Craftsman 917.27242 User Manual

Owner's Manual

ELECTRIC START

42" MOWER
AUTOMATIC

LAWN TRACTOR

Model No.

917.272420

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

_ This product has a low emission engine which operates

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, I160179

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual,

For answers toyour questions
about this product, Call:

1-800-659-5917

Sear• Craft•man Help Line

5 am - 5 pm, Mon- Sat

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................6

Assembly..............................................8

Operation............................................11

Maintenance.......................................18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning

your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only

while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the dding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

Maintenance Schedule ...................... 18

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by returning your Craftsman riding equipment
to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.
I. GENERAL OPERATION

• Read, undemtand, and follow all

instructions in the manual and on the
machine before starling.

• Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be
picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without

either the entire grass catcher or the
guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass
catcher or unclogging chute.

• Mow only in daylight or good artificial
light.

• Do not operate the machine while
under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or
unloading the machine into a trailer or
truck.

• Data indicates that operators, age 60
years and above, are involved in a

large percentage of riding mower-
related injuries. These operators

should evaluate their ability to operate
the riding mower safely enough to
protect themselves and othem from

serious injury.

• Keep machine free of grass, leaves or
other debris build-up which can touch
hotexhaust / engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-

up to occur.

Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION
Slopes are a major factor related to loss-

of-control and tipover accidents, which
can result in severe injury or death. All

slopes require extra caution. If you
cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.

• Follow the manufacturer's recommen-
dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden
changes in speed or direction.

• Avoid starting or stopping on a slope, if
tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.

• Do not mow near drop-offs, ditches, or
embankments. The mower could

suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge

eaves in.

• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not use grass catcher on steep
slopes.

III. CHILDREN
Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the

machine and the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry chiJdren. They may fall off

and be seriously injured or interfere
with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline
and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel
with the engine running. Allow

engine to cool before refueling. Do
not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep
equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs
with the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.

• Check brake operation frequently.
Adjust and service as required.

• Be sure the area is clear of other
people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down
and behind before and while backing,

• Never carry children. They may fall off

and be seriously injured or interfere
with safe machine operation.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult,

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps.
Uneven terrain could ovedurn the

machine. Tall grass can hide obstacles,

4

• Use slow speed. Choose a low gear so
that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the

blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.

_.Look for this symbol to point out
important safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

,_ CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and
place wire where it cannot contact spark

plug.

,_lh CAUTION: Do not coast down a hill

in neutral, you may lose control of the
tractor.

_. CAUTION: Tow only the attachments
that are recommended by and comply

with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest

possible speed when on a slope. Too
heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control
of your tractor.

,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-
ductive harm.

,_WARNING: Battery posts, terminals

and related accessories contain lead and
lead compounds, chemicars known to the

State of California to cause cancer and
birth defects or other reproductive harm.

Wash hands after handling.

5

PRODUCT SPECIFICATIONS

3ASOLINE 1.25 GALLONS
CAPACITY UNLEADED
_,ND TYPE: REGULAR

DIL TYPE SAE 10W30(abova 32°F)

_PI-SF-SJ): SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/OFILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND FORWARD: 5.5

SPEED(MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240
CASE SIZE: U 1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,

engineered and manufactured to give
you the best possible dependability and

performance.
Should you experience any problem you

cannot easily remedy, please contact a
Sears or other qualified service center.

We have competent, well-trained techni-
cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-
ing, caring for and using your tractor.

• Follow the instructions under "Mainte-
nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any

unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with

a spark arrester meeting applicable local
or state laws (if any). Ifa spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is
required by law (Section 4442 of the

California Public Resources Code).
Other states may have similar laws.

Federal laws apply on federal lands. A
spark arraster for the muffler is available

through your nearest Sears service
center (See REPAIR PARTS section of

this manual).

6

Steering

Wheel Insert

I_(1) Hex Bolt

3/8-16 x 1

Steering Wheel

(1) Lockwasher 3/8

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

Steering _

Boot

Slope Sheet

(1) Locknut

5/16-18

_ Steering

Wheel Adapter

Seat

_(1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Keys

I1

(2) Keys Video Cassette

Steering

Extension
Shaft

For Future Use

7

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly

easier. Standard wrench sizes you need
are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge

When right or left hand is mentioned in
this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering
wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts
and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four corners of carton, and lay
panels flat.

3. Check for any additional loose parts

or cartons and remove.

SteeringF -_......_ Steedng Boot

Wheel _

Adapter_ _ ExtensionShaft

5/16 _ L / 5/16

Locknut - "_

_ Insert

_ 3/8 Hex Bolt

3/8 Lock Washer

_ LargeFlat

://_.\ Washer

J _ Hex Bolt

BEFORE REMOVING TRACTOR
FROM SKID

A'n'ACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower
steering shaft. Align mounting holes

in extension and lower shafts and
install 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steering boot over tab
slots in dash and push down to
secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointing straight forward.

4. Remove steering wheel adapter from
steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center
of steering wheel.

8. Remove protective materials from
tractor hood and grill.

IMPORTANT: Check for and remove any
staples in skid that may puncture tire

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR
CHECK BATTERY

1. Lift seat pan to raised position and
open battery box door.

NOTE: If this battery is put into service
after month and year indicated on label

(label located between terminals) charge
battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance
section of this manual for charging

instructions).

R

Label

Terminal

Battery
Door

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large
slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat
towards rear of tractor.

5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press
clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment
knob securely.

, Seat

J

Seat Pan_ _

_"_"_ Shoulder

_::_3_ Bort

Flat

NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate

instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel-
ing position to disengage transmis-

sion (See "TO TRANSPORT" in the
Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector
shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and
function of controls)

WARNING: Before starting, read,

understand and follow all instructions in
the Operation section ofthis manual, Be

sure tractor is in a well-ventilated area, Be
sure the area in front oftractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-
sion engaged" position.

4. Sit on seat in operating position,
depress clutch/brake pedal and set

the parking brake,

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has
started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever
forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking
brake and place motion control lever

in neutral position,

11.Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in
upright position.

2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

,_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield

when attaching mulcher plate and allow it
to rest on plate while in operation.

J _! Mulcher

Shield

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for
discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section
of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF
ALL BELTS

See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the

belts are routed correctly. 1¢}

Plate

Hooks

CHECK BRAKE SYSTEM
After you learn how to operate your

tractor, check to see that the brake is
properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

V"CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive
the best performance and satisfaction

from this Quality Product.

Please review the following checklist:
,/'All assembly instructions have been

completed.

v'No remaining loose parts in carton.
V Battery is propedy prepared and

charged. (Minimum 1 hour at 6 amps).

v'Seat is adjusted comfortably and

tightened securely.

vAIl tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory).

V"Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting
results. (Tires must be property inflated

for leveling).

,/'Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

,/'Check wiring. See that all connections

are still secure and wires are properly
clamped.

V"Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor,
pay extra attention to the following

important items:

,/ Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

v" Become familiar with all controls - their

location and function. Operate them
before you start the engine.

V"Be sure brake system is in safe

operating condition.

V"It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and
transmission purging instructions (See

"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation

section of this manual).

Thesesymbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP t

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LOCKED

LIGHT

MOWER LIFT

_r_"lR N H L (®)_[

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

!

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

11

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Light Switch

Lift
Lever
Plunger

Ammeter

Attachment

Clutch Switch

Ignition Switch

Throttle/Choke Attachment

Control _ LiftLever

Clutch/ Height
Brake Pedat Adjustment

Froewheel

Control

Parking Brake Lever

MoUon Control
Lever

Indicator

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or
discharging (-) of battery.

ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other

attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck
or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and

starting the engine.
MOTION CONTROL LEVER - Selects the

speed and direction of tractor,

IGNITION SWITCH - Used for starting and
stopping the engine.

LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.
TRRO'rFLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL-
Disengagages transmission for pushing
or slowly towing the tractor with the

engine off.

12

The operation of any tractor can result in foreign objects thrown into the

which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

I

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine

is running, any attempt by the operator to
leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full
"BRAKE" position and hold.

2. Place parking brake lever in "EN-
GAGED" position and release

pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"

position. Make sure parking brake will
hold tractor secure.

Parking Brake
.En,_,,ed,, "Disengaged"

p _ _ Position Attachment
,os,,,on \ \ Clutch Switch

Throttle/ _'-_" \ -- Position

Choke.. "--k\ \f-y.."

"Engaged"

cont,o,

c,otc /

Brake _\;_ \/'_- _f I_nition Key
Peaal , "

"Disengaged" "Brake"

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-
ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground ddve. depress clutch/
brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever
does not return to neutral (N) position

when the clutch/brake pedal is de-
pressed.

ENGINE -

• Move throttle control to slow position.
NOTE: Failure to move throttle control to

slow position and allowing engine to idle
before stopping may cause engine to

"backfire".

Lever

• Turn ignition key to "OFF" position and

remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.
IMPORTANT= Leaving the ignition switch

in any position other than "OFF" will
cause the battery to be discharged,

(dead).
NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate
this possibility, always stop engine when

stopping tractor on grass areas.
_I_CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL
Always operate engine at full throttle,

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Fullthrottle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever
in neutral (N) position,

2. Release parking brake.

3. Slowly move motion control lever to
desired position.

TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment liftlever

determines the cutting height.

