Craftsman 917.272420 User Manual

Owner’s Manual

CRAFTSMAN

18.0 HP ELECTRIC START

42” MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272420

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This product has a low emission engine which operates

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman websiterwww.sears.com/crattsman

differently from previousiy built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty Safety Rules

Product Specifications...

Assembly........................

Operation........................

Maintenance

.........................

...................

......................

....................

Maintenance Schedule

Service and Adjustments...

Storage

8 Troubleshooting 11 18 Parts Ordering

Repair Parts

..............................

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.................34

... Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only

while this product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, slumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is “used for commercial purpose” if is used for any purpose other than single family household

dwellings or in usage where profit is made.

18 23 29 30

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War

ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center, In-home warranty sen/ice is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade,

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial tight.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur.

Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

N. SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes s/ow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or it an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

SAFETY RULES

m. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso

lutely necessary. Always look down

and behind before and while backing.

Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult.

Be alert and turn machine off if children

enter the area.

Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradu ally downhill, if possible.

4^Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

A CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

A CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, white on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

^kWARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.

^^WARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after hartdiing.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE:

OIL TYPE (API-SF-SJ):

OIL CAPACITY: W/FILTER;4.5 PINTS

SPARK PLUG:

(GAP: .030")

GROUND

SPEED(MPH);

TIRE

CHARGING

SYSTEM: 15AMPS @3600RPM

BATTERY: AMP/HR: 30

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The instructions wili enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

1.25 GALLONS UNLEADED REGULAR

SAE 10W30(above32“F) SAE5W-30 {below 32°F)

W/OFILTER: 4.0 PINTS CHAMPION RC12YC

FORWARD: 5.5

REVERSE: 2.4 FRONT; 14 PSI

REAR: 10PSt

MIN. CCA: 240

CASE SIZE: U1R

27-35 FT. LBS.

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and obsen/e the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under "Mainte nance" and “Storage” sections of this owner’s manual.

AwARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws {if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center {See REPAIR PARTS section of this manual).

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel}.

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove alt accessible loose parts and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT; Check for and remove any staples in skid that may puncture tire where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift seat pan to raised position and open battery box door.

NOTE: if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

Insert

Seat Pan

Battery BoxDoor

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor,

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seal.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving Its adjusted position.

9. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in freewheel ing position to disengage transmis sion (See ‘TO TRANSPORT’ in the Operation section of this manual).

4. Roll tractor forward oft skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

A WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis sion engaged" position. Sit on seat in operating position,

4. depress clutch/brake pedal and set the parking brake,

Piace motion control lever in neutral (N) position. Press lift lever plunger and raise attachment lift lever to its highest position. Start the engine. After engine has

7. started, move throttle control to idle

position. Release parking brake.

Slowly move the motion control lever

forward and slowly drive tractor off skid.

10. Apply brake to slop tractor, set parking brake and place motion control lever In neutral position.

11 .Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown,

3. Hook front latch Into hole on front of mower deck.

4. Hook rear latch Into hole on back of mower deck.

^^CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PS I shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

V^CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

y^AII assembly instructions have been

completed. v^No remaining loose parts in carton. yT Battery is property prepared and

charged. (Minimum 1 hour at 6 amps). ^ Seat is adjusted comfortably and

tightened securely. y'AII tires are properly inflated. (For "

shipping purposes, the tires were

overinflated at the factory), y' Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

y'Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers,

y Check wiring. See that all connections

are still secure and wires are properly

clamped.

yT Before driving tractor, be sure free

wheel control is in drive position. While learning how to use your tractor, pay extra attention to the following

important items: y^ Engine oil is at proper level. y^Fuel tank is filled with fresh, clean,

regular unleaded gasoline,

y^ Become familiar with all controls - their

location and function. Operate them before you start the engine,

y^ Be sure brake system is in safe

operating condition.

yT It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging Instructions (See “TO START ENGINE” and “PURGE TRANSMISSION" in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTtONOR REVERSE FORWARD FAST

WARNING

STOP

♦

0= ©I lu

ENGINE ON engine OFF OIL PRESSURE LIGHTS ON OVER TEMP

ifl l\l áii © [1?

