Craftsman 917.272247 User Manual

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Page 1

Owner’s Manual

LAWN TRACTOR

20.0 HP, 48" Mower Electric Start

AutomaticTransmission

Model No.

917.272247

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read

^ and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equip ment.

Sears, Roebuck and Co., Hoffman Estates, IL60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty Safety Rules

Product Specifications

Assembly/Pre-Operation

Operation..................................

Maintenance Schedule

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2 3 6 Storage 7 9

Maintenance Sen/ice and Adjustments...

Troubleshooting................

Repair Parts

Sears Service

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.. Back Cover

15 19 28 29 34

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the

two full years. During the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts

man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in

the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its

Durchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capabie of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions couid result in serious injury or death.

WARNING: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

^^WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

A WARNING: Tow only the attach

ments that are recommended by and

comply with specifications of the manu facturer of your tractor. Use common

sense when towing. Operate only at the lowest possible speed when on a slope.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor. ^^WARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.

AwARNING: Battei7 posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Keep machine free of grass . leaves or other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

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SAFETY RULES

DO;

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommenda tions for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer’s recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

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SAFETY RULES

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously Injured or interfere with safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces

sary, and then, turn slowly and gradu

ally downhill, if possible.

Page 6

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type

(API-SF-SJ):

Oil Capacity:

Spark Plug:

(Gap: .030") Ground Speed (MPH):

Tire Pressure:

Charging

System: Battery:

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni cians and the proper tools to service or

repair this tractor.

4 Gallons

Unleaded Regular

SAE 10W30 (above 32“F)

SAE 5W-30 (below 32“F)

W/ Filter: 4.5 Pints W/0 Filter: 4.0 Pints

Champion RC12YC

Forward: 0 - 5.5 Reverse: 0 - 2.4

Front: 14PSI Rear: 10PSI

15 Amps @ 3600 RPM Amp/Hr: 28

Min. CCA: 230 Case size: U1R

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester Is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

(U)

(n)

Mower

Leveling Wrench

PARTS BAG CONTENTS

Keys

(2) Keys

Video Cassette

(1) Oil Drain Tube

For Future Use

Slope Sheet

Bubble Level

Page 7

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

2. Remove packing materials.

3. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE; If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

Label

ADJUST SEAT

1. Raise seat and loosen adjustment

knob.

2. Lower seat into operating position and

sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal ail the way down.

4. Get off seat without moving its

adjusted position.

5. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controis)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in “transmis

sion disengaged” position (See “TO TRANSPORT' in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^ WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis

sion engaged" position. (See “TO TRANSPORT’ in the Operation section of this manual).

4. Sit on seat in operating position,

depress brake pedal and set the parking brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest position.

Page 8

6. start the engine. After engine has started, move throttle control to idle position.

7. Release parking brake.

8. Slowly depress forward drive pedal and drive tractor off skid.

9. Apply brake to stop tractor and set

parking brake.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See ‘TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALLBELTS

See the figures that are shown for

replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See ‘TO ADJUST

BRAKE” in the Service and Adjustments section of this manual.

✓ CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

/ All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

/ Before driving tractor, be sure free

wheel control is in ‘Iransmission engaged” position (see ‘To Transport”

in the Operation section of this manual).

While learning how to use your tractor,

pay extra attention to the following important items: / Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION" in the Operation section of this manual).

Page 9

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REIRSE NEUTRAL

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS

(Automatic Models only)

LIGHTS ON

FUEL OIL PRESSURE

* =/■»*

FREEWHEEL

H L

HIGH

ENGINE ON

LOW

CHOKE PAST

ENGINE START PARKING BRAKE

l\l

BATTERY

AND FEET AWAY (SEE SAFETY RULES SECTION)

$ i

REVERSE FORWARD

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

SLOW

PARKING BRAKE

LOCKED UNLOCKED

MOWER HBGHT

m^m

IGNITION

c©

PARKING BRAKE

MOWER UFT

Failure to follow instructions could result in serious injury or death. The safety alert symbol

is used to identify safety inform ation about hazards which can

result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

iHMin avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

Page 10

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH; Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the headlights on and off.

THROTTLE CONTROL - Used to control

engine speed. CHOKE CONTROL - Used when starting a cold engine. BRAKE PEDAL: Used for braking the

tractor and starting the engine.

FREEWHEEL CONTROL; Disengages transmission for pushing or siowly towing the tractor with the engine off.

ATTACHMENT LIFT LEVER; Used to

raise, lower and adjust the mower deck

or other attachments mounted to your tractor.

LIFT LEVER PLUNGER; Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position. FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

REVERSE DRIVE PEDAL - Used for reverse movement of tractor.

CRUISE CONTROL LEVER - Used to set fon/vard movement of tractor at desired speed without holding the forward drive pedal.

HOURMETER - Indicates hours of

operation.

Page 11

UVCnOLUni

The operation of any tractor can result in foreign objects thrown into the

- eyes, which can result in severe eye damage. Always wear safety

_ glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

____________________

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal all the way down

and hold.

2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake posi tion. Make sure parking brake will hold tractor secure.

Attachment Clutch Switch

Push-In to Pull Out To “Engage” “Disengaged”, '

ignition Key

Choke Control

Throttle, Control

“Brake”

Position

Brake Pedal

“Drive"

Position Position

Disengaged” “Engaged" Control

Parking Brake Cruise

Position

Reverse

Drive

edal

Lever

STOPPING MOWER BLADES -

• To stop mower blades, push attach

ment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de

pressed. ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause

engine to “backfire”.

• Turn ignition key to “STOP” position

and remove key. Always remove key

when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go

dead. NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. ^^CAUTION: Always stop tractor

completely, as described above, before leaving the operator’s position.

THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress fon/vard or reverse

drive pedal to begin movement. Ground speed increases the further

down the pedal is depressed. TO USE CRUISE CONTROL The cruise control feature can be used for

forward travel only.

1. With forward drive pedal depressed to desired speed, move cruise control

lever forward to “SET’ position and hold while lifting your foot off the pedal, then release the cruise control lever.

To disengage the cruise control, pull the

lever backward to “OFF” position, or fully

depress the brake pedal.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

Page 12

• Grasp lift lever.

• Press plunger w/ith thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes In bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

Spring

TO STOP MOWER BLADES disengage attachment clutch control. ^CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Clutch

Attachment Lift

TO OPERATE ON HILLS i^WARNING: Do not drive up or down

hills with slopes greater than 15“ and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

Transmission Disengaged

Page 13

NOTE; To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/ dipstick: wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel freshness.

^CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tem

peratures below 32°F{0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION; Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel

system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh

fuel next season. See Storage Instruc tions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disen gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50“ F and

above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in.

If the engine starts to run roughly, pull

Page 14

the choke control out slightly for a few

seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground. Release the parking brake and let the

brake slowly return to operating position. Allow one minute for transmission to

3. warm up. This can be done during the engine warm up period.

• The attachments can be used during the

engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

(See ‘TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

ÂCAUTION: Never engage or disengage

freewheel lever while the engine is running.

To ensure proper operation and perfor

mance, it is recommended that the transmis

sion be purged before operating tractor for

the first time. This procedure will remove any

trapped air inside the transmission which

may have developed during shipping of

your tractor.

IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

Disengage transmission by placing freewheel control in disengaged position (See “TO TRANSPORT’ in this section of manual).

Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.

Disengage parking brake.

Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress

reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being removed from hydraulic drive system.

5. Shut off engine and set parking brake.

6. Engage transmission by placing

7. Sitting in the tractor seat, start engine.

8. Drive tractor forward for approximately

Your transmission is now purged and

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

• The left hand side of mower should be

• Drive so that clippings are discharged

• When mowing large areas, start by

freewheel control in “transmission engaged" position (See “TO TRANS

PORT” in this section of manual).

