Craftsman 917.272246 User Manual

Owner's Manual

[CRI FTSMIIN'[

LAWN TRACTOR

20.0 HP, 48" Mower
Electric Start

AutomaticTransmission

Model No.

917.272246

This product has a low emission engine which operates differently
from previously built engines. Before you start the engine, read

and understand this Owner's Manual.

CAUTION:

Read and follow all

Safety Rules and Instructions
before operating this equip-

ment.

Sears, Roebuck and Co., Hoffman Estates, IL60179 U.S.A.

Visit our Craftsman website: www.sears.conYcraftsman

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mort - Sat

I

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 7

Operation .............................................. 9

Maintenance Schedule ...................... 15

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace free of charge any parts that are found to be
defective in material or workmanship according to the guidelines of coverage listed
below. Sears will also provide free labor for these applicable warranted parts for the

two fullyears. During the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30
days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-
man product is dropped off at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this

product is within the United States.
This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in
the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

Maintenance ....................................... 15

Service and Adjustments.................... 19

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

Look for this symbol to point out

important safety precautions. It means

CAUTiONIH BECOMEALERTI!! YOUR
SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,
transporting, adjusting or making repairs,

always disconnect spark plug wire and
place wire where it cannot contact spark
plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply
with specifications of the manufacturer of

your tractor. Use common sense when
towing. Operate only at the lowest

possible speed when on a slope. Too
heavy of a load, while on a slope, is

dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.

_WARNING: Engine exhaust, some of
its constituents, and certain vehicle

components contain or emit chemicals
known to the State of California to cause

cancer and birth defects or other repro-
ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead
and lead compounds, chemicals known

to the State of California to cause cancer
and birth defects or other reproductive

harm. Wash hands after handling.
I. GENERAL OPERATION

• Read, understand, and follow all
instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely
necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge
direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine
unattended. Always tum off blades, set

parking brake, stop engine, and remove
keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass
catcher or unclogging chute.

• Mow only in daylight or good artificial
light.

• Do not operate the machine while under
the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60
years and above, are involved in a large

percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the riding

mower safely enough to protect them-
selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch
hot exhaust / engine parts and bum. Do
not allow the mower deck to plow leaves

or other debris which can cause build-
up to occur. Clean any oil or fuel

spillage before operating or storing the
machine. Allow machine to cool before

storage.

I1.SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-
sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

3

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so
that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-
tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.

• Keep all movement on the slopes slow
and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades

and proceed slowly straight down the
slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually
downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could
suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge
caves in.

• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not use grass catcher on steep
slopes.

IlL CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the

machine and the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off
and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline
and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel
with the engine running. Allow

engine to cool before refueling. Do
not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed
area.

• Keep nuts and bolts, especially blade
attachment belts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs
with the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,

which could expose moving parts or
allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.
Adjust and service as required.

4

• Be sure the area is clear of other
people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down
and behind before and while backing.

• Never carry children. They may fail off

and be seriously injured or interfere
with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children.

• Mow up and down slopes (15° Max),

not across.

Remove obstacles such as rocks, tree
limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so
that you will not have to stop or shift

while on the slope.
Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight
down the slope.

If machine stops whi_e going uphill,

disengage blades, shift into reverse

and back down slowly.

Do not turn on slopes unless neces-

sary, and then, turn slowty and gradu-

ally downhill, if possible.

5

PRODUCT SPECIFICATIONS
Gasoline 4 Gallons

Capacity Unleaded
and Type: Regular

Oil Type SAE 10W30

(above 32°F)

API-SF-SJ): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.5 Pints

W/O Filter: 4.0 Pints

Bpark Plug: Champion RC12YC
'Gap: .030")

3round Speed (MPH):

Forward: 0 - 5.5
Reverse: 0 - 2.4

Fire Pressure: Front: 14 PSI

Rear: 10 PSI

3harging

System: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 28

Min. CCA: 230

Case size: UIR

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give you

the best possible dependability and
performance.

Should you experience any problem you
cannot easily remedy, please contact a

Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The
instructionswill enable you to assemble

and maintain your tractor properly. Always
observe the "SAFETY RULES",

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-
ing, caring for and using your tractor.

• Follow the instructions under "Mainte-
nance" and "Storage" sections of this

owner's manual.

• kWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any
unimproved forest-covered, brush-

covered or grass-covered land unless the
engine's exhaust system is equipped with

a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is

used, it should be maintained in effective
working order by the operator.

In the state of California the above is

required by law (Section 4442 of the
California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available
through your nearest Sears service

center (See REPAIR PARTS section of
this manual).

Mower

Leveling Wrench

Keys

_E_ (2) Keys

Video Cassette

m

For Future Use

Slope Sheet

Bubble Level

Your new tractor has been assembled at the factory. Review the video cassette before
you begin.

When right or left hand is mentioned in

this manual, it means, from your point of
view, when you are in the operating posi-

tion (seated behind the steering wheel).

Adjustment

TO REMOVE TRACTOR FROM
CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on
all four corners of carton, and lay

panels flat.

2. Remove packing materials.

3. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires
where tractor is to roll off skid.

CHECK BA'I-rERY

1. Lift hood to raised position.

NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge

battery for minimum of one hour at 6-10
amps. (See "BAFFERY" in Maintenance

section of this manual for charging

instructions),

•_" ,_...... .

•-'" .." _-" Label

ADJUST SEAT

1. Raise seat and loosen adjustment
knob.

2. Lower seat into operating position and
sit in seat.

3. Slide seat until a comfortable position
is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its
adjusted position.

5. Raise seat and tighten adjustment
knob securely.

Knob

NOTE: You may now rollor drive your

tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest
position.

2. Release parking brake by depressing
brake pedal.

3. Place freewheel control in "transmis-
sion disengaged" position (See "TO

TRANSPORT" in the Operation
section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of
other people and objects.

1. Be sure all the above assembly steps
have been completed•

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position. (See "TO

TRANSPORT' in the Operation

section of this manual).

4. Sit on seat in operating position,
depress brake pedal and set the
parking brake.

5. Press lift lever plunger and raise
attachment lift lever to its highest
position.

7

6. Start the engine. After engine has

started, move throttle control to idle
position.

7. Release parking brake.

8. Slowly depress forward drive pedal

and drive tractor off skid.

9. Apply brake to stop tractor and set
parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best
cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section
of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF
ALL BELTS

See the figures that are shown for
replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.
CHECK BRAKE SYSTEM

After you learn how to operate your
tractor, check to see that the brake is

properly adjusted. See 'TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/CHECKLIST

Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this

Quality Product.

Please review the following checklist:
,/All assembly instructions have been

completed.

•/ No remaining loose parts in carton.
,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in "transmission

engaged" position (see "To Transport"
in the Operation section of this
manual).

While learning how to use your tractor,
pay extra attention to the following

important items:
,/Engine oil is at proper level.
4' Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them
before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first
time. Follow proper starting and

transmission purging instructions (See

"TO START ENGINE" and =PURGE

TRANSMISSION" in the Operation
section of this manual).

8

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

WARNING

LIGHT

LOCKED

H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

!

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

9

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle

Choke

Freewheel

Hourmeter

Ignition
Switch

LightSwitch Position

Attachment Clutch Switch

Pedal

Lift Lever Plunger

Lift Lever

Reverse Drive Pedal

Adjustment

Indicator

g Brake

Control Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the
headlights on and off.

THROTTLE CONTROL - Used to control

engine speed.
CHOKE CONTROL - Used when starting

a cold engine.
BRAKE PEDAL: Used for braking the

tractor and starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing
the tractor with the engine off.

ATTACHMENT LIFT LEVER: Used to

raise, lower and adjust the mower deck

or other attachments mounted to your
tractor.

LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its

position.
IGNITION SWITCH: Used for starting and

stopping the engine.
AMMETER: Indicates battery charging (+)

or discharging (-).
PARKING BRAKE: Locks clutch/brake

into the brake position.
FORWARD DRIVE PEDAL - Used for

forward movement of tractor.
REVERSE DRIVE PEDAL - Used for

reverse movement of tractor.
CRUISE CONTROL LEVER - Used to set

forward movement of tractor at desired
speed without holding the forward drive

pedal.
HOURMETER - Indicates hours of

operation.

10

Theoperationof anytractorcan resultin foreignobjectsthrownintothe

_ es, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE
Your tractor is equipped with an operator

presence sensing switch. When engine
=s running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal all the way down
and hold.

2. Pull parking brake lever up and

release pressure from brake pedal.
Pedal should remain in brake posi-

tion. Make sure parking brake will

hold tractor secure.

Push-In to Switch Pull Out To

=Disengaged",,

Forward

Choke Drive Pedal

Control,

J Parking Brake

"Drive" "Disengaged" "Eng.aged" Control

Position Position i-'osr[ion Lever
STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: Forward and reverse drive
pedals return to neutral position when not

depressed.
ENGINE -

• Move throttle control to slow position.
NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go
dead.

J

Attachment Clutch

Reverse

Drive

NOTE: Under certain conditions when
tractor is standing idle with the engine

running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.

A, CAUTION: Always stop tractor

completely, as described above, before
leaving the operator's position.

THRO'I-rLE CONTROL
Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL
Use choke control whenever you are

starting a cold engine. Do not use to start
a warm engine.

• To engage choke control, pull knob out.
Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the forward and reverse drive

pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward or reverse

drive pedal to begin movement.

Ground speed increases the further

down the pedal is depressed.

