Craftsman 917.27244 Owner's Manual

Owner's Manual

ICRI FTSMAWI

20.0 HP

ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272440

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety

Rules and Instructions before

operating this equipment,

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATETHE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cuttingmachine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area ofobjects such as recks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

directionand do not pointit at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury.

I1.SLOPE OPERATION Slopes are a major factor related to loss-of-

control and tipover accidents, which can

result in severe inury or death. All slopes requ re extra caut on. fyou cannot back up

the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks,tree limbs, etc.

Watch forholes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Avoid starting or stoppingon a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

• Donotmowneardrep-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or ifan edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

isnot alert tothe presence of children. Childrenare often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even withthe blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and underthe watchful care of another

responsible adult.

• Be alert andturn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will nothave to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, Lfpossible.

_Look for this symbol to pointout

importantsafety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contactspark plug.

_b CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

_k CAUTION: Towonly the attachments

that are recommended by and comply with specificationsof the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest possiblespeed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control ofyour tractor.

_WARNING: Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California to cause

cancer and birth defects or other repro- ductive harm.

,_WARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the State of CatLforniato cause cancer and birthdefects or other reproductive harm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR

OILTYPE SAE 30 API-SF-SJ): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OIL CAPACITY: 4.0 PINTS

_PARK PLUG: CHAMPION GAP: ,040") RC12YC

GROUND FORWARD: 5.5

SPEED (MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSi

CHARGING 16AMPS@ 3600 RPM SYSTEM:

BATTERY: AMP/HR: 28

MIN. CCA: 230 CASE SIZE:U 1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase ofa new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructionswill enable you to assemble and maintainyour tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under =Mainte- nance" and "Storage" sections of this

owner's manual.

_II, WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). if a spark arrester is

used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering Wheel

Steering ....... _-.j

Sleeve

Steering

Wheel Adapter

1) Locknut

5/16-18

Steering

Wheel Insert

(1) Lock

washer 3/8

(1) Hex Bolt

5/16-18 x 1-1/4

t teering

Extension Shaft

(t) Hex Bolt

3/8-16 x 1

',1)Large Flat

Washer

(1) Washer

17/32 x 1-3/16 x 12 Gauge

K_ (1) Knob

For Future Use

Keys

(2) Keys

Video Cassette

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 112"wrench (1) Utility knife

(1) Tire pressure gauge

When rightor left hand is mentioned in

this manual, it means when you are in the

operating position (seated behind the

steering wheel).

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay

panels fiat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointingstraight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal(left to right) and slide inside boot and onto adapter.

6. Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

___,..1_- Steering

Wheel Insert

D i

_Hex Bolt

LockWasher

LargeFlat

Washer

Steering

Wheel__

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lift seat pan to raised positionand

open battery box door.

NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimumof one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Seat

Battery box

Terminal

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knoband fiat washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivotseat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulderbolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and fiat

washer loosely. Do not tighten,

6. Lower seat into operating position and sitin seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8, Get off seat without moving its

adjusted position.

9, Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Flat Washer

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor fromthe skid.

TO ROLLTRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in freewheel- ing position to disengage transmis-

sion (See "TO TRANSPORT" in the Operation section of this manua]).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVETRACTOR OFF SKID (See Operation section for location and

function of controls) _kWARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in frontof tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Siton seat in operating position, depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press liftlever plunger and raise attachment lift lever to its highest position.

7. Start the engine. After engine has started, move throttle controlto idle position.

8. Release parking brake.

9. Slowly move the motioncontrol lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking brake and place motion controllever in neutral position.

11.Turn ignitionkey to "OFF" position.

Continue with the instructionsthat follow.

CHECKTIREPRESSURE

Thetiresonyourtractorwareoverinflated

atthefactoryforshippingpurposes. Correcttirepressureisimportantfor best

cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See thefigures that are shownfor replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor,check tosee that the brake is

properlyadjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on backof

mower deck.

• I,CAUTION: Do not remove deflector shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

D fi " /_J_/ Mulcher

e ector " Plate

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is nowready for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging also.

l/CHECKLIST

BEFOREYOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO ASSU RE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING CHECKLIST:

#' All assembly instructions have been

completed.

•/ No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/frent-to-rear for best cutting results. (Tires must be properly inflated for leveling).

J Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,,/Check wiring. See that all connections

are stillsecure and wires are properly clamped.

,/Before drivingtractor, be sure free-

wheel controlis in drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system isin safe

operating condition.

4" It is importantto purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions(See "TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

10 section of this manual).

Thesesymbolsmay appear on your tractoror in literature suppliedwith the product.

Learn and understand their meaning.

BAI-rE RY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

(, I

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

i'.,i,@ 0 0

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

LOCKED

MOWERLI_

_t_'=R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCHENGAGED

PARKING BRAKE

_}_(_ ATTACHMENT KEEP AREA CLEAR SLOPE HAZ.t_ DS

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourselfwith the locationsof variouscontrolsand adjustments. Save this manual for future reference.

Light Switch

Attachment Ignition

Clutch Lever Switch

Ammeter .-". :-___

-" .-'" Lever

Choke Control Plunger

Clutch/ Brake Pedal

Lift Lever

Height

, Adjustment

Indicator

FraeWheel Control

g Brake Lever

MoUon

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging(-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor,

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CHOKE CONTROL - Used when starting

a cold engine. CLUTCH/BRAKE PEDAL - Used for

declutchingand braking the tractor and startingthe engine.

