Craftsman 917.272247 User Manual

Owner’s Manual

LAWN TRACTOR

20.0 HP, 48" Mower Electric Start

AutomaticTransmission

Model No.

917.272247

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read

^ and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equip ment.

Sears, Roebuck and Co., Hoffman Estates, IL60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty Safety Rules

Product Specifications

Assembly/Pre-Operation

Operation..................................

Maintenance Schedule

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2 3 6 Storage 7 9

Maintenance Sen/ice and Adjustments...

Troubleshooting................

Repair Parts

Sears Service

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.. Back Cover

15 19 28 29 34

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the

two full years. During the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts

man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in

the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its

Durchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capabie of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions couid result in serious injury or death.

WARNING: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

^^WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

A WARNING: Tow only the attach

ments that are recommended by and

comply with specifications of the manu facturer of your tractor. Use common

sense when towing. Operate only at the lowest possible speed when on a slope.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor. ^^WARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.

AwARNING: Battei7 posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Keep machine free of grass . leaves or other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

SAFETY RULES

DO;

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommenda tions for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer’s recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

SAFETY RULES

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously Injured or interfere with safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces

sary, and then, turn slowly and gradu

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type

(API-SF-SJ):

Oil Capacity:

Spark Plug:

(Gap: .030") Ground Speed (MPH):

Tire Pressure:

Charging

System: Battery:

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni cians and the proper tools to service or

repair this tractor.

4 Gallons

Unleaded Regular

SAE 10W30 (above 32“F)

SAE 5W-30 (below 32“F)

W/ Filter: 4.5 Pints W/0 Filter: 4.0 Pints

Champion RC12YC

Forward: 0 - 5.5 Reverse: 0 - 2.4

Front: 14PSI Rear: 10PSI

15 Amps @ 3600 RPM Amp/Hr: 28

Min. CCA: 230 Case size: U1R

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester Is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

(U)

(n)

Mower

Leveling Wrench

PARTS BAG CONTENTS

Keys

(2) Keys

Video Cassette

(1) Oil Drain Tube

For Future Use

Slope Sheet

Bubble Level

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

2. Remove packing materials.

3. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE; If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

Label

ADJUST SEAT

1. Raise seat and loosen adjustment

knob.

2. Lower seat into operating position and

sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal ail the way down.

4. Get off seat without moving its

adjusted position.

5. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controis)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in “transmis

sion disengaged” position (See “TO TRANSPORT' in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^ WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis

sion engaged" position. (See “TO TRANSPORT’ in the Operation section of this manual).

4. Sit on seat in operating position,

depress brake pedal and set the parking brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest position.

6. start the engine. After engine has started, move throttle control to idle position.

7. Release parking brake.

8. Slowly depress forward drive pedal and drive tractor off skid.

9. Apply brake to stop tractor and set

parking brake.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See ‘TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALLBELTS

See the figures that are shown for

replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See ‘TO ADJUST

BRAKE” in the Service and Adjustments section of this manual.

✓ CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

/ All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

/ Before driving tractor, be sure free

wheel control is in ‘Iransmission engaged” position (see ‘To Transport”

in the Operation section of this manual).

While learning how to use your tractor,

pay extra attention to the following important items: / Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION" in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REIRSE NEUTRAL

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS

(Automatic Models only)

LIGHTS ON

FUEL OIL PRESSURE

* =/■»*

FREEWHEEL

H L

HIGH

ENGINE ON

LOW

CHOKE PAST

ENGINE START PARKING BRAKE

l\l

BATTERY

AND FEET AWAY (SEE SAFETY RULES SECTION)

$ i

REVERSE FORWARD

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

SLOW

PARKING BRAKE

LOCKED UNLOCKED

MOWER HBGHT

m^m

IGNITION

c©

PARKING BRAKE

MOWER UFT

Failure to follow instructions could result in serious injury or death. The safety alert symbol

is used to identify safety inform ation about hazards which can

result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

iHMin avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH; Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the headlights on and off.

THROTTLE CONTROL - Used to control

engine speed. CHOKE CONTROL - Used when starting a cold engine. BRAKE PEDAL: Used for braking the

tractor and starting the engine.

FREEWHEEL CONTROL; Disengages transmission for pushing or siowly towing the tractor with the engine off.

ATTACHMENT LIFT LEVER; Used to

raise, lower and adjust the mower deck

or other attachments mounted to your tractor.

LIFT LEVER PLUNGER; Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position. FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

REVERSE DRIVE PEDAL - Used for reverse movement of tractor.

CRUISE CONTROL LEVER - Used to set fon/vard movement of tractor at desired speed without holding the forward drive pedal.

HOURMETER - Indicates hours of

operation.

UVCnOLUni

The operation of any tractor can result in foreign objects thrown into the

- eyes, which can result in severe eye damage. Always wear safety

_ glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

____________________

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal all the way down

and hold.

2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake posi tion. Make sure parking brake will hold tractor secure.

Attachment Clutch Switch

Push-In to Pull Out To “Engage” “Disengaged”, '

ignition Key

Choke Control

Throttle, Control

“Brake”

Position

Brake Pedal

“Drive"

Position Position

Disengaged” “Engaged" Control

Parking Brake Cruise

Position

Reverse

Drive

edal

Lever

STOPPING MOWER BLADES -

• To stop mower blades, push attach

ment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de

pressed. ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause

engine to “backfire”.

• Turn ignition key to “STOP” position

and remove key. Always remove key

when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go

dead. NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. ^^CAUTION: Always stop tractor

completely, as described above, before leaving the operator’s position.

THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress fon/vard or reverse

drive pedal to begin movement. Ground speed increases the further

down the pedal is depressed. TO USE CRUISE CONTROL The cruise control feature can be used for

forward travel only.

1. With forward drive pedal depressed to desired speed, move cruise control

lever forward to “SET’ position and hold while lifting your foot off the pedal, then release the cruise control lever.

To disengage the cruise control, pull the

lever backward to “OFF” position, or fully

depress the brake pedal.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger w/ith thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes In bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

Spring

TO STOP MOWER BLADES disengage attachment clutch control. ^CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Clutch

Attachment Lift

TO OPERATE ON HILLS i^WARNING: Do not drive up or down

hills with slopes greater than 15“ and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

Transmission Disengaged

NOTE; To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/ dipstick: wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel freshness.

^CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tem

peratures below 32°F{0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION; Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel

system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh

fuel next season. See Storage Instruc tions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disen gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50“ F and

above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in.

If the engine starts to run roughly, pull

the choke control out slightly for a few

seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground. Release the parking brake and let the

brake slowly return to operating position. Allow one minute for transmission to

3. warm up. This can be done during the engine warm up period.

• The attachments can be used during the

engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

(See ‘TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

ÂCAUTION: Never engage or disengage

freewheel lever while the engine is running.

To ensure proper operation and perfor

mance, it is recommended that the transmis

sion be purged before operating tractor for

the first time. This procedure will remove any

trapped air inside the transmission which

may have developed during shipping of

your tractor.

IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

Disengage transmission by placing freewheel control in disengaged position (See “TO TRANSPORT’ in this section of manual).

Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.

Disengage parking brake.

Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress

reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being removed from hydraulic drive system.

5. Shut off engine and set parking brake.

6. Engage transmission by placing

7. Sitting in the tractor seat, start engine.

8. Drive tractor forward for approximately

Your transmission is now purged and

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

• The left hand side of mower should be

• Drive so that clippings are discharged

• When mowing large areas, start by

freewheel control in “transmission engaged" position (See “TO TRANS

PORT” in this section of manual).

After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

five feet then backwards for five feet.

Repeat this driving procedure three

times.

best mowing performance. See TO

LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

used for trimming. onto the area that has already been

cut. Have the cut area to the right of the

tractor. This will result in a more even

distribution of clippings and more uniform cutting.

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check v-Beits

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air RIter

Clean Air Screen

inspect Muffler/Spatk Anester

Replace Oil Fitter (If equipped)

Clean Engine Cooling Rns

Replace Spark Plug

Replace Air RIter Paper Cartridge

Replace Fuel RIter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. Ail adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

✓ ✓

✓

✓ 3 ✓ ✓

✓ ✓ ✓

✓

^1.2

✓ 2 ✓ 2

DATES

✓ s

✓

I/.2 ✓ 2

✓ 1/2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with malntenar^ce^free battery. 5 - Tighten front axle pivot bolt to 35 ft-lbs. maximum.

Do not overtighten.

✓

✓ ✓

✓

LUBRICATION CHART

® General Purpose Grease ® Refer to Maintenance “ENGINE” Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE; To sea! tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are working properly. If

your tractor does not function as de scribed below, repair the problem

immediately.

• The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt tighten bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing

Mandrel

Assembly

TO SHARPEN BLADE

NOTE: We do not recommend sharpen ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is balanced.

b,!Ide care

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove blade bolt.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis

sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high

pressure water or steam to clean

transaxle. * Inspect cooling fan to be sure fan

biades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing,

contact a sears or other qualified service

center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API sen/ice classification SF-SJ.

Select the oil’s SAE viscosity grade according to your expected operating

temperature.

SAE V1SCOSITV GRADES

I I I

C -30

__________

■») -10

TEMPERATURE RAhtGE ANTICIPATED BEFORE NEXT OIL CHANGE

30 3a 40____ __________M 80 100

_______

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

TO CHANGE ENGiNE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

Closed and Locked Position

Yellow Cap

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

! I [

W 30 40

Drain

Tube

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5. Saturate it in engine oil. Wrap it in dean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and

proper position around stud. Replace if necessary.

9. Reassemble air cleaner, cartridge

plate, and nut.

10. Reinstall air cleaner cover and secure

by tightening knob.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

CLEANING We do not recommend using a garden

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in “DISENGAGED” position.

3. Turn ignition key “STOP” and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED” position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rod from lock

bracket.

A CAUTION: Rod is spring loaded. Have

a tight grip on rod and release slowly.

5. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-sway bar from bracket.

6. Remove four retainer springs from front plate assembly and remove

plate.

7. Remove retainer springs from suspension arms at deck and disen

gage arms from deck.

„ . Lock Bracket

Belt Tension Rod (Disengaged\^^ ■ Position)

Chassis Bracket

Retainer Spring

Anti-Sway Bar

USE PLIERS FOR

RETAINER SPRINGS

Front Mower

Raise attachment lift to its highest position.

Slide mower forward and remove belt

from electric clutch pulley.

10. Slide mower out from under right side

of tractor.

TO INSTALL MOWER Be sure tractor is on level surface and mower

suspension arms are raised with attachment

lift control. Engage parking brake.

1. Swing anti-sway bar to left side of

mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Double Loop Retainer Springs

Front Plate

Assembly

Single Loop Retainer Springs

Flanged Pins

Front Mower Bracket

Loop Up

Suspension Arms Double Loop Retainer Springs (Outward pointing deck pins)

Deflector Shield

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen gaged position.

6. Install belt into electric clutch pulley

groove.

7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between

the plate assembly and mower

brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT; Check belt for proper routing in all mower pulley grooves.

10. Engage belt tension rod by pushing

rod into locking bracket.

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and engage slowly.

11. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

12. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

13. Raise deck to highest position.

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground such as a carport or

garage. Make sure tires are properly inflated (See “PRODUCT SPECIFICA

TIONS" section of this manual). If tires are

over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT WITH

BUBBLE LEVEL NOTE: If necessary, check side-to-side

surface below tractor for levelness with a

long board and the bubble level.

• Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground.

• From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated.

• Mower is level side-to-side when bubble is between the two lines in the bubble level.

• If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate

direction to bring bubble between the

lines in the bubble level.

• Remove bubble level from mower and

Bubble Between Lines

Bubble Level

Level Decal

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