After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

five feet then backwards for five feet.

Repeat this driving procedure three

times.

best mowing performance. See TO

LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

used for trimming. onto the area that has already been

cut. Have the cut area to the right of the

tractor. This will result in a more even

distribution of clippings and more uniform cutting.

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

Page 15

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check v-Beits

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air RIter

Clean Air Screen

inspect Muffler/Spatk Anester

Replace Oil Fitter (If equipped)

Clean Engine Cooling Rns

Replace Spark Plug

Replace Air RIter Paper Cartridge

Replace Fuel RIter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. Ail adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

✓ ✓

✓

✓ 3 ✓ ✓

✓ ✓ ✓

✓

^1.2

✓ 2 ✓ 2

DATES

✓ s

✓

I/.2 ✓ 2

✓ 1/2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with malntenar^ce^free battery. 5 - Tighten front axle pivot bolt to 35 ft-lbs. maximum.

Do not overtighten.

✓

✓ ✓

✓

LUBRICATION CHART

® General Purpose Grease ® Refer to Maintenance “ENGINE” Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

Page 16

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE; To sea! tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are working properly. If

your tractor does not function as de scribed below, repair the problem

immediately.

• The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt tighten bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing

Mandrel

Assembly

TO SHARPEN BLADE

NOTE: We do not recommend sharpen ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is balanced.

b,!Ide care

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove blade bolt.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.

Page 17

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis

sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high

pressure water or steam to clean

transaxle. * Inspect cooling fan to be sure fan

biades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing,

contact a sears or other qualified service

center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API sen/ice classification SF-SJ.

Select the oil’s SAE viscosity grade according to your expected operating

temperature.

SAE V1SCOSITV GRADES

I I I

C -30

__________

■») -10

TEMPERATURE RAhtGE ANTICIPATED BEFORE NEXT OIL CHANGE

30 3a 40____ __________M 80 100

_______

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

TO CHANGE ENGiNE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

Closed and Locked Position

Yellow Cap

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

! I [

W 30 40

Drain

Tube

Page 18

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5. Saturate it in engine oil. Wrap it in dean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and

proper position around stud. Replace if necessary.

9. Reassemble air cleaner, cartridge

plate, and nut.

10. Reinstall air cleaner cover and secure

by tightening knob.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Page 19

CLEANING We do not recommend using a garden

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in “DISENGAGED” position.

3. Turn ignition key “STOP” and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED” position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rod from lock

bracket.

A CAUTION: Rod is spring loaded. Have

a tight grip on rod and release slowly.

5. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-sway bar from bracket.

6. Remove four retainer springs from front plate assembly and remove

plate.

7. Remove retainer springs from suspension arms at deck and disen

gage arms from deck.

„ . Lock Bracket

Belt Tension Rod (Disengaged\^^ ■ Position)

Chassis Bracket

Retainer Spring

Anti-Sway Bar

USE PLIERS FOR

RETAINER SPRINGS

Front Mower

Raise attachment lift to its highest position.

Slide mower forward and remove belt

from electric clutch pulley.

10. Slide mower out from under right side

of tractor.

TO INSTALL MOWER Be sure tractor is on level surface and mower

suspension arms are raised with attachment

lift control. Engage parking brake.

1. Swing anti-sway bar to left side of

mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Double Loop Retainer Springs

Front Plate

Assembly

Single Loop Retainer Springs

Flanged Pins

Front Mower Bracket

Loop Up

Suspension Arms Double Loop Retainer Springs (Outward pointing deck pins)

Deflector Shield

Page 20

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen gaged position.

6. Install belt into electric clutch pulley

groove.

7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between

the plate assembly and mower

brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT; Check belt for proper routing in all mower pulley grooves.

10. Engage belt tension rod by pushing

rod into locking bracket.

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and engage slowly.

11. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

12. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

13. Raise deck to highest position.

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground such as a carport or

garage. Make sure tires are properly inflated (See “PRODUCT SPECIFICA

TIONS" section of this manual). If tires are

over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT WITH

BUBBLE LEVEL NOTE: If necessary, check side-to-side

surface below tractor for levelness with a

long board and the bubble level.

• Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground.

• From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated.

• Mower is level side-to-side when bubble is between the two lines in the bubble level.

• If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate

direction to bring bubble between the

lines in the bubble level.

• Remove bubble level from mower and

Bubble Between Lines

Bubble Level

Level Decal

Page 21

store in a safe place.

ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

• Recheck measurements after adjust ing.

FRONT-TO-BACK ADJUSTMENT IMPORTANT; Deck must be level side-to-

side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. A CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

Bottom Edge of Mower to Ground

Bottom Edge of

Mower to Ground

Check adjustment on right side of tractor.

Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade

• Before making any necessary adjust

ments, check that both front links are

equal in length.

• If links are not equai in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut “C” on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will

change dim. “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front iinks.

• To raise front of mower, loosen nut “F’ from trunnion on both front links. Tighten nut "E” on both front links an

equal number of turns. The two front links must remain equal in length.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “P against

trunnion on both front links.

• Recheck side-to-side adjustment.

BOTH FRONT LINKS MUST BE EQUAL

IN LENGTH

Lift Link Adjustment Nut

Front Piafé Assembly

Nut “C”

Nut “D”

Trunnion

Page 22

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock bracket.

CAUTION: Rod is spring loaded.

Have a firm grip on rod and release

slowly.

4. Remove screws from R.H. mandrel cover and remove cover.

5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

6. Disconnect R.H. suspension arm from rear deck bracket by removing

retainer spring.

7. Carefully roll belt over the top of R.H.

mandrel pulley.

R.H. Mandrel

Belt Tension Rod (Disengaged Position)

Cover

8. Remove belt from electric clutch

pulley.

9. Remove belt from idler pulleys.

10. Check primary idler arm and two idlers

to see that they rotate freely.

11 .Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

12. Install belt in both idlers.

13. Install new belt onto electric clutch

pulley.

14. Carefully roll belt into upper groove of

R.H. mandrel pulley.

15. Carefully check belt routing making

sure belt Is in the grooves correctly.

16. Reconnect R.H. suspension arm to

rear deck bracket with retainer spring.

17. Reassemble R.H. mandrel cover.

18. Engage belt tension rod by pushing

rod into locking bracket.

Electric Clutch Pulley

R.H. Suspension

Arm

Idler

Pulleys

R.H. Mandrel

Primary Idler Arm

Page 23

TO REPLACE MOWER BLADE

(SECONDARY) DRIVE BELT

Park the tractor on level surface. Engage parking brake.

1. Remove mower (See “TO REMOVE

MOWER” in this section of manual).

2. Remove screws from R.H. and LH.

mandrel covers and remove covers.

REMOVE MOWER DRIVE BELT (Refer to ‘TO REMOVE MOWER DRIVE

BELT’ illustration in this section of manual).

3. Carefully roll belt over the top of R.H.

mandrel pulley.

4. Remove belt from idler pulleys.

5. Check primary idler arm and two

idlers to see that they rotate freely.

6. Be sure spring is securely hooked to

primary idler arm and spring arm.

REMOVE MOWER BLADE (SECONDARY) DRIVE BELT

7. Carefully roll belt off L.H. mandrel

pulley.

8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley.

9. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.

10. Check secondary idler arm and idler

pulley to see that they rotate freely.

11. Be sure spring is hooked in secondary

idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE

(SECONDARY) DRIVE BELT

12. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.

13. Carefully roll belt over L.H. mandrel pulley. Make sure belt is In ail grooves properly.

REINSTALL MOWER DRIVE BELT (Refer to ‘TO REMOVE MOWER DRIVE

BELT’ illustration in this section of manual).

