Craftsman 917.272420 User Manual

Owner’s Manual

CRAFTSMAN

18.0 HP
ELECTRIC START

42” MOWER
AUTOMATIC

LAWN TRACTOR

Model No.

917.272420

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This product has a low emission engine which operates

m

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman websiterwww.sears.com/crattsman

differently from previousiy built engines. Before you start the
engine, read and understand this Owner's Manual.

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty
Safety Rules

Product Specifications...

Assembly........................

Operation........................

Maintenance

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2

Maintenance Schedule

3

Service and Adjustments...

6

Storage

8 Troubleshooting
11
18 Parts Ordering

Repair Parts

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.................34

... Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning
your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only

while this product is in the United States.
This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, slumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.

• Riding equipment used for commercial or rental purposes. A product is “used for
commercial purpose” if is used for any purpose other than single family household

dwellings or in usage where profit is made.

18
23
29
30

LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War

ranty service is available free of charge by returning your Craftsman riding equipment
to your nearest Sears Service Center, In-home warranty sen/ice is available but a trip
charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all
instructions in the manual and on the
machine before starting.

• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.

• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade,

• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down
and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.

• Slow down before turning.

• Never leave a running machine
unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass
catcher or unclogging chute.

• Mow only in daylight or good artificial
tight.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or
truck.

• Data indicates that operators, age 60

years and above, are involved in a
large percentage of riding mower­related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to

protect themselves and others from
serious injury.

• Keep machine free of grass , leaves or
other debris build-up which can touch
hot exhaust / engine parts and bum . Do
not allow the mower deck to plow leaves
or other debris which can cause build
up to occur.

Clean any oil or fuel
spillage before operating or storing the
machine . Allow machine to cool before
storage.

N. SLOPE OPERATION

Slopes are a major factor related to loss­of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.

• Follow the manufacturer’s recommen
dations for wheel weights or counter
weights to improve stability.

• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.

• Keep all movement on the slopes s/ow
and gradual. Do not make sudden
changes in speed or direction.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.

DO NOT:

• Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.

• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or it an edge
caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

SAFETY RULES

m. CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the

machine and the mowing activity. Never
assume that children will remain where
you last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere
with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an
open flame, such as a water heater.

Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.

Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso

lutely necessary. Always look down

and behind before and while backing.

Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult.

Be alert and turn machine off if children

enter the area.

Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.

Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

SAFETY RULES

• Use slow speed. Choose a low gear so
that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the

blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse
and back down slowly.

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradu
ally downhill, if possible.

4^Look for this symbol to point out

important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

A CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and
place wire where it cannot contact spark
plug.

A CAUTION: Do not coast down a hill

in neutral, you may lose control of the
tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, white on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.

^kWARNING: Engine exhaust, some of

its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro
ductive harm.

^^WARNING: Battery posts, terminals
and related accessories contain lead and

lead compounds, chemicals known to the
State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after hartdiing.

PRODUCT SPECIFICATIONS

GASOLINE
CAPACITY

AND TYPE:

OIL TYPE
(API-SF-SJ):

OIL CAPACITY: W/FILTER;4.5 PINTS

SPARK PLUG:

(GAP: .030")

GROUND

SPEED(MPH);

TIRE

CHARGING

SYSTEM: 15AMPS @3600RPM

BATTERY: AMP/HR: 30

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni
cians and the proper tools to service or

repair this tractor.
Please read and retain this manual. The
instructions wili enable you to assemble
and maintain your tractor properly.
Always observe the “SAFETY RULES”.

1.25 GALLONS
UNLEADED
REGULAR

SAE 10W30(above32“F)
SAE5W-30 {below 32°F)

W/OFILTER: 4.0 PINTS
CHAMPION RC12YC

FORWARD: 5.5

REVERSE: 2.4
FRONT; 14 PSI

REAR: 10PSt

MIN. CCA: 240

CASE SIZE: U1R

27-35 FT. LBS.

REPAIR AGREEMENT

A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.

CUSTOMER RESPONSIBILITIES

• Read and obsen/e the safety rules.

• Follow a regular schedule in maintain
ing, caring for and using your tractor.

• Follow the instructions under "Mainte
nance" and “Storage” sections of this
owner’s manual.

AwARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any

unimproved forest-covered, brush­covered or grass-covered land unless the
engine’s exhaust system is equipped with
a spark arrester meeting applicable local
or state laws {if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.

In the state of California the above is

required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.

Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center {See REPAIR PARTS section of
this manual).

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating

position (seated behind the steering

wheel}.

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove alt accessible loose parts
and parts cartons from carton.

2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.

3. Check for any additional loose parts
or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND
BOOT

1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and locknut.
Tighten securely.

2. Place tabs of steering boot over tab
slots in dash and push down to
secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointing straight forward.

4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.

5. Position steering wheel so cross bars
are horizontal (left to right) and slide

inside boot and onto adapter.

Assemble large flat washer, 3/8 lock

6.

washer, 3/8 hex bolt and tighten
securely.

7. Snap steering wheel insert into center
of steering wheel.

8. Remove protective materials from
tractor hood and grill.

IMPORTANT; Check for and remove any
staples in skid that may puncture tire
where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift seat pan to raised position and
open battery box door.

NOTE: if this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging

instructions).

Insert

Seat Pan

Battery Box­Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.

3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.

4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor,

5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.

6. Lower seat into operating position and
sit in seal.

7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.

8. Get off seat without moving Its
adjusted position.

9. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest
position.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place freewheel control in freewheel
ing position to disengage transmis
sion (See ‘TO TRANSPORT’ in the
Operation section of this manual).

4. Roll tractor forward oft skid.

5. Remove banding holding deflector
shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)

A WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps
have been completed.

2. Check engine oil level and fill fuel
tank with gasoline.

3. Place freewheel control in "transmis
sion engaged" position.
Sit on seat in operating position,

4.
depress clutch/brake pedal and set
the parking brake,

Piace motion control lever in neutral
(N) position.
Press lift lever plunger and raise
attachment lift lever to its highest
position.
Start the engine. After engine has

7.
started, move throttle control to idle

position.
Release parking brake.

8.

Slowly move the motion control lever

9.

forward and slowly drive tractor off
skid.

10. Apply brake to slop tractor, set parking
brake and place motion control lever
In neutral position.

11 .Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE
(If previously removed)

1. Raise and hold deflector shield in
upright position.

2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown,

3. Hook front latch Into hole on front of
mower deck.

4. Hook rear latch Into hole on back of
mower deck.

^^CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de
signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.

• Reduce tire pressure to PS I shown in
“PRODUCT SPECIFICATIONS” section
of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See “TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.

V^CHECKLIST

Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.

Please review the following checklist:

y^AII assembly instructions have been

completed.
v^No remaining loose parts in carton.
yT Battery is property prepared and

charged. (Minimum 1 hour at 6 amps).
^ Seat is adjusted comfortably and

tightened securely.
y'AII tires are properly inflated. (For "

shipping purposes, the tires were

overinflated at the factory),
y' Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

y'Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers,

y Check wiring. See that all connections

are still secure and wires are properly

clamped.

yT Before driving tractor, be sure free

wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following

important items:
y^ Engine oil is at proper level.
y^Fuel tank is filled with fresh, clean,

regular unleaded gasoline,

y^ Become familiar with all controls - their

location and function. Operate them
before you start the engine,

y^ Be sure brake system is in safe

operating condition.

yT It is important to purge the transmission

before operating your tractor for the first
time. Follow proper starting and
transmission purging Instructions (See
“TO START ENGINE” and “PURGE
TRANSMISSION" in the Operation
section of this manual).

in

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

X

O

A

BATTERY CAUTtONOR REVERSE FORWARD FAST

WARNING

STOP

♦

0= ©I lu

ENGINE ON engine OFF OIL PRESSURE LIGHTS ON OVER TEMP

ifl l\l áii © [1?

FUEL

S' R N H L ®|I

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH engaged

CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

LOW

SLOW

LIGHT

Í

PARKING BRAKE

IGNITION CLUTCH DISENGAGED

ATTACHMENT

danger, keep hands AND FEET AWAY

KEEP AREA clear

11

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

‘+

0

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or
discharging {-) of battery.
ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.

MOTION CONTROL LEVER - Selects the
speed and direction of tractor.

IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
FREEWHEEL CONTROL -
Disengagages transmission for pushing
or slowly towing the tractor with the
engine off.

12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.

1. Depress clutch/brake pedal into full
“BRAKE” position and hold.

2. Place parking brake lever in “EN
GAGED” position and release
pressure from clutch/brake pedal.

Pedal should remain in “BRAKE”

position. Make sure parking brake will

hold tractor secure.