TO USE CRUISE CONTROL
The cruise control feature can be used for

forward travel only.

1. With forward drive pedal depressed to
desired speed, move cruise control

lever forward to "SET" position and
hold while lifting your foot off the
pedal, then release the cruise control

lever.

To disengage the cruise control, pull the
lever backward to "OFF-" position, or fully

depress the brake pedal.
TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip

with the engine not running.

11

These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being

mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the
cool season and to over 3 inches

during hot months. For healthier and
better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be
mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground
when mower is at the desired cutting

height in operating position. Gauge
wheels then keep the deck in proper

position to help prevent scalping in most
terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to
desired cutting height.

2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in
bracket and gauge wheel bar and

insert clevis pin. Gauge wheels
should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the
same setting.

IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height

of the mower deck.

J

Retainer

Spring

Attachment Clutch
Switch Pull Out To

Attachment Lift

Lever High Position

"Engage"

_ Low

..:S Poeton

Deflector

Shield

Push In To

"Disengage"_'_

TO OPERATE ON HILLS
_I=CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.

• Choose the slowest speed before
starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary,

push brake pedal quickly to brake
position and engage parking brake.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.
TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by
placing freewheel control in freewheeling

position. Freewheel control is located at
the rear drawbar of tractor.

1. Raise attachment lift to highest
position with attachment lift control.

2. Pull freewheel control out and down
into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Clevis Pin

TO OPERATE MOWEI_-
Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch
engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.
_CAUTION: Do not operate the mower

without either the entire grass catcher, on
mowers so equipped, or the deflector

shield in place.

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,
etc.).

12

TOWING CARTS AND OTHER AI-FACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your
tractor. Use common sense when towing.

Too heavy of a load, while on a slope, Is

dangerous. "13rescan lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL
The engine in your tractor has been

shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the

cap onto the tube. Remove and read
oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.
Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil
viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-
nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean,

regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead
oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel freshness.

_:_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_I, CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can

damage the fuel system of an engine
while in storage.

To avoid engine problems, the fuel

system should be emptied before storage

of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh

fuel next season. See Storage Instruc-
tions for additional information.

Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.

TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress brake pedal and set parking
brake.

3. Move attachment clutch to disen-
gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold
eng!ne start attempt. For a warm

engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key
clockwise to start position and release

key as soon as engine starts. Do not
run starter continuously for more than

fifteen seconds per minute. If the
engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine

still does not start, pull the choke

control out and retry.
WARM WEATHER STARTING (50 ° F and
above)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control
in slowly.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.

COLDWEATHER STARTING (50 ° F and
below)

7. When engine starts, slowly push

choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps

allowing the engine to accept small
changes in speed and load, until the
choke control is fully in.
If the engine starts to run roughly, pull
the choke control out slightly for a few
seconds and then continue to push
the control in slowly. This may require

an engine warm-up period from
several seconds to several minutes,
depending on the temperature.

13

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,
the transmission should be warmed up as
follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the
brake slowly return to operating
position.

3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.

• The attachments can be used during

the engine warm-up period after the
transmission has been warmed up and

may require the choke control be
pulled out slightly.

NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

• I,CAUTION: Never engage or disengage

freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the transmis-
sion be purged before operating tractor for

the first time. This procedure will remove any
trapped air inside the transmission which
may have developed during shipping of
your tractor.

IMPORTANT: Should your transmission
require removal for service or replacement,

it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged
position (See "TO TRANSPORT" in this
section of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position.

Disengage parking brake.

4. Depress forward drive pedal to full

forward position and hold for five (5)
seconds and release pedal. Depress

reverse drive pedal to full reverse
position and hold for five (5) seconds
and release pedal. Repeat this

procedure three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.

5. Shut off engine and set parking brake.

6. Engage transmission by placing

freewheel control in "transmission

engaged" position (See "TO TRANS-
PORT' in this section of manual).

7. Sitting in the tractor seat, start engine.
After the engine is running, move

throttle control to half (1/2)speed.

Disengage parking brake.

8. Ddve tractor forward for approximately
five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your transmission is now purged and

ready for normal operation.
MOWING TIPS

• Mower should be properly leveled for
best mowing performance. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the dght of the
tractor. This will result in a more even

distribution of clippings and more
uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will
discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction
making left hand turns until finished.

!

• If grass is extremely tall, it should be
mowed twice to reduce load and

possible fire hazard from dried clip-
pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave
undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing
performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a
ground speed that will suit the terrain

and give best performance of the
attachment being used.

14

MAINTENANCESCHEDULE

FILL IN DATES
AS YOU COMPLETE

REGULAR SERVICE

Cho B keO--tion

Check Tire PreSsure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners V_s If

SharperdReplece Mower Blades ¥#3

Lubrication Chart If If

T

Check Battery Level 1_4

0

R

Clean Battery and Terminals _ I_

Check Transaxle Cooling
Check V-Belts V'

Check Engine Oil Level V'

Change Engine Oil (with oil tilter) I_I,=

E Change Engine Oil (without oil filter) 11_1;

N Clean Air Filter _;

Inspect MuffledSperk Arrester V _

1Clean Air Screen

Replace Oil Filter (If equipped)
Clean Engine Cooling Fins

Replace Spark Plug
Replace Air Filter Paper Cadddge

Replace Fuel Filter

1- Changemoreoftenwhenoperatingundera heavyloador

in highambienttemperatures,

2 - Servicemoreoftenwhenoperatingin dirtyordustyconditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover
items that have been subjected to operator

abuse or negligence. To receive full value
from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and
Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the
spark plug, clean or replace air filter, and

check blades and belts for wear. A new
spark plug and clean air filter assure
prop.er air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.
4, Check operator presence and

interlock systems for proper operation,

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery,

5 * Tighten front axle pivot bolt to 35 ftAbs, maximum.

(_ Spindle (_ Spindle

Zerk Zerk

Wheel Wheel

Bearing Bearing

Zerk Zerk

(_ General Purpose Grease

Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bear-ings. Viscous lubricants will attract
dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

15

v'

=/

ll_t21

I !,,

DO not ovettighten.

LUBRICATION CHART

(_ Engine

TRACTOR

Always observe safety rules when

performing any maintenance.
BRAKE OPERATION

If tractor requires more than six (6) feet
stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See 'q'O ADJUST BRAKE" in the

Service and Adjustments section of this
manual).

TIRES

• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm
rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage.

NOTE" To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.
OPERATOR PRESENCE SYSTEM

Be sure that operator presence and
interlock systems are working properly. If

your tractor does not function as de-

scribed below, repair the problem

immediately.

• The engine should not start unless the
brake pedal is fully depressed and

attachment clutch control is in the
disengaged position.

• When the engine is running, any
attempt by the operator to leave the

seat without first setting the parking
brake should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any

attempt by the operator to leave the
seat should shut off the engine.

• The attachment clutch should never
operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be
kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove blade bolt.

3. Install new or resharpened blade with
trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt tighten bolt
securely (45-55 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat
treated.

Trailing Assembly

Edgi'_ P- Blade _

BladeBolt _': '"_.> .._.'_'4_,_
(Special) "_,._ _"" "_ Star

Center Hole ,-._!

TO SHARPEN BLADE
NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the
blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.

If blade is balanced, it should remain in
a horizontal position. If either end of

the blade moves downward, sharpen
the heavy end until the blade is

balanced.

Center Hole

5/8" Bolt
or Pin

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

16

Mandrel

Blade

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.
Adding or checking level of electrolyte is

not necessary.
TO CLEAN BA-I-I'ERY AND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove
battery from tractor.

3. Rinse the battery with plain water and
dry.

4. Clean terminals and battery cable
ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND
ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the
transmission is hot. To prevent possible

damage to seals, do not use high
pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory

and fluid maintenance is not required for
the life of the transaxle. Should the

transaxle ever leak or require servicing,
contact a sears or other qualified service

center.

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.
Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION
Only use high quality detergent oil rated

with API service classification SF-SJ.
Select the oil's SAE viscosity grade

according to your expected operating
temperature.

SAE VISCOSITY GRADES

F -20 0

m m

C -30 -20 -10 0 10 20 30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of
operation or at least once a year if the

tractor is not used for 50 hours in one

year.
Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain
valve and install the drain tube onto

the fitting.

Closed and

Position

°Ckew

Yello

Cap _ Drain

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing
inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain
valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"
section of this manual.

17

Oil Drain Valve

_" Tube

8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the

tube and rest the oil fill cap on the
tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season
or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER
Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.
Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow
it to dry.

5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned
and oiled) over the paper cartridge.

8. Check rubber seal for damage and
proper position around stud. Replace

if necessary.

9. Reassemble air cleaner, cartridge
plate, and nut.

t0.Reinstall air cleaner cover and secure

by tightening knob.

\

Cartridge

Rubber

Knob

Seal

Foam

Pre-Cleaner

CLEAN AIR SCREEN
Air screen must be kept free of dirt and

chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and

stubbom dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other

cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a

blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds

removed will cause engine damage due
to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every t00

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled
gasoline.

Clamp

Fuel Filt_

18

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free
of all gasoline, oil, etc.

• Protect painted surfaces with automo-
tive type wax.

We do not recommend using a garden
hose to clean your tractor unless the

electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened

engine life.

_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in "DISENGAGED" position.

3. Turn ignition key "STOP" and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rod from lock

bracket.

,10&CAUTION: Rod is spring loaded. Have

a tight grip on rod and release slowly.