14. Install belt into upper groove of R.H.

mandrel pulley and around both idlers. Pull belt to front of mower to remove slack.

15. Reinstall mandrel covers and securely

tighten ail screws.

16. Carefully check belt routing making

sure belt is in all grooves correctly.

17. Reinstall mower to tractor (See “TO INSTALL MOWER” in this section of manual).

Page 24

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjust

able brake system which is mounted on

the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and ad

justed.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in ‘Iransmission disengaged” position. Pull freewheel control out and into the slot and

release so it is held in the disengaged

position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads

need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake

operating arm and nut “A" on brake rod.

3. If distance is other than 1-3/4", loosen jam nut and turn nut “A” until distance

becomes 1-3/4". Retighten jam nut against nut “A”.

4. Engage transmission by placing freewheel control in “transmission

engaged” position.

5. Road test tractor for proper stopping

distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.

With parking brake “Engaged”

Nut “A”

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL-

1. Remove mower (See “TO REMOVE

MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Disconnect clutch wire harness.

3. Remove clutch locator.

4. Remove belt from stationary idler and

clutching idler.

5. Remove belt downward from engine

pulley and around electric clutch.

6. Pull belt slack toward rear of tractor. Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

7. Remove belt from center span keeper and pul! belt away from tractor.

BELT INSTALLATION -

Carefully work new belt down around transmission cooling fan and onto the

input pulley.

Slide belt into the center span keeper. Pull belt toward front of tractor and roll

belt around electric clutch and onto engine pulley.

Install belt through stationary idler and clutching idler. Reinstall clutch locator and tighten nut

5. securely.

Reconnect clutch harness.

Make sure belt is in all pulley grooves and inside all belt guides and keep-

0TS.

Install mower (See “TO INSTALL MOWER” in this section of manuai).

Electric Clutch

Clutching

Idler

Stationary

Idler

Clutch Locator

Jam Nut

Operating Arm

Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center.

Center Span Keeper

Transmissio

Input Pulley

Clutch Wire Harness

Page 25

TRANSMISSION REMOVAUREPLACE-

MENT Should your transmission require

removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN

MENT If steering wheel crossbars are not

horizontal (left to right) when wheels are positioned straight fon/vard, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). Repair tire and reassemble.

3. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to stow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Retaining R>n9 Washers

Axle Cover

Square Key

(Rear Wheel Only)

------

TO START ENGINE WITH A WEAK BATTERY

AwARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and

smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See “BATTERY* in the Maintenance section of this manual).

If ‘jumper cables” are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is quipped with a 12 volt system. The ofrier vehicle must also be

a 12 volt system. Do not use your tractor

battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Battery

Fully Charged Battery

REPLACING BATTERY

ACAUTION: Do not short battery terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift hood to raised position. Remove terminal guard.

Disconnect BLACK battery cable then

RED battery cable and carefully remove battery from tractor.

Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

Page 26

First connect RED battery cable to

positive {+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to

negative (-) battery terminal with remaining hex bolt and keps nut.

Tighten securely

Close terminal access doors.

Close hood.

Keps Nut

Terminal Access

Door

Terminal Guard

TO REPLACE HEADLIGHT LAMP

Hex Bolt

Positive (Red) Cable

Negative (Black) Cable

ACAUTION; When lit, the halogen lamps get extremely hot. Hold lamp assembly by the holder and do not touch the bulb.

1. Raise hood.

Disconnect harness from lamp

assembly. Rotate counterclockwise and pul!

lamp assembly out of the hole in the backside of the grill.

Insert new lamp assembly and rotate

clockwise to lock.

Reconnect harness to lamp assembly.

Close hood.

6. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of

tractor.

When replacing hood, be sure to reconnect the headlight wire connec

tor.

ENGINE

Maintenance, repair, or replacement of the emission control devices and sys tems, which are being done at the customers expense, may be performed by any non-road engine repair establish

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Idle Fuel

Adjusting

Needle

Stop Screw

Clamp Screw

Idle Speed

Adjusting

Screw

Throttle Control Cable

Choke Control Cable

Page 27

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de

scribed below before loosening cable, if

adjustment is necessary, proceed as

follows:

With engine not running, move choke

control (located on dash panel) to full choke position.

Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the Maintenance section of this manual).

Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

Reassemble air cleaner.

TO ADJUST CARBURETOR The carburetor has been present at the

factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted

properly (see TO ADJUST

THROTTLE CONTROL CABLE” in the

Service and Adjustments section of

this manual).

2. With engine off turn idle fuel adjusting

needle in (clockwise) closing it finger tight and then turn out (counterclock wise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine

idles too slow or fast, turn idle speed

adjusting screw in or out until correct

idle Is attained.

3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise)

until engine speed decreases and

then turn out (counterclockwise)

approximately 3/4 turn to obtain the best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST-

5. Move throttle control lever from slow to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Page 28

STORAGE

immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or

more. i^WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Mainte

nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMI NALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon

nected and place cables where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposites from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also,

experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual). CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START’ position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start 1. Out of fuel.

CAUSE

2. Engine not “CHOKED”

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

CORRECTION

1. Fill fuel tank.

2. See‘TO START ENGINE”

in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See ‘To Adjust Carburetor” in Service and Adjustments section.

10. Contact a Sears or other

qualified service center.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

Engine will not

turn over

1. Brake pedal not

depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

Clean/replace air filter.

Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with

fresh gasoline.

Check all wiring. See ‘To Adjust Carburetor” in Service and Adjustments

section.

Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean batteiy terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

Engine clicks but will not start

Loss of power

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in “CHOKE” position.

______________

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Set in “Higher Cut” position/

reduce speed.

2. Adjust throttle control.

Page 30

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power (continued)

CAUSE

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of

adjustment.

15. Engine valves out of

adjustment.

CORRECTION

3. Clean underside of mower

housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug.

Replace fuel filter. Drain fuel tank and refill

with fresh gasoline.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/

fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See ‘To Adjust Carburetor'’ in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive vibration

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from build-up of grass,

leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other

qualified sen/ice center.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

Mower blades will not rotate

1. Obstruction in clutch

mechanism.

1. Remove obstruction.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manuai uniess directed to Sears service center

PROBLEM

Mower blades will not rotate (con’t)

Poor grass discharge

CAUSE

2. WortVdamaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

CORRECTION

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact aSears or other

qualified service center.

Place throttle control in

“FAST’ position. Shift to slower speed. Allow grass to dry before

mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine “backfires” when turning engine “OFF”

1. Switch is “OFF”.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

“disengaged” position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

“engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to “SLOW” position and allow

to idle for 30 seconds before

stopping engine.

Page 32

SERVICE NOTE

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.272247

IGNITION SWITCH

posmoNCtRCUrr"MAKE*'

OFF M+G+AI

NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START B + S + A1 NONE

OPERATOR PRESENCE

IGNITION

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

UNIT

TWIN CYL. ENGINES)

PTO SWITCH

POsrrK>N CIRCUIT

OFF C + G.B + H

ON C + F.B + E.A + D

REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

RELAY #1

SPARK

plug m

VJ GAP •

(2 PLUGS ON

G F C

D I I

I I

D A

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.272247

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272247

KEY

PART

NO.