• Grasp liftlever.

• Press plunger with thumb and move

lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are

measured from the ground to the blade
tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

13

• The average lawn should be cut to
approximately 2.1/2 inches during the

cool season and to over 3 inches
during hot months. For healthier and
better tooking lawns, mow often and
after moderate growth.

• For best cutting performance, grass
over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted

when they are slightly off the ground
when mower is at the desired cutting

height in operating position. Gauge
wheels then keep the deck in proper

position to help prevent scalping in most
terrain conditions.

NOTE: Adjust gauge wheels with tractor
on a flat level surface.

1. Adjust mower to desired cutting height
(See TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of
this manual).

2. With mower in desired height of cut
position, gauge wheels should be

assembled so they are slightly off the
ground, Install gauge wheel in

appropriate hote with shoulder bolt,

3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment

hole.

Gauge Wheel

Bracket

3/8-16

3/8 Shoulder

Gaug_

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by

the operator to leave the seat with the
engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

,_ CAUTION: Do not operate the mower
without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place,

Attachment Clutch Attachemnt

Position

"Disengaged"

Position

LiftLever High

Shield

TO OPERATE ON HILLS
_CAUT/ON: Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope.

• Choose the slowest speed before
starting up or down hills.

• Avoid stopping or changing speed on
hills,

• If slowing is necessary, move throttle
control lever to slower position.

• If stopping is absolutely necessary,
push clutch/brake pedal quickly to

brake position and engage parking
brake.

• Move motion control lever to neutral (N)
position. ,

IMPORTANT= The motion control lever
does not return to neutral (N) position

when the clutch/brake pedal is de-
pressed.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.
TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by

placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment liftcontrol.

2. Pull freewheel control out and down

into the slot and release so it is held in
the disengaged position.

14

Low

• Do not push or tow tractor at more than
two (2) MPH.

• To reengage transmission, reverse
'above procedure.

NOTE: To protect hood from damage
when transporting your tractor on a truck

or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS
Tow only the attachments that are

recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on.a slope, is
dangerous. Tires can lose traction with

the ground and cause you to lose control
of yourtractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL
The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill
cap on the tube. Do not thread the

cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL
VISCOSITY CHART' in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline
will increase carbon and lead oxide

deposits and reduce valve life). Do not
mix oilwith gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help
insure good cold weather starting.

_kWARNING: Experience indicates that

alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract

moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an

engine while in storage. To avoid engine
problems, the fuel system should be

emptied before storage of 30 days or
longer. Drain the gas tank, start the

engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for
additional information. Never use engine

or carburetor cleaner products in the fuel
tank or permanent damage may occur.

_kCAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any

spil)ed oil or fuel. Do not store, spill or
use gasoline near an open flame.

TO START ENGINE
When starting the engine for the first time

or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

3. Place motion control lever in neutral
(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm
and cold starting procedures below.

6. Insert key into ignition and turn key
clockwise to "START" position and

release key as soon as engine starts.
Do not run starter continuously for

more than fifteen seconds per minute.
If the engine does not start after

several attempts, move throttle control
to fast position, wait a few minutes and

try again. If engine still does not start,
move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and
above)

7. When engine starts, move the throttle

control to the fast position.

15

• The attachments and ground drive can
now be used. If the engine does not

accept the load, restart the engine and
allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F and
below)

7. When engine starts, allow engine to

run with the throttle control in the
choke position until the engine runs

roughly, then move throttle control to
fast position. This may require an

engine warm-up period from several
seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,

the transmission should be warmed up as
follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in
neutral. Release the parking brake

and let the clutch/brake slowly return
to operating position.

3. Allow one minute for transmission to
warm up. This can be done during

the engine warm up pedod.

• The attachments can also be used
during the engine warm-up period after

the transmission has been warmed up.

NOTE: if at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this
manual.

PURGE TRANSMISSION
_CAUTION: Never engage or disen-

gage freewheel lever while the engine is
running.

To ensure proper operation and perfor-
mance, it is recommended that the

transmission be purged before operating
tractor for the first time. This procedure will

remove any trapped air inside the

transmission which may have developed
during shipping of your tractor.

IMPORTANT= Should your transmission
require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in freewheeling

position (See "TO TRANSPORT" in
this section of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)
seconds. Move lever to full reverse

position and hold for five (5) seconds.
Repeat this procedure three (3) times.

NOTE; During this procedure there will be
no movement of drive wheels. The air is

being removed from hydraulic drive
system.

5. Move motion control lever to neutral
(N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section
of manual).

7. Sitting in the tractor seat, start engine.
After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the

motion control lever to the neutral (N)
position. Repeat this procedure with

the motion control lever three (3)
times.

Your tractor is now purged and now ready
for normal operation.

16

MOWING TIPS

• Mower should be properly leveled for

•best mowing performance. See "TO
LEVEL MOWER HOUSING" in the

Service and Adjustments section of this
manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has been cut. Have

the cut area to the right of the tractor.
This will result in a more even distribu-

tion of clippings and more uniform
cutting.

• When mowing large areas, start by
turning to the right so that clippings will

discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.

• Do not mow grass when it is wet, Wet
grass will plug mower and leave

undesirable clumps. Allow grass to dry
before mowing.

• Always operate engine at full throttle
when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as
the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain
and give best performance of the

attachment being used.

MULCHING MOWING TIPS
IMPORTANT: For best performance,

keep mower housing free of built-up
grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall
onto the lawn they will disperse into the

grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.

Always mulch with your highest engine
(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the

early afternoon. At this time the grass
has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off
only the top one-third of the grass

blades. For extremely heavy mulching,
reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be
mulched a second time to completely

hide the clippings. When doing a
second cut, mow across or perpendicu-
lar tothe first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week
then change to east to west the next

week. This will help prevent matting
and graining of the lawn.

Max 1/3"

17

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERV$CE

Check Brake Operation
Check Tire Pressure I_

Check Operator Presence and
InterlOck Systems I_

Check for Loose Fasteners
Sharpen!Replace Mower Blades
Lubrlca{ion Charl

CheCk Batte_' Lever
Clean Battery and Terminals
Check TransaXle CooUng
Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level I_
Change Engine Oil
Clean Air Filter

Clean Air Screen
Inspect MuffledSpark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge

Replace Fuel Filter

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SERVICE DATES

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator
abuse or negligence, To receive fullvalue

from the warranty, operator must maintain

tractor as instructed in this manual,
Some adjustments will need to be made

periodicallyto propedy maintain your

tractor.

All adjustments in the Service and
Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the
spark plug, clean or replace air filter, and

check blades and belts for wear. A new
spark plug and clean air filter assure

proper air-fuel mixture and help your
engine run betlar and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure,

4. Check operator presence and
interlock systems for proper operation.

5, Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

_Fmnt Wheel

Bearing Bearing Zl

Zerk

_Engine

(_SAE 30 or 10w30 MOTOR OI L
_)R EFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract

dust and did that will shorten the life of
the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.

18

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION
Iftractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this
manual).

TIRES

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant
may be purchased from your local parts

dealer. Tire sealant also prevents tire dry
rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your
tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and
attaohement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any
attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE
For best results mower blades must be

kept sharp. Replace bent or damaged

blades.
BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat
washer securing blade.

3. Install new or resharpened blade with
trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer
and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.
torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing e Up

Mandrel Assembly

Blade Center

Hole

Flat Washer
Lock Washer

/

_f-_ Hex Bolt

*A Grade 8 heattreated bolt canbe identified

bysix lines on the bolt head.

TO SHARPEN BLADE
NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the
blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will
cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt
to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.

If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen

the heavy end until the blade is
balanced.

5/8" B_d e

Center Hole

19

BATTERY
Your tractor has a battery charging system

which is sufficient for normal use. How-
ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to "leak"

power.

1. Open battery box door,

2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.

3. Rinse the battery with plain water and
dry.

4. Clean terminals and battery cable
ends with wire brush until bright.

5. Coat terminals with grease or petro-
leum jelly.

6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this

manual).

V-BELTS

Check V-beifs for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear,

TRANBAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the
transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact end clean.

• inspect cooling fins for dirt, grass
clippings and other materials. To

prevent damage to seals, do not use
compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory

and fluid maintenance is not required for
the life of the transaxle. Should the

transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.

ENGINE
LUBRICATION

Only use high quality detergent oil rated
with APt service c_assification SF-SJ.

Select the oil's SAE viscosity grade
according to your expected operating

temperature.

Change the oil after every 50 hours of
operation or at least once a year if the

tractor is not used for 50 hours in one

year.
Check the crankcase oil level before

starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the
oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oi_will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine

when changing oil.

2, Remove cap from end of drain valve

and install the drain tube onto the
fitting.

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing

inward and turning clockwise until the
pin is in the locked position as shown.

6. Remove the drain tube and replace
the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fin
dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"

section of this manual.

2O

8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the

• tube and rest the oil fill cap on the
tube. Do not thread the cap onto the

tube when taking reading• Keep oil

at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

Oil DrainValve

Closed

and

Locked
Position

Cap

Drain Tube

CLEAN AIR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and
stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the

grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary.
Make sure the cooling shrouds are

reinstalled.
NOTE: Operating the engine with a

blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds

removed will cause engine damage due
to overheating.

AIR FILTER
Your engine wilt not run properly using a

dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under
dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner
from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it
to dry.

6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE= Do not wash the paper cartridge
or use pressurized air, as this will damage

the cartddge.

7. Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.

8. Reassemble air cleaner, wing nut,
cover and tighten knob securely.

Air Cleaner .Cover

Foam

Pre- Rubber

Screen

Knob

Nut

Paper
Cartridge

_ir Cleaner

Base

MUFFLER

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

ENGINE OIL FILTER
Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

1. Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this
section of this manual, through step

remove drain plug).

2. Remove oil filter and wipe off filter

adapter.

21

3. Apply a thin coating of new engine oil
to the rubber gasket on replacement

oil filter.

4. Install replacement oil filter on filter

adapter. Turn oil filter clockwise until
rubber gasket contacts the filter

adapter, then tighten filter an addi-
tional 1/2 turn.

5. Fill crankcase with new oil (See "TO
CHANGE ENGINE OIU' in this section

of this manual). For approximate
capacity see "PRODUCT SPECIFICA-

TIONS" section of this manual.

6. Start the engine and check for oil

leaks. Correct any leaks before
placing engine into full operation.

IN-LINE FUEL FILTER
The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-
tor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fue
line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks
and clamps are properly positioned.

4. Immediately wipe up any spilled
gasoline.

Clamp _ _

Fuel Filter _ --

CLEANING

• Clean engine, battery, seat, finish, etc

of all foreign matter.

• Keep finished surfaces and wheels fn

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the
electrical system, muffler, air filter and

carburetor are covered to keep water out
Water in engine can result in a shortene(

engine life.

22

_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position,

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the
right side of tractor.

1, Place attachment clutch switch in

"DISENGAGED" position,

2, Move attachment lift lever forward to

lower mower to its lowest position,

3, Roll belt off electric clutch pulley.
4, Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

5. Disconnect suspension arms from
rear deck brackets by removing

retainer springs,

7. Raise lift lever to raise suspension
arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than
the mower deck is to be mounted on the

tractor, remove the front links.
TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position,

2. Slide mower under tractor with

discharge guard to right side of tractor,

3. Lower lift lever to its lowest position.

4. Install mower in reverse order of

removal instructions.

6, Disconnect front links from deck by

removing retainer springs,

Suspens_n

Electric

Small Retainer
Spring

Pulley

Front Link

Retainer
Spring-

Bar

Retainer Springs

(Both Sides)

23

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on

both sides of mower should be the
same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

NOTE: Each full turn of adjustment nut
will change mower height about 1/8".

• Recheck measurements after adjust-
ing.

Bottom edge of Bottomedgeof
mower to mowerto

ground _ ground

7A

• To raise front of mower, loosen out "F"
from trunnion on both front links.

Tighten nut "E" on both front links an
equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

_°_\ [,o ='_._ Mandre

Both Front LinksShould be Equal in Lengt

/

_t_. /

Suspension Arm

Lift Link N_ut-----------'---'_" _ -

Adjustment

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in

its highest position.
Check adjustment on right side of tractor.

Measure distance "D" directly in front and
behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-
ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"
against trunnion on both front links.

Nut ,,_ Nut "E"

Tmnnion_

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor
level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TC-

REMOVE MOWER" in this section of
this manual).

2. Work belt off both mandrel pulleys am
idler pulleys.

3. Pull belt away from mower.

24

BELT INSTALLATION -

4. Install new belt in reverse order of

• removal.

5. Make sure belt is in all pulley grooves
and inside all belt guides.

6. Install mower in reverse order of
removal instructions.

TO ADJUST BRAKE
Your tractor is equipped with an adjustable

brake system which is mounted on the
side of the transaxle.

If tractor requires more than six (6) feet
stopping distance at high speed in highest

gear on a level dry concrete or paved
surface, then brake must be adjusted.

1. Depress clutch/brake pedal and
engage parking brake.

2. Measure distance between brake
operating arm and nut "A" on brake rod.

3. Ifdistance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4, Road test tractor for proper stopping

distance as stated above. Readjust if
necessary. If stopping distance is still

greater than six (6) feet in highest gear,

furfher maintenance is necessary.
Contact a Sears or other qualified

service center.

With Parking Brake "Engaged"

Nut "A"

- Operating
Arm

DONo nut. iffurther brake adjust-

ment is necessarycontactyour nearest

authodzed service center/department
TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

1. Remove mower (See "TO REMOVE

MOWER" in this section of this
manual.)

2. Disconnect clutch wire harness.

3. Remove clutch Iocator.

4. Remove belt from stationary idler and
clutching idler.

5. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from

transmission input pulley and over
cooting fan blades.

6. Pull belt toward front of tractor and

remove downwards from around
electric clutch.

7. Install new belt by reversing above

procedure.

Electri

Clutchin
Idler

Idler

Input Pulley Harness

Wire

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the
right rear wheel, end lightly tighten.

2. Start engine and move motion control

lever until tractor does not move
forward or backward.

3. Hold motion control lever in that
position and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the
neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to adjustment bolt, move mower

deck height to the lowest position,
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral

position, follow these steps:

1, Loosen the adjustment bolt,

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

25

Locater

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfied.

Motion Control
Lever

Neutral Lock Gate

TRANSMISSION REMOVAL/REPLACE-
MENT

Should your transmission require
removal for service or replacement, it

should be purged after reinstallation and
before operating the tractor. See

"PURGE TRANSMISSION" in the
Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT

If steedng wheel croeebam are not

horizontal (left to right) when wheels are
positioned straight forward, remove
steedn_ wheel and reassemble per

instructions in the Assembly section of
this manual.

FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact a Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear
wheel contains a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining
ring securely in axle groove.

5. Replace axle cover.
NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant
may be purchased from your local parts

dealer. Tire sealant also prevents tire dry
rot and corrosion.

Washers

Retaining_ f_'_
Ring\ I\ _'_"_'_'_

Axle \ I \ II/1{_ llll

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

z't
4UICAUTION: Lead-acid batteries generate
explosive gases. Keep sparks,flame and

smoking materials away from batteries.
Always wear eye protection when mound
batter;_=s.

Ifyour battery istoo weak to start the engine, it

should be recharged. (See "BATFERY"in the

MAINTENANCE section of this manual).
ff"jumper cables" are used for emergency
starting, follow this procedure:

IMPORTANT: Yourtractor is equi_ with a

12volt negative grounded system.The other

vehical must also be a 12 volt negative
grounded system. Do not use your tractor

battery to start other vehicles.
TO ATI'ACH JUMPER CABLES -

1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each

battery, taking care not to short
against chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

Positive Terminal Negative Terminal

Cables

Positive Battery

26 Terminal

REPLACINGBATTERY

_IkCAUT!ON: Do not short battery

terminais Dy allowing a wrench or any

other object to contact both terminals at
the same time, Before connecting battery,
remove metal bracelets, wristwatch

bands, rings, etc.
Positive terminal must be connected first

to prevent sparking from accidental
grounding.

1. Liftseat pan to raised position and

open battery box door.

2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.

3. Install new battery with terminals in
same position as old battery.

4, First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut, Tighten

securely.

6. Close battery box door.

Seat PanI

Battery _.,,-"_!_,

Ooor_ F_II_

Box __

Keps

Hex Belt

Positive(Red) Cable Negative (Black) Cable
TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the
backside of the grill.

3. Replace bulb in holder and push bulb
holder securely back into the hole in

the backside of the grill.

4, Close hood,
INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your
tractor to run poorly,stop running, or

prevent it from starting.

• Check widng. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse, The fuse holder is located
behind the dash.

TO REMOVE HOOD AND GRILL AS-
SEMBLY

1, Raise hood.
2, Unsnap headlight wire connecter.

3, Stand in front oftractor. Grasp hood at

sides, tilt toward engine and lift off of
tractor.

4. To replace, reverse above procedure.

,, _ Hood

i _ Headlight Wire

._) Connector

ENGINE

Maintenance, repair,or replacement ofthe
emission controldevicas and systems, which

are being done at the customers expense,
may be performed by any non-roadengine

repairestablishmentor individual. Warranty
repairs must be performed by an authorized

engine manufacture¢s service outlet.

TO ADJUST THROTTLE CONTROL
CABLE

The throttlecontrolhas been preset at the
factoryand adjustmentshould not be

necessary.Check adjustmentas described
belowbefore loosening cable. Ifadjustment is

necessary, proceed as follows:

1. Withengine not running, move throttle
controlleverfrom slow to choke position.

Slowlymove lever from choke to fast
position.

2. Check tosee if hole inthrottlelever and

holein speed control bracket are aligned.

3. If holesare not aligned, loosencable

clamp screw and align the holesby
insertinga pencil ora 1/4" drillbitthrough

beth holes.

4, Pullthrottlecable upto remove slack and

tightencable clamp screw, Remove

alignment pencil or drillbit.

Cable _
Clamp_.__.__L:_['_

Screw _----]

Speed Coontrol _'_/_ I

_Bracket

27

TO ADJUST CARBURETOR

The carburetor has been preset at the factory

and adjustment should not be necessary.
However, minor adjustment may be required

to compensate for differences in fuel,
temperature, altitude or lead. If the carburetor

does need adjustment, proceed as follows:
In general, turning the adjusting needles in

(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.