5. Remove retainer spring holding anti-
swaybar to chassis bracket and

disengage anti-sway bar from bracket.

6. Remove four retainer springs from
front plate assembly and remove

plate.

8. Raise attachment lift to its highest

position.

9. Slide mower forward and remove belt

from electric clutch pulley.

10.Slide mower out from under right side

of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and mower
suspension arms are raised with attachment

lift control. Engage parking brake.

1. Swing anti-sway bar to left side of
mower deck.

2. Slide mower under tractor with
deflector shield to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

7. Remove retainer springs from
suspension arms at deck and disen-

gage arms from deck.

Belt Tension Front
Rod Mower

(Dnsengaged_ /, 3racket

Post on) _',

Lock Bracket

Electric Double Loop

Clutch Pulley Retainer Springs

Front Plate

Chassis
Bracket

Retainer
Spring

Single Loop
Retainer Springs

Y

Pins

Bar

USE PLIERSFOR

Suspension

Arms Double Loop

Retainer Springs
(Outward pointing
deck pins)

Front Mower

A Bracket

\

/J

19

3. If equipped, turn height adjustment

knob countemlockwise until it stops.

4. Lower mower linkage with attachment
lift control.

5. Be sure belt tension rod is in disen-

gaged position.

6. Install belt into electric clutch pulley
groove.

7. Place the suspension arms on
outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

8. Install front plate assembly to tractor

suspension brackets and retain with
single loop retainer springs as shown.

9. Position front plate assembly between
front mower brackets. Raise deck and

plate assembly to align holes and

insert flanged pins. Secure pins with

double loop retainer springs between
the plate assembly and mower

brackets.

NOTE: To assist in locating hole in
flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move
mower side-to-side to give space

between plate and mower brackets.

IMPORTANT: Check belt for proper
routing in all mower pulley grooves.

10.Engage belt tension rod by pushing
rod into locking bracket.

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and
engage slowly.

11.Connect anti-sway bar to chassis
bracket under left footrest and retain

with double loop retainer spring.

12.If equipped, turn height adjustment
knob clockwise to remove slack from

mower suspension.

13. Raise deck to highest position.

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked

on level ground such as a carport or
garage. Make sure tires are properly

inflated (See "PRODUCT SPECIFICA-

TIONS" section of this manual), if tires are
over or underinflated, you will not properly
adjust your mower.

SIDE-TO-SIDE ADJUSTMENT WITH
BUBBLE LEVEL

NOTE: if necessary, check side-to-side

surface below tractor for levelness with a

long board and the bubble level.

• Using the lift lever, place mower in
position where no part of the mower,

including gauge wheels, is touching the
ground.

• From left side of tractor, find the decal
on top of mower and place bubble level

on decal as indicated.

• Mower is level side-to-side when
bubble is between the two lines in the

bubble level.

• If adjustment is necessary, turn lift link
adjustment nut (above yellow cap) in

appropriate direction to bring bubble

between the lines in the bubble level.

• Remove bubble level from mower and
store in a safe place.

Bubble Between Bubble Level
Lines

Mower Decal

Suspension
Arm

20

Lift Link

ustment

Nul

Yellow
Cap

ALTERNATE SIDE-TO-SIDE
ADJUSTMENT METHOD

• Raise mower to its highest position.

• Measure height from bottom edge of

mower to ground level at front corners
of mower. Distance "A" on both sides

of mower should be the same.

• If adjustment is necessary, make
adjustment on one side of mower only.

• To raise one side of mower, tighten lift
link adjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

NOTE: Each full turn of adjustment nut
will change mower height about 3/16".

• Recheck measurements after adjust-
ing.

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-

side. If the following front-to-back
adjustment is necessary, be sure to adjust

both front links equally so mower will stay
level side-to-side.

To obtain the best cutting results, the
mower blades should be adjusted so the

front tip is approximately 1/8" to 1/2" lower
than the rear tip when the mower is in its

_lbghest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap
blade with heavy cloth.

Check adjustment on right side of tractor.

Position any blade so the tip is pointing
straight forward. Measure distance "B" at
front and rear tip of blade

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut "C"
on both front links an equal number of

turns.

NOTE; Each full turn of nut "C" will
change dim. "B" by approximately 3/16".

• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D" against

trunnion on both front links.

• To raise front of blade, loosen nut "D"
from trunnion on both front links.

Tighten nut "C" on both front links an

equal number of turns.

• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D"
against trunnion on both front links.

• Recheck side-to-side adjustment.

Blade

"B .... B"

Bottom Edge of Bottom Edge of
Mower to Ground wer toGround

Suspension

Arm

Lift Link

Jstment

Nut

BOTH FRONT LINKS MUST BE EQUAL

IN LENGTH

/

"C"

Nut _ut

Front Plate Trunnion

Assembly

21

TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface.

Engage parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock
bracket.

_I, CAUTION: Rod is spring loaded.

Have a firm grip on rod and release
slowly.

4. Remove screws from R.H. mandrel
cover and remove cover.

5. Remove any dirt or grass clippings
which may have accumulated around

mandrels and entire upper deck
surface.

6. Disconnect R.H. suspension arm from

rear deck bracket by removing
retainer spring.

7. Carefully roll belt over the top of R.H.

mandrel pulley.

a.H.

Mandrel
Belt Tension Rod
(Disengaged

Cover _

8. Remove belt from electric clutch
pulley.

9. Remove belt from idler pulleys.

10.Check primary idler arm and two idlers
to see that they rotate freely.

11.Be sure spring is securely hooked to
primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

12.Install belt in both idlers.

13. Install new belt onto electric clutch
pulley.

14.Carefully roll belt into upper groove of
R.H. mandrel pulley.

15.Carefully check belt routing making
sure belt is in the grooves correctly.

16. Reconnect R.H. suspension arm to
rear deck bracket with retainer spring.

17.Reassemble R.H. mandrel cover.

18.Engage belt tension rod by pushing
rod into locking bracket.

Position) _;?

Spring Arm

a.H.

Suspension
Arm

! Electric

Clutch

Pulley

Idler
Pulleys

a.H.

Mandrel

Primary
Idler Arm

22

TO REPLACE MOWER BLADE
(SECONDARY) DRIVE BELT

Park the tractor on level surface. Engage

parking brake.

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

2. Remove screws from R.H. and L.H.

mandrel covers and remove covers.

REMOVE MOWER DRIVE BELT
(Refer to "TO REMOVE MOWER DRIVE

BELT" illustration in this section of
manual).

3. Carefully roll belt over the top of R.H.
mandrel pulley.

4. Remove belt from idler pulleys.

5. Check primary idler arm and two

idlers to see that they rotate freely.

6. Be sure spring is securely hooked to

primary idler arm and spring arm.

REMOVE MOWER BLADE
(SECONDARY) DRIVE BELT

7. Carefully roll belt off L.H. mandrel

pulley.

8. Remove belt from center mandrel
pulley, idler pulley, and R.H. mandrel

pulley.

9. Remove any dirt or grass which may
have accumulated around mandrels

and entire upper deck surface.

10.Check secondary idler arm and idler
pulley to see that they rotate freely.

11 .Be sure spring is hooked in secondary

idler arm and secondary spdng arm.

INSTALL NEW MOWER BLADE
(SECONDARY) DRIVE BELT

12.Install new belt in lower groove of R.H.
mandrel pulley, idler pulley, and
center mandrel pulley as shown.

13.Carefully roll belt over L.H. mandrel
pulley. Make sure belt is in all
grooves properly.

REINSTALL MOWER DRIVE BELT
(Refer to "TO REMOVE MOWER DRIVE

BELT" illustration in this section of

manual).

14.Install belt into upper groove of R.H.
mandrel pulley and around both

idlers. Pull belt to front of mower to
remove slack,

15.Reinstall mandrel covers and securely

tighten all screws,

16.Carefully check belt routing making
sure belt is in all grooves correctly.

17. Reinstall mower to tractor (See "TO

INSTALL MOWER" in this section of
manual).

Secondary

Idler Arm Idler

L.H. Pulley
Mandrel

Mower Blade
(Secondary)

Drive Belt

R.H.

Mandrel

!ing

Secondary
Spring Arm

Center
Mandrel

\

23

TO ADJUST BRAKE

Your tractor is equipped with an adjust-
able brake system which is mounted on

the side of the transaxle.
If tractor requires more than six (6) feet

stopping distance at high speed in
highest gear on a level dry concrete or

paved surface, then brake must be

adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake
operating arm and nut "A" on brake

rod.

3. If distance is other than 1-3/4", loosen
jam nut and turn nut "A" until distance

becomes 1-3/4". Retighten jam nut
against nut "A".

4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest

gear, further maintenance is neces-
sary. Contact a Sears or other

qualified service center.

WITH PARKING BRAKE "ENGAGED"

"A"

lam

5. Remove belt downward from engine

pulley and around electric clutch.

6. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from
transmission input pulley and over

cooling fan blades.

7. Remove belt from center span keeper
and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around
transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

belt around electric clutch and onto
engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Reinstall clutch Iocator and tighten nut

securely.

6. Reconnect clutch harness.

7. Make sure belt is in all pulley grooves
and inside all belt guides and keep-

ers.

8. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Electric
Clutch

Clutching --

Idler

Stationary_-

Idler

Clutch

Locator

Operating Arm

Do not touch this nut. If furtherbrake

adjustment is necessary, contact a Sears or

other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

BELT REMOVAL-

1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).

NOTE: Observe entire motion drive belt
and position of all belt guides and

keepers.

2. Disconnect clutch wire harness.

3. Remove clutch Iocator.

4. Remove belt from stationary idler and
clutching idler.

Center Span/_

Keeper

Transmissior,,,--7_

Input Pulley _

TRANSMISSION REMOVAL/REPLACE-

MENT
Should your transmission require

removal for service or replacement, it
should be purged after reinstallation and

before operating the tractor. See "PURGE
TRANSMISSION" in the Operation

section of this manual.
TO ADJUST STEERING WHEEL ALIGN-

MENT
If steering wheel crossbars are not

horizontal (left to right) when wheels are
positioned straight forward, remove

steering wheel and reassemble with
crossbars horizontal. Tighten securely.

I Clutch

_ '-'_ I Wire

(..J (_ Harness

24

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage
has occurred to affect the front wheel toe-

in or camber, contact your nearest Sears
or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear

wheels have a square key - Do not
lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.
NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.

Retaining

Washers

Axle
Cover

Square Key--_'

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

_WARNING: Lead-acid batteries generate

explosive gases. _,eep sparks, flame anD
smoking materials away from batteries.

Always wear eye protection when around
batteries.

If your battery is too weak to start the engine, it

should be recharged. (See "BATTERY" in the

Maintenance section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a
12 volt system. The other vehicle must also be
a 12 volt system. Do not use your tractor

battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK
cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged
Battery Battery

REPLACING BATTERY

_kCAUTION: Do not short battery
terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,
remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental
grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then
RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with
remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.
Keps NuL

Terminal _;_ ::' : "_("t:] _] ==_,_
Access. . " "_ L_] _/

Door_ '-,: : ,_,_.= _lr _/ \
Terminal : /_,_ :_

Guard _--_'_'_'_ _'_-cPOaS'bl_ve (Red)

-_- .... _, _"_m_" Flex Bolt

-- .eCg 'ito

25

TO REPLACE HEADLIGHT LAMP
_,CAUTION: When lit, the halogen lamps

get extremely hot. Hold lamp assembly by
the holder and do not touch the bulb.

1. Raise hood.

2. Disconnect harness from lamp
assembly.

3. Rotate counterclockwise and pull
lamp assembly out of the hole in the

backside of the grill.

4. Insert new lamp assembly and rotate
clockwise to lock.

5. Reconnect harness to lamp assembly.

6. Close hood.
INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent itfrom starting.

• Check wiring. See electrical wiring
diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located
behind the dash.

ENGINE
Maintenance, repair, or replacement of

the emission control devices and sys-
tems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-
ment or individual. Warranty repairs must

be performed by an authorized engine
manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the
factory and adjustment should not be

necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle
control lever to fast position.

2. Check that speed control lever is
against stop screw. If it is not, loosen

casing clamp screw and pull throttle
cable until lever is against screw.
Tighten clamp screw securely.

TO REMOVE HOOD AND GRILL AS-
SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of
tractor.

4. When replacing hood, be sure to
reconnect the headlight wire connec-

tor.

H°::adlight Wire

for

Idle Speed
Adjusting

Needle

Throttle

Control
Cable

Control

Stop Cable

Clamp Screw

26

TO ADJUST CHOKE CONTROL
The choke control has been preset at the

factory and adjustment should not be
necessary, check adjustment as de-
scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on dash panel) to full
choke position.

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor
choke (See "AIR FILTER" in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,
loosen casing clamp screw and move

choke cable until choke is completely
closed. Tighten casing clamp screw

securely.

4. Reassemble air cleaner.

Closed For

Full

TO ADJUST CARBURETOR
The carburetor has been present at the

factory and adjustment should not be

necessary. However, minor adjustment
may be required to compensate for

differences in fuel, temperature, altitude
or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles
in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out
(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/
air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if
screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and

the throttle control cable is adjusted

properly (see "1"O ADJUST

THRO'I-rLE CONTROL CABLE" in the
Service and Adjustments section of

this manual).

2. With engine off turn idle fuel adjusting
needle in (clockwise) closing it finger

tight and then turn out (counterclock-
wise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five
minutes. Make final adjustments with

engine running and shift/motion

control lever in neutral (N) position.
NOTE: The high idle is set at the factory
and cannot be adjusted.

2. Idle speed setting - With throttle

control lever in slow position, engine

should idle at 1200 RPM. If engine

idles too slow or fast, turn idle speed
adjusting screw in or out until correct

idle is attained.

3. Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjusting needle in (clockwise)

until engine speed decreases and

then turn out (counterclockwise)

approximately 3/4 turn to obtain the
best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST-

5. Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.
Repeat test and continue to adjust, if
necessary, until engine accelerates

smoothly.
High speed stop is factory adjusted. Do
not adjust-damage may result.

IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the

engine above the factory high speed
setting can be dangerous. If you think the

engine-governed high speed needs
adjusting, contact your nearest Sears or
other qualified service center, which has

proper equipment and experience to
make any necessary adjustments.

27

Immediately prepare your tractor for

storage at the end of the season or if the
tractor will not be used for 30 days or

more.

_CAUTION" Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before
storing in any enclosure.

"rRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for

a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this
manual).

2. inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-
nance section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected
and battery cleaned thoroughly (see

"TO CLEAN BA-I-I-ERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery
terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposites from forming in essential

fuel system parts such as carburetor, fuel
hose, or tank during storage. Also,

experiance indicates that alcohol
blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can
damage the fuel system of an engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.
NOTE; Fuel stabilizer is an acceptable

alternative in minimizing the formation of
fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-
sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10, Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of
adjustment.

1. Brake pedal not
depressed

2. Attachment clutch is
engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence
switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3, Loose or damaged wiring,

4. Faulty solenoid or starter.

1. Fill fuel tank.

2. See "TO START ENGINE"
in Operation section.

3. Wait several minutes before
attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

B. Replace fuel filter.

7. Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel
filter.

3. Check all wiring.

9. See "To Adjust Carburetor"
in Service and Adjustments

section.

10. Contact a Sears or other
qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with

fresh gasoline,

3. Check all wiring.

7. See "To Adjust Carburetor" in
Service and Adjustments

section.

3. Contact a Sears or other
qualified service center.

t. Depress brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

3. Check all wiring.

7. Check/replace ignition
switch.

3. Check/replace solenoid or
starter.

E). Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or
starter.

Loss of power

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE"
position.

29

1. Set in "Higher Cut" position/
reduce speed.

2. Adjust throttle control.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM

CAUSE

CORRECTION

Loss of power

continued)

Excessive
_ibration

3. Build-up of grass, leaves
and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14. Carburetor out of
adjustment.

15. Engine valves out of
adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

3. Clean underside of mower
housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change
spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill
with fresh gasoline.

9. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace

fuel filter.

10.Connect and tighten spark
plug wire.

11.Clean engine air screen/
fins.

12.Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments
section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.
Tighten blade bolt.

2. Contact a Sears or other
qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Engine continues
to run when

operator leaves
seat with

attachment

clutch engaged
Poorcut-uneven

Mower blades will
notrotate

1. Faulty operator-safety
presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

.

Clogged mower deck vent
from build-up of grass,

leaves, and trash around
mandrels.

1. Obstruction in clutch
mechanism.

30

.

Check wiring, switches and
connections. If not corrected

contact a Sears or other
qualified service center.

1. Replace blade. Tighten
blade bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Contact a Sears or other
qualified service center.

5. Clean around mandrels to
open vent holes.

1. Remove obstruction.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

IPROBLEM CAUSE CORRECTION

Mower blades will 2. Worn/damaged mower 2. Replace mower drive belt.
not rotate (con't) drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Contact aSears or other

qualified service center.

Poor grass 1. Engine speed too slow.

|lscharge

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and
trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11 .Clogged mower deck vent

holes from buildup of
grass, leaves, and trash

around mandrels.

Headlight(s) not 1.

working 2.

(if so equipped) 3.

Switch is "OFF".
Bulb(s) or lamp(s) burned out

Faulty light switch.

4.

Loose or damaged wiring.

Blown fuse.

5.

1. Place throttle control in
"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before
mowing.

4. Level mower deck.

5. Check tires for proper air
pressure.

6. Replace/sharpen blade.
Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge
down.

10. Replace with blades listed
in this manual.

11 .Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-
tions.

5. Replace fuse.

Battery will not 1.
charge 2.

3.

4.

Loss of drive 1.

2.

3.

Engine "backfires" 1.

when turning
engine

"OFF"

Bad battery cell(s).
Poor cable connections.

Faulty regulator
(if so equipped).
Faulty alternator.

Freewheel control in

"disengaged" position.

Motion drive belt worn,
damaged, or broken.

Air trapped in transmission

during shipment or
servicing.

Engine throttle control not
set at "SLOW"

position for 30 seconds
before stopping engine.

31

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in
"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to

"SLOW" position and allow
to idle for 30 seconds before

stopping engine.

SERVICE NOTE

32

SCHEMATIC

/9

TRACTOR - -MODEL NUMBER 917.272246

° IIIIit

BAITERY

SEATSWITCH

OPERATORPRESENCE

O SPARK

] 12PLUGS ON i

(IF SO EQUIPPED) I

PTO SWITCH

HEAD-LIGHTS I POSmON CIRCUIT

OFF C÷GrB+H

IGNITION SWITCH

PosmoN CIRCUIT "MAKE" CONNECTIONS CONNECTIONS

OFF M+G+A1 NONE WIRING INSULATED CLIPS H B

_UN/LIGHT B+AI A2.+L NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

RUN B+A1 NONE SERVICING OF UNIT, THEY SHOULD BE REPLACED TO D A

START B+ S ÷A1 NONE PROPERLY SECURE YOUR WlRtNG.

REMOVABLE NON-REMOVABLE

0___ ON IC*F,B+E,A*O G F C

I

PLUG I

TWI_ CYL. ENG'NES)

33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272246

I

I I

4O

26

I

I

\

\

\

16

\

\

/

/

!

/

34

ELECTRICAL

TRACTOR-- MODEL NUMBER 917.272246

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4

8 7603J Tray, Battery
10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2
11 150109 Holddown,Battery, Front

12 145759 Nut, Push, Nylon, Battery, Front 1/4
16 176138 Switch, Interlock

21 175449 Harness, Light
25 178909 Cable, Battery

26 175158 Fuse
27 73510400 Nut, Hex, Keps 1/4-20 UNC

28 145491 Cable, Ground
29 160784 Switch, Seat

30 175442 Switch, Ignition
33 175447 Key
40 179737 Harness, Ignition

42 154336 CoverTerminal
45 177500 Ammeter
46 177501 Hourmetor

50 178461 Switch,PTO
55 17490508 Screw, Thd. Roll. 5/16-18 x 1/2

79 175448 Lamp and HolderAssembly
81 109748X Relay Assembly

NOTE:

All componentdimensions given in U,S. inches
1inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.272246

CHASSIS AND ENCLOSURES

166

42

29

215

39

58

19

209

23

209

2_

74

/

3

219"

209

13 ,

:?6

TRACTOR - - MODEL NUMBER 917.272246

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar
3 17060612 Screw, 3/8-16 x 3/4

9 172542X418 Dash

10 72140608 BoltRDHD SQNK 3/8-16x 1
11 174996 Panel, Dash, LH

13 179174X010 Panel, Dash, RH
14 17490608 Screw Thdrol3/8-16 x 1/2

17 172540X615 Hood Assembly
20 180679 Plate Battery
23 124028X BushingSnap
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Locknut,Hex, with Insert 3/8-16 UNC

28 174945X418 Grille
29 174944X418 LightboxDual

30 179131X615 Fender/Footrest
31 139976 Bracket,Fender/Support

37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT
38 175710 BracketAsm PivotMower Rear
39 174988 Bracket Pivot Hood
42 172545X599 Lens Lh
43 172544X599 Lens Rh
58 174993 DuetHood

60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x3/4
64 174997 DashLower

74 STD541437 NutCmwnlock3/8-16 UNC

142 175702 Plate Reinforcement

143 154966 BracketSwaybar Chassis

144 175582 Bracket Footrest

145 156524 Rod Pivot Chassis]Hood

154 174679 Bracket Dash Rh

155 174680 Bracket Dash Lh

158 162037 Parking BrakeBkrt

159 179950X418 Cupholder

166 164863 HWHDH:-Lo. #13-16 x3/4
206 170165 Bolt Shoulder 5116-18
209 17000612 Screw HexwshThdr 3/8-16 x 3/4

215 172543X615 Bumper
217 179132X418 Console FuelWindow

218 124346X Screw Hex Wsh Hi-Lo 114.1/2
219 17000512 Screw 5/16-18 x 3/4

NOTE: Allcomponent dimensionsgiven in U.S. inches

1 inch= 25.4 mm

37

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.272246

254

41

_51

244

22

77

26 26

24

32

55

241

74 75 30

:?8

TRACTOR -- MODEL NUMBER 917.272246

GROUND DRIVE

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 - - - Transaxle, HydroGear, Model 77

Number323-O510(See Breakdown) 78

6 17060512 ScrewS/16-18 89
9 174367 Clutch Electdc 90 124346X
15 74490544 BoltHex Flghd5/16-18 Gr, 5 95 180825
16 73800500 Nut Lock Hex W/Ins. 5/16-18 Unc 96 4497H
17 126197)( Washer 1-1/20D x 15/32 ID x 116 72140608

.250 120 73900600

19 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc 150 175456
20 173937 BoltHex 7/16-20 x 4 x Gr. 5-1.5 151 19133210

21 175036X505 KnobCustomControlCruise 202 72110612
22 175896 Rod, Brake 212 145212

24 73350600 Nut, Hex Jam 3/8-16 Unc 214 174735
25 106o888X Spring, Brake Rod 215 175646
26 19131316 Washer 217 179433
27 76020412 Pin Cotter 1/8x 3/4 CAD. 218 174713

28 179607 Rod, Parking Brake 219 174839
29 179608X505 Knob Brake Parking 220 174711
30 169592 Bracket,Transaxle 221 72140606
32 74760512 BoltHex Hd 5/16o18 Uncx 3/4 222 73680700
33 72140506 BoltRdhd Sqnk 5/16-18 Unc x 3/4 223 174840
34 175578 Shaft, Foot Pedal 224 174736
35 120183X Bearing,Nylon 225 174712
36 19211616 Washer 226 174902
37 1572H Pin, Roll 227 174710
38 179114 Pulley,Composite 228 179032
39 74760648 BoltFin Hex 3/8-16 Unc x3 229 176451
41 175556 Keeper, Belt Idler Flat 231 174573
47 127783 Pulley, Idler,V-Groove 232 175570

48 154407 BellcrankClutchGrad Drw Stl 233 174856
49 123205)( Retainer,Belt 234 174858
50 74760624 Bolt 235 174857
51 73680600 NutCrownlock 3/6-16 UNC 236 128903
52 73680500 Nut, Crownlock 5/16-18 Unc 237 170165

53 105710X Link, Clutch 238 175807
55 105709X Spring, Return,Clutch 239 17490508
56 17060620 Screw 3/8-16 x I-1/4 240 175610
57 140294 V-Belt, GroundDrive 241 73930400

59 169691 Keeper, CenterSpan 242 74780412

61 17120614 Screw 3/8-16 x .875 243 178289
62 123533X Cover, Pedal 244 166880
63 175417 Pulley, Engine 250 17060612
65 10040700 Washer 253 179422
66 154778 Keeper BeltEngine 254 178062
74 137057 Spacer, Axle

75 121749X Washer 25/32 x 1-1/4 x 16 Ga.
76 12000001 E-Ring

123583X Key, Square
121748X Washer 25/32 x 1-5/8 x 16 Ga.

174901X418 Console, Shift

NUtSelf-Thd Wsh-hd 1/4 Zinc
ROdBypass

RetainerSpring1"Zinc/Cad
BoltRDHD SQNK 3/8-16 Unc x 1

Nut LockFig 3/8-16 Unc
SpacerRetainer

Washer 13/32 x 2 x 10 Ga.

BoltCan"Sh 3/8-16 x 1-1/2 Gr. 5
NutHexFlange Lock
LinkTmnsaxte

CoverPedal Forward

PedalReverse

ArmControlPedalReverse
Bracket FrestPdl Ctri. Hyd

Bracket Mtg. PedalControl
Bolt RdhdSqnk 3/8-16 Uric x3/4

Nut Crownlock7/16-14 Unc
Washer Nylon 11/16 ID x .060

Pedal Forward
ArmControlPedalForward

Bolt PivotSpacer
Cam ReversePedal LT

BoltShoulder 5/16-18
Washer Serrated 5/16 x .75

StrapTorque
Actuator Cruise Disengage

PawlControl Cruise
Lever Control Cruise
Sector Control Cruise

Bolt Shoulder 3/6-16 Unc 1/44

BoltShoulder 5/16-18
Arm Mtg. CruiseSector

ScrewThdrol 5/16 x 1/2
SpringReturnCruiseControl

Nut Centerlock1/4-20 Unc
BoltFin Hex 1/4-20 Unc x 3/4

BracketAnti-RotationCVX
Screw5/16-18 x 5/8 TT Yellow

Screw3/8-16 x .75
Washer

ClipRetainer

NOTE: All component dimensions given in U.S. inches
1 inch= 25.4 mm

39

TRACTOR- -MODEL NUMBER 917.272246

STEERINGASSEMBLY

l t-?

i ,

29 _ 17

15 lS 29

46

6 13

872 "_

5_87

/

40

10

34

68 57

65

35

40

TRACTOR -- MODEL NUMBER 917.272246

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 175139X418 Wheel Steering

2 172393 AxleAsm
3 169840 SpindleAsmLH

4 169839 SpindleAsm RH
5 6266H BearingRace ThrustHarden

6 121748X Washer 25/32 X 1-5/8 X 16 Ga
8 12000029 Ring Klip#t5304-75

10 175121 LinkDrag
11 STD551137 Washer Lock Hvy Hlcl Spr 3/8

12 73940800 NutHex Jam Toplock1/2-20 Unf
13 136518 Spacer Beadng Axle Front

15 145212 NutHex Flange Lock
17 177883 ShaftAsm. Steering

29 17060612 Screw 3/8-16 x 3/4
32 170162 RodTie
33 19111216 Washer 11/32 x 3/4 x 16 Gao

34 10040500 Washer LockHlcl Spr 5/16
35 73540500 CrownlockNut5/16-24 Unf

36 155105 BushingStrg
37 152927 Screw

38 175140X418 Inserl Cap StrgWh
40 STD541537 Locknut Center 3/8-24

41 159945 AdaptorWheel Strg
42 174530X418 Boot Steedng
43 121749)( Washer 25/32 1 1/4X 16Ga

46 121232X Cap Spindle Fr Top BIk
65 160367 Spacer Brace Axle
67 72140618 Bolt, Rdhd Sq 3/8-16 Unc x 2-1/4
68 169827 Axle, Brace
71 175146 Steering Asm.
72 19182411 Washer 9/16 ID x 1-1/20D 11Ga.

82 169835 Bracket Susp. Chassis Front
87 173966 Washer Flat ,781 x 1-1/2 x .15

88 175118 Bolt Shoulder 7/16-20 Unc
91 175553 ClipSteedng

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

ENGINE

TRACTOR - - MODELNUMBER 917.272246

13

14

31

29 39

OPTIONAL EQUIPMENT

Spark Arrester

111/_ 101

33

/

42

ENGINE

TRACTOR -- MODEL NUMBER 917.272246

KEY PART

NO. NO. DESCRIPTION

1 175439X505 Control, Throttle

3 - - - Engine,Kohler, Model Number

CV624-65578 (See Breakdown)

4 149723 Muffler, Asm.Twin Lo-Tone

5 146700 Pipe Exhaust Intek 20 RH

6 146699 Pipe Exhaust Intek 20 LH

8 171877 Bolt 5/16-18 UNC x 3/4

10 146629 ShieldHeat
13 24-041-02 Muffler Gasket

14 145456 Tube,Oil Drain

16 STD551237 Washer, Lock Ext tooth3/8

17 17060624 Screw 3/8-16 x 1-1/2

23 169837 Shield,Browning/DebrisGuard

25 175441X505 ControlChoke

26 73920600 Nut Keps 3/8-24 UNF

29 137180 Arrester,Spark

31 179022 Tank, Fuel

32 179124X418 Cap Fuel

33 123487X Clamp, HoseBIk

34 106082X Spacer, Pad

37 8543R Line, Fuel7.5

38 148315 Plug, Drain Oil Easy

39 109227X Pad, idler

40 3645J Bushing

41 139277 StemTank Fuel

45 17000612 Screw Hex Wsh Thdml 3/8-16 x 3/4

81 73510400 Nut KepsHex 1/4-20 Unc

101 M73030800 Nut, Flange M8-1.25
102 164863 Screw HwhdHi-Lo #13-16 x 3/4

111 10010500 Washer, Split

NOTE: All component dimensionsgiven inU.S. inches

1 inch= 25.4 mm

43

SEAT ASSEMBLY

24 ! ;

TRACTOR -- MODEL NUMBER 917.272246

5

21

i

11

12

KEY PART
NO. NO. DESCRIPTION

1 175134 Seat
2 140551 Bracket Pivot Seat 8 720

3 STD523710 BoltFin Hex 3/8-16unc X 1
4 19131610 Washer 13/32 X 1X 10 Ga

5 145006 Clip Push-In
6 STD541437 Nut Hex w/Ins. 3/8-16 Unc
7 124181X Spring Seat Cprsn

8 17000616 Screw 3/8-16 X 1-1/2
9 19131614 Washer 13/32 X 1X 14 Ga.

10 174894 Pan Seat
11 177957 KnobSeat Adj. Wingnut

12 121246X Bracket Mounting Switch

KEY PART

NO. NO. DESCRIPTION

13 121248X
14 72050412
15 121249X
16 123740X
17 123976X

18 124238X

21 171852
22 STD541431

24 19171912
25 127018X

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20xt-1/2
Spacer Split 28x .88 Zinc
Spring Cprsn Plate 1.310 Ga
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Cap Spring Seat

Bolt Shoulder 5/16-18 Uric
Nut Hex Lock W/Ins 5/16-16

Washer 17/32 X 1-3/16 X 12 Ga.

Bolt Shoulder 5/16-18 X 62

44

DECALS

KEY PART
NO. NO.

t 174969
2 138047

3 177909

4 177910
5 180978
6 146O46

7 177916
8 178455
9 177254
t0 156439
11 177967
12 178482
13 133644
14 175291
15 174970

16 177890

TRACTOR- - MODEL NUMBER 917.272246

11

9 13 3 21 4 9 11

DESCRIPTION NO. NO.
Reflector,LH 17 177955

Decal, Battery, Diehard, Sears 19 177917
Decal,Hood RH 20 149517
Decal,Hood LH 21 177913
Decal, Seat Craftsman 22 177889
Decal, V-Belt, Drive Schematic 23 177918

Decal, Engine, KP 20, RH 24 177914
Decal, Deck, Caution 25 177915

Decal, Replacement HOOd 26 181470
Decal, Fender, Danger - - 174998X418

Decat, Panel, Dash - - 175542X418
Decal, Mower, Heavy-Duty - - 138311

Decal, Replacement Pads -- 169210
Decal, V-Belt, Schematic - - 182569
Decal, Reflector, RH - - 182570
Decal, Steering Wheel

21 10

2O

8 26

KEY PART

6

/ 15

DESCRIPTION
Decal,Fender, Cruise

Decal, Engine, KP 20, LH
Decal, Battery
Decal, Hood, Side Panel
Decal,Grille
Decal, Engine, KP, Sears

Decal,Engine
Decal,Engine

Decal, Deck level
Pad, Footrest,ST/LT, LH
Pad, Footrest, ST/LT, RH

Decal Handie LftHeightAdjust
Decal By-Pass
Manual, Owner's,English

Manual, Owner's,Spanish

WHEELS & TIRES

KEY PART
NO. NO. DESCRIPTION

1

59192

2

65139

3

177750

4

59904

5

106732X417

6

278H

7

9040H

8
9

10

11

.*

106108X417
177751

7152J
104757X417

144334

11

Cap Valve Tire
Stem Valve

Tire F Ts 15 X 6 0 - 6 Service
Tube Front (Service Item Only)

Rim Asm 6"front Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only)
Rim Asm 8"rear Service

Tire R Ts 20x10-8 C Service
Tube Rear (Service item Only)

Cap Axle BIk 1 50 X 1 0O
Sealant, Tire ( 10 oz. Tube)

NOTE: All componentdimensions given in U.S. inches

1 inch = 25.4 mm

45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272246

41

37

38

40

3

4

6

6

49 _

13

I

51

49

46

LIFT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.272246

KEY PART

NO. NO, DESCRIPTION

1 179504 PlungerAssembly

2 159476 Shaft Assembly, Uft

3 178981 Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21/32 x 1 x 21 Gauge

6 120183X Bearing,Nylon

7 175830 Grip, Handle, Fluted

11 175370 Link, Lift, L.H.

12 175371 Link, Lift, R.H.

13 4939M RetainerSpdng

15 175562 PlateAsm SuspensionFront

16 73350800 Nut Hex Jam 1/2-13 Unc

17 175689 TrunnionFront Susp.

18 73800860 Nut Lockw/Wsh 112-13Unc

20 163552 Retainer Spring

31 176205 Trunion Sups. Arm.

32 175994 Nut Lift Link 7116-20

36 155097 Pointer Height Indicator

37 123935)( PlugHole

38 17060516 Screw 5/16-18 x 1

40 19112410 Washer 11/32 x 1-1/2 x 10 Ga

41 155098 IndicatorHeight Stlt

49 145212 Nut Hex/Large Lock

51 19171416 Washer 17/32 x 7/8 x 16 Ga.

52 175378 Arm Suspension Rear LH

53 175802 Arm Suspension Rear RH

54 175560 PinFlange

NOTE: Allcomponent dimensionsgiven in U.S. inches

1 inch = 25.4 mm

47

MOWERDECK

TRACTOR -- MODEL NUMBER 917.272246

46

4 ' 49

"33-_ 130

112

114

\

5

121

110

132

91

37

33

48

24

26

MOWER DECK

TRACTOR - - MODEL NUMBER 917.272246

KEY PART

NO. NO.

1 18O358
3 138017
5 4939M
6 178024
8 174365

11 180054

13 17436O

14 174358

15 110485X

16 174493

17 72110610

18 721405(_

19 132827
20 174378
21 73680500
24 105304X
25 178102
26 110452

27 180655X428
28 19111016
29 131491
30 173984
31 129963
32 177865
33 178342

36 19131316
37 177968
39 174375
42 165723
43 174373
45 174343
46 137729
47 180808
48 174368

49 7368O6oO0
50 72110612

KEY PART

DESCRIPTION NO, NO. DESCRIPTION

DeckWeldment Mower 46 52 175820

Bracket Asm., Sway Bar 54 74780616

RetainerSpdng 55 72140608

Bar Sway Deck 56 155986
Bolt7/16 Asm. Blade 57 156941

Blade 72 19131312

Shaft MandrelAsm. Greaseable 91 180534
HousingMandrel 92 73800600
Bearing, Ball,Mandrel 94 176066
StripperMandrel Deck 85 180535

BoltRDHD Sq Neck 3/8-16 x 1.25 97 133943
Bolt, Carriage 5/16-18 x 5/8 98 179479
Bolt, Hex Hd, Shoulder5/16-18 99 175080
Baffle,Vortex Mower 100 72110616
Nut,Crownlock 5/16-18UNC 110 175015
Cap, Sleeve 112 174387
Spring,Torsion 113 72110508
Nut, Push 114 174384
DefloctorShield 115 174609
Washer 11/32 x 5/8 x 16 Ga. 116 137644
Rod,Hinge 117 174873
Screw,ThdroU 118 73930600
Washer, Spacer Mower Vantod 119 19121414

Pulley,Mandrel 121 174371
Nut, Fig. Top LockCntr. 9/16 122 174606
Washer 13/32x13/16x16Ga. 126 174372
Pulley, Idler 130 17000616

Pulley, Idler, Ddvan 132 17060612
Spacer, Retainer 182 179127

Arm, Idler Secondary 183 163552

Cover, MandreIDeck 184 173979
Screw, Thdrell. 1/4-20 x 5/8 - - 181579

V-Belt, Mower, Secondary - - 174356
V-Belt, Mower,Primary

Nut, Crownlock 3/8-16 UNC
Bolt,Carr. 3/8-16 x 1-1/2 Gr. 5

NOTE: All component dimensionsgivenin U.S, inches

1 inch = 25.4 mm

PulleyIdler Flat

Bolt Fin Hex 3/8-16 Uncx 1 Gr. 5
Bolt Rdhd Sqnk 3/8-16 Unc x 1

Bar PntAdj.
PinHead Rivet

Washer 13/32 x 13/16 x 12 Ga.
BracketAsm NoserollerLH
Nut LockHexw/ins 3/8-16 UNC
Noseroller
BracketAsm Noseroller RH
WasherHardenod

SpdngPdmaryDrive
PulleyIdler'V"
BoltRDHD Sqnk 3/8-16 UNC x 2
Arm Spdng Secondary

LinkTension ReliefLever
Bolt Cart. 5/16-18 x 1
TensionAsm ReliefLever

ArmSpringTansionRelief
Bolt,Shoulder

GaugeWheel
Nut,Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.

SpringSecondary Drive
BushingPivotTension Relief

Arm, Idler, PrimaryDeck
Screw 3/8-16 x 1

Screw 3/8-16 x .75
RodRoller Nose

Retainer Spring
Keeper Belt Idler

Replacemant Mower, Complete
Mandrel Asm. Service (Includes
Key Nos. 13-15)

49

=

o

-108

,124

_19

,- 88

123

128

-ii

=_..,

r.a

I

|

o_

oO

Zl-

_1'11

6-Sealant (Joint d' etancheite)
57-20W50 Oil - 78.80Z (OZ de 78.820 d' Huile)

t27 - Seal and O-ring Kit (Phoque 0 Sonne Jeu)

TRACTOR - - MODEL NUMBER 917.272246

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 323-0510

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 68 178782
2 170352 Side Housing, Assembly 69 170415

3 170353 Center Section, Assembly 70 170416
4 170354 Swashplate, Trunion Machined 71 170417

5 169898 Block - Assembly
6 170355 Sealant 10.50z 72 170418

7 170356 Hex Flange Screw 1/4-20 X 1.25
8 170357 Stud, 5/16-24 Hex Double End 73 142884

9 170358 Shaft, Input
10 170359 Ring - Retaining 74 170419
11 170360 Spacer 75 170420

12 169870 Ring - Relaining
13 170361 Seal, Lip .67 X 1.58 X .276 75 170421

14 169869 Ball Srg 17turn Id X 40ram Od X 77 170422

16 170362 Hex Flange Head Screw 5/16- 79 142980

17 170363 Lip Seal 18 X 32 X 7
18 178781 Arm, Control 81 170423

19 150771 Beadng, 30x52x13 Thrust 82 170424
23 170365 Check Plug Assembly, Washer
24 170366 Shaft, Motor 83 161168

27 170367 Gear - Pinion, 13t 84 170425
28 170368 10b'48t Gear 85 170426

29 170369 Gear, 10t Jackshaft 87 142917
30 170370 60t Bull Gear 88 170429

31 170371 Sleeve Bearing .75 X 1.575 X 90 170430

32 170389 SleeveSearing(Outboard) 94 178783

33 142991 Washer, 3/4 Id X 1-112 Od X .13
34 170390 Lip Seal Axle Seal 97 178787

35 170391 Shaft, Axle .75 X 11.39 (Key, 98 178789
36 170392 Shaft, Axle .75 X 16.99 (Key, 100 178793

37 150792 Miter Gear (Splined) 101 178794
38 150793 Miter Gear 15t (0.5 Id) 102 178795
39 150809 Shaft

40 170393 Ring, Spiral Retaining 103 178796
41 170394 Pin, Jackshaft 107 170432

42 170395 Magnet, Ring 108 170433
43 170396 Spring, Bypass

44 150797 Hydro Mtg Screw 3/8-24 X 2.5 109 170434

45 170397 Filter 113 170437
46 170398 Base, Filter

47 170399 Actuator, Bypass 114 178797
48 170400 Rod, Bypass Actuator 116 170438

49 170401 Arm, Bypass 117 178799
50 170402 Retaining Ring .250 External 119 170439

51 170403 Seal, Lip .741 X .250 X .250 To 120 170440
52 170404 Flat Washer, 5/8 Id X 1.00d X 121 170441

53 170405 Retaining Ring 122 170442
54 170406 Bearing, Center Block 123 178800
55 142977 Spring - Helical Compression 124 170444
56 142978 Washer

57 150798 20w-50 Oil 125 170445
58 170407 Brake Yoke 126 170446
59 170408 Rotor, Brake 127 170447
60 142883 Brake Puck 128 173165

61 142882 Puck Plate 130 178802
62 142887 Brake Actuating Pin 131 178803

63 170410 Hfhcs 1/4-20x2 W/ 132 178804

64 142892 Bolt, 1/4-20 X 1 W/Patch 134 178808
65 170411 Spacer

66 170412 Spring, Brake Arm Bias 900 173539
67 170413 Sq. Hd. Bolt 5/16-24-Ribbed

12mm 78 142969

24X0.75 80 150778

.625 93 170431
.75xl,750x.625 95 178784

Thk 96 178786

R.H.) 99 178792

L.H.)

Long 111 170435

.05 Thk

Patch,SpeciaIFlange 133 178806

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

51

Arm, Brake
Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4
Compression Spring Brake Anti-

Drag
Washer, Ht .5 I.D. X 10.D. X

.032
Flat - Washer 11/32 I.D. X 7/8

O,D
Oil Seal .825 X 1.0 X .25

Check Plug Assembly, .027,
Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1,50 X .0975

Spring. Helical Comp
Spacer

Hex Lock Nut 5/16-24Unjf(Nylon
Insert)

Wedge, Friction Pack
Clip. Washer .316x1.50x.1046

(Plated)
Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2
Puck, Inner Wedge

Spring Clip - Housing Thrust
Bearing, Ball

Screw, Socket Head Cap 5/16-

24X1-1/2

Spacer, Locating
Screw, SFHCS 5/16-18 X1

Arm Return

Puck, Adjusting

Washer, .24 ID X 1.60 OD X

.239
Spring, Extension

Spacer .260 ID X .560 OD X
.870

Bracket, Torque
Deflector

Washer,Motor Shaft
.71idx1.15odx.030thk

Plug, Sae #6
O-Ring .07 X .301 I.D.
Bracket, Support Expansion

Tank
Spring

Silicon Sponge
Pin, Spring

Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Belleville

Belt Keeper
Center Section-Filter-Bypass

Assembly
Filter Assembly

Fan - Pulley Service Assembly
Seal - O-Ring Kit
Kit, Expansion Tank

Stud Ball
Bracket, Cruise Damper

Hex Nut 5/16-18 NC
Damper
Washer, Helical Spring Lock

5/16
Transaxle Complete

TRACTOR -- MODEL NUMBER 917.272246

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER65578

YLINDER HEAD, VALVE AND BREATHER I

Cylindre Dirige Soupape et Reniflard I

I

R

\

/

17

0

I;;

CRANKCASEI
Carter-Moteurl

4--13

I|

,\

P

/1

o

XI

v I

3

/

8---

r-_

v I

v i

4_/1|

10

52

TRACTOR - - MODEL NUMBER 917.272246

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

HEAD/VALVE/BREATHER CRANKCASE
KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 24-033-01-S Kit, breather cover w/gasket 1 24-032-01-S

2 24-041-23-S Gasket, breather
3 24-096-59-S Cover, breather
4 25-139-60-S Plug, allen hd. 1/8" 3 24-294-13-S
5 M-645020 Screw, hex. flange 4 24-380-13-S

6 25-351-01-S Lifter, valve (4)
7 24-755-66-S Kit, valve train (Includes 6 24-874-17-S

8 24-411-05-S Rod, push (4)
9 24-041-08-S Gasket, cylinder head (2) 24-874-19-S

10 24-318-12-S Head assembly, #2 cylinder 24-874-14-S
11 25-186-01-S Arm, rocker (4) 7 24-108-11-S
12 24-599-01-S Pivot, rocker arm (4) 24-108-12-S

13 M-640034-S Screw, hex. flange
14 12-086-16-S Screw, hex. flange 9 12-422-09-S

15 24-755-74-S Kit, valve cover - plain 12-422-08-S
16 24-153-16-S O-Ring

17 24-086-32-S Screw, shoulder (4) 12-422-11-S

18 24-445-01-S Strap, lifting

19 24-016-01-S Valve, exhaust (Std.) (2) t0 24-012-10-S

24-016-02-S Valve, exhaust (.25) (2) 12 M-545010-S

20 24-017-01-S Valve, intake (Std.) (2

24-017-02-S Valve, intake (.25) (2) 13 24-018-04-S

21 24-032-05-S Seal, valve stem (2) 14 24-402-05-S
22 235011-S Retainer, spring (4)

23 24-089-02-S Spring, valve (4) 15 12-153-81-S
24 12-173-01-S Cap, valve spring (4)

25 12-755-03-S Kit, retainer (4) 17 12-123-04-S
26 24-318-11-S Head assembly, #1 cylinder