MOTION CONTROL LEVER - Selects the speed and directionof tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. IGNITION SWITCH - Used forstarting and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position. LIGHT SWITCH -Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

The operation of any tractor can result in foreign objectsthrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the parkingbrake will shut off the engine.

1. Depress clutch/brake pedal into full "BRAKE" positionand hold.

2. Place parking brake lever in "EN- GAGED" position and release

pressure from clutch/brake pedal. Pedal should remain in "BRAKE"

position. Make sure parking brake will hold tractor secure.

Attachment Clutch Lever

Choke Control "Engaged"Position

Throttle ._ Control

Brake Position

Pedal

"Engaged"

Position

STOPPING

Motion

"Brake" Control Position Lever

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle controlto slow position and allowing engine to idle

before stopping may cause engine to

=backfire".

• Turn ignitionkey to "OFF" positionand remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignitionswitch in any positionother than "OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditionswhen

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass. To eliminate this possibility,always stop engine when

stoppingtractor on grass areas. _IJCAUTION: Always stoptractor

completely, as described above, before leaving the operator's position;to empty grass catcher, etc.

TO USE THRO'n'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are startinga coldengine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlledby the motion control lever.

1. Start tractor with motioncontrol lever in

neutral (N) position.

2. Release parking brake and clutch/ brake pedal.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The positionof the attachment liftlever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade

tip with the engine not running. These heights are approximate and may vary depending upon sol conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gouge wheels are properly adjusted

when they are slightlyoff the ground when mower is at the desired cutting height in operating position.Gauge wheels then keep the deck inproper positionto help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a fiat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be assembled so they are sightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, end 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment

hole.

3/8-16

Locknut -_ ( S ",....

Mou ting

3/8 Washer---'_-_"_',&_ _Shoulder

GaugeWheel-'_"_'_J'%-J Bolt

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operatorto leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control,

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

AttachmentClutch

Lever "Engaged" Attachemnt Lift

Lever High

Low Position

"Disengaged"

Position

Deflector Shield

TO OPERATE ON HILLS _I,CAUTtON: Do not drive up or down

hillswith slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills,

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position,

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion controllever to neutral (N) position.

IMPORTANT: The motion controllever

does not return to neutral (N) position when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor,be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

t. Raise attachment lift to highest

positionwith attachment liftcontrol.

2. Pull freewheel control out and down into the slotand release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two(2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hoodfrom damage

when transporLingyour tractor on a truck

or a trailer, be sure hood is closed and securedto tractor. Use an appropriate means oftying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor.Use commonsense when towing.

Too heavy of a load, while on a slope,Is dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting(See "OIL VISCOSITY CHART" inthe Mainte-

nance sectionof this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane, (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids duringstorage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system shouldbe emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has ran out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to "DISEN- GAGED" position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

7. Insertkey into ignition and turn key clockwise to "START' position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If

engine stilldoes not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds

and then continue to push the control in slowly.

• The attachments and ground dnve can

now be used. Ifthe engine does not accept the load, restart the engine and allow itto

warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and

below)

8. When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. if the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmissionshould be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minutefor transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in coldtemperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance. See =TOADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGETRANSMISSION _kCAUTION: Never engage or disen-

gage freewheel lever while the engine is running. To ensure proper operation and perfor-

mance, it is recommended that the transmission be purged before operating

tractor for the firsttime. This procedure will remove any trapped

air inside the transmission which may

have developed during shipping of your

tractor.

IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstaita-

tion before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position(See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttlecontrol to slow position.With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

4. Move motioncontrol lever to full

forward positionand hold for five (5) seconds. Move lever to full reverse

positionand holdfor five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position.Shut- off engine and set parking brake.

6. Engage transmission by placing

freewheel control in driving position (See "TO TRANSPORT" in thissection of manual).

7. Sitting inthe tractor seat, startengine.

After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with

the motion control lever three (3) times.

Your tractor is now purged and now ready for normal operation.

MOWlNGTIPS

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cuttingperformance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWlNGTIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recur

the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the

grass and net be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recurringaction of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tendsto form clumps and

interfereswith the mulchingaction.

The best time to mow your lawn is the early afternoon. At this time the grass

has dried and the newly cut area will notbe exposed to the direct sun.

• For best results, adjust the mower

cuttingheight so that the mower cuts off onlythe top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass

conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar tothe firstcut path.

• Change your cutting pattern from week

to week. Mow north to southone week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

Max 1/3"

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2. Set_ol i_nl ollen when o_maUng iq dlt'/or _b/con_tons

3. _ eq_ w_h _ n_, mang_ o4 ew_ 50 hou_

4. Repk_e brides r_m oaen wh_ mow_ _nsandy ao_

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructedin this

manual.

Some adjustments will need to be made periodicallyto property maintain your

tractor. Alt adjustments in the Service and Adjustmentssection of this manual

should be checked at least once each season.

• Once a year you shouldreplace the

spark plug, clean or replace air filter, and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last Longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

6. Net req_d _ e_J_ped w_h _,tk_te_snce-k_ bat_. . T_g_n ko_t axle p._ot b_t t_ 35 R.4bl. max_ur_

LUBRICATION CHART

Zerk Zerk

(_FrontWheel

Bearing i Bearing

zer !

Zark

* i

(_General PurposeGrease _Refer to Maintenance"Engine"Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricantswill attract

dust and dirt that willshorten the life of the self-lubricating]bearings. If you feel

they must be lubncated, use omy a dry,

powdered graphite type lubricant sparingly.

+ 42 hidden pages

Craftsman 917.27244 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual