace blade. Tighten
blade bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Replace blade mandrel.

5. Clean around mandrels to
open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

TROUBLESHOOTING CHART
PROBLEM [CAUSE

Poor grass _ 1. Engine_speed too slow.
discharge

2. Travel speed too fast. 2.

I 3. Wet grass• 3.

14. Mower deck not level• !4.

5, Low/uneven tire air pressure•i 5.

I

I 6. Worn, bent or loose blade. I 6.

I

! 7. Buildup of grass, leaves and i 7.

• Mower drive belt worn.

18 trash under mower. Ii8

9. Blades improperly installed. .

10.improper blades used.

11.Clogged mower deck vent
holes from buildup of
grass, leaves, and trash

around mandrels.

I CORRECTION

I1. Place throttle controlin

"FAST"position.

Shiftto slower speed.
,_Lowgrass to dry before

mowing.
Level mower deck.

Check tires for proper air
pressure.

Replace/sharpen blade.

I

Tighten blade bolt.
Clean underside of mower

housing.
RepLace mower drive belt.
Reinstall blades sharp edge

down.

! 1O,Replace with blades listed

in this manual.

11.C ean around mandrels to
open vent holes,

Headlight(s) not

1. Switch is "OFF". 1. Turn switch"ON".

working 2. Bulb(s) burned out.

(ifsoequipped) 14J31Faulty light switch.

. Loose or damaged wiring,

5. Blown fuse.

Bafferywillnot

charge

1. Bad battery cell(s).

2. Poor cable connections,

3. Faulty regulator
(if so equipped).

4. Faulty alternator.

Loss ofddve

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,
damaged, or broken,

3. Air trapped in transmission
during shipment or

servicing.

Engine"backfires"
when turning

engine

"OFF"

1._Engine throttle control not --11. Move throttle controlto
setat "SLOW" "SLOW" positionand allow
positionfor 30 seconds to idle for 30 seconds before

before stopping engine, stopping engine.

2. Replace bulb(s).
3, Check/replace light switch.

4. Check wiring and connec-
tions.

5. Rep]ace fuse.

1. Replace battery,

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. PLacefreewheel control in
"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

32

_'CHEMATIC

TRACTOR - - MODEL NUMBER 917.272440

33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272440

:?4

i

LECTRICAL

TRACTOR- - MODEL NUMBER 917.272440

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery 12 Vott 28 Amp
2 74760412 Bolt, Hex Head 1/4-20 unc x 3/4
8 156417 Case, BattenJ Mech Hinge

16 153664 Switch, _nter_ock N Opn_N Opn

21 175688 Harness, Light Socket (Include$ 4152J)
22 4152J Bulb, Light

24 4799J Cabte, 8artery, 6 Gau9 e, Red, 11"
25 146147 Cable, Battery, @Gauge, Red, W/16 Wire
26 175158 FuSe,2O Amp

27 7351_400 NutKeps Hexl/4.-2C, Dn¢
28 4207J Cable, GrOund, @Gauge, Black, 12"
29 121305X Switch, Plunger Normal Op Olive

30 175566 Switch, tgn_'_on
33 140403 Key, Ignition
40 178437 Harness, Ignition
41 71_I_40_ Bob, Hex Head, Fin. 114-20 x '_/2
42 131563 Cover, Terminal, Red
43 175141 Solenoid

45 12282ZX AmmeterRectang_a_
52 141940 Protection Wire Loop

NO]'E: Ait component dimensions gWenin U.S. _nches

I inch = 25.4 mm

35

TRACTOR-- MODEL NUMBER 917.272440

CHASSISAND ENCLOSURES

39

6O

3

3 14

3 _ 4

13 t"

208

TRACTOR - - MODEL NUMBER 917.272440

:HASSLEAND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619
2 176554

3 17060612
5 155272
9 168337)(013

10 STD533710
11 155927

13 172107X010
14 17490608

17 174330)(612
18 126938X

25 19131312
26 STD541437

25 177403
29 174332X599

30 164919X612
31 139976
37 1749(_
38 175710
39 174714

58 174930
60 72140606
64 154798
74 7368O600

142 165867
143 154966

144 175582
145 156524

159 155123X428 Cupholder
166 164863 Screw Hwhd Hi Lo #13-16 x 314

206 170165 Bolt ShoulderS/16-18Tr
207 17670508 ScrewThdrol 5/16-15x1/2TYTE
208 17670608 ScrewThdrct 3/8-16x 1/2

212 175143 Insert Lens Reflective

- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Chassis Stamping
Drawbar

Screw 3/8-16 x 3/4
Bumper Hood/Dash
Dash

Bolt, Carriage 3/8-16x 1
Panel, Dash, L.H.

Panel, Dash, R.H.
Screw Thdrol 3/8-16 x 1/2

Hood Assembly
Bumper Hood
Washer 13132 x 13/16 x 12 Gauge

Nut
Grille Lens Asm

Lens, Grille
Fend/Ftrest Pnt STLT

Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2 Tyt

Bracket Asm. Pivot Mower Rear
Bracket, Pivot
Duct Air Engine P/L LT

Bolt Rdhd Sqnk 5/5-16 UNC x 3/4
Dash Lower STLT

NutCrownlock 318-16UNC
Plate Reinforcement STLT

Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Jod Pivot Chassis/Hood

37

GROUNDDRIVE

TRACTOR- - MODEL NUMBER 917.272440

212

70

116

38

GROUNDDRIVE

TRACTOR - - MODEL NUMBER 917.272440

<EY PART KEY
"_0. NO. DESCRIPTION NO,

L ...... Transaxle (See Breakdown) 66

3 165866 Rod Shift Fender Adjust 71

1O S'1D561210 Pin Cotter 1/6 x 1 CAD 73
14 10040400 Washer LockHvy Helical 74

15 74490544 BoltRex FLGHD 5/16-15 x Gr 5 75
16 STD541431 Nut Lock Hex W/Ins. 5116-18 Unc 76
19 s'rD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 77

_-1 130564 Knob, Deluxe 1/2-13 78

169498 Rod, Brake Hydro 81

_-4 73350600 Nut, Hex Jam 348-16 Unc 82
=>5 106888X Spring, Brake Rod 83

-:6 $1D551037 Washer 84

s'rD951210 Pin Cotter 1/8 x 3/4 CAD. 89
175765 ROd, Parking Brake 90 124346X

xj 71673 Cap, Parking Brake 95 169497

_0 169592 Bracket, Transaxle 95 4497H
)2 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 116 72149508

34 179578 Shaft, Foot Pedal 120 73906600
_5 120183X Bearing,Nylon 150 175456
19 19211616 Washer 151 19133210
37 1572H Pin, Roll 156 166002
19 165936 Pulley, Composite, Fiat 158 165589

k9 74760648 Bolt Fin Hex 3/8-16 x 3 159 165494
10 175461 Spacer, Split 161 72140406

H 175556 Keeper, Belt Idler 162 73680400
t2 19131312 Washer 13/32 x 13/16 x 12 Ga. 163 74780416

t7 127783 Pulley, Idler, V-Groove 164 19091010
18 154407 Bellcranlt, Clutch 195 165623
19 123205X Retainer, Belt 166 166880

_0 STD523715 Bolt 168 165492
_1 STD541437 NutCrownlock 3/8-16UNC 169 165580
;2 STITo41431 Nut.Crownlock 5/16-18Unc 197 169513
_3 105710)( Link, Clutch 195 169593
_5 195795X Spring, Return, Clutch 199 169512

_6 17959516 Screw 3/5-16 x 1 200 72140508
i7 140294 V-Belt 202 72119514
_9 169591 Keeper, Center Span 212 145212
31 17060612 Screw. 3/6-16 x 3/4
32 8883R Cover, Pedal

;5 175410 Pulley, Engine
_4 71170764 Bolt Hex 7/16-20 x 4 Gr. 5

;5 _1143 Washer

Hydro Gr 314-0510 70

PART
NO. DESCRIPTION

154778 Keeper Belt Engine Hydro
134683 Keeper Belt Engine

169183 Strap Torque Lh Hydro
169182 Strap Torque Rh Hydro
137057 Spacer

121749)( Washer 25/32 x 1-1/4 x 15 Gauge

STD581075 E-Ring

123953X Key, Square
121748X Washer 25/32 x 1-5/8 x 16 Gauge
165595 Shaft Asm Cross Tapared
165711 Spdng Torsion

19171216 Washer 17/32 x 5/4 x 16 Ga.

169594 Link Transaxle
164890X428 Console, Shift

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass Hydro 20" Tires

Retainer Spring l"ZinrJCed
Bolt Rdhd Sqneck 3/6-16 x 1
Nut Look Fig 3/8-16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srded 5/161D x 1.125
Bracket Shift Mount

Hub Tapered Flange ShiftLt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Uric x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5116-18 x .561

Plate Fastening
Nyliner Snap-In 5/8"1D

Washer Ny1718 ID x .105" Hyd
Bolt Shoulder 6116-18UNC

Bolt Rdhd Sgnk 5/16-18UNC x 1
Bolt Cart Sh 3/6-16 x 1-3/4 Gr.5

Nut Hex Flange Lock

39

TRACTOR - - MODEL NUMBER 917.272440

STEERINGASSEMBLY

\

\

'\

\

4O

TRACTOR -- MODEL NUMBER 917.272440

STEERINGASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 159944X428 Steedng Wheel
2 154427 Axle Assembly STM PDropped STL
3 169840 Spindle Assembly, L.H.
4 169839 Spindle Assembly, R.H.

5 62661"1 Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1_5/8 x 16 Gauge
7 19272016 Washer 27132 x 1-1/4 x 16 Gauge
8 12000029 Ring, Klip
9 3366R Bearing, Steedng Column

10 175121 Oraglink
11 STD551137 Washer, Lock

13 136518 Spacer Brg Axle Front
15 145212 Nut, Hexftange Lock
17 177876 Shaft Assembly, Steedng

26 126847X Bushing, Link, Drag
28 19131416 Washer 13/32 x 7/5 x 16 Gauge

29 17060612 Screw 3/8-16 x 3/4
30 STD561210 Pin
32 130465 Rod,Tie

36 155099 Bushing, Steering
37 152927 Screw

38 159946X428 tnsert, Steedng Wheel

39 19132411 Washer 13/32 x 2-3/8 x 12 Gauge

40 STD541537 Nut Lock Center 3/8-24 UNF
41 159945 Adaptor, Steering Wheel
42 145054x428 Boot, Steering Shaft

43 121749X Washer 25/32 x 1-114 x 16 Gauge
44 153720 Extension Shaft Steering LR.LT

46 121232X Cap, Spindle
47 6855M Fitting, Grease

51 STD541431 Nut Lock Hexw/Ins. 5/16-18 UNC
54 74788520 Bolt Fin Hex 5/16-18 UNC x 1-1/4
63 STD523710 Bolt, Fin Hex 3/6-16 UNC x 1 Gr 5

65 160367 Spacer Brace Axle
67 72140618 Bolt Rdhd Sqnk 3/8-16 x 2*1/4
68 169827 Axle, Brace

71 175146 Steering Asm
82 169835 Bracket Susp Chassis Front

85 13,3835 Fastner Christmas Tree
88 175118 Bolt Shoulder 7/16-20

91 175553 Clip5teedng

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

41

ENGINE

TRACTOR- - MODEL NUMBER 917.272440

28

13

29

\

OPTIONAL EQUIPMENT

Spark Arrester

42

ENGINE

TRACTOR -- MODEL NUMBER 917.272440

KEY PART
NO. NO. DESCRIPTION

1 170546 Control, Throttle

2 17720410 Screw, Hex Head, Thread Cutting I/4-20 x 5/8

3 ...... Engine, (See Breakdown) B&S Model No. 407777-0121 -E5

4 149723 Muffler
5 160589 Exhaust Tube Rh
6 159955 Exhaust Tube Lh
8 171877 Bolt 5/16-18 x 3/4

10 162797 Shield Browning
13 165391 Gasket Muffler

14 148456 Tube Drain Oil Easy
16 STD551237 Washer

17 17490624 Screw Thdrol 3/8-16 x 1-1/2
23 169837 Shield Bm/Dbr Guard
25 145996 ControlChoke

26 73920600 Nut Keps 3/8-24
29 137180 Arrestor, Spark

31 109202X Tank, Fuel
32 158990 Cap Assembly, Fuel Sears, Vented
33 123487X Clamp, Hose
37 137040 Line,Fuel

38 148315 Plug, Drain Oil Easy
44 17670412 Screw, Hex Washer Head, Thd.. Roll, 1/4-20 x 3/4

45 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4
46 19091416 Washer 9/32 x 7/8 x 16 Gauge

62 10040500 Washer Lock 5/6

72 71070512 Screw Hex Hd Cap 5116-18 x 3/4
81 73510400 Nut Keps Hex 1/4-20Unc

NOTE: Allcomponent dimensions given in U.S. inches

1inch = 25.4 mm

43

SEATASSEMBLYTRACTOR -- MODEL NUMBER 917.272440

KEY PAR'I"
NO. NO. DESCRIPTION

1 140123 Beat

2 140551 Bracket, Pivot, Seat
3 71110616 BOR

4 19131610 Washer 13/32 x 1 x 19 Gauge
5 145006 Clip, Push-in Hinged
6 B'1]_541437 Nut

7 124181X Spring, Seat
8 1700_616 Screw 3/8-16x 1-1/2

9 19131614 Washer 13/32 x 1x 14 Gauge

10 174894 Pan, Seat

11 166369 Knob Seat
12 121246X Bracket, Switch Mounting

K'=Y PART

NO. NO. DESCRIPTION
13 121248X Bushing, Snap

14 72055412 Bolt, Carriage 1/4-20 x 1-1/2
19 134300 Spacer, Split .28 x .88
16 121250X Spring

17 123976X LOcknut, Flange 1/4 Grade 5

21 171852 BOiLShoulder 3/16-18 UNC
22 STD541431 Nut

24 19171912 Washer 17132 x 1-3/16 x 12 Ga.
25 127019X Bolt, Shoulder 3/16-19x .62

NOTE: All component dimensions given In U,S.

inches 1 inch = 25,4 mm

44

DECALS

10

2O

_12

12

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 156811 Decal, Oper, Instr. 13 177284 Decal, Lower Dash

2 165407 Decal, HP Engine 14 160396 Decal, V-Belt Schematic
3 177356 Decal, Hood, R.H. 16 138047 Decal Battery Diehard
4 177357 Decal, Hood, LH. 20 149516 Decal, Battery DngdPsn Eng