Tumiog the adjusting needles out (counter-
clockwise) increases the supply of fuel to the

engine giving a richer fueVair mixture.
IMPORTANT: Damage to the needles and

seats in carburetor may result ifturned in too
tight.

NOTE: The carburetor on this engine is low

emission. It is equipped with an idle fuel

adjusting needle with a limiter cap, which
allows some adjustment within the limits

allowed by the cap. Do not attempt to remove

the limiter cap. The limber cap cannot be

removed without breaking the adjusting
needle.

1. Be sere you have a clean air filter and the
throttle control cable is adjusted properly

(see above).

2. Start engine and allow to warm for five

minutes. Make adjustments with engine
running and shift/motion control lever in

neutral (N) position.

3. Idle seeed setting - With throttle control

lever in slow position, engine should idle
at 1750 RPM. Ifengine idles too slow or

fast, turn idle speed adjusting screw in or
out until correct idle is attained.

4. idle fuel needle setting - With threttle

control lever in slow position, turn idle fuel
adjustment needle in (clockwise) until

engine begins to die and then turn out
(counterclockwise) until engine runs

rough. Turn needle to a point midway
between those two positions.

5. Recheck idle speed. Readjust if neces-
sery.

ACCELERATION TEST-

6. Move threttle control lever from slow to
fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out
(counterclockwise) 1/8 rum. Repeat test
and continue to adjust, ifnecessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do
not adjust - damage may result.

IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the

engine above the factory high speed
setting can be dangerous. If you think the

engine-governed high speed needs
adjusting, contact a Sears or other

qualified service center, which has probe
equipment and experience to make any

necessary adjustments.

Idle Speed

Adjusting --...__...._

Screw _

Needle

28

Immediately prepare your tractor for

storage at the end of the season or if the
tractor will not be used for 30 days or

more.

,_ CAUTION= Never store the tractor

with gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for

a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-
nance section of this manual.

4. Be sure that all nuts, bolts end screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BA'rrERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected

and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery
terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE
FUEL SYSTEM

IMPORTANT: Itis important to prevent

gum depositas from forming in essential
fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, experiance indicates that alcohol

blended fuels (called gasohol or using
ethanol or methanol) can attract moisture

which leads to separation end formation
of acids during storage. Acidic gas can
damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Starf the engine and let it run until the
fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of

fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run
engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position
for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic
cannot breathe which allows conden-

sation to form and will cause your
tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

29

TROUBLESHOOTING CHART

PROBLEM

Will not start

CAUSE

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter,

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment

10.Engine valves out of
adjustment.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel

filter.

8. Check all wiring.

9. See "To Adjust Carburetor"
in Service Adjustments
section.

10.Contact a Sears or other
qualified service center.

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

!Lossof power

1. Dirty air filter,

2. Bad spark plug,

3. Weak or dead battery.

4. Dirtyfuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment

8. Engine valves out of
adjustment.

1. Brake pedal not
depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence
switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too
fast.

2. Throttle in "CHOKE"
position.

3O

1. Clean/replace air filter.

2. Replace spark plug.

_3. Recharge or replace battery.
4 Replace fuel filter•

5. Drain fuel tank and refill with
fresh gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" ir

Service Adjustments
section.

8. Contact a Sears or other
qualified service center.

1. Depress brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition
switch.

8. Check/replace solenoid or
starter.

9. Contact a Sears or other
qualified service center.

I. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Set in "Higher Cut" position/
reduce speed.

2. Adjust throttle control.

TROUBLESHOOTINGCHART

CAUSE CORRECTIONPROBLEM

Loss of power

continued)

3. Build-up of grass, leaves
and trash under mower.

4. Dirty air filter.

5. Low oil leveVdirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.
t3. Loose or damaged wiring.

14.Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

3. Clean underside of mower
housing.

4. Clean/replace air filter.

5. Check oil level/change oil

6. Clean and regap or change
spark plug.

7. Replace fuel filler.

8. Drain fuel tank and refill
with fresh gasoline.

9. Drain fuel tank and
carburetor, refill tank with

fresh gasoline and replace
fuel filter.

lO.Connect and tighten spark

plug wire.

11 .Clean engine air screen/

fins.

12.Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor"
in Service Adjustments
section.

15.Contact a Sears or other
qualified service center.

Excessive

vibration

Engine continues
to run when

operator leaves
seat with

attachment
clutch engaged

Poorcut-uneven

Mower blades will
not rotate

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety
presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

1. Obstruction in clutch
mechanism.

2. Worn/damaged mower
drive belt,

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Replace blade.
Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and
connections. If not corrected

contact a Sears or other
qualified service center.

1. Replace blade. Tighten
blade bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Replace blade mandrel.

5. Clean around mandrels to
open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

31

TROUBLESHOOTING CHART

PROBLEM
Poor grass

discharge

CAUSE

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and
trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11. Clogged mower deck vent
holes from buildup of

grass, leaves, and trash
around mandrels.

CORRECTION

1. Place throttle control in
"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge
down.

10. Replace with blades listed
in this manual.

11.Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not
charge

Loss of drive

Engine "backfires' 1. Engine throttle control not 1. Move throttle control to
whenturning set at "SLOW" "SLOW" position and allow

engine position for 30 seconds to idle for 30 seconds before
"OFF" before stopping engine, stopping engine.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator
(if so equipped).

4. Faulty alternator.

11. Freewheel control in
"disengaged" position.

2. Motion drive belt worn,
damaged, or broken,

3. Air trapped in transmission
during shipment or
servicing.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-
tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-
tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in
"engaged" position.

2, Replace motion drive belt.

3. Purge transmission.

32

SCHEMATIC

"°

TRACTOR - - MODEL NUMBER 917.272420

BATTERY

AMMETER _ USE _ _ ' , STARTER

/ ! O ' F_ =wHrrE , ! '_' II

"° : i , :c _: -- '

/'_ - '_ I #L_-.;_,_;,_L-,, O, ,_ -...... ,

i i ELECTRIC CLUTCH

' ', E '

IA: :

i- l t

/77 • 9_:

SOLENOID

nnNIN CYL ENGINES I

SPARK

(2 PLUGS ON

FUEL SHUT-OFF__SOLENOID CH AA_R_iNocG SoYSTE3600MR0_ IT _RSEGV_uLTLAST__I_B000,_N_O_TE_

_z:::z_ _ NOTE: IF WIRING INSULATED

t,l,-_sj) CL,PSWEREREMOVED,OR_I'_

", t\_ _J J _ _ /Jl SERVICING OF UNIT, THEY H EAO_GHTS

_._ SHOULD BE REPLACED TO

_/ PROPERLY SECURE YOUR WIRING G F C

PO$mON CIRCUIT _MAKE" POSITION CIRCUIT H B

IGNITION SWITCH PTO SWITCH _

OFF M÷Q+AI NONE OFF C ÷ Q. B+ H

RUNA-IGHT B+At A2+L ON C÷F'B+ E'A÷O RELAy O A

RUN B+AI NONE _STAR'r B+B+AI NONE NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

33

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.272420

22

I t

41

26

4O

i

i

_ 25

S

//

iI

I

34

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.272420

KEY PART
NO, NO. DESCRIPTION

1 163465 Battery 12 Volt 28 Amp

2 74760412 Bolt, Hex Head 1/4-20 unc x 3J4
8 156417 Case, Battery Mech Hinge

16 161343 Switch, Interlock N Opn/N Opn
21 175688 Harness, Light Socket (Includes 4152J)

22 4152J Bulb, Light

24 4799J Cable, Battery, 6 Gauge, Red, 11•

25 146147 Cab4e, Battery, 6 Gauge, Red, W/16 Wire
26 175158 Fuse, 20Amp

27 73510400 Nut Keps Hexl/4-20 Unc
28 4207J Cable, Ground, 6 Gauge, Black, 12 •

29 160784 Switch, Plunger Normal Op Olive

30 175566 Switch, Ignition

33 140403 Key, Ignition
40 178442 Harness, Ignition
41 71110408 Boll, Hex Head, Fin, 1/4-20 x 1/2

42 131563 Cover, Terminal, Red

43 175566 Solenoid

45 122822X Ammeter Rectangular
50 174652 Switch PTO

51 140405 Ring Retainer PTO

52 141940 Protection Wire Loop
80 146685 Hamess Clutch Evx.

81 109748X Relay Asm.

NOTE: Allcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.272420

CHASSIS AND ENCLOSURES

39

166

58

2O8

207

6O

74

36

TRACTOR-- MODEL NUMBER 917.272420

CHASSIS AND ENCLOSURES

KEY PART
NO, NO, DESCRIPTION

1 174619 Chassis Stamping
2 176554 Drav/ear

3 17060612 " Screw 3/8-16x3/4
5 155272 Bumper Hood/Dash

9 168343X012 Dash
10 STD533710 Bolt, Cardage 3/8-16 x 1
11 155927 Panel, Dash, L,H,

13 172107X010 Panel, Dash, R,H,
14 17490608 Screw Thdrol 3/8-16 x 1/2

17 174330X612 Hood Assembly
18 126938X Bumper Hood

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Nut
28 174332X599 Grille Lens Asm
29 174331X612 Lens, Grille

30 175692X612 Fend/Ftrest Pnt STLT
31 139976 Bracket, Fender Support
37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt

38 175710 Bracket Asm. Pivot Mower Rear

39 174714 Bracket, Pivot

58 150127 Duct Air Engine P/L LT

60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 Dash Lower STLT
74 7368(To00 Nut Crownlock 3/8-16 UNC

142 165867 Plate Reinforcement STLT
143 154966 Bracket Swaybar Chassis

144 175582 Bracket Pnt Footrest STLT
145 156524 Jod Pivot ChasslsS_ood

159 155123X428 C_ohc_der
166 164863 Screw Hwhd Hi Lo #13-16 x 3/4

206 170165 Bolt Shoulder 5/16 -18 TT
207 17670508 ScrewTndrol 5/16*18x1/2TYTT

206 17670608 Screw Thdrol 3/8-16 x 1/2
212 175143 Insert Lens Reflective

- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

GROUND DRIVE

TRACTOR-- MODEL NUMBER 917.272420

144

23

38

55

200

61

GROUND DRIVE

TRACTOR-- MODEL NUMBER 917.272420

KEY PART KEY
NO, NO. DESCRIPTION NO.

1 ...... Transaxle (See Breakdown) 62

8 165866 Rod Shift Fender Adjust 65
9 145G28 Clutch Elect EVX 66
10 STD561210 Pin Cotter 1/8 x 1 CAD 71

14 10040400 Washer Lock Hvy Helical 73
15 74490544 Bolt Hex FLGHD 5/16-18 x Gr 8 74

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Uric 76
19 $3_o41437 NutLockHexW/Wsh 3/8-16Unc 76

20 150_90 Bolt Hex 7/1 6-20 x 4-1/2 77
21 174779 Knob, Deluxe 1/3-13 78
22 169498 Rod, Brake Hydro 81

23 171258 Bracket Asm. Anti-Rot EVX 82

24 73350600 Nut, Hex Jam 3/9-16 Unc 83
25 106888X Spring, Brake Rod 84
26 STD551037 Washer 89

27 STD561218 Pin Cotter 1/8 x 3/4 CAB. 90 124346X
28 175765 Rod, Parking Brake 95 170201

29 71673 Cap, Parking Brake 96 4497H

30 169592 Bracket, Transaxle 120 73900600
32 74760512 BoltHexHd 5/16-18Uncx3/4 144 19111016

33 72140506 Bolt 5/16-18 x 3/4 150 175456
34 175578 Shaft, Foot Pedal 151 19133219

35 120183X Beadng, Nylon 156 166002
36 19211616 Washer 158 165589

37 1572H Pin, Roll 159 165494

38 165936 Putiey, Composite, Rat 161 72140406
39 74760648 Bolt Fin Hex 3/8-16 x 3 162 73680400

40 175461 Spacer, Split 163 74780416
41 175556 Keeper, Beft Idler 164 19091010

42 19131312 Washer 15/32 x 13/16 x 12 Ga. 165 165623
47 127783 Pulley, Idler, V-Groove 166 166880
48 154407 Bellcrank, Clutch 168 165492

49 123205X Retainer, Be8 169 165580
50 STD523715 Bolt 197 169613

51 STD541437 NutCrownlock 3/8-16UNC 198 169593
52 STD541431 Nut, Crownlock 5/16-18Unc 199 169612

53 105710X Link, Clutch 200 72140508
55 105709X Spdng, Return, Clutch 202 72110612

56 17060616 Screw 3/8-16 x 1 212 145212
57 140294 V-Belt

59 169691 Keeper, Center Span
61 17060612 Screw. 3/8-16 x 3/4

HydroGr314-0510 63

PART
NO, DESCRIPTION

8883R Cover, Pedal
175414 Polley, En_ne

STC55114.3 Washer
154778 Keeper Belt Engine Hydro

169183 Strap Torque Lh Hydro

169182 Strap Torque Rh Hydro
137057 Spacer

121749X Washer 25/32 x 1-1/4 x 16 Gauge
STO581075 E-Ring

123583X Key, Square

121748X Washer 25/32 x 1-5/8 x 16 Gauge

165596 Shaft Asm Cross Tapered
165711 SpshgToralon

19171216 Washer 17/32 x 3/4 x 16 Ga.
169594 Link Transaxle

164890X428 Console, Shift

NOTE: AllcomponentdimensionsgiveninU.S.

Inches1 inch= 25.4 mm

Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass Hydro 20" Tires

Retainer Sphng 1 "Zinc/Cad
Nut Lock 3/8-16

Washer 11/32 x 5/8 x 16
Spacer Retainer

Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16tD x 1.125

Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561
Plate Fastening

Nyliner Snap-In 5/8"1D
Washer Nyl 7/8 iD x .105" Hyd

Bolt Shoulder 5/16-18UNC
Bolt Rdhd Sgnk 5/16-18UNC x 1

Bolt Carr Sh 3_-16 x 1-1/2 Gr.5
Nut Hex Flange Lock

39

TRACTOR--MODELNUMBER917.272420

STEERINGASSEMBLY

_41

,L---_ 42

L ,

4O

TRACTOR--MODELNUMBER917.272420

STEERINGASSEMBLY

KEY PART
NO, NO, DESCRIPTION

1

2
3

4
5

6
8

10
11

13
17

29
32

33
34

35

36
37
38

39
4O

41

42
43

44
46

51

54
63
65

68

71

82
87

88

91

NOTE: Allcomponent dimensions given In U.S. inches

159944 SteedngWheel
172393 Axle Assembly Cast Iron

169840 Spindle Asseml_y, LH.
169839 Spindle Assembly, R.H.

_66H Beadng, Race, Thrust, Hardened

121748X Washer 25/32 x 1-5/8 x 16 Gauge
12000029 Ring, Klip

175121 Draglink
STD551137 Washer, Lock

136518 Spacer Rrg Axle Front
177876 Shaft Assembly, Steering
17060612 Screw 3/8-16 x 3,/4

171888 Rod,Tie
19111216 Washer 11/32 x 3/4 x 16

10040500 Washer Lock 5/16
73540500 Crownlock Nut 5/16-24

155099 Bushing, Steedng
152927 Screw

159946 Insert, Steedng Wheel
19132411 Washer 13/32 x 1-1/20 x 11

STD541537 Nut Lock Center 3/8-24 UNF
159945 Adaptor, Steedng Wheel
145054x428 Boot, Steedng Shaft
121749X Washer 25/32 x 1-1/4 x 16 Gauge

153720 Extension Shaft Steedng LR.LT
121232X Cap,Spindle
STD541431 NutLockHexw/Ins. 5/16-18UNC

74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4
STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

160367 Spacer Brace Axle
169827 Axle, Brace

175146 SteedngAsm
169835 Bracket Susp Chassis Front

173966 Washer Flat .781 x 1-I/2 x .14
175118 Boft Shoulder 7/16-20

175553 Clip Steedng

1 inch = 25.4 mm

41

ENGINE

TRACTOR - - MODEL NUMBER 917.272420

8O

38

! 81

14

31

J" _ 37

33

/

OPTIONAL EQUIPMENT

Spark Arrester

r

42

ENGINE

TRACTOR-- MODELNUMBER 917.272420

KEY PART
NO. NO. DESCRIPTION

1 170548 Control, Throttle

2 17720410 Screw, Hex Head, Thread Cuffing 1/4-20 x 5/8

3 ...... Engine, (See Breakdown) Kohler Model NO.CV492-27506

4 159420 Muffler

13 12_41-03 Gasket Kohler
14 148456 Tube Drain Oil Easy

16 STD551237 Washer

23 169837 Shield Brn/Dbr Guard
29 137180 Arrestor, Spark
31 109202X Tank, Fuel
32 158990 Cap Assembly, Fuel Sears, Vented

33 123487X Clamp, Hose
37 137040 Line, Fuel

38 148315 Plug, Drain Oil Easy
44 17670412 Screw, Hex Washer Head, Thd. Roll. 1/4-20 x 3/4
45 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4

46 19091416 Washer 9/32 x 7/8 x 16 Gauge
77 19101216 Washer 5/16 x 3/4 x 16 Ga.

80 74760508 Bolt Hex Hd 5/16-18 Uno x 1/2
81 73510400 Nut Keps Hex 1/4-20Unc

101 M_ Nut Flan-ge M8-1.25 Non-Lk Zinc
105 17120616 Screw 3/8-16 x 1

NOTE: All component olmenslons given in U.S. inches

1 inch = 25.4 mm

43

SEAT ASSEMBLY

TRACTOR-- MODEL NUMBER 917.272420

\

\ \

_15

18

I i

i t

I I
I I

24 I i

17 12

KEY PART
NO. NO. DESCRIPTION

1 140123 Seat

2 140551 Bracket, Pivot, Seat

3 71110616 Bolt
4 19131610 Washer 13/32 x 1 x 10 Gauge

5 145006 Clip, Push-In Hinged

6 STD541437 Nut
7 124181X Spring, Seat

8 1700_616 Screw 3/8-16 x 1-1/2

9 19131614 Washer 13/32 x 1 x 14 Gauge
10 174894 Pan, Seat

11 166369 Knob Seat

12 121246X Bracket. Switch Mounting

KEY

PART

NO.

NO. DESCRIPTION

13

121248X Bushing, Snap

14

72050412 Bolt, CalTlage 1/4-20 x 1-1/2

15

134300 Spacer, Split .26 x .88

16

121250X Spring

17

123976X Locknut, Flange 1/4 Grade 5

18

124238X Cap, Spdng Seat

21

171852 Bolt, Shoulder 5/16-18 UNC

22

STD541431 Nut

24

19171912 Washer 17/32 x 1-3/16 x 12 Ga.

25

127018X Bolt, Shoulder 5/16-18 x .62

NOTE: All component dimensions given In U.S.

inches 1 inch = 25.4 mm

44

TRACTOR -- MODEL NUMBER 917.272420

DECALS

11 5 4 13 10 16

9 13 6 3 7 7 1 20

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO, DESCRIPTION

1 156811 Decal, Ober. Instr. 11 164065 Decal, Strng. Whl. Domed Prem. Srs

2 177374 Decai, HP Engine 12 146046 Decal, V-Belt Drive SchemalJc
3 177356 Decal, Hood, R.H. 13 177350 Decal, Lower Dash

4 177357 Decal, Hood, L,H. 14 160396 Decal, V-Belt Schernatic
5 177805 Decal Hood Replacement 16 138047 Decal, Battery Diehard
6 133644 Decal,CustomerMaintenance 20 149516 Decal, Battery Dngr/Psn Eng

7 177355 Decal, Hood Side -- 138311 Decal, Lift Handle
8 172331 Decal, Deck -- 165800X428 Pad Footrest LH STLT

9 163204 Decal, Fender, Craftsrnan -- 165799)(428 Pad Footrest RH STLT

10 156439 Decal, Fender Danger -- 169210 Decal By Pass LT Hydro

- - 177411 Owner's Manual, English
* - 177412 Owner's Manual, Spanish

WHEELS & TIRES

4,10

3,9

KEY PART
NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire
2 65139 Stem, Valve

3 106222X Tire,Front
4 59904 Tube, Front Tire

5 106732X427 Rim, Front
6 278H Fiffing, Grease (Front Wheel Only)

11

7 9040H Bearfng, Flange (Front Wheel
8 106108X427 Rim, Rear

9 122082X Tire, Rear
t0 7152J Tube, Rear Tire

11 104757X428 Cap, Axle

- - 144334 Sealant, Tire 10 oz.
NOTE: Allcomponent dimensions given In U.S.

inches 1 inch = 25.4 mm

(Not Provided, Service Item Only)

Only)

(Not Provided, Service Item Only)

45

LIFTASSEMBLY

TRACTOR - - MODEL NUMBER 917.272420

/ /

/ /

/ /

2O

6

5

20

15

15

46

LIFTASSEMBLY

TRACTOR-- MODEL NUMBER 917.272420

KEY PART
NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly
2 159471 Shaft ASSembly, Lift

3 105767X Pin, Groove
4 12006002 E-Ring

5 19211621 Washer 21/32 x 1 x21 Gauge
6 120183X Beadng, Nylon

7 125631X Gdp, Handle, Fluted
8 122365X Button, Plunger, Red

11 139865 Link, Lift, LH.
12 139866 Link, Lib, R.H.

13 STD624008 Retainer Spdng
15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC
17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2-13 UNC
19 139868 Ann, Suspension, Rear

20 163552 Retainer Spring

31 169865 Beadng, Pvt, Lift
32 73540600 Nut, Crownlock 3/8-24

36 155097 Pointer, Height Indicator

37 123935X Plug, Hole
38 17060516 Screw 5/16-18 x 1
40 19112410 Washer 11/32. x 1-1/2

41 155098 Indicator Height

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

47

MOWERDECK

TRACTOR -- MODEL NUMBER 917.272420

"_'40

_3736

40 37

44_'_ 55, 145

34

116 113 111 114

118 _

/_ !05

106 ' 102 103

_o3J_/_- // /

101/'_ 104 106

21 22

23 24

_ 6

16

28

1

_.18

'

5

6

19// 21

,.j

117

_116

48

TRACTOR -- MODEL NUMBER 917.272420

MOWER DECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO,

1 165892 Mower Deck Assembly, 42" 59 141043
2 STD533107 Bo_t 61 174882

3 138017 Bracket Assembly,Sway Bar, 68 174883

4 165460 Bracket Sway Bar 38/42" eck 101 136420
5 STD624008 RetainerSpring 102 71081010

6 130_32 Arm, Suspension, Rear 103 19061216
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 104 STD551110
9 STD551137 Washer, Lock 105 160793

10 140_J6 Washer, Hardened 106 2029J

11 134149 Blade, Mulching 111 155197

13 137645 Shaft Assembly, Mandrel, Vented 112 155198

14 128774 Housing, Mandrel,Vented 113 1706G514

15 110485X Beadng, Ball, Mandrel 114 STD541431

16 174493 Stripper, Mower Deck 115 72110504

18 72140505 Bolt, Carriage 5/16-18x5/8 116 4898H

19 132827 Bolt, Shoulder 117 165746
20 159770 Baffle, Vortex 118 73930600

21 STD541431 NutCrown[ock5/16-18UNC 119 STD5510B7
22 134753 Stiffener Bracket 121 143723

23 131267 Bracket, Deflector 129 19131312
24 105304X Cap, Sleeve 130 STD523710
25 123713X Spring, Torsion, Deflector 131 STD533710

26 110452X Nut, Push 143 157109
27 130968X428 Shield, Deflector 144 158634

28 19111016 Washer 11/32 x 5/8 x 16 Ga. 145 165888

29 131491 Rod, Hinge 146 171977

30 157722 Screw Thdrol Washer Head 148 169022

31 129963 Washer, Spacer 149 165898

32 153535 Pulley,Mandrel 150 19091216

33 137266 Nut, Toplock, Flanged 159 72140614

34 STETo33717 Bolt - - 130794

35 133835 Fastner, Christmas Tree

36 131494 Pulley, Idler, Flat - - 177410

37 STD5510_7 Washer 13/32. x13/16x16Ga

40 STD541437 Nut Crownlock 3/8-16 UNC

44 140088 Guard, Mandrel, L.H,

45 STD624003 Retainer

46 137729 Screw, Thd. Roll 1/4-20 x 5/8

54 133943 Washer, Hardened

55 155046 Arm, Idler

56 165723 Spacer, Retainer

Front 92 738G0600

NOTE: Allcomponent dimensions given in U.S.inshes

1 Inch = 25.4 mm

DESCRIPTION
Guard, TUV Idler

Spring Ext. Elect. Clutch
V-Belt
Nut Lock Hex w/Ins. 3/8-16

Mulcher Cover
Screw Pan Hd Phillips 10-24 x 5/8

Washer #10
Washer, Lock
Latch Assembly, Bagger

Nut,Weld
Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.
Screw Taping 5/16-18

Nut, Hex, Keps 5/16-18 Unc
Bolt, Cardage 5/16 Unc x 1/2

Bolt, Shoulder
Wheel, Gauge

Nut, Centadock 5/8-16
Washer 3/8 x 7/8 x 14 Gauge

Bracket
Washer 13/82 x 13/16 x12 Ga.

Bolt, Fin Hex 3/6-16 Unc xl Gr. 5
Bolt, Rdhd Sqnk 3/8-16UNCx 1

Bracket Arm Idler 42"
Keeper Belt 42_ Clutch Cable
Pulley Idler Flat
Bolt Cardege Idler

Spring Retain Idler
Retainer Spdng Yellow Z_nc
Washer 9/82 x 3/4 x 16 Ga.

Bo4tRdhd Sqn 3/6-16 UNC x 1- 3/4
Mandrel Assembty (includes Key
Numbers 8-10, 13-15, 31 and 32)

Mower Deck, Complete (Standard

Deck, Order Separately Mulcher
Plate and Gauge Wheel

Components, Key NOS. 101-106
and111-121)

49

119

120

-r
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0

¢)

128

14

Ill

12

109

88

123

81

79

73

17

16

93

69

_7 66

58

19

124

107 43

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0

TRACTOR - - MODEL NUMBER 917.272420

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408 Rotor, Brake

2 170352 Side Housing, Assembly 60 142883 Brake Puck

3 170353 Center Section, Assembly 61 142882 Puck Plate

4 170354 Swashplate, Trunion 62 142887 Brake Actuating Pin

5 169898 BlOCk- Assembly Patch,SpecialFlan e
6 170355 Sealant 10.50z 64 142892 Bolt, I/4-20 X 1 _/Patch

7 170356 Hex Flange Screw 65 170411 Spacer
8 170357 Stud, 5/16-24 Hex Double 67 170413 Sq. H"d. Bolt 5/16-24-Ribbed

9 170358 Shaft, Input 69 170415 Slotted Hex Nut 5/16-24

10 170359 Ring - Retaining 70 170416 Cotter Pin 3/32 X 3/4

11 170360 Spacer 71 170417 Compression Spring Brake

12 169870 Rin - Retaining Anti-Drag

13 170361 Sea_ X 170418 Washer, Ht

14 169869 Ball Brg 17mm Id X 4Ornm .5 I.D. X 10.D. X .032

16 170362 Hex Flange Head Screw 11/32 I.D. X 7/80.D

17 170363 Lip Seal 18 X 32 X 7 75 170420 Check Plug Assembly, .027,

18 170364 Arm, Control Washer

19 150771 Bearing, 30x52x13 Thrust 76 170421 Stud, 5/16-24 Friction Pack
23 170365 Check Plug Assembly, 77 170422 Puck, .330 X 1.50 X .0975

Washer 78 142969 Spring, Helical Cornp
24 170366 Shaft, Motor 79 142980 Spacer
27 170367 Gear - Pinion, 131 80 150778 Hex Lock Nut 5/16-24Unf

28 170368 10t/481 Gear (Nylon Insert)
29 170369 Gear, 101 Jackshaft 81 170423 Wedge, Friction Pack

30 170370 60t Bull Gear 82 170424 Clip, Washer .316x1.50x.1046
31 170371 Sleeve Bearing (Plated

32 170389 SleeveBeadng(Outboard) 84 170425 Fitting, 5/16 Sae 5/32 Tube
33 142991 Washer, 3/4 Id X 1-1/20d X 87 142917 Cap - Poppet Valve

34 170390 Lip Seal Axle Seal 90 170430 Puck, Inner Wedge
35 170391 Shaft, Axle .75 X 11.39 93 170431 Spring Clip - Housing Thrust

36 170392 Shaft, Axle .75 X 16.99 108 170433 Washer, Motor Shaft
37 150792 Miter Gear (Splined) 109 170434 Plug, See #6

38 150793 Miter Gear 151(0.5 Id) 111 170435 O-Ring .07 X .301 I.D.
39 150809 Shaft 113 170437 Bracket, Support Expansion

40 170393 Ring, Spiral Retaining Tank
41 170394 Pin, Jackshaft 116 170438 Silicon Sponge

42 170395 Magnet, Ring 119 170439 Fan, 7 In.
43 170396 Spnng, Bypass 120 170440 Pulley
44 150797 Hydro Mtg Screw 121 170441 Hex Lock Nut I/2-20

45 170397 Filter 122 170442 Washer, Selleville
46 170398 Base, Filter 123 170443 Belt Keeper
47 170999 Actuator, Bypass 124 170444 Center Section-Filter-Bypass

48 170400 Rod, Bypass Actuator Assembly
49 170401 Arm, Bypass 125 170445 Filter Assembly

50 170402 Retaining Ring .250 External 126 170446 Fan - Pulley Service Assernbly
51 170403 Seal, Lip 127 170447 Seal - O-Ring Kit

52 170404 Flat Washer, 900 166768 Transaxle Complete
53 170405 Retaining Ring NOTE: All component dimensions g_ven in U.S.

54 170406 Bearing, Center Block inches 1 inch = 25.4 mm
55 142977 Spring - Helical Compression

56 142978 Washer

57 150798 20w-50 Oil
58 170407 Brake Yoke

Machined 63 170410 Hfhcs 1/4-20x2. W/

1/4-20 X 1.25 66 170412 Spdne, Brake Arm Bias
End 66 170414 Arm, Brake

, Lip .67 X 1.58 .276 72
Od X 12mm 73 142884 Flat- Washer
5/16-24X0.75 74 170419 Oil Seal .625 X 1.0 X .25

.75 X 1.578 X .625 83 161168 P n, Standard Headless
.75x1.750x.625 85 170426 Hose, Expansion Tank

.13 Thk 88 170429 Bolt, Self Tapping 10-32 X 1/2

(Key, R.H.) 107 170432 Deflector "
(Key, L.H.) .711dx1.15odx.030thk

3/8-24 X 2.5 Long (Nylon Insert)

.741 X .250 X .250 TC 128 173165 Kit, Expansion Tank
5/8 Id X 1.00d X .05 Thk

51

TRACTOR -- MODEL NUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

YLINDER HEAD, VALVE AND BREATHER I

YLINDRE DIRIGE SOUPAPE ET RENIFLARDI

20 lg

1

CRANKCASE I CARTER-MOTEUR I

t9

52

TRACTOR - - MODEL NUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

CYLtNDER READ/VALVE/BREATHER
KEY PART KEY PART

NO. NO. OESCRIPTION NO. NO. DSSCRIP_ON

1 25-351-01-S Lifter valve !2 1 12-032-03-S

2 12-755-94-S Kit, cylindernead ncudes 2

3 12-41t-03-S Rod, push (2)
4 12-041-10-S Gasket, cylinder head 5 24-380-13-S
5 12-017-01-S Valve, intake (Std.) 6 12-755-49-S

12-017-02-S Valve, intake .25) 7 12-089-31-S

6 12-015-01-S Valve, exhaust Std.) 8 12-422-08-S

12-016-02-S Valve, exhaust .25) 12-422-09-S

7 25-139-60-S Plug, allen hd. ppe 1/8 12-422-10-S
8 12-318-36-S Cylinder Head 12-422-11-S
9 25-186-01-S Arm, rocker (2) 12-422-12-S

10 12-599-03-S Pivot, rocker arm (2) 12-422-13-S

t f M-640034-S Screw, hex. flange 12-422.07-S

12 12-089-01-S Spring, valve (2) 10 12-874-07-S
13 12-173o01-S Cap, valve spring (2)
14 12-755-03-S KiL retainer (2) 12-874-11-S

15 12-468o05-S Washer, plain 13/32" 12-874-08-S
16 12-112o13-S Spacer, head bolt exhaust 12-874-09-S

17 12-086-t5-S Screw, hex. f_ange 12 12-t08-07-S
18 25-237-14-S Clamp, hose (2) 12-108-09-S

19 12-326-03-S Hose, breather 13 12-067-11-S

20 M-645020-S Screw, hex, flange 12-067-05-S
21 12-096-07-S Cover, valve w/nipple 15 12-043-05-S

22 M-545010-S Screw, hex. flange 16 M-531005-S

23 12-018-01-S Retainer, breather reed 18 52-139-09-S
24 12-402-02-S Reed, breather 19 12-755.64-S

3-17, Gaskets 12 041 01-S

Qty. 2),12 041 02-S, & 12 3 12-445-02-S

041 03-5 4 M-839025-S

M6xk0x34 (2) 9 12-144-28-S

port 11 12 018 02-S

M10x1.5x81 (5) 12-108-05-S

M6x1,0x2O (5) 14 12-380-01-S

M5x0.8x 10 17 12-144-02-S

CRANKCASE

Seal, crankshaft

Block, cylinder(Use
Short Block 12 522 49)

Strap, lifting
Screw, hex. flange
Max1.25:<25

Dowel, lOCating (4)
Kit, camshaft (Includes 7,8)

Spring, actuating

Shim, camshaft (A.R.) btue
Shim, camshaft (A.R. red

Shim, camshaft (A.R.) yellow
Shim, camshaft (A.R.) green

Shim, camshaft (A.R.) gray
Shim camshaft (A.R. black

Shim, camshaft (A.R. white
Shaft, batance

Piston w/Ring Set (Std.)
plneludes 11,12)

iston w/Ring Set (.08)

Piston w/Ring Set (.25)
Piston w/Ring Set (.50)

Retainer, piston pin (2)
Ring Set (Std.)

Ring Set .25
Ring Set 1.50{

Connecting Rod }.S2tdi)

Connecting Rod
Pin, governor regulating

Gear, governor
Washer, ptain 5 mm

Shaft, governor gear

Plug, cup
Kit, gov. cross shaft w/clip

20 X-25-102-S
21 12-032°01-S

22 M-631015-S
23 12-154-05-S

NOTE: All component dimensions given in U.S.

inches I inch = 25.4 mm

Includes 23)

Washer, pan 1/4"

Seal, governor cross shaft

Washer, ptain 6 mm

Clip, hitch pin

53

TRACTOR - - MODEL NUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

IGNITIONIELECTRICAL t ALLUMAGE_LECTRIQUE

_3

--7

13 14

AIR INTAKE I

BLOWER HOUSING AND BAFFLES I
HABITATION DE SOUFFLEUR ET D_CALENT J

4 $

12

lO

1t\,_

A_REDE_ ARRIVSEJ1._/_

3--

6-- _7

54

TRACTOR--MODELNUMBER917.272420

KOHLERENGINE-MODELNUMBERCV492,TYPENUMBER27506

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES
KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 12-086-14-S Screw, hex. flange 1 M-545010-S Screw, hex. flange

2 12-468-03-S Washer, plain 3/8" 2 24-468-10-S Washer, plain 1/4"
3 24-162-03-S Screen, grass 3 12-146-07-S Plate, blower housing

4 28-086-47-S Bolt, shoulder M6x1.0x16 4 M-550010-S Screw, hex. flange
5 12-157-06-S Fan 5 24-096-05-S Cover, pinion

6 X-42-15-S Key 6 12-027-76-S Housing, blower
7 12-025-15-S Flywheel 7 12-063-18-S Baffle, intake side

8 12-155-09-S Connector 8 25-154-02-S Clip, mounting (3)
9 M-548025-S Screw, hex. cap M5x0.8x25 9 12-086-37-S Screw, captive washer

10 237878-S Kit, stator 10 12-063-20-S Baffle, cylinder head
11 M-545020-S Screw, hex. flange 11 M-645016-S Screw, hex. flange

12 12-154-06-S Clip, cable (2) 12 12-063-19-S Baffe, cyinder
13 41-403-09-S Regulator, rectifier- 15 amp NOTILLUSTRATED

14 X-22-11-S Washer, lock 1/4" M-541080-S Nut, hex flange M5x0.8
15 M-63g016-S Screw, hex. flange

16 236602-S Connector AIR INTAKE/FILTRATION
17 12-132-02-S Spark Plug
18 X-728-1-S Clip, cable (2) KEY PART
19 M-545010-S Screw, hex. flange NO. NO, DESCRIPTION

20 12-584-04-S Module, ignition 1 12-281-01-S Duct, air

NOTILLUSTRATED 2 25-341-03-S Knob, air cleaner cover

12-176-44-S 3 12-096-24-S Cover, air cleaner

24-518-12-S 4 12-083-12-S Precleaner, element

12-518-35-S

X-25-5-S

M10x1.5x46 M5x0.8xlO (6)

(4) M5xO,Sxl0

(2) MSxO.8x2O (3)

M5x0.8x20 (2) M6x1.Ox16 2)

M6x1,0x16 (2)

M5xO.8xl0 (2)

Harness, wirin_l
Lead, black (6 - 12 gauge-

insulated grip barrel eyelet
terminals)

Lead, white (36" - 18 gauge

- fully insulated push on tab
and uninsulated socket

terminals)
Washer, plain 5/16" (attach

ground lead and this
washer to lift strap screw)

5 12-100-08-S Wing Nut
6 12-083-10-S Kit, air cleaner element

7 12-743-12-S Filter, element (includes 5, 8)
8 12-032-11-S Seal 1-7/16"

9 12-094-07-S Base, air cleaner (Includes

10 12-072-04-S Stud, mounting plate
11 12-086-01-S Screw, #10 Hi-Lo thread

13 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED

12-113-53-S Decal, air cleaner

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

(Includes 5, 7, 8)

11, 12)
M6x1.0x75

forming (2)

55

TRACTOR - - MODEL NUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

STARTING SYSTEM|

D_MARRANT DE L_ SYST_ME

1

I

0

.t

ENGINE CONTROLS

MOTEUR CONTROLE

t

/

11

OIL PAN I LUBRICATION |
DE LA HUILE PAN DE LA LUBRIFICATION _--t0

_,, Z.-3 11

2

/ 3

4'

t--

56

TRACTOR -- MODEL NUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

STARTING SYSTEM
KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 M-839070-S Screw, hex. flange 1 12-079-11-S

2 25-098-07-S Starter assereby ncudes 3 24-086-43-S

3 12-755-54-S Kit, drive end
4 12-227-18-S Cap, drive end 5 12-536-10-S

5 12-170-05-S Armature
6 12-221-01-S Kit, brush & spring 6 M-443025-S

7 12-227-13-S Cap, commutator end 7 M-443020-S
8 12-211-01-S Bolt hex. flange 8 12-089-11-S

OIL PAN/LUBRICATION 11

KEY PART
NO. NO. DESCRiPTiON

1 12-038-01-S Dipstick assembly (Includes

2 25-755-13-S Kit, oil fill cap (Includes 3)
3 12-153-03-S O-Ring, oil fill cap

4 12-153-02-S O-Ring, upper oil fill tube
5 12-123-04-S Tube, oil fill

6 M-645025-S ScTew, hex. flange

7 12-153-01-S O-Ring, lower oil fill tube
8 25-162-07-S Screen, oil pickup

9 12-09B-03-S Cover, oil pickup screen

10 M-545016-S Screw, hex. flange
11 25-462-09-S Vah/e, oil pressure relief

12 52-050-02-S Filter, oil
13 25-139-57-S Plug, sq. hd, solid 3/8"

14 12-393-01-S Pump, oil
15 12-153-06-S O-Ring, oil pump cover
16 12-096-34-S Cover, oil pump

17 M-545016-S Screw, hex. flange

18 12-032-03-S Seal, oil (P._O. end)
19 24-086-16-S Screw, hex. flange

20 24-086-17-S Screw, hex. flange

21 12-199-56-S Assembly,Pan, oil (Incl.

M8x1.25x70 2 2 12-237-01-S

3-8) 4 M-664020-S

1/4-20x4-5/8 2 9 12-089-23-S

2-3)

M6x1.0x25

M5x0.8x16

M5x0.8x16 _3)3

M8xl.25x45 (11)

M8x1.25x45

11,14-17)

ENGINE CONTROLS

Linkage, choke

Clamp, cable
Screw, hex. flange

Screw, lobed socket

M6xL0x20 (2)

Control, speed assembly
(Includes 6-9)

Screw, pan head M4xO.7x25

Screw, pan head M4xO.7x20
Spring, choke (2)

10 12-089-24-S

12-755-83-S

12 12-100-07-S
13 52-211-04-S

14 12-090-28-S
15 25-158-08-S

16 12-079-10-S
17 25-158-11-S

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

Spring, choke return
Spring, governor

Kit, governor lever (Includes

12-14)

Nut, hex ran e 1/4-20
Bolt, 1/4-20x_"

Lever, governor
Bushing, throttle linkage

Linkage, throttle

Bushing, throttle {inkage

57

TRACTOR -- MODEL NUMBER 917.272420

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

CRANKSHAFT J_

VILEBREQUIN I2_i i

FU EL SYSTEM J
'UEL DE LE SYSTEMEI

6

!

EXHAUST I

ECHAPPEMENT I

Dt

58

TRACTOR--MODELNUMBER917.272420

KOHLERENGINE-MODELNUMBERCV492,TYPENUMBER27506

FUEL SYSTEM
KEY PART

NO. NO. DESCRIPTION

1 M-641060-S Nut, hex. flange M6xl.0 (2)
2 M-629116-S Stud M6x1.Ox116 (2)
3 12-853-118-S Kit, carburetor w/gasket

4 12-041-02-S Gasket, air cleaner
5 12-053-118 Carburetor assembly

6 12-041-01-S Gasket, carburetor (2)
7 12-265-06-S Deflector, heat
8 25-237-14-S Clamp, hose (2)

9 52-353-22-S Line, fuel 12-f/4"

10 25-050-03-S Filter, fuel in.line
1t 47-_54-01-S C_ip cable

NOT ILLUSTRATED

*M-561010-S Screw, thread forming

*X-22-11-S Washer, lock 1/4"

12-757-02-S Kit, float
12-757-03-S Kit, carburetor repair

12-041-01-S Gasket, carburetor
12-041-02-S Gasket, air cleaner

12-041-05-S Gasket, bowl
12-041-06-S Gasket, bowl screw

12-032-06-S Seal, solenoid
12-757-33-S Kit, solenoid repair

12-041-06-S Gasket, bow[ screw
12-454-03-S Tie cable
25-452-20-S Terminal

12-518-37-S Lead, red, 37"- 20g

"attaches carburetor ground lead to carb baffle.

(Includes 4,5,6 qty 1
Tie, cable 12.454-03-S,

Tsrmlnat 25-452-20-S)

For information only not

ava abe separately)
_Ln¢_udesKit, float

12-757-02-S

Kit, carburetor repair

12-757-03-S,

Kit, solenoid
repair 12-757-33-S)

M5xO.8xlO

insu ated socket and auge

uninsulated socket terminals)

CRANKSHAFT

KEY PART
NO. NO. DESCRIPTION

I 12-014-57-S Crankshaft (Includes 2)

2 25-139-27-S Plug, cup

EXHAUST

KEY PART
NO. NO. DESCRIPTION

1 25-072-04-S Stud, M8xl.25x33(2)
2 12-041-03-S Gasket, exhaust manifold

3 12-126-11-S Bracket muffler
4 12-445-06-S Strap, lifting

5 M-645025-S Screw, hex. flange

12 522 49 Shod Block

12-755-93-S Gasket Set

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

M6xL0x25 (2)

59

SERVICE NOTES

6O

SERVICE NOTES

61

SERVICE NOTES

62

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

_U_ greater than 15°), never across the face. Make turns gradu-
O ally to prevent tipping or loss of control. Exercise extreme

t_ ca/_ Operate your Tractor up and down the face of slopes (not I

ution when changing direction on slopes.

I

f

Get itfixed, at your home or ours!

Forrepairofmajor brandappliancesinyour own home, ..

no matterwhomade it,nomatterwho soldit!

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wY/iN.seal_.corll '_lt/W._6_ELC_I

Forrepair ofcarry-inproducts like vacuums,lawn equipment,ar_

electronics,call forthenearestSears Parts and Repair Center.

1-800-488-1222 /u_rne,dayorright(U.SA.only)

www.sear_corn

Forthe replacement parts,accassoriesand owner's manuals

that you need to do-it-yourseff,callSears ParLsDirectSM!

1-800-366-PART

(1-80o-366-7278)

To purchase orinquireabouta SearsServiceAgreement

orSears Maintenance Agreement:.

1-800-827-6655 (u.s.A.) 1-800-361-6665 (Canada)

7am.-S p.m.,CST,IVk_,-Sat. 9a.m.-8p.m.EST,M- F,4p.m.Sat.

6 a.m.- 11p.m., 7days aweeK

(u.s.A.o,_)

Parapedrserviciodemparack_a

_onicJo,y paraordenaroiezas:

1-888-SU.HOGARsM

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® Registered Trademark / TMTrademark / su Service Mark of Seam, Roebuck and Co.
® Marca Registrada / TMMarca de Fabdca / SMMarca de Sewicio de Sears, Roebuck and Co,

MCMarque de commerce / _o Marque d_posde de Sears, Roebuck and Co,

AuCanadapoursewiceen_ar_:

1-8004.E-FOYERMc

(1-800-5,33-6937)

www.ssars,ca

177411 02.28.01 RH Printed in U.S.A.