Parking Brake

“Engaged"

Position

Throttle/
Choke

Control

Clutch/

Brake
Pedal

“niconiianiMT ' Motion COntrOl

Polrtion®^ Lever

Position Position

"Disengaged"
Position

Attachment

Clutch Switch

“Engaged"

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach
ment clutch switch to “DISENGAGED”
position.

GROUND DRIVE-

• To stop ground drive, depress clutch/
brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de
pressed.

ENGINE-

• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.

• Turn ignition key to “OFF” position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead).
NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may
cause “browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.

^CAUTION: Always stop tractor
completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle,

• Operating engine at less than full
throttle reduces the battery charging

rate,

• Full throttle offers the best bagging and
mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever
in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to
desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.

13

• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.

• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor
on a flat level surface.

1. Adjust mower to desired cutting height
(See “TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).

2. With mower in desired height of cut
position, gauge wheels should be

assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt,

3/8 washer, and 3/8-16 locknut and

tighten securely.

3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.

Gauge Wheel
Mounting
Bracket

3/8-16
Locknut

3/8 Washer

Gauge Wheel

Shoulder
Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging
attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

TO OPERATE ON HILLS
AcAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before
starling up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle
control lever to slower position.

• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking

brake.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de
pressed.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Slowly move motion control lever to
slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.

1. Raise attachment lift to highest
position with attachment lift control.

2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.

14

• Do not push or tow tractor at more than
two (2) MPH.

• To reengage transmission, reverse

above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is ciosed and
secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWtNG CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are

recommended by and comply with
specifications of the manufacturer of ¡/our
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
“FULL” mark on dipstick is reached.
Do not overfill.

• For cold weather operation you should

change oil for easier starting (See “OIL
VISCOSITY CHART' in the Mainte
nance section of this manual).

• To change engine oil, see the Mainte
nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.

IMPORTANT: When operating in
temperatures below 32°F(0'“C), use fresh,
clean winter grade gasoline to help

insure good cold weather starting.

^WARNING: Experience indicates that

alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the

engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
^CAUTION; Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

1. Be sure freewheel control is in the
transmission engaged position.

2. Sit on seat in operating position,
depress ciutch/brake pedal and set
parking brake.

3. Place motion control lever in neutral
(N) position.

4. Move attachment clutch to “DISEN
GAGED" position.

5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.

6. Insert key into ignition and turn key
clockwise to “START” position and

release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. It engine still does not start,
move the throttle control back to the
choke position and retry.

WARM WEATHER STARTING (50° F and
above)

7. When engine starts, move the throttle
control to the fast position.

15

• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

7. When engine starts, allow engine to
run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,
the transmission should be warmed up as
follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.

3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.

• The attachments can also be used

during the engine warm-up period after
the transmission has been warmed up.

NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to

be adjusted for best engine performance.

See “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

^CAUTION: Never engage or disen

gage freewheel lever while the engine is
running.
To ensure proper operation and perfor
mance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.
IMPORTANT: Should your transmission

require removal for sen/ice or replace
ment, it should be purged after reinstalla
tion before operating the tractor,

1. Place tractor safely on level surface
with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in freewheeling
position (See ‘TO TRANSPORT in
this section of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With

motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.

Repeat this procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive
system.

5. Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See “TO TRANSPORT in this section

of manual).

7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/ '

brake pedal.

8. Slowly move motion control lever
fonward, after the tractor moves

approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)

times.
Your tractor is now purged and now ready
for normal operation.

16

MOWING TIPS

• Mower should be properly leveled for

■best mowing performance. See ‘TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu
tion of clippings and more uniform

cutting.

• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.

• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip
pings. Make first cut relatively high; the
second to the desired height.

• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.

• Always operate engine at full throttle
when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as
the quality of cut desired.

• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.

MULCHING MOWING TIPS
IMPORTANT: For best performance,

keep mower housing free of built-up
grass and trash. Clean after each use.

• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine

(blade) speed as this will provide the
best recutting action of the blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and

interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.

• For best results, adjust the mower
cutting height so that the mower cuts off

only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

• Certain types of grass and grass

conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu
lar to the first cut path.

• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

17

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

Ch6ck Brake Operation
Check Tire Pressure

Check Operator Presence and
Interlock Systems

T
R

Check for Loose Fasteners

A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

Check Battery Levet

0

Clean Battery and Terminals

R

Check Transaxle Cooling
Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Ter>sion

Check Engine Oil Level
Change Engine Oil
Clean Air Filter

E

Clean Air Screen

N

G

Inspect Muffler/Spark Arrester

I

Replace Oil Filter (if equipped)

N

Clean Engine Cooling Fins

E

Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter

1 ' Chnng* mor4 otMn wt>*n operating und*r a heavy load or jn high amblant tofnpviatur*«
i' Sarvica more oHori vutvan oparalirtg in dirty or dusty conditions.
3 ‘ II aqulpfwd whh oH tUtar, «hong* oil svary SO hours.

4 ‘ Rsplacs blade« more ottan whan rr«wlng lr\ sandy soil.

✓ ✓

✓ ✓

✓

✓

✓

✓

✓

✓

✓

4^2,3

✓ 2

✓

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✓

S ■ tf «4uipp*d with «djuAlabl* «yatem.

$ • Not r*qup«d if «quipped with maffii*rw>c*-fr«« battery.

7 • Tighten front «xi« p+VOl boH to 35 h-Hbe- maximum

Do not overlighlen.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.

• Once a year you should replace the
spark plug, clean or replace air fitter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure,

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

©REFER TO Maintenance “ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be iubneated, use only a dry,
powdered graphite type lubricant
sparingly.

18

TRACTOR

Always observe safely rules when

performing any maintenance.
BRAKE OPERATION

If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS”
section of this manual).

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.

• When the engine is running, any
attempt by the operator to leave the

seat without first setting the parking
brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the
seat.

BLADE CARE

For best results mower blades must be
kept sharp. Replace bent or damaged
blades.

BLADE REMOVAL

1. Raise mower to highest position to
allow access to blades.

2. Remove hex bolt, lock washer and flat
washer securing blade.

3. Install new or resharpened blade with
trailing edge up towards deck as
shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.

4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown,

5. Tighten bolt securely (27-35 Ft. Lbs.
torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

^ ... r- j 1, Mandrel Assembly

Trailing Edge Up '

V Blade Center ifv

Fiat Washer v
Lock Washer

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

Bolt (Grade)^

TO SHARPEN BLADE
NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt
to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal
ancer, follow the instructions supplied
with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not,

• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen

the heavy end until the blade is

balanced.

19

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. How
ever, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean,

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to “leak"
power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove
battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro
leum jelly.

6. Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materiais. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated
with API service classification SF-SJ.

Select the oil’s SAE viscosity grade
according to your expected operating

temperature.

SAE VISCOSITY GRADES

i I I I I I

'c -ao* -20‘ . -10*

TEMPERATURE RANGE ANT^OPATED BEFORE N&a Q|L CHANGE

30“ 3g* *0»

____

^ to* 100*

10* 2P*

______

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before

starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API
sen/ice classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oii.

2. Remove cap from end of drain valve
and install the drain tube onto the
fitting.

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.

6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.

7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"

20 section of this manual.

30* 40*

8, Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the
tube and rest the oil fill cap on the

' tube. Do not thread the cap onto the

tube when taking reading. Keep oil
at “FULL” line on dipstick. Tighten cap
onto the tube securely when finished.

Oil Drain Valve

CLEAN AIR SCREEN
Air screen must be kept free of dirt and

chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the

grass screen, cooling fins, and other
external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are

reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.

AIR FILTER
Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner
from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it
to dry.

6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.

7. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

8. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner
Cover

Foam

Pre
Cleaner

Air.
Screen

.Cover

Knob

Wing Nut

Rubber
Grommet

Air Cleaner
Paper
Cartridge

Air Cleaner
Base

MUFFLER
Inspect and replace corroded muffler and

spark arrester Of equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS

Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATIONS"
section of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season
or every other oil change if the tractor is

used more than 100 hours in one year.

1, Drain oil from engine crankcase (See

“TO CHANGE ENGINE OIL” in this
section of this manual, through step
remove drain plug).

2. Remove oil filter and wipe off filter
adapter.

21

3. Apply a thin coating of new engine oil
to the rubber gasket on replacement

oil filter.

4. Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter
adapter, then tighten filter an addi
tional 1/2 turn,

5. Fill crankcase with new oil (See ‘TO
CHANGE ENGINE OIL” in this section
of this manual). For approximate
capacity see “PRODUCT SPECIFICA
TIONS" section of this manual.

6. Start the engine and check for oil

leaks. Correct any leaks before
placing engine into full operation.

IN-LINE FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filler becomes
clogged, obstructing fuel flow to carbure
tor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fue
line with arrow pointing towards
carburetor.

3. Be sure there are no fuel line leaks
and clamps are properly positioned.

4. Immediately wipe up any spilled
gasoline.

Clamp

Clamr

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc

of all foreign matter.

• Keep finished surfaces and wheels fn

of all gasoline, oil, etc.

• Protect painted surfaces with automo

tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out
Water in engine can result in a shortenet
engine life.

22

SERVICE AND ADJUSTMENTS

^CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED" position.

4. Turn ignition key “OFF’ and remove key.

5. Make sure the blades and all moving parts have completely slopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the
right side of tractor.

1. Place attachment clutch switch in
“DISENGAGED” position.
Move attachment lift lever forward to
lower mower to its lowest position.
Roll belt off electric clutch pulley.
Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
Disconnect suspension arms from
rear deck brackets by removing
retainer springs.

6.

Disconnect front links from deck by
removing retainer springs.

Suspension

Armsf

Small Retainer
Spring

Retainer
Spring

7. Raise lift lever to raise suspension
arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.

TO INSTALL MOWER

1. Raise attachment lift lever to its
highest position.

2. Slide mower under tractor with
discharge guard to right side of tractor.

3. Lower lift lever to its lowest position.

4. Install mower in reverse order of

removal instructions.

Electric
Clutch
Pulley

Front Link

Retainer Springs
(Both Sides)

Retainer

23

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A” on
both sides of mower should be the
same or within 1/4" of each other.

• if adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust

ing.

Bottom edge of
mower to
ground

Bottom edge of

mower to

ground

To raise front of mower, loosen nut “P
from trunnion on both front links.
Tighten nut “E" on both front links an
equal number of turns.
When distance “D" is 1/8" to 1/2" lower

at front than rear, tighten nut “P against

trunnion on both front links.

Recheck side-to-side adjustment.

Mandre

Both Front Links Should be Equal in Lengl

/'

1 H

/ T

J ^

^ i-T)

i

Suspension Arm

Lift Link
Adjustment Nut

FRONT-TO-BACKADJUSTMENT
IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance “D” directly in front and
behind the mandrel at bottom edge of
mower housing as shown.

• Before making any necessary adjust
ments, check that both front links are
equal in length.

• If links are not equal in length, adjust
one link to same length as other link.

• To lower front of mower loosen nut “E”
on both front links an equal number of
turns.

• When distance “D" is 1/8" to 1/2" lower
at front than rear, tighten nuts “F”
against trunnion on both front links.

Nut “P

Trunnion

Front Links

Nut “E"

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor
level surface. Engage parking brake.

BELT REMOVAL-

1. Remove mower from tractor (See “TC­REMOVE MOWER” in this section of
this manual).

2. Work belt off both mandrel pulleys am
idler pulleys.

3. Pull belt away from mower.

Mandrel

BELT INSTALLATION -

4. Install new belt in reverse order of
. removal.

5.

Make sure belt is in all pulley grooves
and inside all belt guides.

6.

Install mower in reverse order of
removal instructions.

TO ADJUST BRAKE
Your tractor is equipped with an adjustable

brake system which is mounted on the
side of the transaxle.

If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.

1. Depress ctutch/brake pedal and
engage parking brake.

2. Measure distance between brake
operating amn and nut “A" on brake rod.
If distance is other than 1-9/16'', loosen

3.

jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut
against nut “A”.
Road test tractor for proper stopping

4,

distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact a Sears or other qualified
service center.

With Parking Brake “Engaged”

ment is necessary contact your nearest

authorized service cenler/department
TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

1. Remove mower (See TO REMOVE
MOWER” in this section of this

manual.)

Disconnect clutch wire harness.

2.

Remove clutch locator.

3.

4.

Remove belt from stationary idler and
clutching idler.

5.

Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling tan blades.

6.

Pull belt toward front of tractor and
remove downwards from around
electric clutch.

7.

Install new belt by reversing above

procedure.

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten,

2. Start engine and move motion control
lever until tractor does not move
forward or backward.

3. Hold motion control lever in that
position and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to

creep.

25

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfied.

Washers

Retaining

Ring

Axle
Cover

Square Key
(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

TRANSMISSION REMOVAL/REPLACE­MENT

Should your transmission require
removal for service or replacement, it
should be purged after réinstallation and

before operating the tractor. See

“PURGE TRANSMISSION" in the

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN

MENT

If steering wheel crossbars are not
horizontaT (left to right) when wheels are
positioned straight lonward, remove
steering wheel and reassemble per
Instrucltons in the Assembly section of
this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact a Sears or other
qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.
NOTE: To seal lire punctures and prevent
flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

i^CAUnON: Lead-acid batteries generate

explosive gases. Keep sparks, flame arxf
smoking materials away from batteries.
Always wear eye protection when around

batteries.

If your battery is too weak to start the engine, it
should be recharged. (See "BATTERY" in the
MAINTENANCE section of this manual).

If jumper cables” are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equi|4»d with a

12 volt negative grounded system. The otiier

vehical must also be a 12 volt negative

grounded system. Do not use your tractor

battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to
the POSITIVE (-r) terminal of each

battery, taking care not to short
against chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE {-) terminal of fully
charged battery.

3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

Positive Terminal

Chassi

Negative Terminal

Cables

Charged

Positive
Terminal

26

Battery

Negative

Terminal

REPLACING BATTERY

^CAUTION; Do not short battery
terminals by allowing a wrench or any

other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.

1. Lift seat pan to raised position and
open battery box door.

2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.

3. Install new battery with terminals in
same position as old battery.

4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.

5. Connect BLACK grounding cable to
negative {-) terminal with remaining

hex bolt and keps nut. Tighten

securely. .

B. Close battery box door.

Seat Pan

Battery
Door­Box

Hex Bolt

Positive (Red) Cable Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1.

Raise hood.
Pull bulb holder out of the hole in the

2.

backside of the grill.

3.

Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.

4.

Close hood.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your

tractor to run poorly, stop running, or
prevent it from starling.

• Check wiring. See electrical wiring
diagram in the Repair Parts section,

TO REPLACE FUSE
Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located
behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.

4. To replace, reverse above procedure.

Hood

Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine

repair establishment or individual. Warranty
repairs must be perfoimed by an authorized
engine manufacturer's sen/ice outlet.

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be

necessary. Check adjustment as described
below before loosening cable. If adjustment is
necessary, proceed as follows:

1. With engine not running, move throttle
control lever from stow to choke position.
Slowly move lever from choke to fast
position,

2. Check to see if hole in throttle lever and
hole in speed control bracket are aligned.

3. If holes are not aligned, loosen cable
clamp screw and Sign the holes by
inserting a pencil or a 1/4" drill bit through
both holes.

4. Pull throttle cable up to remove slack and
tighten cable damp screw. Remove
alignment pencil or drill bit.

27

TO ADJUST CARBURETOR

The carburetor has been preset at the factory

and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or load. If the carburetor
does need adjustment, proceed as follows;

In general, turning the adjusting needles in
(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mixture.
Turning the adjusting needles out (counter
clockwise) increases the supply of fuel to the

engine giving a richer fuel/air mixture.
IMTORTAMT: Damage to the needles and
seats in carburetor may result if turned in too
tight.
NOTE: The carburetor on this engine is low
emission. It is equipped with an idle fuel
adjusting needle with a limiter cap, which
aliows some adjustment within the limits
allowed by the cap. Do not attempt to remove
the limiter c^. The limiter cap cannot be
removed without breaking the adjusting
needle.

1.

Be sure you have a clean air filter and the

throttle control cable is adjusted properly

(see above).

2.

Start engine and allow to warm for five
minutes. Make adjustments vwth engine
running and shift/motion control lever in
neutral (N) position.
Idle speed setting - With throttle control
lever in stow position, engine should idle
at 1750 RPM. if engine idles too slow or
fast, turn idle speed adjusting screw in or
out until correct idle is attained.

4.

idle fuel needle setting - With throttie
control lever in stow position, turn idle fuel
adjustment needle in (cloctwvise) until
engine begins to die and then turn out
(counterclockwise) until engine mns

rough. Turn needle to a point midway

between those two positions.

5.

Recheck idie speed. Readjust if neces

sary.

ACCELERATION TEST-

6. Move throttle control lever from stow to
fast position. If engine hesitates or dies,
turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary, until

engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact a Sears or other
qualified service center, which has prope
equipment and experience to make any

necessary adjustments.

Idle Speed

28

STORAGE

Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.

CAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.

1. Clean entire tractor (See “CLEANING"
in the Maintenance section of this
manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).

3. Lubricate as shown in the Mainte
nance section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
“TO CLEAN BATTERY AND TERMI
NALS" in the Maintenance section of
this manual).

• After cleaning, leave cables discon

nected and place cables where they
cannot come in contact with battery
terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUELSYSTEM
IMPORTANT: It is important to prevent

gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.

Also, experiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the
fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE” in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s),

2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).

3. Turn ignition key to “START” position
for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable

protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden
sation to form and will cause your

tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

29

TROUBLESHOOTING CHART

PROBLEM

Will not start

CAUSE

1. Out of fuel.

2. Engine not “CHOKED”
properly,

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filler,

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment

10. Engine valves out of
adjustment.

CORRECTION

1. Fill fuel tank.

2, See “TO START ENGINE"

in Operation section.
Wait several minutes before
attempting to start.
Replace spark plug.
Clean/replace air filter.

Replace fuel filter.
Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel
filter.

8. Check all wiring.

9. See ‘To Adjust Carburetor”
in Service Adjustments
section.

to.Contact a Sears or other

qualified service center.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel,

6. Loose or damaged wiring,

7. Carburetor out of adjustment.

8. Engine valves out of
adjustment.

Engine will not

turn over

Brake pedal not
depressed
Attachment clutch is
engaged.
Weak or dead battery.

Blown fuse.

Corroded battery terminals.

Loose or damaged wiring.
Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence
switch(es).

Engine clicks but

will not start

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

Loss of power

1. Cutting too much grass/too
fast,

2. Throttle in “CHOKE”
position.

Clean/replace air filter.

Replace spark plug.
Recharge or replace battery.
Replace fuel fitter.

Drain fuel tank and refill with
fresh gasoline.
Check all wiring.

See “To Adjust Carburetor” in

Service Adjustments

section.

Contact a Sears or other
qualified service center.

1. Depress brake pedal.

2. Disengage attachment
clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition
switch.

8. Check/replace solenoid or
starter.

9. Contact a Sears or other
qualified service center.

1. Recharge or replace battery.

2. Clean batteiy terminals.

3. Check all wiring.

4. Check/replace solenoid or
starter.

1. Set in “Higher Cut” position/
reduce speed.

2, Adjust throttle control.

30

TROUBLESHOOTING CHART

PROBLEM CAUSE
Loss of power 3. Build-up of grass, leaves

CORRECTION

3. Clean underside of mower

(continued) and trash under mower. housing.

4. Dirty air filter. 4. Clean/replace air filter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug.

6. Clean and regap or change
spark plug.

7. Dirty fuel filter.

7. Replace fuel filter.

8. Stale or dirty fuel. 8. Drain fuel tank and refill
with fresh gasoline.

9. Water in fuel. 9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filler.

10. Spark plug wire loose.

10. Connect and tighten spark
plug wire.

11. Dirty engine air screeiVfins.

11,Clean engine air screen/

fins.

12.Dirty/cIogged muffler.

12.Clean/replace muffler.

13. Loose or damaged wiring. 13. Check all wiring.
14, Carburetor out of 14,See “To Adjust Carburetor”

adjustment.

in Service Adjustments
section.

15. Engine valves out of
adjustment.

15. Contact a Sears or other
qualified service center.

Excessive

1, Worn, bent or loose blade.

1, Replace blade.

vibration Tighten blade bolt.

2. Bent blade mandrel.

2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s).
Replace damaged parts.

Engine continues

to run when

1. Faulty operator-safety
presence control system.

1, Check wiring, switches and

connections. If not corrected.

operator ieaves contact a Sears or other
seat with

qualified service center.

attachment
clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten

blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves. 3. Clean underside of mower

and trash under mower. housing.

4. Bent blade mandrel.

4. Replace blade mandrel.

5. Clogged mower deck vent 5. Clean around mandrels to
from build-up of grass,

open vent holes.
leaves, and trash around
mandrels.

Mower blades will 1. Obstruction in clutch 1. Remove obstruction.
not rotate mechanism.

2. Worn/damaged mower

2. Replace mower drive belt.

drive belt,

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

31

TROUBLESHOOTING CHART

PROBLEM CAUSE
Poor grass

1. Engine speed too slow.

discharge

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and
trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent
holes from buildup of
grass, leaves, and trash

around mandrels.

CORRECTION

1.

Place throttle control in
“FAST” position.
Shift to slower speed.
Allow grass to dry before

mowing.

Level mower deck.

Check tires for proper air

pressure,

Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower

housing.

Replace mower drive belt.

Reinstall blades sharp edge

down.

10. Replace with blades listed
in this manual.

11. Clean around mandrels to
open vent holes.

Headlight{s)not

working

(if so equipped)

Battery will not
charge

Loss of drive

Engine “backfires”
when turning
engine
“OFF”

1. Switch is “OFF”.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator
(if so equipped).

4. Faulty alternator.

1. Freewheel control in
“disengaged" position,

2. Motion drive belt worn,
damaged, or broken,

3. Air trapped in transmission

during shipment or

servicing.

1. Engine throttle control not
set at “SLOW”
position for 30 seconds
before stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s) or lamp(s).

3. Checkfreplace light switch.

4. Check wiring and connec
tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in
“engaged” position.

2. Replace motion drive belt,

3. Purge transmission.

1. Move throttle control to
“SLOW” position and allow
to idle for 30 seconds before
stopping engine.

32

SCHEMATIC

TRACTOR--MODEL NUMBER 917.272420

IGNITION SWITCH

po$moN

CIRCUIT

OFF

RUN

START

M+O+At

B + S+A1

RUhi/LiQHT

B+A1
B+A1

**MAKE”

NONE

A2+L
NONE
NONE

POSITION CIRCUIT

OFF

ON

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

C +Q. B4 H

C-fF. B+E. AtO

33

RELAY

ELECTRtCAL

REPAIR PARTS

TRACTOR--MODELNUMBER 917.272420

ELECTRICAL

TRACTOR--MODEL NUMBER 917.272420

PART

KEY
NO. NO.

163465 Batteiy 12 Volt 28 Amp

1

74760412 Bolt, Hex Head 1/4-20 unc x 3/4

2

156417 Case, Battery Mech Hinge

8

161343 Switch, Interlock N Opn/N Opn

16

175688 Harness, Light Socket (includes 4152J)

21
22 4152J
24

4799J
146147 Cable, Battery, 6 Gauge, Red, W/16 Wire

25

26 175158 Fuse, 20 Amp
27 73510400 Nut KepS HeXl/4-20 Unc
28 4207J

160784 Switch, Plunger Normal Op Olive

29

30 175566
33 140403

178442

40

71110408 Boll, Hex Head, Fin. 1/4-20 x 1/2

41
42 131563 Cover, Terminal, Red

175566

43
45 122822X Ammeter Rectangular

174652

50

140405 Ring Retainer PTO

51
52 141940 Protection Wire Loop
80 146685 Harness Clutch Evx.

109748X Relay Asm.

81

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

DESCRIPTION

Bulb, Light

Cable, Battery, 6 Gauge, Red, 11'

Cable, Ground, 6 Gauge, Black, 12'

Switch, Ignition
Key, Ignition
Harness, Ignition

SolerKiid

Switch PTO

35

CHASSIS AND ENCLOSURES

TRACTOR--MODEL NUMBER 917.272420

36

CHASSIS AND ENCLOSURES

TRACTOR--MODELNUMBER 917.272420

KEY PART

NO. NO.

174619

1

176554

2

17060612 ■

3

155272

5

168343X012

9

10

STD533710

155927

11

172107X010

13

14

17490608

17

174330X612
126938X

18

19131312

25

STD541437

26

174332X599

28

29

174331X612

30

175692X612

31

139976

37

17490508
175710

38

174714

39

150127

53

60

72140606

64

154793

74

73680600
142 165867
143 154966
144 175582
145 156524
159 155123X428
166 164863

206 170165
207 17670508
208 17670608
212 175143

- - 5479J

NOTE; All component dimensions given in U.S. inches

1 Inch = 25.4 mm

DESCRIPTION

Chassis Stamping
Drawbar
Screw 3/8-16x3/4
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16x1
Panel, Dash, L.H.
Panel, Dash, R.H.
Screw Thdrol 3/8-16x1/2
Hood Assembly
Bumper Hood
Washer 13/32 x 13/16 x 12 Gauge
Nut
Grille Lens Asm
Lens, Grille
Fend/FtrestPntSTLT
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2 Tyt
Bracket Asm. Pivot Mower Rear
Bracket, Pivot
Duct Air Engine P/L LT
Bolt Rdhd Sqnk 3/8-16 UNC X 3/4
DashLowerSTLT
Nut Crownlock 3/8-16 UNC
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Jod Pivot Chassis/Hood

Cuphdder

Screw Hwhd Hi Lo #13-16 X 3/4
Bolt Shoulder 5/16-18 TT
Screw Thdrol 5/16-18x1/2 TYTT
Screw Thdrol 3/8-16 x 1 /2
Inserl Lens Reflective
Plug. Button

37

GROUND DRIVE

TRACTOR--MODELNUMBER 917.272420

-'' *■ f-'

i ‘ -í' í'"

i>"' if ffc'" í) T

W/l

\y^'^ ”l65lSS 16,

30

/

■4. y

>4.^-----_52

16

(ydr‘ /^'4

fe

O'.. /

26 26

38

GROUND DRIVE

TRACTOR--MODEL NUMBER 917.272420

KEY

PART

NO. NO. DESCRIPTION

1
8

165866 Rod Shift Fender Adjust

9

145028 Clutch Elect EVX

10

STD561210

14

10040400 Washer Lock Hvy Helical

15

74490544

16

STD541431

19

STD541437

20

150280

21

174779

22

169498

23

171258

24

73350600

25

106888X
26 STD551037
27

STD561210 Pin Cotter 1/8 X 3/4 CAD.
28 175765
29

71673
30

169592

32

74760512
33

72140506
34

175578
35 120183X
36

19211616

37

1572H

38

165936

39

74760648

40

175461

41

175556

42

19131312

47

127783
48 154407
49

123205X
50

STD523715 Bolt
51

STD541437

52

STD541431
53

10571OX
55

105709X
56

17060616
57

140294
59

169691
61 17060612

T ransaxle (See Breakdown)
Hydro Gr 314-0510

Pin Cotter 1/8 X1 CAD
Bolt Hex FLGHD 5/16-18 x Gr 5

Nut Lock Hex W/lns. 5/16-18 Unc
NutLockHexW/Wsh 3/8-16Unc
Bolt Hex 7/16-20 X 4-1/2
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Bracket Asm. And-Rot EVX
Nut, Hex Jam 3/8-16 Unc
Spring, Brake Rod
Washer

Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Bolt 5/16-18x3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley. Composite, Flat
Bolt Fin Hex 3/8-16x3
Spacer, Spill
Keeper, Belt Idler
Washer 13/32 x 13/16 x 12 Ga.
Pulley, Idler, V-Groove
Bellcrank, Clutch
Retainer, Bell

Nut Crownlock 3/8-16 UNC
Nut, Crownlock 5/16-18 Unc
Link, Clutch
Spring, Return, Clutch
Screw 3/8-16 X 1
V-Bell
Keeper, Center Span
Screw. 3/8-16x3/4

KEY PART
NO.

NO.

62

8883R Cover, Pedal

63

175414

65

STD551143 Washer

66

154778

71

169183
73 169182
74

137057 Spacer
75 121749X
76 STD581075
77 123583X
78 121748X
81

165596
82 165711
83

19171216
84 169594
89

164890X428 Console, Shift
90

124346X
95 170201
96 4497H
120

73900600 Nut Lock 3/8-16
144

19111016
150

175456
151

19133210
156

166002
158 165589
159

165494
161

72140406

162

73680400
163

74780416
164 19091010
165

165623
166 166880
168 165492
169

165580 Plate Fastening
197

169613
198

169593
199 169612
200 72140508
202 72110612
212

145212

NOTE: All component dimensions given in U.S.

Inches 1 inch = 25.4 mm

DESCRIPTION

Pulley, Engine

Keeper Belt Engine Hydro
Strap Torque Lh Hydro
Strap Torque Rh Hydro

Washer 25/32 x t-l/4 x 16 Gauge

E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm Cross Tapered
SpringTorslon
Washer 17/32 x 3/4 x 16 Ga.
Link T ransaxle

Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass Hydro 20" Tires
Retainer Spring 1" Zinc/Cad

Washer 11/32 X 5/8 X 16
SpacerRetalner
Washer 13/32 x 2 x 10 Ga.
Washer Srrled 5/16ID x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc X 1 Gr 5
Washer 5/8 X .281 xIOGa
Bracket Pivot Lever
Screw 5/16-18x5/8
Bolt Shoulder 5/16-18 X .561

Nyliner Snap-In 5/8"ID
Washer Nyl 7/8 ID x .105" Hyd
Bolt Shoulder 5/16-18UNC
Bolt Rdhd Sgnk 5/16-18UNC x 1
Bolt Carr Sh 3/8-16 X 1-1/2 Gr.5
Nut Hex Flange Lock

39

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272420

40

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 159944
2 172393
3
4 169839 Spindle Assembly, R.H.
5
6
3 12000029 Ring, Klip

10 17S121 Dra^ink
11
13 136518 Spacer Brg Axle Front

17 177876
29 17060612 Screw 3/8-16 X 3/4
32 171886 Rod, Tie
33
34 10040500
35 73540500
36 155099 Bushing, Steering
37 152927 Screw
38 159946
39 19132411 Washer 13/32x1-1/20x11
40 STD541537
41
42 145054x428 Boot, Steering Shaft
43
44
46 121232X
51 STD541431
54
63 STD523710
65 160367
68 169827 Axle, Brace
71
82
87
88 175118
91

NOTE: All component dimensions given In U.S. inches

TRACTOR - - MODEL NUMBER 917.272420

Steering Wheel

169840 Spindle Assembly, LH.

6266H
121748X

STD551137 Washer, Lock

19111216

159945 Adaptor, Steering Wheel
121749X

153720 Extension Shaft Sleeting LR.LT

74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4

175146 Steering Asm
169835 Bracket Susp Chassis Front
173966 Washer Flat .781 x 1-1/2 x .14

175553 Clip Steering

11nch = 25,4 mm

Axle Assembly Cast Iron

Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Assembly, Steering

Washer 11/32 x 3/4 x 16
Washer Loch 5/16
Crownlock Nut 5/16-24

Insert, Steering Wheel

Nut Lock Center 3/8-24 UNF

Washer 25/32 x 1-1/4 x 16 Gauge
Cap, Spindle

Nut Lock Hex w/lns. 5/16-18 UNC
Boll, Fin Hex 3/8-16 UNC X 1 Gr 5

Spacer Brace Axle

Boll Shoulder 7/16-20

41

ENGINE

TRACTOR "MODEL NUMBER 917.272420

42

ENGINE

TRACTOR - - MODEL NUMBER 917.272420

KEY PART

NO. NO. DESCRIPTION

1 170548
2 17720410 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8
3
4 159420 Muffler

13 12-041-03 Gasket Kohler

14

148456 Tube Drain Oil Easy
STD551237

16
23 169837
29

137180 Arrestor, Spark
31 109202X
32 158990
33 123487X Clamp, Hose
37

137040 Line, Fuel
38 148315 Plug, Drain Oil Easy
44

17670412
45 17000612
46

19091416 Washer 9/32 x 7/8 x 16 Gauge
77 19101216
80 74760508
81

73510400
101 M73030800
105 17120616

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Control, Throttle
Engine, (See Breakdown) Kohler Model No. CV492-27506

Washer
Shield Brn/Dbf Guard

Tank, Fuel
Cap Assembly, Fuel Sears, Vented

Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16x3/4

Washer 5/16 x 3/4x 16 Ga.
Bolt Hex Hd 5/16-18 Unc X 1/2
Nut Keps Hex 1/4-20Unc
Nut Flan-ge M8-1.25 Non-Lk Zinc
Screw 3/8-16 X1

43

SEAT ASSEMBLY

TRACTOR--MODEL NUMBER 917.272420

KEY PART

NO. NO.

1 140123 Seat 13 121248X

140551

3

3 71110616
4 19131610
5 145006 Clip, Push-In Hinged

STD541437 Nut 18 124238X

6
7 134181X
8 17000616 Screw 3/8-16x1-1/2

19131614

9
1011174894

166369

13 121246X Bracket, Switch Mounting

DESCRIPTION

Bracket, Pivot, Seat
Bolt 15
Washer 13/32 x 1 x 10 Gauge

Spring, Seat

Washer 13/32 X 1 X 14 Gauge
Pan, Seat
Knob Seat

KEY PART

NO. NO. DESCRIPTION

14 72050412 Bolt, Carriage 1/4-20x1-1/2

134300

16

121250X

17

123976X

21 171852

22 STD541431 Nut
24

19171912

25 127018X

NOTE: All component dimensions given in U S.

inches 1 inch = 25 .4 mm

44

Bushing, Snap
Spacer, Split .28 x ,88

Spring
Locknut, Range 1/4 Grade 5
Cap, Spring Seat
Boll, Shoulder 5/16-18UNC

Washer 17/32 x 1-3/16 x 12 i
Boll, Shoulder 5/16-18 x .62

DEÇALS

KEY

PART

NO. NO.

1

156811

2

177374

3

177356

4

177357

5

177805
6 133644
7

177355
8

172331
9 163204

10 156439

TRACTOR--MODELNUMBER 917.272420

KEY

DESCRIPTION

Decal, Open Instr.
Decal, HP Engine
Decal, Hood, R.H,
Decal, Hood, L.H. 14
Decal Hood Replacement
Decal, Customer Maintenance 20
Decal, Hood Side
Decsrt, Deck
Decal, Fender, Craftsman
Decal, Fender Danger

PART

NO.

NO.

11

164065 Decal, Stmg. WhI. Domed Prem, Srs

12

146046

13 177350

160396

16 138047

149516 Decal, Battery Dngr/Psn Eng

- -

138311

- -

165800X428 Pad Footrest LH STLT

- -

165799X428

- -

169210 Decal By Pass LT Hydro

- -

177411
177412

■ -

DESCRIPTION

Decal, V-Belt Drive Schematic
Decal, Lower Dash
Decal, V-Belt Schematic
Decal, Battery Diehard

Decal, Lift Handle

Pad Footrest RHSTLT
Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

KEY PART
NO. NO.

1 59192 Valve Cap, Tire
2 65139 Stem, Valve
3 106222X Tire, Front
4 59904 Ttibe, Front Tire

5 106732X427 Rim, Front
6 278H Fitting, Grease (Front Wheel Only)
7 9040H Bearing, Flange (FrontWheel

8 106108X427 Rim, Rear
9 122082X Tire, Rear

10 7152J Tube, Rear Tire

11 104767X428 Cap, Axle

-- 144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given In U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

{Not Provided, Service Item Only)

Only)

(Not Provided, Service Item Only)

45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272420

46

LIFT ASSEMBLY

TRACTOR--MODEL NUMBER 917.272420

KEY

PART

NO. NO. DESCRIPTION

1 159460 Lin Lever Inner Wire Assembly
2 159471

105767X Pin, Groove

3
4 12000002

19211621

5

120183X

6
7 125631X Grip, Handle, Ruled
3 122365X
11 139865 Link, Lin, L.H.
12 139866 Link, Lift, R.H.

STD624008

13

173288

15
16 73350800 Nut, Hex, Jam 1/2-13 UNC
17

130171 Trunnion
18 73800300 Locknut, Hex, with Washer Insert 1 /2-13 UNC
19 139868 Arm, Suspension, Rear

20

163552 Retainer Spring
31 169865
32 73540600 Nut, Crowilock 3/8-24

155097

36
37 123935X
38 17060516 Screw 5/16-18x1
40 19112410
41

155093 Indicator Height

NOTE: All component dimensions given In U.S. inches

1 inch = 25.4 mm

Shaft Assembly, Lift

E-Ring
Washer 21/32 x 1 x 21 Gauge
Bearing, Nylon

Button, Plunger, Red

Retainerspring
Link, Front

Bearing, Pvt, Lin
Pointer, Height Indicator

Plug, Hole

Washer 11/32x1-1/2

47

MOWER DECK

TRACTOR--MODEL NUMBER 917.272420

117

48

MOWER DECK

TRACTOR--MODEL NUMBER 917.272420

KEY PART
NO. NO.

1

165892

2 STD533107 Bolt

3

138017

4

165460
5 STD624008 Retainer Spring
6

130832
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8
9

STD551137 Washer, Lock
10 140296 Washer, Hardened
11

134149 Blade, Mulching
13

137645 Shaft Assembly, Mandrel, Vented
14 128774
15 110485X Bearing, Ball, Mandrel
16

174493 Stripper, Mower Deck

18

72140505 Bolt, Carriage 5/16-18x5/8
19 132827
20

159770 Baffle, Vortex

21

STD541431
22

134753 Stiffener Bracket
23 131267
24

105304X
25 123713X
26 110452X
27 130963X428
28

19111016
29

131491
30 157722
31 129963
32

153535 Pulley, Mandrel
33

137266
34

STD533717
35 133835
36 131494
37 STD551037
40 STD541437
44 140088
45 STD624003
46 137729
54 133943
55 155046
56 165723

DESCRIPTION

Mower Deck Assembly, 42”

Bracket Assembly,Sway Bar,
Front
Bracket Sway Bar 38/42° eck

Arm, Suspension, Rear

Housing, Mandrel, Vented

Bolt, Shoulder
Nut Crownlock 5/16-18 UNC

Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11 /32 X 5/8 X 16 Ga.
Rod, Hinge
Screw Thdrol Washer Head
Washer, Spacer

Nut, Toplock, Flanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Ga
NutCrownlock3/8-16UNC
Guard, Mandrel, L.H.
Retainer
Screw, Thd. Roll 1/4-20x5/8
Washer, Hardened
Arm, Idler
Spacer, Retainer

KEY PART
NO. NO. DESCRIPTION

59 141043 Guard, TUV Idler
61 174882
68 174883 V-Belt
92

73800600 Nut Lock Hex w/lns. 3/8-16
101 136420 Mulcher Cover
102 71081010 Screw Pan Hd Phillips 10-24 x 5/8
103 19061216 Washer #10
104 STD551110 Washer, Lock
105 160793
106 2029J Nut, Weld
111 155197
112 155198 Bracket, Gauge, Wheel R.H.
113 17060514
114 STD541431
115 72110504
116 4898H Bolt, Shoulder
117 165746
118 73930600
119 STD551037 Washer 3/8x7/8x14 Gauge
121 143723 Bracket
129 19131312
130 STD523710
131

STD533710 Bolt, Rdhd Sqnk3«-16UNCx 1
143 157109 Bracket Atm Idler 42”
144 1S8634
145 165888 Pulley Idler Flat
146 171977
148 169022 Spring Return Idler
149 165898 Retainer Spring Yellow Zinc
150 19091216
159 72140614

- .

130794

- -

177410 Mower Deck, Complete (Standard

Spring Ext. Elect. Clutch

Latch Assembly, Bagger

Bracket, Gauge, Wheel L.H.
Screw Taping 5/16-18

Nut, Hex, Keps 5/16-18 Unc
Bolt, Carriage 5/16 Unc x 1/2

Wheel, Gauge
Nut, Cenleriock 3/8-16

Washer 13/32 x 13/16 xl 2 Ga.
Boll, Fin Hex 3/8-16 Unc xl Gr. 5

Keeper Belt 42” Clutch Cable
Bolt Carriage Idler

Washer 9/32 x 3/4 x 16 Ga.
Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4
Mandrel Assembly (Includes Key
Numbers 8-10,13-15,31 and 32)

Deck, Order Separately Mulcher

Plate and Gauge Wheel
Components, Key Nos. 101-106
and111-121)

NOTE: All component dimeneione given in U.S.incties

1 Inch = 25,4 mm

49

TRACTOR'-MODEL NUMBER 917.272420

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

50

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

TRACTOR--MODEL NUMBER 917.272420

KEY PART
NO.

NO.

1

170351

2

170352

3

170353

4

170354

5

169898

6

170355

7

170356
8 170357
9

170358
10

170359
11

170360
12

169870
13

170361
14

169869
16

170362
17

170363
18 170364
19 150771

23

170365

Washer

24

170366

27

170367

28

170368

29

170369

30

170370

31 170371

32

170389

33

142991

34

170390

35 170391
36 170392
37

150792
38 150793
39

150809
40

170393
41

170394
42

170395
43

170396
44 150797

45 170397
46

170398
47

170999
48 170400
49 170401
50

170402
51 170403

52

170404
53

170405
54

170406
55 142977
56

142978

57

150798

58

170407

DESCRIPTION
Main Housing, Assembly

Side Housing, Assembly
Center Section, Assembly
Swashplale, Trunion
Machined
Block - Assembly
Sealant 10.5 Oz
Hex Flange Screw

1/4-20 X 1.25
Stud, 5/16-24 Hex Double
End
Shaft, input
Ring - Retaining
Spacer
Ring - Retaining
Seal, Lip .67 X 1.S8 X .276
Ball Brg 17mm Id X 40mm
Od X 12mm
Hex Flange Head Screw
5/16-24X0.75
Lip Seal 18 X 32 X 7
Arm, Control
Bearing, 30x52x13 Thrust
Check Plug Assembly,

Shaft, Motor
Gear - Pinion, 13t

10t/48t Gear
Gear, lot Jackshaft
60t Bull Gear
Sleeve Bearing
.75 X 1.575 X .625
SleeveBearing(Outboard)
.75x1.750x.625
Washer, 3/4 Id X 1-1/2 Od X
.13 Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39
(Key, R.H.)
Shaft, Axle .75 X 16.99
(Key, L.H.)
Miter Gear (Splined)
Miter Gear 15t (0.5 Id)
Shaft
Ring, Spiral Retaining
Pin, Jackshaft
Magnet, Ring
Spnng, Bypass
Hydro Mtg Screw
3/8-24 X 2.5 Long
Filter
Base, Filler

Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Retaining Ring .250 External
Seal, Lip
.741 X .250 X .250 Tc
Flat Washer,
5/8 Id X 1,0 Od X .05 Thk
Retaining Ring
Bearing, Center Block
Spring - Helical Compression

Washer
20W-50 Oil

Brake Yoke

KEY PART
NO. NO.

59

170408

60

142883

61

142882

62

142887

63

170410

64

142892

65

170411

66

170412

67

170413

68

170414

69

170415

70

170416

71

170417

72

170418

73

142884

74

170419

75

170420

76

170421

77

170422

78

142969

79

142980
150778

80
81

170423

82

170424

83

161168

84

170425

85

170426

87

142917

88

170429

90

170430

93

170431

107

170432

108

170433

109

170434

111

170435

113

170437

116

170438

119

170439

120

170440

121

170441

122

170442

123

170443

124

170444

125

170445

126

170446

127

170447

128

173165

900

166768

NOTE: Al! component dimensions given in U.S.
inches 1 inch = 25.4 mm

DESCRIPTION
Rotor, Brake

Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/
Patch,SpecialFlange
Boll, 1/4-20 X 1 VWPatch
Spacer
Spring, Brake Arm Bias
Sq. Kd. Bolt 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression Spring Brake
Anti-Drag
Washer, Ht
.5 I.D. X 1 O.D. X .032
Flat - Washer
11/32 I.D. X 7/8 O.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1,50 X .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5/16-24Unf
(Nylon Insert)
Wedge, Friction Pack
Clip. Washer .316x1.50x.1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Cap - Poppet Valve
Bolt, Self tapping 10-32 X 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Deflector ■
Washer.Motor Shaft
.71idx1.15odx.030thk
Plug, Sae #6
0-Ring .07 X .301 I.D.
Bracket, Support Expansion

Tank

Silicon Sponge
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20
(Nylon Insert)

Washer, Belleville

Belt Keeper
Center Section-Fitter-Bypass
Assembly

Filter Assembly

Fan - Pulley Service Assembiy
Sea! - O-Ring Kit

Kit, Expansion Tank
Transeixle Complete

51

TRACTOR--MODEL NUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

CYLINDER HEAD, VALVE AMD BREATHER |

CYLINDRE DIRIGE^OUPAPE ET RENIFLARdI

crankcase I CARTeR-MOTEUR I

H

52

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

TRACTOR--MODEL NUMBER 917.272420

CYLINDER HEAD/VALVE/BREATHER
KEY

PART

NO.
1

2

3
4
5

6
7

8
9

10
11

12
13
14
15
16

17

18
19

20
21

22
23

24

NO.

25-351-01-S
12-755-94-S

12-411-03-S
12-041-10-S
12-017-01-8
12-017-02-S
12-016-01-S
12-016-02-S

25-139-60-S

12-318-36-S

25-186-01-S

12-599-03-S
M-640034-S

12-089-01-S
12-173-01-S
12-755-03-S
12-468-05-S
12-112-13-S

12-086-15-S

25-237-14-S

12-326-03-S

M-646020-S
12-096-07-S

M-545010-S
12-018-01-S

12-402-02-S

DESCRIPTION

Lifter, valve (2)
Kit, cylinder head {Includes
3-17, Gaskets 12 041 01-S
(Qty. 2),12 041 02-S, & 12
041 03-S)
Rod, push (2)
Gasket, cylinder head
Valve, intake (Std.)
Valve, intake (.25)
Valve, exhaust (Std.)
Valve, exhaust (.25)
Plup, alien hd. pipe 1/8"

Cylinder Head
Arm, rocker (2)
Pivot, rocker arm (2)
Screw, hex. flange
M6xl.0x34 (2)
Spring, valve (2)
Cap, valve spring (2)
Kit, retainer ¡2)
Washer, plain 13/32"
Spacer, head bolt exhaust
port
Screw, hex. flange
M10x1.5x81 (5)
Clamp, hose (2)
Hose, breather
Screw, hex. flange
M6x 1.0x20 (5)
Cover, valve w/nipple
Screw, hex. flange
M5x0.8x10
Retainer, breather reed
Reed, breather

CRANKCASE
KEY PART

NO. NO.

12-032-03-S

12-445-02-S

M-839025-S
24-380

12-755
12-089
12-422
12-422
12-422
12-422
12-422
12-422
12-422

12-144

9

12-874-

10

12-874-11-S
12-874-08-S
12-874-09-S

11 12 018 02-S
12 12-108-07-S

12-108-08-S
12-108-09-3

13 12-067-11-S

12-067-06-S
14 12-380-01-S
15 12-043-05-S
16 M-631005-S
17 12-144-02-S
18 52-139-09-S
19 12-755-64-S

20 X-25-102-S
21 12-032-01-S
22 M-631015-S
23 12-154-05-S

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

Seal, crankshaft
Block, cylinder(Use
Short Block 12 522 49)
Strap, lifting
Screw, hex. flange
M8x 1.25x25

13-S

Dowel, locating (4)

49-S

Kit, camshaft (Includes 7,8)

31-S

Spring, actuating

08- S

shim, camshaft (A.R.) blue

09- S

Shim, camshaft (A.R.i red

10- S

Shim, camshaft (A.R.) yellow

11- S

Shim, camshaft (A.R.) green

12- S

Shim, camshaft (A.R.) gray

13- S

Shim, camshaft (A.R.) black

07-S

Shim, camshaft (A.R.) white

28-S

Shaft, balance

07-S

Piston w/Ring Set (Std.)
(Includes 11,12)
Piston w/Ring Set (.08)
Piston w/Ring Set (.25)
Piston w/Rfng Set (.50)
Retainer, piston pin (2)
Ring Set (Std.)
Ring Set (.25)
Ring Set (.50)

Connecting Rod (Std.)
Connecting Rod (.25)

Pin, governor regulating
Gear, governor
Washer, plain 6 mm
Shaft, governor gear

Plug, cup

Kit, gov. cross shaft w/clip
(Includes 23)
Washer, plain 1/4"
Seal, governor cross shaft
Washer, plain 6 mm
Clip, hitch pin

53

TRACTOR--MODELNUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

54

TRACTOR--MODEL NUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

IGNITION/ELECTRICAL
KEY PART

NO.

NO.

1 12-086-14-S

2

12-468-03-S
3 24-162-03-S
4

25-086-47-S
5

12-157-06-S
6

X-42-15-S
7

12-025-15-S
8

12-155-09-S
9

M-548025-S
10

237878-S
11

M-545020-S
12

12-154-06-S
13

41-403-09-S
14

X-22-11-S
15 M-639016-S

16

236602-S
17

12-132-02-S
18

X-728-1-S
19

M-545010-S
20

12-584-04-S

NOT ILLUSTRATED

12-176-44-S

24-518-12-S

12-518-35-S Lead, white (36" - 18 gauge

X-25-5-S Washer, plain 5/16” (attach

DESCRIPTION

Screw, hex. flange

M10x1.5x46

Washer, plain 3/8"

Screen, grass
Bolt, shoulder M6x1.0x16

(4)
Fan

Key
Flywheel

Connector

Screw, hex. cap M5x0.8x25

(2)

Kll, stator
Screw, hex. flange
M5x0.8x20 (2)

Clip, cable (2)

Regulator, rectifier - 15 amp

Washer, lock 1/4"

Screw, hex. flange
M6x1.0x16 (2)

Connector

Spark Plug

Clip, cable (2)

Screw, hex. flange
M5x0.8x10 (2)
Module, ignition

Harness, wiring
Lead, black (6'^ - 12 gauge­insulated grip barrel eyelet
terminals)

- fully Insulated push on lab
and uninsulated socket
terminals)

ground lead and this
washer to lift strap screw)

BLOWER HOUSING
KEY PART

NO. NO.

1

M-545010-S

2 24-468-10-S
3 12-146-07-S
4

M-550010-S

5 24-096-05-S
6 12-027-76-S
7

12-063-18-S

8

25-154-02-S

9

12-086-37-S

10

12-063-20-S

11

M-645016-S

12

12-063-19-S

NOT ILLUSTRATED

M-541050-S

DESCRIPTION

Screw, hex. flange
M5x0.8x10 (6)
Washer, plain 1/4"
Plate, blower housing
Screw, hex. flange
M5x0.8x10
Cover, pinion
Housing, blower
Baffle, Intake side
Clip, mounting (3)
Screw, captive washer
M5x0.8x20 (3)
Baffle, cylinder head
Screw, hex. flange
M6x1.0x16 (2)
Baffle, cylinder

Nut, hex. flange M5x0.8

AIR INTAKE/FILTRAl
KEY PART

NO. NO.

1

12-281-01-S

2

25-341-03-S

3

12-096-24-S
4 12-083-12-S
5

12-100-08-S
6 12-083-10-S

7 12-743-12-S
8 12-032-11-S
9 12-094-07-S

10 12-072-04-S
11

12-086-01-S

13 12-041-02-S

NOT ILLUSTRATED

12-113-53-S

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

Duct, air
Knob, air cleaner cover
Cover, air cleaner
Precleaner, element
Wing Nut
Kit, air cleaner element
(Includes 5, 7, 8)

Filter, element (Includes 5, 8)

Seal 1-7/16"

Base, air cleaner (Includes

11, 12)

Stud, mounting plate

M6X1.0X75

Screw, #10 Hi-Lo thread
forming (2)
Gasket, air cleaner

Decal, air cleaner

55

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

TRACTOR - - MODEL NUMBER 917.272420

56

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

TRACTOR--MODEL NUMBER 917.272420

STARTING SYSTEM
KEY PART

NO. NO.

1 M-839070-S
2 25-098-07-S Starter assembly (Includes
3 12-755-54-S Kit, drive end

4 12-227-18-S Cap, drive end
5 12-170-05-S Armature
6 12-221-01-S Kit, brush & spring
7 12-227-13-S Cap, cotnmulalor end
8 12-211-01-S Bolt, hex. flange

DESCRIPTION

Screw, hex. flange
MSxl.25x70 (2)

3“8)

1/4-20x4-5/8 (2)

OILPAN/LUBRICATION
KEY PART

NO. NO.

2

3
4
5

6

7

8

9

10

11
12

13
14
15
16
17

18
19

20

24-086-17-S

21

12-038-01-S
25-755-13-S

12-153-03-S
12-153-02-S
12-123-04-S
M-645025-S

12-153-01-S
25-162-07-S
12-096-03-S
M-545016-S

2S-462-09-S
52-050-02-S
25-139-57-S
12-393-01-S
12-153-06-S
12-096-34-S
M-545016-S

12-032-03-S
24-086-16-S

12-199-56-S

DESCRIPTION

Dipstick assembly (Includes
2-3)
Kit, oil fill cap (Includes 3)
O-Ring, oil fill cap
O-Ring, upper oil fill lube
Tube, oil fill
Screw, hex. flange
M6x1.0x25
O-Ring, lower oil fill tube
Screen, oil pickup
Cover, oil pickup screen
Screw, hex. flange
M5X0.8X16
Valve, oil pressure relief
Filter, oil
Plug, sq. hd. solid 3/8"
Pump, oil
O-Ring, oil pump cover
Cover, oil pump
Screw, hex. flange
M5X0.8X16 (3)
Seal, oil (P.T.O. end)
Screw, hex. flange
M8x1.25x45 (1l]
Screw, hex. flange
M8x 1.25x45
Assembly.Pan, oil (Incl.
11,14-17)

ENGINE CONTROLS
KEY PART

NO. NO.

12-079-11-S
12-237-01-S
24- 086-43-S
M-664020-S

12-536-10-S

6

M-443025-S

7

M-443020-S
12-089-11-S

8

9

12-089-23-S
12-089-24-S

10

11

12-755-83-S

12

12-100-07-S
52-211-04-S

13
14

12-090-28-S

15

25- 158-08-S

16

12-079-10-S

17

25-158-11-S

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

Linkage, choke
Clamp, cable
Screw, hex. flange
Screw, lobed socket
M6xl.0x20 (2)
Control, speed assembly
(Includes 6-9)
Screw, pan head M4x0.7x25
Screw, pan head M4x0.7x20
Spring, choke (2)
Spring, choke return
Spring, governor
Kit, governor lever (Includes

12-14)

Nut, hex flange 1/4-20
Boll, 1/4-20x1”
Lever, governor
Bushing, throttle linkage
Linkage, throllle
Bushing, throttle linkage

57

TRACTOR--MODELNUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

58

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

TRACTOR--MODEL NUMBER 917.272420

FUEL SYSTEM
KEY PART

NO. NO. DESCRIPTION

M-641060-S
M-629116-S
12-853-118-8

12-041-02-S
12-053-118

6

12-041-01-S

7

12-265-06-S

8

25-237-14-S

9

52-353-22-S

10

25-050-03-S

11

47-154-01-S

NOT ILLUSTRATED

'M-561010-S

'X-22-11-S
12-757-02-S
12-757-03-S
12-041-01-S
12-041-02-S
12-041-05-S
12-041-06-S
12-032-06-S
12-757-33-S
12-041-06-S
12-4S4-03-S
25-452-20-S
12-518-37-S

'attaches carburetor

Nul, hex. flange M6x1.0 (2)
Stud M6x1.0x116 (2)
Kit. carburetor w/gasket
(Includes 4,5,6 qty 1
Tie, cable 12-454-03-S,
Terminal 25-452-20-S)
Gasket, air cleaner
Carburetor assembly
(For information only not
available separately)
(Includes Kit. float

12-757-02-S

Kit, carburetor repair

12-757-03-S,

Kit, solenoid
repair 12-757-33-S)
Gasket, carburetor (2)
Deflector, heat
Clamp, hose (2)
Line, fuel 12-1/4“
Filter, fuel in-line
Clip cable

Screw, thread forming
M5x0.8x10
Washer, lock 1/4"
Kit, float
Kit, carburetor repair
Gasket, carburetor
Gasket, air cleaner
Gasket, bowl
Gasket, bowl screw
Seal, solenoid
Kit, solenoid repair
Gasket, bowl screw
Tie cable
Terminal
Lead, red, (37" - 20 gauge ­insulated socket and
uninsulated socket terminals)

ground lead to carb baffle.

CRANKSHAFT
KEY PART

NO. NO.

12-014-57-S Crankshaft (Includes 2)
25-139-27-S Plug, cup

DESCRIPTION

EXHAUST
KEY PART

NO. NO.

25-072-04-S

12-041-03-S
12-126-11-S
12-445-06-S

M-645025-S

12 522 49
12-755-93-S

NOTE: All component dimensions given In U.S.

inches 1 inch = 25.4 mm

DESCRIPTION
Stud, M8x1.25x33(2)

Gasket, exhaust manifold
Bracket muffler
Strap, lifting
Screw, hex. flange
M6xl.0x25 (2)
Short Block
Gasket Set

59

SERVICE NOTES

60

SERVICE NOTES

61

SERVICE NOTES

62

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RtDE UP AND DOWN HILL,
NOT ACROSS HILL

2

■»VVtV»WtH№VVVVmrtrtiVtmttVtVVVVV№HH-»ftttVHtVttV>»>>H.t»H.»»HW>tV»VVVV№V№>Vtt>t>»t»WHVVV.VVVlVVtVVmVH'.VVVVVI,VHV>VH>n

Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home.

no matter who made it, no matter who sold it!

1-800-4-MY-HOME® Anytime, day or night

. (1-800469^663) (U.SA and Canada)

www,5ears.com

For repair of carry-in products iike vacuums, lavm equipment, and

electronics, call for the nearest Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (USA only)

www.sear&.oam

For the replacement parts, accessories and owner’s manuals

that you need to do-it-yourself, call Sears PartsDirect®“!

www,9earsxa

1-800-366-PART

(1-800066-7278)

vwvw.sears,£onVpartsdbiect

6am.-11 pm, 7daysaweek

(U.SAonly)

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement

1-800-827-6655 (USA)

7 am. - 5 p.m., CST, Mon. - Sat

Para pedir servicio de reparación a

domidio, y para ordenar piezas:

1-88&«tRKX>AR^M

(1-888-7846427)

1-800-361-6665 (Canada)

9 am. -8 p.m. EST, M- F, 4 p.m. Sat

Au Canada pour service en français:

1-0OO4BFOYER“°

(1-8006336937)

www.sears.ca

HomeCentral®

© Sears, Roebur* and Ca

) Registered Trademark / Trademark / Service Mark of Sears, Roebuck and Co.

1 Marca Registrada / ™ Marca de Fábrica / Marca de Sen/teio de Sears, Roebuck and Co.

^ Marque de commerce / ^ Marque déposée de Sears, Roebuck and Co.

177411 02.28-01 RH

Printed in U.S.A.