5 174322 Oeca_Hood Replacement 21 164_65 Decal, Strng Whl
6 133644 Decal, Customer Maintenance -- 138311 Decal, Lift Handle

7 177355 Decal, Hood Side -- 165800X428 Pad Footrest LH STLT
8 172331 Decal, Deck -- 165799X428 Pad Footrest RH STLT

9 163204 Decal, Fender. CraRsman -- 169210 Decal By Pass LT Hydro

10 156439 Decal, Fender Danger -- 177462 Owner's Manual, English
12 146046 Decal, V-BeR Drive Schematic - - 177463 Owner's Manual, Spanish

TRACTOR - - MODEL NUMBER 917.272440

WHEELS &TIRES KEY PART

NO. NO. DESCRIPTION

1

59192 Valve Cap, Tire

2

65139 Stem, Valve

3

106222X Tim, Front

4

59904 Tube, Front Tire

2_ 5,8

4,10

/,9

11

106732X427 Rim, Front
278H Fitting, Grease (Front Wheel Only)

904G_1 Searing, Flange (Front Wheel

8

106108X427 Rim, Rear

9

122082X Tire,Rear

10

7152J Tube, Rear Tire

11

104757X428 Cap, Axle

.°

144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given inU.S.

inches 1 inch = 25.4 mm

45

(Not Provided, Service Item Only)

Only)

(Not Provided, Service Item Only)

LIFTASSEMBLY

41

37

TRACTOR-- MODEL NUMBER 917.272440

7

// I ,

13

6

13

19

13

32

32

19

3 /'/ 1

20

15

6

2O

15

/

46

LIFTASSEMBLY

TRACTOR - - MODEL NUMBER 917.272440

KEY PART
NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly
2 159471 Shaft Assembly, Lift

3 105767X Pin, Groove
4 120(_O02 E_ing
5 19211621 Washer 21/32 x 1 x 21 Gauge

6 120183X Bearing,Nylon
7 125631X Grip.Handle, Fluted

8 122365X Button, Plunger, Red
11 139865 Link, Lift, LH.

12 139866 Link, Lift, R.H.
13 STD624008 Retainer Spring

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC
17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2ol 3 UNC
19 139868 Arm, Suspension, Rear

20 163552 Retainer Spring
31 169865 Bearing, Pvt. L_t

32 73540600 Nut, Crownlock 3/8-24
36 155097 Pointer Height Indicator

37 123935X Plug Ho_e
38 1706(_16 Screw 5/16-18 x 1
40 19112410 Washer 11/32 x 1-1/2 10 Ga.

41 155098 Indicator Height

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

47

MOWERDECK

TRACTOR-- MODEL NUMBER 9t7.272440

116 113 111 114

1t8_ i

30 131 i

__,_192 129 J

/ 21

I

\

t6

I

TRACTOR - - MODEL NUMBER 917.272440

MOWERDECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly, 42" 67 149846
2 S'rD533107 Bolt 68 144959

3 138017 Bracket Assembly,Sway Bar, 9_ 7380(To00

4 165460 Bracket Sway Bar 38/42" eck 102 71081016
5 S]_624008 RetainerSpdng 103 19061216
6 130832 Arm, Suspension, Rear 104 STD551110
8 850857 Bolt, Hex 3/8-24 x 1,25 Gr. 8 105 160793
9 STD551137 Washer, Lock 106 2029J

10 140296 Washer, Hardened 111 155197
11 134149 Blede, Mulching 112 155198

13 137645 Shaft Assembly, Mandrel, Vented 113 17060514

14 128774 Housing, Mandrel,Vented 115 72110504
15 110485X Bearing, Batl, Mandrel 116 4898H

16 174493 Stdpper, Mower Dock 117 165746
18 72140505 Bolt, Carriage 5/16-18 x 5/8 118 73930600
19 132827 Bolt. Shoulder 119 $10551037
20 159770 Baffle, Vortex 121 143723
21 STD541431 NutCrownlock5i16-18UNC 129 19131312
22 134753 Stiffener Bracket 130 STD523710

23 131267 Bracket, Deflector 131 $10533710
24 105304X Cap, Sleeve 142 165890

25 123713)( Spring, Torsion, Deflector 143 157109
26 110452X Nut, Push 144 158634
27 130968X428 ShiekJ, Deflector 145 165888
28 19111016 Washer 11132x5iBx16Ga. 146 171977

29 131491 Rod, Hinge 147 131335
30 157722 ScrewThdrolWasher Head 148 169022

31 129963 Washer, Spacer 149 165898
32 153535 Pulley, Mandrel 150 19091216
33 137266 Nut, Toplock. Flanged 151 169670
34 STD533717 Bolt 152 169676

36 131494 Pulley, Idler. Flat 153 169674
37 STD551037 Washer 13132x13116x16Ga 154 169675

40 STD541437 NutCrownlock3/6-16UNC 155 169671
44 140088 Guard, Mandrel, LH. 156 169672

45 STD624003 Retainer 157 169669
46 137729 Screw, Thd. Roll 1/4o20 x 5/8 158 17720410
48 133944 Washer.Hardened 159 72140614

49 174284 RollerAssembly, Cam Follower -- 130794

50 131340 Bolt, Shoulder #10-24 Gr. 5
51 STD541410 Locknut - - 169583

52 139888 Bolt, Shoulder 5/16-18 UNC
53 131845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened
55 155046 Arm, Idler

56 165723 Spacer, Retainer
59 141043 Guard, TUV Idtar

Front 101 136420

(Includes Key Number 12) 114 ST[To41431

NOTE: All component dimensionsgiven inU.S.inches

1 inch = 25.4 mm

DESCRIPTION

Knob Custom Oval
V-Bett
Nut Lock Hex w/Ins. 3/8-16
Mulcher Cover

Screw Pan Hd Phillips 10-24 x 5/8
Washer #10
Washer. Lock

LatchAssembly, Bagger
Nut, Weld

Bracket, Gauge, Wheel LH.
Bracket, Gauge, Wheel R.H.

Screw Taping 5116-16
Nut, Hex, Keps 5/16-18 Unc
Bolt, Carriage 5/16 Uncx 1/2
Bolt,Shoulder
Wheel,Gauge
Nut, Centedock 3/6-16

Washer 3/8 x 7/8 x 14 Gauge
Bracket

Washer 13/32 x 15/16 x12 Ga.
Bolt, Fin Hex 3/8-16 Unc xl Gr. 6
Bolt, Rdhd Sqnk 3/8-16UNCx 1

ArmSpdng Brake Mower
Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable
Pulley Idler Flat

Bolt Carriage tdler
Spring Extension
Spring Return Idler
Retainer Spdng Yellow Zinc

Washer 9132 x 3/4 x 16 Ga.
Bracket Clutch

Cable Clutch 42 In
Washer Flat 3/8" Type B

Spring Retainer

SpringRetention Lever
Spacer

Rod Clutch
Screw Hex Thd Cut 114-20 x5/8
Bolt Rdhd Sqn 3/6-16 UNC x 1- 314

Mandrel Assembly (includes Key
Numbers 6-10, 12-15, 31 and 32)

Mower Deck, Complete (Standard
Cock, Order Separately Mulcher
Rate and Gauge Wheel
Components, Key Nos. 101-106

and 111-121)

49

TRACTOR-- MODEL NUMBER 917.272440

HYDROGEARTRANSAXLE- - MODEL NUMBER314-0510

5O

HYDROGEARTRANSAXLE- - MODEL NUMBER314-0510

TRACTOR-- MODEL NUMBER 917.272440

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housiog, Assembly 59 170408 Rotor, Brake
2 170352 Side Housing, Assembly 60 142883 Brake Puck

3 170353 Center Section, Assembly 61 142882 Puck Plata

4 170354 Swashplate, Trunion Machioed 62 142887 Brake Actuedng Pin

5 169898 Block - Assembly 63 170410 Hfhcs 114-20x2 W/
6 170355 Sealant 10.50z Patch,SpecialFlange
7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892 Bo_t, 114-20 X 1 W/Patch
8 170357 Stud, 5/16-24 Hex Double End 65 170411 Spacer
9 170358 Shag, Input 66 170412 Spdng, Brake Arm Bias
10 170359 Ring - Retaining 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed
11 170360 Spacer 68 170414 Arm, Brake

12 169870 Riog - Retaining 69 170415 Siottad Hex Nut 5/16-24
13 170361 Seal, Lip ,67 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4

14 169869 Ball Brg 17ram IdX 40ram Od X 71 170417 Compression Spdng Brake Anti-
16 170362 HexFlange Head Screw5/16- 72 170418 Washer, Ht .5 LD. X 1 O.D. X

17 170363 Lip Seal 18 X 32 X 7 73 142884 Flat - Washer 11132 I.D. X 7/8
18 170364 Arm, Control O.D
19 150771 Bearing, 30x52x13 Thrust 74 170419 Oil Seal .625 X 1.0 X .25

23 170365 Check Plug Assembly, Washer 75 170420 Check Plug Assembly, .027.
24 170366 Shag, Motor Washer

27 170367 Gear - Pinion, 13t 76 170421 Stud. 5/16-24 Friction Pack
28 170368 10t/48t Gear 77 170422 Puck, .330 X t.50 X .0975

29 170369 Gear, 10t Jackshag 78 142969 Bpring,HelicalComp
30 170370 60t Bull Gear 79 142980 Spacer

31 170371 Sleeve Beadng .75 X 1.575 X 80 150778 Hex Lock Nut 5/16-24Unjf(Nyion
32 170389 SleeveBeedng(Out board) 81 170423 Wedge, Friction Pack
33 142991 Washer, 3/4 Id X 1-112 Od X .13 (P_ated)

34 170390 Lip Seal Axle Seal 84 170425 Fitting, 5/16 See 5/32 Tube
35 170391 Shaft, Axle .75 X 11,39 (Key, 85 170426 Hose, Expansion Tank

36 170392 Shaft, Axle .75 X 16,99 (Key, 88 170429 Bolt, Serf Tapping 10-32 X 1/2
37 150792 Mitar Gear (Splioed) 9G 170431 Spring Clip - Housiog Thrust

38 150793 Miter Gear 15t (0,5 Id) 107 170432 Deflector
39 150809 Shag 168 170433 Washer, Motor Shag
40 170393 Ring, Spiral Retaining .71_ix1.15odx.030thk

41 170394 Pin, Jackshaft 109 170434 Plug, Sae#6
42 170395 Magnet, Ring 111 170435 O-Ring ,07X .301 I.D.
43 170396 Spdng, Bypass 113 170437 Bracket, Support Expansion Tank
44 150797 Hydro Mtg Screw 3/8-24 X 2.5 116 170438 SiliconSponge

45 170397 Filter 120 170440 Pulley
46 170398 Base. Filter 121 170441 Hex Lock Nut 1/2-20 (Nylon

47 170999 Actuator. Bypass Insert)
48 1704_) Rod, Bypass Actuator 122 170442 Washer, BelleviUe

49 170401 Arm, Bypass 123 170443 BeltKeeper
50 170402 Retaining Ring .250 External 124 170444 CentarSection-Filter-Bypass

51 170403 Seal, Lip .741 X .250 X .250 Tc Assembly
52 170404 Flat Washer, 5/8 ld X 1.00d X 125 170445 FilterAssembly

53 170405 Retaioiog Ring 127 170447 Seal - O-Ring Kit
54 170406 Bearing, Center Block 128 173165 Kit, Expansion Tank
55 142977 Spriog -Helioat Compression 900 166768 Transax_eComplete

56 142978 Washer
57 150798 20w-50 Oil NOTE: All component dimensions given in U.S, inches

58 170407 Brake Yoke 1 inch =25,4 mm

12mm Drag

24)(0.75 .032

.625 Insert)
.75xl.750x.625 82 170424 Clip, Washer .316x1.50x.104B
Thk 83 161168 Pin,Standard Headless

R,H.) 87 142917 Cap - Poppat Valve

L.H.) 90 170430 Puck, Inner Wedge

Long 119 170439 Fan, 7 In.

,05 Thk 126 170446 Fan - Pulley Service Assembly

51

TRACTOR- - MODEL NUMBER 917.272440

BRIGGSAND STRATTON ENGINE-MODEL NUMBER407777,TYPE NUMBER 0121-E5

029_ 10 y11_

267J 9_

246 188 _:_

2-N

222 _

_r

REQUIRESSPECIALTOOLS 265
TOINSTALL SEE REPAIR

INSTRUCTIONMANUAL 267 8

20_ 27_-_ r_ 32_1 1 1010 LABEL KIT

445

163_

287_ ! I./_ 447A _ 1017 _ 51_ _ --

220 _ 22 _ 691 _ 868 _/

[1058 _NER'S MANUAL- ] 865B
[ 1036 EMISSIONS LABEL ] 447A _ 1 10

1033 VALVE OVERHAUL KIT

52

TRACTOR- - MODEL NUMBER 917.272440

BRIGGSANDSTRAI-rONENGINE-MODELNUMBER407777,TYPENUMBER0121-E5

60_

36_

1029

1023 1022 13 211

I 31_1022_1 _ 337_ 209% 11023AJ_1

383 -- _ 914_ 1022

[_SfiZ i- REQUIRESSPECIALTOOLS

_ ._] 085" _788_ _ 1169 I 1i42 ]_

1022

1029

F_--117, , - j 100_;_ I _ 1-131S13095

I SIA__I 692 _ 51AO!,_ 105 ,'' r13_-]-_ i

276 _ 104 _ 552A_

111122:_ 105, 633 @ 087_ 601 " __'

672_ 150 I_J 987@

1123 _:_ 1124 _ 633 @

404 o _ ' 975

1:760.(_ 1127_ ]

53

TRACTOR- - MODEL NUMBER 917.272440

BRIGGSANDSTRATrONENGINE-MODELNUMBER407777,TYPENUMBER0121-E5

o30

363

197

40

30_

l_,oJ,03s1_

t051 _

54

697

311 462

717_ 579

TRACTOR-- MODEL NUMBER 917.272440

BRIGGSAND STRAI-I'ON ENGINE-MODEL NUMBER407777,TYPE NUMBER0121-E5

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 690231 Cylinder Assembly 121 499811 Carburetor Overhaul Kit

2 499585 Bushing-Cylinder 122 690952 Spacer-Carburetor
3 391086 • Seal-Oil 125 499804 Carburetor

4 690069 Sum -Engine 139 690993 Valve-Throttle

5 499587 Hea_- 131 499805 Shaft Kit
5A 499595 Head-Cylinder No. 2 133 499806 Float-Carburetor