1 163465 Battery 2 74760412 8 7603J

145211

150109 12 145769 16 176138 Switch, Interlock

175449 Harness, Light

25 178909 26 175158 Fuse 27 73510400 28 145491 Cable, Ground 29 160784 Switch, Seat 30 175442 Switch, Ignition 33 175447 Key 40 179737 Harness, Ignition 42 154336 45 177500 Ammeter 46 177501 Hourmeter 50 178461 Switch, PTO 55

17490508

79 175448 Lamp and Holder Assembly 81 109748X Relay Assembly

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

DESCRIPTION

Bolt, Hex 1/4-20x3/4 Tray, Battery Bolt, Battery, Front 1/4-20 x 7-1/2 Holddown, Battery, Front Nut, Push, Nylon, Battery, Front 1/4

Cable, Battery Nut, Hex, Keps 1/4-20 UNC

CoverTerminal

Screw, Thd. Roll. 5/16-18x1/2

Page 36

TRACTOR - - MODEL NUMBER 917.272247

CHASSIS AND ENCLOSURES

Page 37

TRACTOR-

CHASSIS AND ENCLOSURES

KEY NO.

MODEL NUMBER 917.272247

PART NO. DESCRIPTION

1 174619 2 176554 Dravrtiar 3 17060612 9 172542X418 Dash

72140608

174996 Panel, Dash, LH

179174X010 Panel, Dash, RH

17490608

172540X615 Hood Assembly 20 180679 Plate Battery 23 124028X 25 19131312 26 STD541437 28 174945X418 Grille 29

174944X418 Lightbox Dual 30

179131X615 Fender/Footrest 31

139976 37

17490508 38 175710 39 174988 42

172545X599 Lens Lh 43

172544X599 Lens Rh 58 174993 60 STD533707 64 174997 74

STD541437 142

175702 143

154966 144

175582 145 156524 154

174679 155

174680 158 162037 159

179950X418 Cupholder 166

164863 206

170165 209 17000612 215

172543X615 217

179132X418 Console Fuel Window 218

124346X 219 17000512

Chassis Screw, 3/8-16x3/4 Bolt RDHD SQNK 3/6-16x1

Screw Thdrol 3/8-16 x 1/2

Bushing Snap

Washer 13/32 x 13/16 x 12 Gauge

Locknut, Hex, with Insert 3/8-16 UNC

Bracket, Fender/Support

Screw, Thdrol. 5/16-18x1/2 TYT

Bracket Asm Pivot Mower Rear Bracket Pivot Hood

Duct Hood Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower

Nut Crownlock 3/8-16 UNC

Plate Reinforcement Bracket Swaybar Chassis Bracket Footrest Rod Pivot Chassis/Hood Bracket Dash Rh Bracket Dash Lh

Parking Brake Bkrt HWHDH:-Lo.#13-16x3/4

Bolt Shoulder 5/16-18 Screw Hexwsh Thdr 3/8-16 x 3/4 Bumper

Screw Hex Wsh Hi-Lo 1/4-1/2 Screw 5/16-18x3/4

NOTE: Alt component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.272247

Page 39

TRACTOR - - MODEL NUMBER 917.272247

GROUND DRIVE

KEY PART NO. NO.

9 15 16

19 20 21 22 24 25 26

29 179608X505

35 36 37 1572H 38 39 41 47 48 49

50 51 52 53 55 56 57 59 61 62 63 65 66 74 75 76

* • -

17060512 174367 Clutch Electric 74490544 73800500 126197X Washer 1-1/2 OD x 15/32 ID x

73800600 173937

175036X505 Knob Custom Control Cruise 175896 Rod, Brake

73350600

106888X Spring, Brake Rod 19131316

76020412

179607 Rod, Parking Brake 169592

74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 72140506 Bolt Rdhd Sqnk 5/16-18 Unc x 3/4

175578 Shaft, Foot Pedal 120183X Bearing, Nylon 19211616

179114 Pulley, Composite

74760648

175556 Keeper, Belt Idler Flat 127783 154407

123205X Retainer, Belt 74760624 Bolt 73680600 73680500

10571 OX

105709X

17060620

140294 V'Belt, Ground Drive

169691

17120614 Screw 3/8-16 X ,875

123533X

175417 Pulley, Engine

10040700

154778 Keeper Belt Engine

137057 Spacer, Axle

121749X

12000001 E-Ring

DESCRIPTION

Transaxle. Hydro Gear, Model

Number336-0510 (See Breakdown)

Screw 5/16-18

Bolt Hex FIghd 5/16-18 Gr, 5 Nut Lock Hex W/lns. 5/16-18 Unc

.250 Nut Lock Hex W/Wsh 3/8-16 Unc Bolt Hex 7/16-20 X 4 X Gr. 5-1.5 151

Nut. Hex Jam 3/8-16 Unc Washer

Pin Cotter 1/8 X 3/4 CAD. Knob Brake Parking

Bracket, T ransaxle

Washer Pin, Roll

Bolt Fin Hex 3/8-16 Unc x 3 Pulley, Idler. V-Groove

Bellcrank Clutch Gmd Drw StI

NutCrownlock 3/8-16 UNC Not, Crownlock 5/16-18 Unc

Link, Clutch Spring, Return, Clutch Screw 3/8-16 X 1-1/4

Keeper, Center Span Cover, Pedal Washer

Washer 25/32 x 1-1/4 x 16 Ga.

PART

KEY NO. NO.

123583X

121748X

174901X418 Console, Shift

124346X Nut Self-Thd Wsh-hd 1/4 Zinc

180825

4497H

116 72140608 120 73900600

175456 Spacer Retainer

150

19133210 Washer 13/32 x 2 x 10 Ga, 202 72110612 212 145212 Nut HexFIange Lock 214 174735 Link Transaxle 215 175646 217 179433 Pedal Reverse

218 174713 Arm Control Pedal Reverse

174839 Bracket Frest Pdl Ctrl. Hyd

219 220 174711 Bracket Mtg. Pedal Control

72140606

221 222 73680700 223 174840 224 174736 Pedal Fonward

225 174712 Arm Control Pedal Fonvard

174902 Bolt Pivot Spacer

226 227

174710 179032

228 229

176451 174573

231 232 175570

174856

233

234

174858 174857 Sector Control Cruise

235 236 128903

237 170165 Bolt Shoulder 5/16-18

175807 Arm Mtg. Cruise Sector

238 239 17490508

175610 Spring Return Cruise Control

240

73930400 Nut Centerlock 1/4-20 Unc

241 242 74780412 Bolt Fin Hex 1/4-20 Unc x 3/4 243 178269 Bracket Anti-Rotation CVX 244 166880

17060612 Screw 3/8-16 X ,75

250

179422 Washer

253

254 178062 NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Rod Bypass Retainer Spring fZinc/Cad Bolt RDHD SQNK 3/8-16 Unc x 1 Nut Lock Fig 3/8-16 Unc

Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5

Cover Pedal Fonward

Bolt Rdhd Sqnk 3/8-16 Unc x 3/4

NutCrownlock 7/16-14 Unc

Washer Nylon 11/16 ID x .060

Cam Reverse Pedal LT Bolt Shoulder 5/16-18 Washer Serrated 5/16 x .75

Strap Torque

ActuatorCruise Disengage

Pawl Control Cruise Lever Control Cruise

Bolt Shoulder 3/8-16 Unc 1/44

Screw Thdrol 5/16 X 1/2

Screw 5/16-18 X 5/8 TT Yellow

Clip Retainer

Page 40

TRACTOR - - MODEL NUMBER 917.272247

STEERING ASSEMBLY

Page 41

TRACTOR - - MODEL NUMBER 917.272247

STEERING ASSEMBLY

2 3 4 5 6266H 6 121748X 8 12000029

29 17060612 Screw 3/8-16x3/4 32 170162 33 34 35 36 37 152927 38 175140X418 40 STD541537 41 42 43 46 121232X 65 160367 67 68 169827 71 72 82 169835 87 88 91

NOTE: All component dimensions given in U.S. inches

KEY PART NO. NO. DESCRIPTION

175139X418 Wheel Steering 172393 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH

10 175121 11 STD551137 12

73940800 Nu! Hex Jam Toplock 1/2-20 Unf

136518 Spacer Bearing Axle Front 15 145212 17

177883 Shaft Asm. Steering

19111216

10040500

73540500 Crownlock Nut 5/16-24 Unf

155105 Bushing Strg

159945

174530X418 Boot Steering

121749X

72140618

175146 Steering Asm.

19182411

173966

175118

175553 Clip Steering

1 inch - 25.4 mm

Bearing Race Thrust Harden

Washer 25/32 X 1-5/8 X 16 Ga

Ring Klip#15304-75 Link Drag

Washer Lock Hvy Hid Spr 3/8

Nut Hex Flange Lock

Rod Tie Washer 11/32 x 3/4 x 16 Ga. Washer Lock Hid Spr 5/16

Screw

Insert Cap Strg Wh

Locknut Center3/8-24 Adaptor Wheel Strg

Washer 25/32 1 1/4X 16Ga

Cap Spindle FrTop BIk

Spacer Brace Axle

Bolt, Rdhd Sq 3/8-16 Unc x 2-1/4 Axle, Brace

Washer 9/16 ID x 1-1/2 OD IIGa.

Bracket Susp. Chassis Front Washer Flat .781 x 1-1/2 x .15 Bolt Shoulder 7/16-20 Unc

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.272247

Page 43

ENGINE

TRACTOR - - MODEL NUMBER 917.272247

KEY PART

NO. NO.

175439X505

3 4

5 6 146699 8 171877

10 146629 13 14 16 STD551237

17 17060624 23 169837 25 175441X505 26 29 137180 31 179022 32 33 123487X 34 37 38 39 109227X

40 3645J Bushing

41 139277 45 81

101

102

111

—

149723 146700

24-041-02 Muffler Gasket

145456 Tube, Oil Drain

73920600

179124X418 Cap Fuel 106082X

8543R Line, Fuel 7.5

148315 Plug, Drain Oil Easy

17000612 73510400 M73030800 Nut, Flange M8-1.25

164863

10010500 Washer, Split

DESCRIPTION

Control. Throttle

Engine, Kohler, Model Number

CV624-65578 (See Breakdown)

Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intek 20 LH Bolt 5/16-18UNCx3/4 Shield Heat

Washer, Lock Ext tooth 3/8

Screw 3/8-16 X 1-1/2 Shield, Browning/Debris Guard

Control Choke

NutKeps 3/8-24 UNF Arrester, Spark Tank, Fuel

Clamp. Hose BIk

Spacer, Pad

Pad, Idler

Stem Tank Fuel

Screw Hex Wsh Thdrol 3/8-16 x 3/4

Nut Keps Hex 1/4-20 Unc

Screw Hwhd Hi-Lo #13-16x3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272247

KEY

PART NO.

NO.

1 175134 Seat

2 140551

3 STD523710 Bolt Fin Hex 3/8'16unc X 1 15 4

19131610

145006 Clip Push-In

STD541437

124181X Spring Seat Cprsn 21

17000616 Screw 3/8-16X1-1/2 22 STD541431

9 19131614

174894 Pan Seat 25 127018X

177957

121246X

DESCRtPTION

Bracket Pivot Seat 8 720 Washer 13/32 X 1 X lOGa 16 Nut Hex w/lns. 3/8-16 Unc

Washer 13/32 X 1 X 14Ga.

Knob Seat Adj. Wingnut Bracket Mounting Switch

KEY

NO.

13 14 72050412

17 123976X 18

24 19171912

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

PART NO.

121248X 121249X

123740X 124238X

171852

DESCRIPTION

Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sqnk 1/4-20x1-1/2 Spacer Split 28x .88 Zinc Spring Cprsn Plate 1.310 Ga Nut Lock 1/4 Lge Fig Gr 5 Zinc Cap Spring Seat Bolt Shoulder 5/16-18 Unc Nut Hex Lock W/lns 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. Boll Shoulder 5/16-18X62

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.272247

NO. NO.

174969

138047

177909

177910

180978

146046

177916

178455 177254

156439

177967

11 12

178482 133644

13 14

175291

174970 177890

DESCRIPTION NO.

Reflector, LH 17 Decal, Battery, Diehard, Sears 19 Decal, Hood RH 20 Decal, Hood LH 21 Decal, Seat Craftsman 22 Decal, V-Belt, Drive Schematic 23 Decal, Engine, KP 20, RH 24 Decal, Deck, Caution 25 Decal. Replacement Hood 26 Decal, Fender, Danger - Decal, Panel. Dash - Decal, Mower, Heavy-Duty - Decal, Replacement Parts - Decal, V-Bell, Schematic - Decal, Reflector, RH - Decal, Steering Wheel

WHEELS & TIRES

NO. DESCRIPTION

177955 Decal, Fender, Cruise 177917 Decal, Engine, KP 20, LH 149517 Decal, Battery 177913 Decal, Hood, Side Panel 177889 Decal, Grille 177918 Decal, Engine, KP, Sears 177914 Decal, Engine 177915 Decal .Engine 181470 Decal, Deck level 174998X418 Pad, Footrest. ST/LT, LH 175542X418 Pad. Footrest, ST/LT, RH 138311 Decal Handle Lft Height Adjust 169210 Decal By-Pass 184228 Manual, Owner's, English 184229 Manual, Owner's, Spanish

KEY PART NO. NO.

59192

65139

177750

59904

106732X417

278H

9040H

106108X417

177751

7152J

104757X417 144334

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0 - 6 Service Tube Front (Service Item Only) Rim Asm 6"front Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 0“rear Service Tire R Ts 20x10-8 C Service Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 00 Sealant, Tire ( 10 oz. Tube)

Page 46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272247

Page 47

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272247

KEY PART NO. NO.

1 179504 Plunger Assembly 2 159476 Shaft Assembly, Lift 3 178981 4 12000002 E-Ring

19211621

120183X Bearing, Nylon

6 7 175830 Grip, Handle, Fluted

11 175370 Link, Lift, L.H.

12 175371 Link, Lift, R.H.

4939M Retainerspring

15 175562 Plate Asm Suspension Front

16 73350800 Nut Hex Jam 1/2-13 Unc

175689

73800800 Nut Lock w/Wsh 1/2-13 Unc

20 163552 Retainer Spring

31 176205 Trunion Sups. Arm.

175994

155097 Pointer Height Indicator

37 123935X Plug Hole

38 17060516

40 19112410 Washer 11/32 x 1-1/2 x 10 Ga

41 155098 Indicator Height Stit

145212

51 19171416 Washer 17/32 x 7/8 x 16 Ga.

175378 175802 Arm Suspension Rear RH

175560

DESCRIPTION

Pin. Groove

Washer 21/32 x 1 x 21 Gauge

Trunnion Front Susp.

Nut Uft Link 7/16-20

Screw 5/16-18 X 1

Nut Hex/Large Lock Arm Suspension Rear LH Pin Flange

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

Page 48

MOWER DECK

TRACTOR - - MODEL NUMBER 917.272247

Page 49

TRACTOR - - MODEL NUMBER 917.272247

MOWER DECK

KEY

PART

NO.