FUEL

S' R N H L ®|I

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH engaged

CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

LOW

SLOW

LIGHT

PARKING BRAKE

IGNITION CLUTCH DISENGAGED

ATTACHMENT

danger, keep hands AND FEET AWAY

KEEP AREA clear

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

‘+

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or discharging {-) of battery. ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full “BRAKE” position and hold.

2. Place parking brake lever in “EN GAGED” position and release pressure from clutch/brake pedal.

Pedal should remain in “BRAKE”

position. Make sure parking brake will

hold tractor secure.

Parking Brake

“Engaged"

Position

Throttle/ Choke

Control

Clutch/

Brake Pedal

“niconiianiMT ' Motion COntrOl

Polrtion®^ Lever

Position Position

"Disengaged" Position

Attachment

Clutch Switch

“Engaged"

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach ment clutch switch to “DISENGAGED” position.

GROUND DRIVE-

• To stop ground drive, depress clutch/ brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^CAUTION: Always stop tractor completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle,

• Operating engine at less than full throttle reduces the battery charging

rate,

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt,

3/8 washer, and 3/8-16 locknut and

tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Wheel Mounting Bracket

3/8-16 Locknut

3/8 Washer

Gauge Wheel

Shoulder Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

TO OPERATE ON HILLS AcAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starling up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse

above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is ciosed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWtNG CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of ¡/our tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See “OIL VISCOSITY CHART' in the Mainte nance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0'“C), use fresh, clean winter grade gasoline to help

insure good cold weather starting.

^WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ^CAUTION; Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress ciutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to “DISEN GAGED" position.

5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to “START” position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. It engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

7. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an engine warm-up period from several seconds to several minutes, depend

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can also be used

during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

See “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

^CAUTION: Never engage or disen

gage freewheel lever while the engine is running. To ensure proper operation and perfor mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission

require removal for sen/ice or replace ment, it should be purged after reinstalla tion before operating the tractor,

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling position (See ‘TO TRANSPORT in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See “TO TRANSPORT in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/ '

brake pedal.

8. Slowly move motion control lever fonward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times. Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

■best mowing performance. See ‘TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine

(blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass

conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu lar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Ch6ck Brake Operation Check Tire Pressure

Check Operator Presence and Interlock Systems

T R

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Levet

Clean Battery and Terminals

Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Ter>sion

Check Engine Oil Level Change Engine Oil Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (if equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 ' Chnng* mor4 otMn wt>*n operating und*r a heavy load or jn high amblant tofnpviatur*« i' Sarvica more oHori vutvan oparalirtg in dirty or dusty conditions. 3 ‘ II aqulpfwd whh oH tUtar, «hong* oil svary SO hours.

4 ‘ Rsplacs blade« more ottan whan rr«wlng lr\ sandy soil.

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S ■ tf «4uipp*d with «djuAlabl* «yatem.

$ • Not r*qup«d if «quipped with maffii*rw>c*-fr«« battery.

7 • Tighten front «xi« p+VOl boH to 35 h-Hbe- maximum

Do not overlighlen.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air fitter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure,

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be iubneated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safely rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as shown,

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

^ ... r- j 1, Mandrel Assembly

Trailing Edge Up '

V Blade Center ifv

Fiat Washer v Lock Washer

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

Bolt (Grade)^

TO SHARPEN BLADE NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not,

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen

the heavy end until the blade is

balanced.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean,

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak" power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materiais. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ.

Select the oil’s SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

i I I I I I

'c -ao* -20‘ . -10*

TEMPERATURE RANGE ANT^OPATED BEFORE N&a Q|L CHANGE

30“ 3g* *0»

____

^ to* 100*

10* 2P*

______

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before

starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API sen/ice classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oii.

2. Remove cap from end of drain valve and install the drain tube onto the fitting.

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS"

20 section of this manual.

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