7 690962 ,+ Gasket-Cylinder Head 135 499803 Fuel Transfer Tube
8 499601 Breather Assembly 137 690994 O:_ Gasket-Float Bowl

9 690937 * Gasket-Breather 141 499807 Choke Shaft Kit
10 690960 Screw Breather Assy.) 142 499808 _ Nozzle-Carburetor

11 690942 Tube-Brea her 146 94388 Key-Timing

t2 690945 * Gasket-Crankcase 159 690995 _:_ Gasket-Nozzle

13 690360 Screw (Cylinder Head) 160 690996 Retainer-Solenoid
15 690946 Plug-Oil Drain 163 691001 • Gasket*Air Cleaner

16 691046 Crankshaft 187 691050 Line-Fuel (Cut to Required
29 690947 * Seal-Oil (PTO Bide) Length)

22 690308 Screw (Engine Sump) 187A 691049 Line-Fuel
23 691053 Flywheel 188 690960 Screw (Control Bracket)

24 222698 Key-Flywheel 192 690083 Adjuster*Rocker Arm
25 499598 Piston Assembly (Btd.) 197 690969 Screw Back Plate

499589 Piston Assembly (.010 O.S.) 209 691018 Sprng-Governor
499590 Piston Assembly (.020 O.S.) 211 691019 Spring-Governed Idle

499591 Piston Assembly (.030 O.B.) 212 691020 Link-Throttle

26 499604 Ring Set-Pisthn (Std) 213 691021 Bracket-Choke Control

499605 Ring Set-Piston (.010 O.B.) 216 691022 Link-Choke
499606 Ring Set-Piston (.020 O.S.) 219 394348 Gear-Governor
499607 Ring Set-Piston (.030 O.S.) 220 690412 Washer (Governor Lever)

27 690975 Lock-Piston Pin 222 691023 Bracket-Control
28 499582 Pin-Piston 227 691048 Control Lever*Governor

29 499583 Rod-Connecting 231 690718 Screw (Choke Valve)
32 690976 Screw(Connecting Rod) 240 691035 Filter-Fuel
33 499596 Valve-Exhaust 250 690957 Retainer-Breather
34 499597 Valve-Intake 252 690956 Element-Breather

35 690963 Spring-Valve (Intake) 265 691024 Clamp-Casing
36 690963 Spring-Valve (Exhaust) 267 695134 Screw (Casing Clamp)

46 690964 Retainer-Valve 276 690997,O_ Sealing Washer
42 499586 Keeper-Valve 278 690097 Washer (Gov. Control Lever)

45 690977 Valve Tappet 287 690960 Screw Dipstick Tube
46 690978 Cam Shaft 304 691004 Housng-Blower

48 693893 Short Block 305 691005 Screw(Blower Housing)
50 690948 Manifold-intake 309 691262 Motor-Starter

51 90949 ,_+ Gasket-Intake 310 691263 Bolt-Starter Motor
51A 696950,_1_ Gasket-Intake 311 497608 Brush Set
53 690951 Stud (Carburetor) 332 691059 Nut (Flywheel)

54 690953 Screw Intake Manifold) 333 691060 Armature-Magneto
73 691055 Screen-Rotat n9 334 691061 Screw (Ivlagneto Armatu re)

74 691057 Screw Rotating Screen 337 691043 Spark Plug
75 691056 Washer Fywhee 358 499889 Gasket Set
89 690283 Plug-Oil 363 691062 Flywheel Puller
95 690718 Screw Throttle Valve)
98 499802 Idle Speed Kit

164 690984 O Pin-Float Hinge
165 690985 O Valve-Float Needle
168 696986 Valve-Choke

117 696232 O Jet-Main (Standard

690989 Jet-Main H9 h Altitude

Cylinder No. 1 Throttle

Includedin Engine Gasket Set, Ref, No.
358

O Included in Carburetor Overhaul Kit, Rof.

No. 121

Included in Carburetor Gasket Set, Ref.
NO.977

+ IncludedinValve Overhaul Kit, Ref. No.

1033

NOTE: All component dimensions given in U.S.

inches 1 inch -- 25.4 mm

55

TRACTOR - - MODEL NUMBER 917.272440

BRIGGS AND STRA'I-rONENGINE-MODEL NUMBER 407777,TYPE NUMBER0121-E5

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

383 690966
385 690960
387 808656
404 690442
418 690999
445 499486
447 691003

447A 690960
462 691261
467 691008
474 691064

501 691185
505 691029

510 497606
513 692024

523 691036
524 691032

525 691037
526 690960
544

552 690552
552A 690553
562 690311
573 691009
579 691029
601 691038

615 690317
616 691045
628 690960
633 690998
635 66538

668 691215 Spacer 1027 492932 Filter-Oil
672 690234 0:[: Gasket-Carburetor Plate 1029 690972 RockerArm
691 690657 • Governor Shaft Seal 1033 499890 Valve Overhaul Kit

697 690372 Screw (Drive Cap) 1035 691042 Shaft-Pump
703 691010 Clip 1036 695104 Emissions Label

718 690959 Pin-Locating 1051 691265 Ring-Retaining
726 499612 Gear-Ring 1058 274277 Owner's Manual
729 694123 WireClip 1090 691293 Retainer-Brush
741 690980 Gear-Timing 1100 690973 Rocker Ai'm Pivot

742 690328 E-Ring Retainer 1119 691183 Screw (Alternator)
750 691033 Screw LOil Pump Cover) 1123 690987 0¢ O-Ring Seal (Solenoid

783 693058 Gear-Pinion Retainer_
788 691039 Fuel Pum_p Bracket 1124 690988 O:1: O-Ring _eaI-Fuel Transfer

769 695050 Harness-Widng Tube
797 693167 Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tube
798 690967 Screw CRocker Arm) 1127 690992 Screw (Float Bowl)

801 691283 Cap-Dnve 1128 690990 O Screw (Carburetor No_le)
802 691286 Cap-End 1169 690990 Screw (Carburetor Cover

803 ------ Housing (Service with

842 691031 • Dipstick/Tube Seal
847 499602 Dipstick/Tube Assembly
851 691234 TerminaI-Sparkplug

Wrench-Spark Plug 855 691011 Adapter-Air

Screw(Fuel Pump) 865 691012 Cover-Air Guide
Pump-Fuel 865A 691014 Cover-Air Guide

Washer (Governor Crank) 865B 691015 Cover-Air Guide
Plate-Cover 868 690968 .+ Seal-Valve

Filter-Air Cleaner Cartridge 871 690969 Bushing-Guide
Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire

Screw (Air Guide Cover 883 690970 -+ Gasket-Exhaust
Washer Starter Cabe 914 690960 Screw (Rocker Cover)

Knob-Air Cleaner 918 694000 Hose-Vacuum
Alternator 929 691003 Screw (Choke Control

Regulator Bracket )

Drive-Starter 943 690589 • O-Ring Seal (Oil Pump
Clutch-Drive Cover)
Dipstick 947 499909 Solenoid-Fuel

• Dipstick Tube Seal 965 499613 Oil Pump Cover
Dipstick Tube 967 273638 Filter-Pre-Cleaner
Screw (Regulator) 968 499788 Cover-Air Cleaner
Armature-Starter Service 975 499810 Bowl-Float

wth 691262 Starter Motor 977 499812 Gasket Set-Carburetor
Bushing-Governor Crank 987 691000 O_: Seal-Throttle Shaft
Bushing-Governor Crank 1005 691243 Fan-Flywheel
Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan

Plate-Back 1013 690954 Nipple-Oil Filter
Nut (Starter Cable) 1017 690770 Oil Pump Screen

Clamp-Hose 1019 690103 Label Kit

Retainer-Governor Shaft 1022 690971 ,+ Gasket-Rocker Cover
Crank-Governor 1023 499599 Cover-Rocker (Cyl. No. It

Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker IICyL No. 2

O1: Seal-Choke Shaft 1024 499054 Pump-Oil

Boot-Spark Plu

(Carbureto J_r) 1026 690981 Rod-Push Steel_654 690958 Nut

1026A 690982 Rod-Push Aumlnum

Screw (Fan Retainer)Nut (Gov, Control Lever) 934 691058

Plate

691262 Starter Motor)

---- 445777-0027-E2 Replacement Engine
RPM Settings: Low Speed: 1900-2100

Includedin Engine Gasket Set, Ref. No.

358

O Includedin CarburetorOverhaul Kit, Ref.

No 121
Included in Carburetor Gasket Set, Ref.
No, 977

+ Includedin Valve Overhaul Kit,Ref. No.

1033

NOTE: All componentdimensionsgiven in U.S.

inches1 inch = 25.4 mm

High Speed: 3000-3200

56

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

For repair of major brand appliances in your own home.,,

no matter who made it, nomatter who sold it!

1-800-4-MY-HOME SMA,y,me.dayorni_,t

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-t222 Anytime, dayor night

www.sears.com

Forthe replacement parts, accessories and owner's manuals

that you need to do-it-yourself,call Sears PartsDirectSi7

1-800-366- PART 8arn-11.m CST.

(1-800-366-7278) 7 daysaweek

www.sears.comlpartsdirect

To purchaseor inquireabout a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST. Mon,- Sat.

Para pedJr servicio de reparacidn a dornicilio, Au Canada pour service en fran_ais:

y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER TM

1-888-SU-HOGAR s_

(1-888-784-6427)

(1-877-533-6937)

HomeCenlral

© Sears, Roebuck=andCo.

177462 2.5.01 TR Printed in U.S.A,

® Registered Trademark / TM Trademark of Sectors,Roe_ and Co
® Marca Registrada / r. Marca de F&l_ica de Sears, Roebud_ and CO,