NO. DESCRIPTION

1 180358 Deck Weldment Mower 48 3 138017 5 4939M 6 178024 8 174365 Boll 7/16 Asm. Blade

11 180054 Blade 13 174360 14 174358 Housing Mandrel 15 110485X Bearing, Ball, Mandrel 16 174493 Slripp>er Mandrel Deck 17 72110610 Bolt RDHD Sq Neck 3/8-16 x 1.25

72140505 Bolt, Carriage 5/16-18 x 5/8 98

18 19 132827 Bolt, Hex Hd, Shoulder 5/16-18 20 174378 21 73680500 Nut, Crownlock 5/16-18 UNC 24 105304X 25 178102 Spring, Torsion 26 110452X Nut. Push 27 180655X428

19111016 Washer 11/32 x 5/8 x 16 Ga.

28 29 131491

173984 Screw, Thdroll

31 129963 32 177865 Pulley, Mandrel

178342 Nut, Fig. Top Lock Cntr. 9/16

19131316 Washer 13/32 x 13/16 x 16 Ga.

36 37

177968 39 174375 42 165723 43 174373 45 174343

137729 Screw, Thdroll. 1/4-20 x 5/8

46 47 180808 48

174368

73680600 50

72110612

Bracket Asm., Sway Bar Retainer Spring Bar Sway Deck

Shaft Mandrel Asm. Greaseable 91

Baffle, Vortex Mower Cap, Sleeve

Deflector Shield Rod. Hinge Washer, Spacer Mower Vented

Pulley, Idler Pulley, Idler, Driven Spacer, Retainer Arm, Idler Secondary 183 163552 Retainer Spring Cover, Mandrel Deck

V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carr. 3/8-16 X 1-1/2 Gr. 5

KEY

PART

NO.

NO. DESCRIPTION

52 175820 Pulley Idler Flat 54 74780616 55

72140608 56 155986 Bar Pnt Adj. 57 156941 72 19131312 Washer 13/32 x 13/16 x 12 Ga.

180534

92 73800600 Not Lock Hex w/lns 3/8-16 UNC

94 176066 Noseroller

180535

95 97 133943 Washer Hardened

179479

1750X Pulley Idler-V" 100 72110616 Boll RDHD Sqnk3/8-16 UNC X2 110 17X16

174387

112 113 72110508 Bolt Carr. 5/16-18x1

174384

114 115 174609 116 137644 117 174873 118 7X30600 Not, Centerlock 3/8-16 UNC

119 19121414 Washer 3/8x7/8x14 Ga, 121 174371 Spring Secondary Drive 122 174606 126 174372 Arm, Idler, Primary Deck IX 17000616 Screw 3/8-16 X 1 132 17060612 182 179127 Rod Roller Nose

184 173979 Keeper Belt Idler

- -

181579 Replacement Mower, Complete

- -

174356

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 Bolt Rdhd Sqnk 3/8-16 Unc x 1

Pin Head Rivet Bracket Asm Noseroller LH

Bracket Asm Noseroller RH Spring Primary Drive

Atm Spring Secondary Link Tension Relief Lever

Tension Asm Relief Lever Arm Spring Tension Relief

Bolt, Shoulder

Gauge Wheel

Bushing Pivot Tension Relief

Screw 3/8-16 X .75

Mandrel Asm. Service (Includes Key Nos. 13-15)

Page 50

TRACTOR - - MODEL NUMBER 917.272247

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 336-0510

Page 51

TRACTOR - - MODEL NUMBER 917.272247

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 336-0510

KEY

PART

NO.

1 170351 2 170352 3 170353 4 170354 5 169898 Block > Assembly

170355

170356 170357 Stud. 5/16-24 Hex Double End

9 170358

10 170359

11 170360 Spacer 12 169870 13 170361 14

169869 16 170362 17 170363

18 178781

19 150771 Bearing, 30x52x13 Thrust 23 170365 24

170366 Shaft, Motor

170367 28 170368 10t/48t Gear 29 170369 Gear, 10t Jackshaft

30 170370

170371

31 32

170389 33 142991 34

170390 35 170391 Shaft, Axle .75 X 11.39 (Key, R.H.) 36 170392 Shaft, Axle .75 X 16.99 (Key, LH.) 37 150792 Miter G ear (Sptined) 38 150793 39

150809 40 170393 Ring, Spiral Retaining 41 170394 Pin, Jackshaft 42

170395 43 170396 Spring, Bypass

44 150797

45 170397 FiHer

46 170398 Base, Filter 47

170399

48 170400 Rod, Bypass Actuator 49 170401 Arm. Bypass 50 170402 51 170403

170404

52 53 170405

54 170406 Bearing, Center Block

142977

55 56 142978 57 150798 20w-500n 58 170407 Brake Yoke

59 170408

60 142883 Brake Puck 61 142882 62 142887 Brake Actuating Pin 63

170410

142892 Bolt, 1/4-20 X 1 W/Patch 65 170411 Spacer 66 170412 67

170413 Sq. Hd. Bolt 5/16-24-Ribbed

DESCRIPTION

Main Housing, Assembly Side Housing, Assembly Center Section. Assembly Swashplate,Trunion Machined

Sealant 10.5 Oz

Hex Flange Screw 1/4-20 X1.25

Shaft. Input

Ring - Retaining Ring-Retaining

Seal. Lip ,67 X 1.58 X ,276 Bail Brg 17mm Id X 40mm Od X 12mm Hex Flange Head Screw 5/1624X0.75 Lip SeaM8X32X7

Arm, Control

Check Plug Assembly, Washer Gear - Pinion. 13t

60t Bull Gear Sleeve Bearing ,75 X 1.575 X .625 SleeveBearing(Outboard) .75x1.750x.625 Washer, 3/4 Id X 1-1/2 Od X .13 Thk Lip Seal Axle Seal

Miter Gear 15t (0.5 Id) Shaft

Magnet, Ring Hydro Mtg Screw 3/8-24 X 2.5 Long

Actuator, Bypass

Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc

Flat Washer, 5/8 Id X 1.0 Od X ,05

Thk

Retaining Ring Spring' Helical Compression

Washer

Rotor, Brake Puck Plate Hfhcs 1/4-20x2 W/Patch,

SpectalFlange

Spring, Brake Arm Bias

KEY PART

NO. DESCRIPTION

NO.

178782 Arm, Brake

68 69 170415 70 170416

170417 Compression Spring Brake Anti-

72 170418

142884 Flat - Washer 11/32 I.D. X 7/80.D

73 74 170419 75 170420 Check Plug Assembly, .027,

170421

76 77 170422 Puck, .330 X 1.50 X .0975

78 142969 79 142980

80 150778

81 170423

170424 Clip. Washer .316x1,50x.1046

83 161168 Pin, Standard Headless 84

170425 Fitting, 5/16 Sae 5/32 Tube 85 170426 Hose, Expansion Tank 87 142917 Cap - Poppet Valve 88 170429

170430 Puck, Inner Wedge

90 93 170431 Spring Clip - Housing Thrust 94 178783 Bearing, Ball

178784 Screw, Socket Head Cap 5/16-

178786

96 97 178787 Screw. SFHCS5/16-18X1 98 178789

178792 Puck, Adjusting

178793

100

178794

101

102 178795

178796

103

107 170432

108 170433 109 170434 Plug, Sae #6

111 170435

170437

113 114 178797 Spring

116 170438 Silicon Sponge 117

178799 170439 Fan, 7 In.

119 120 170440 Pulley

170441

121 122 170442

178800 Belt Keeper

123 124 170444 Center Section-Filter-Bypass

170445 Filter Assembly

125 126 170446

127 170447 Seal - O-Ring Kit

173165

128

178802

130 131 178803 132 178804 Hex Nut 5/16-18 NC

133 178806 134 178808

173839 T ransaxle Complete

900 NOTE: All component dimensions given in U.S. inches

Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4

Diag Washer, Ht .5 I.D. X 1 O.D. X .032

Oil Seal .625 X 1.0 X .25 Washer

Stud, 5/16-24 Friction Pack Spring, Helical Comp

Spacer Hex Lock Nut 5/16-24Unjf(Nylon Insert) Wedge, Friction Pack

(Plated)

Bolt. Self Tapping 10-32 X 1/2

24X1-1/2

Spacer, Locating Arm Return Washer, .24 ID X 1.60 OD X .239

Spring, Extension

Spacer .260 ID X .560 OD X .870

Bracket, Torque

Deflector

Washer.Motor Shaft .71tdx1.15od

x.030thk

O-Ring .07 X .301 I.D.

Bracket, Support Expansion Tank

Pin. Spring

Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Belleville

Assembly

Fan - Pulley Service Assembly Kit, Expansion Tank

Stud Ball

Bracket, Cruise Damper Damper

Washer, Helical Spring Lock 5/16

Page 52

TRACTOR - - MODEL NUMBER 917.272247

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

CYLINDER HEAD, VALVE AND BREATHER

Cylindre Dirige Soupape et Reniflard I

“ j'f

CRANKCASE

Carter-Moteur

L 4i

7—

-U

0'-j2

J—1Ï

21-

0—22

-ia

ft—1T

Q J

—7

0—19

Page 53

TRACTOR - ■ MODEL NUMBER 917.272247

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

HEAD/VALVE/BREATHER KEY

PART

NO. NO.

1 24-033-01-S

2 24-041-23-S 3 24-096-59-S 4 25-139-60-S

5 M-645020

6 25-351-01-S 7 24-755-66-S

DESCRIPTION Kit, breather cover w/gasket

(Includes 2-4) Gasket, breather Cover, breather Plug, alien hd. 1/8" Screw, hex. flange M6x1.0x20 (4) Lifter, valve (4) Kit, valve train (Includes

8,11,12)

8 24-411-05-S 9 24-041-08-S

24-318-12-S

10 11 25-186-01-S 12 24-599-01-S 13 M-640034-S

14 12-086-16-S 15 24-755-74-S

24-153-16-S

17 24-086-32-S 18 24-445-01-S 19 24-016-01-S

24-016-02-S

20 24-017-01-S

24-017-02-S 21 24-032-05-S 22 235011-S 23 24-089-02-S 24 12-173-01-S 25 12-755-03-S

24-318-11-S

26 27 24-755-76-S

25-313-02-S

28 29 24-755-57-S

30 M-545016-S 31 24-445-02-S

32 24-126-44-S

24-112-12-S

33 34 24-294-06-S 35 24-326-13-S

24-326-14-S

36 37 25-237-14-S

Rod, push (4)

Gasket, cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4)

Pivot, rocker arm (4) Screw, hex. flange M6x1.0x34 (4)

Screw, hex. flange

Ml 0x1.5x90 (8) Kit, valve cover - plain (Includes 16,17) 0-Ring Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake (Std.) (2 Valve, intake (.25) (2) Seal, valve stem (2)

Retainer, spring (4)

Spring, valve (4)

Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (inct. 16,17,28) Grommet, rubber Kit, breather separator (includes 28,30-33) Screw, hex. flange M5x0.8x16 (2) Strap, breather Bracket, breather separator Spacer

Fitting Hose, breather Hose, breather Clamp, hose (2)

CRANKCASE KEY PART

NO. NO.

1 24-032-01-S

24-294-13-S

3 4 24-380-13-S

5 24-067-13-S

24-067-14-S

24-874-17-S

24-874-18-S 24-874-19-S 24-874-14-S 24-108-11-S

24-108-12-S 24-108-13-S 24-018-01-S

8 9 12-422-09-S

12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11-S 12-422-12-S 24-012-10-S

10 11 52-139-09-S

M-545010-S

12 13 24-018-04-S

14 24-402-05-S

12-153-01-S

15 16 24-126-19-S

12-123-04-S

M-545016-S

12-153-02-S

24-038-04-S

DESCRIPTION

Seat, oil front Crankcase (USE: Miniblock 24 782 24) Fitting Pin, dowel locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7, 8)

Piston w/Ring Set (.25) (2) Piston w/Ring Set (.50) (2) Piston w/ring set (.08) Ring Set (Std.) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft (A.R.)

Shim, camshaft (A.R.)

Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft

Plug, cup

Screw, hex. flange M5x0.8x10 (2)

Retainer, reed (2) Reed, breather (2)

0-Ring, lower oil fill tube

Bracket, oil fill tube Tube, oil fill Screw, hex. flange M5x0.8x16 0-Ring, upper oil fill tube

Dipstick assembly (Includes

21, 22)

21 24-755-46-S 22 12-153-03-S 23 24-018-09-S

M-931010-S

28-032-09-S

24-468-15-S

26 27 24-144-33-S

NOTE; All component dimensions given in U.S. inches 1 inch = 25.4 mm

Kit, oil fill cap (Includes 22) 0-Ring, dipstick Retainer, ring Washer, nylon (top)

Seat, governor cross shaft Washer (bottom) Shaft, governor cross

Page 54

TRACTOR - - MODEL NUMBER 917.272247

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

IGNITION/ELECTRICAL

3'allumaae ou Électrique I

f—I

•—a

v_J'

BLOWER HOUSING AND BAFFLES j

Habitation de souffleur et D6catentl

I—i

■-fCi

AIR INTAKE

Aère Arrivée

Page 55

TRACTOR - - MODEL NUMBER 917.272247

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

IGNITION/CHARGING KEY PART

NO. NO. 1 54-755-15-S

M-40302S-S

X-25-92-S

24- 112-04-S

25- 086-47-S

24-157-03-S

12-086-14-S

12-468-03-S

X-42-15-S

24- 025-04-S

25- 403-03-S

X-25-92-S

24-086-18-S

236602-S

54-755-09-S

12-132-06-S

M-548025-S

18 235173-S

19 48-154-02-S 20 X-25-63-S 21 24-584-01-S 22 M-545020-S

NOT ILLUSTRATED

-- 24-126-71-S

-- X-22-11-S

-- 24-176-82-S

24-518-12-S 24- 113-18-S 25- 454-03-S

DESCRIPTION

Kit, grass screen (Includes 2-4,and 24 113

18-S)

Screw, hex. cap M4x0.7x25 (4)

Washer, plain 5/16“ (4) Spacer, grass screen (4) Bolt, shoulder M6 XI .0 XI6 S(4) Fan Screw, hex. flange Ml 0x1.5x46

Washer, plain 3/8".

Key Flywheel

Rectifier-regulator Washer, plain 3/16“ (2) Screw, Phillips hd. 11-16x7/

8(2)

Connector (3 contact)

Kit, 15 amp stator

(Includes 24 126 71-S) Spark Plug (2) Screw, hex. cap M5x0.8x25

(2)

Clip, cable Clip, cable Washer, plain 1/4" Module, ignition (2) Screw, hex. flange M5x0.8x20 (4)

Bracket, stator wire Washer, lock 1/4" Harness, wiring Lead, black (rect.-reg. 5" -

12 gauge

insulated grip barrel eyelets) Decal, grass screen Tie, wire (3)

BLOWER HOUSING & BAFFLES KEY

PART

NO.

24-027-20-S

24-100-01-S

25-139-16-S

24-100-02-S

M-545020-S

M-545016-S

M-551016-S

M-645016-S

24-146-16-S

24-146-20-S

24-063-20-S

24-063-14-S

24-063-58-S

24-063-23-S

M-545010-S

AIR INTAKE/FILTRATION

KEY PART NO. NO.

24-164-06-S

M-651055-S

24 4 5

12 13 14

15 24-153-20-S 16 25-341-03-S 17 24-063-51-S

041-01-S

24

041-14-S

24

094-19-S

24

041-13-S

24

109-10-S

24

083-02-S

47

083-03

24

032-03

24

096-01

100-01

12

096-67

24

54-

755-01

DESCRIPTION

Housing, blower (Incl. 2-4) Nut plastic (3) Plug, button 9/16 Nut, plastic (2) Screw, hex. flange M5x0.8x20 (4) Screw, hex. flange M5x0.8x16 (3) Screw, hex. flange M5x0.8x16 Screw, hex. flange M6x1.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley - #2 side Baffle, cylinder barrel-# 1 side Baffle, valley - #1 side Screw, hex. flange M5x0.8x10 (2)

DESCRIPTION Manifold, intake

Screw, hex. flange M6x1.0x55 (4) Gasket, intake manifold (2) Gasket, air cleaner base

Base, air cleaner Gasket, fuel spitback cup Cup, fuel spitback

Precleaner, element

-S

Element, air cleaner

-s

Seal, inner air cleaner

-s

Cover, inner air cleaner

-s

Wing Nut

-s

Cover, air cleaner

-s

Kit, knob with seal

(includes 15 & 16) 0-Ring

Knob, cover Baffle, fuel spit-back

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 56

TRACTOR - - MODEL NUMBER 917.272247

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

STAfTTING system!

Démarrant Système I

ENGINE CONTROLS

Moteur Contrôle

OIL PAN / LUBRICATIOnT

De L’Hulle Pan Lubrlflcatlonl

•T

Page 57

TRACTOR-- MODEL NUMBER 917.272247

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

STARTING SYSTEM

KEY PART NO. NO. DESCRIPTION

1 M-839080'S Screw, hex. flange 2 25-098*08-3 Starter, solenoid shift

M-841080-S Nut, hex. flange

25-435-04-S Kit, solenoid

25-755-33-S Kit, pinion drive (Includes 6)

25 141 05-S Ring

25-221-01-S Kit, brush

ENGINE CONTROLS KEY PART

NO. NO. DESCRIPTION

24-211-03-S Bolt, round head square

24-090-33-S Lever, governor

M-641060-S Nut, hex. flange M6x1.0

24-089-01-S Spring, linkage

5 25-158-08-S Bushing, linkage retaining

24-079-04-S Linkage, throttle

25-158-11-S

M8x1.25x80 (2) assembly {Includes 4-7)

neck

Bushing, throttle linkage

8 M-545016-S Screw, nex. flange

M-547050-S Nut, hex. lock M5x0.8

24-089-03-S

24-126-56-S Bracket, control

M-645016-S Screw, hex. flange

13 12-237-01-S Clamp, cable (2) 14 24-086-43-S Screw, thread forming (2) 15 24-090-07-S Lever, throttle actuator 16

X-20-1-S 17 M-541050-S 18 24-468-01-S 19 24-089-45-S

M5x0.8x16 (1) Spring, choke return

M6x1.0x16 (4)

Washer, lock 1/4” Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor

20 M-446030-S Nut, hex. M4x0.7 21 24-090-13-S Lever, throttle control

M-545020-S Screw, hex. flange

23 24-089-51-S 24

24-090-05-S

25 41-468-03-S Washer, spring 1/4"

M-403025-S Screw, hex. cap M4x0.7x25 27

24-079-05-S Linkage, choke

M5x0.8x20 Spring, throttle limiter Lever, choke

OIL PAN/LUBRICATION KEY PART

NO. NO.

1 24-199-07-S

2 M-645025-S 3

M-631005-S

24-393-08-S

24-123-05-S 24-162-26-S

24-043-12-S

12-380

52-448

12-144

24-153

25-139

24-136

52-050

52-032

24-086 17 24-086-16-S 18 25-139-57-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

DESCRIPTION Pan, oil assembly

(Includes 2-10) Screw, hex. flange M6x1.0x25 (2) Washer, plain 6 mm (2) Oil pump assembly

(Includes 5)

Tube, oil pickup Screen, oil

Kit, governor gear w/pin (Includes 8)

01- S

Pin, governor regulating

Tab, locking

02- S

Shaft, governor gear

02-S

0-Ring

08-S 62-S

Plug, hex. ctsk. 3/8“

01- S

Nipple, oil filter Filter, oil

02- S 08-S

Seal, oil (PTO end)

17-S

Screw, hex. flange M8x1.25x45 Screw, hex. flange M8x1.25x45 (9) Plug, sq. hd. solid 3/8“ N.P.T.F.

Page 58

TRACTOR - - MODEL NUMBER 917.272247

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

CRANKSHAFT Vllebrequln

2—©1

FUEL SYSTEM

Fuel Système

EXHAUST

Echappement

— 1

.12

Page 59

TRACTOR - - MODEL NUMBER 917.2722^7

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

CRANKSHAFT KEY PART

NO.

NO. DESCRIPTION

24-014-42-S

2 52-139-09-S

EXHAUST KEY

PART

NO.

NO. DESCRIPTION

24-041-02-S

25-072-04-S

NOT ILLUSTRATED

- -

PA-65578

- -

24-522-221

- -

24-782-24

- -

24-755-107-S Gasket Set

Crankshaft (Includes 2) 1 Plug, cup

Gasket, exhaust (2)

Stud, M8x1.25x33 (4)

Replacement Engine

Short Block

Miniblock

FUEL SYSTEM

KEY PART

NO.

NO. 24-853-25-S

24-041-15-S

24-053-25

24-041-14-S

M-629095-S

M-641060-S

47-154-01-S

24-353-03-S

25-237-14-S

24-086-12-S

24-393-16-S

24-100-01-S

15-353-04-S

24-050-02-S

NOT ILLUSTRATED

-- 24-757-18-S

-- 24-757-19-S

- - 24-757-20-S

- - 24-757-22-S

DESCRIPTION Kit, carburetor w/gaskets

(Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Service with kits 24-757-18 S, 24-757-19-S, 24-757-20 S, 24-757-22-S) Gasket, air cleaner base Stud, M6x1.0x95 (2) Nut, hex. flange M6x1,0 (2) Clip, cable Line, fuel 10-5/8" (2) Clamp, hose (6) Screw, hex. cap. M6x1.7x18

(2)

Pump, fuel - pulse Nut, plastic (2) Line, fuel 11-1/2“ Filter, fuel

Kit, overhaul w/gaskets Kit, choke repair w/gaskets Kit, gasket Kit, solenoid replacement w/ gaskets

NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm

Page 60

SERVICE NOTES

Page 61

SERVICE NOTES

Page 62

SERVICE NOTES

Page 63

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Qm»atm»n-v>ttwmt»tvwHv>vv»vnntttmttmm№n>»ttvHf>v»vymvnt>t>w»tvvvmv>tHf>>mnrtt»twnr»HfVvtvvwmv№>vvtvm

WARNING: To avoid serious Injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 64

____

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For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who soid it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

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1-800-4-MY-HOME® Anytime, day or night

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For repair of carry-in products like vacuums, lawn equipment,

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Sears Parts and Repair Center.

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To purchase a protection agreement on a product serviced by Sears;

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Para pedir servicio de reparación

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Printed in U.S.A.

Craftsman 917.272247 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT:

1-800-659-5917

WARRANTY

I. GENERAL OPERATION

II. SLOPE OPERATION

III. CHILDREN

IV. SERVICE

REPAIR AGREEMENT

CUSTOMER RESPONSIBILITIES

PARTS BAG CONTENTS

Video Cassette

(1) Oil Drain Tube

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALLBELTS

CHECK BRAKE SYSTEM

✓ CHECKLIST

KNOW YOUR TRACTOR

MOWING TIPS

MAINTENANCE

GENERAL RECOMMENDATIONS

BEFORE EACH USE

LUBRICATION CHART

TRACTOR

TRANSAXLE PUMP FLUID

ENGINE

SERVICE AND ADJUSTMENTS

ENGINE

STORAGE

TRACTOR

BATTERY

OTHER

REPAIR PARTS

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