27 24-755-76-S Kit, valve cover - breather
28 25-313-02-S Grommet, rubber

29 24-755-57-S Kit, breather separator 21 24-755-46-S
30 M-545016-S Screw, hex. flange 23 24-018-09-S

31 24-445-02-S Strap, breather 25 28-032-09-S
32 24-126-44-S Bracket, breather separator 26 24-468-15-S
33 24-112-12-S Spacer 27 24-144-33-S

34 24-294-06-S Fitting
35 24-326-13-S Hose, breather
36 24;326-14-S Hose, breather

37 25-237-14-S Clamp, hose (2)

(Includes 2-4) 2

M6xl.0x20 (4) 5 24-067-13-S

8,11,12) 24-874-18-S

M6x1.0x34 (4) 8 24-018-01-S

M10x1.5x90 (8) 12-422-07-S
(Includes 16,17) 12-422-10-S

(Incl. 16,17,28) 19 12-153-02-S

(Includes 28,30-33) 22 12-153-03-S
M5x0.8x16 (2) 24 M-931010-S

24-067-14-S

24-108-13-S

12-422-13-S

12-422-12-S

11 52-139-09-S

16 24-126-19-S
18 M-545016-S

20 24-038-04-S

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

Seal, oil front
Crankcase

(USE: Miniblock 24 782 24)
Fitting

Pin, dowel locating (6)
Connecting Rod (Std.) (2)
Connecting Rod (.25) (2)

Piston w/Ring Set (Std.) (2)

(Includes 7, 8)

Piston w/Ring Set (.25) (2)

Piston w/Ring Set (.50) (2)

Piston w/ring set (.08)

Ring Set (Std.) (2)

Ring Set (.25) (2)

Ring Set (.50) (2)

Reta her, piston pin (4)

Shirr camshaft (A.R.)

Shirr camshaft (A.R.)

Shirr camshaft (A.R.)

Shirr camshaft (A.R.)

Shin' camshaft

Shirr camshaft (A.R.)

Shirr camshaft (A.R.)

Camshaft

Plug, cup

Screw, hex. flange

M5x0.8xl0 (2)

Retainer, reed (2)

Reed, breather (2)

O-Ring, lower oil fill tube

Bracket, oil fill tube

Tube, oil fill

Screw, hex. flange

M5x0.8x16

O-Ring, upper oil fill tube

Dipstick assembly (Includes

21, 22)

Kit, oil fill cap (Includes 22)

O-Ring, dipstick

Retainer, ring

Washer, nylon (top)

Seal, governor cross shaft

Washer (bottom)

Shaft, governor cross

53

TRACTOR -- MODEL NUMBER 917.272246

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

IGNITIONIELECTRICAL

D'allumaoe ou Electrioue

BLOWERHOUSING AND BAFFLESI

tabitation de souffieur et D(,calent

AIR INTAKE I

Adre Arriv_e J

12

54

TRACTOR -- MODEL NUMBER 917.272246

KOHLER ENGINE-MODELNUMBER CV624 TYPE NUMBER 65578

IGNmON/CHARGING

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

54-755-15-S

M-403025-S
X-25-92-S

3
4

24-112-04-S

5

25-086-47-S
24-157-03-S

12-086-14-S

8

12-468-03-S

9

X-42-15-S

10

24-025-04-S

11

25-403-03-S

12

X°25-92-S

13

24-086-18-S

14

236602-S

15

54-755o09-S

16

12-132-06-S

17

M-548025-S
235173-S

18

48-154-02-S

19

X-25-63-S

20

21

24-584-01-S
M-545020-S

22

NOT ILLUSTRATED

-- 24-126-71-S

- - X-22-11-S

- - 24-176-82-S

-- 24-518-12-S

-- 24-113-18-S

- - 25-454-03-S

Kit, grass screen 1 24-027-20-S
(Includes 2-4,and 24 113
18-S) 2 24-100-01-S

Screw, hex. cap M4x0.7x25 3 25-139-16-S
(4) 4 24-100-02-S

Washer, plain 5/15" (4) 5 M-545020-S

Spacer, grass screen (4)
Bolt, shoulder M6 XI.0 X16 6 M-545016-S

S(4)
Fan 7 M-551016-S

Screw, hex. flange
M10x1.5x46 8 M-645016-S

Washer, plain 3/8".

Key 9 24-146-16-S
Flywheel 10 24-146-20-S
Rectifier-regulator 11 24-063-20-S

Washer. plain 3/16" (2)

Screw, phillips hd. 11-16x7/ 12 24-063-14-S
8 (2) 13 24-063-58-S
Connector (3 contact)
Kit, 15 amp stator 14 24°063-23-S

_ncludes 24 126 71-S) 15 M-545010-S

park Plug (2)

Screw, hex. cap M5x0.8x25

(2)

Clip, cable
Clip, cable AIR INTAKE/FILTRATION
Washer, plain 1/4=
Module, ignition (2) KEY PART
Screw, hex. flange NO. NO.
M5x0.8x20 (4)

Bracket, stator wire
Washer, lock 1/4"

Harness, wiring
Lead, black (rect.-reg. 5" -

12 gauge

insulated grip barrel eyelets)
Decal, grass screen

Tie, wire (3)

BLOWER HOUSING & BAFFLES

Housing, blower
(Incl. 2-4)
Nut plastic (3)

Plug, button 9/16

Nut, plastic (2)
Screw, hex. flange

M5x0.8x20 (4)
Screw, hex. flange

M5x0.8x16 (3)

Screw, hex. flange

M5x0.8x16

Screw, hex. flange

M6x1.0x16 (6)
Plate, backing - # 2 side

Plate, backing - # 1 side
Baffle, cylinder barrel-# 2

side

Baffle, valley - #2 side
Baffle, cylinder barrel-# 1

side

Baffle, valley - #1 side
Screw, hex. flange

M5x0.Sxl0 (2)

DESCRIPTION

1 24-164-06-S Manifold, intake

2 M-651055-S Screw, hex. flange

3 24-041-01-S Gasket, intake manifold (2)
4 24-041-14-S Gasket, air cleaner base

5 24-094-19-S Base, air cleaner
6 24-041-13-S Gasket, fuel spitback cup

7 24-109-10-S Cup, fuel spitback
8 24-083-02-S Precleaner, element
9 47-083-03-S Element, air cleaner

10 24-032-03-S Seal, inner air cleaner
11 24-096-01-S Cover, inner air cleaner

12 12-100-01-S Wing Nut
13 24-096-67-S Cover, air cleaner
14 54-755-01-S Kit, knob with seal

15 24-153-20-S O-Ring
t6 25-341-03-S Knob, cover
17 24-063-51-S Baffle, fuel spit-back

M6xl.0x55 (4)

(Includes 15 & 16)

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

55

TRACTOR -- MODEL NUMBER 917.272246

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

STARTINGSYSTEMI
D_marrant Syst_me I

|

/

OIL PAN / LUBRICATION I
De L'Hulle Pan Lubrlflcatlon I

23 :16

TRACTOR -- MODEL NUMBER 917.272246

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

STARTING SYSTEM

OIL PAN/LUBRICATION

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1

M-839080-S Screw, hex. flange 1

2

25-098-08-S Starter, solenoid shift 2

3

M-841080-S Nut, hex. flange 3

4

25-435-04-S Kit, solenoid 4

5

25-755-33-S Kit, pinion drive (Includes 6)

6

25 141 05-S Ring 5

7

25-221-01-S Kit, brush 6

ENGINE CONTROLS
KEY PART

NO. NO.

24-211-03*S

2

24-090-33-S

3

M-641060-S

4

24-089-01-S

5

25-158-08-S

6

24-079-04-S

7

25-158-11 -S

8

M-545016-S
M-547050-S

9

24-089-03-S

10

24-126-56-S

11

M-645016-S

12

12-237-01-S

13

24-086-43-S

14

24-090-07-S

15

X-20-1-S

16
17

M-841050-S
24-468-01-S

18

24-089-45-S

19

M-446030-S

20

24-090-13-S

21

M-545020-S

22

24-089-51-S

23

24-090-05-S

24

41-468-03-B

25

M-403025-S

26

24-079-05-S

27

M8x1.25x80 (2)
assembly (Includes 4-7)

DESCRIPTION
Bolt, round head square

neck

Lever, governor
Nut, hex. flange M6xl.0
Spring, linkage

Bushing, linkage retaining
Linkage, throttle

Bushing, throttle linkage
Screw, hex. flange
M5x0.8x16 (1)
Nut, hex. lock M5x0.8
Spring, choke return
Bracket, control

Screw, hex. flange
M6xl.0x16 (4)

Clamp, cable (2)
Screw, thread forming (2)

Lever, throttle actuator

Washer, lock 1/4"

Nut, hex. flange M5x0.8

Washer, plain 5.5 mm (3)

Spring, governor
Nut, hex. M4x0.7
Lever, throttle control

Screw, hex. flange
M5x0.8x20

Spring, throttle limiter
Lever, choke

Washer, spring 1/4"

Screw, hex. cap M4x0.7x25
Linkage, choke

24-199-07-S
M-645028-S
M-631005-S

24-393-08-S
24-123-05-S

24-162-26-S

7

24-043-12-S

8

12-380-01-S

9

52-448-02-S

10

12-144-02-S

11

24-153-08-S

12

25-139-62-S

13

24-136-01-S

14

52-050°02-S

15

52-032-08-S

16

24-086-17-S

17

24-086-16-S

18

25-139-57-S

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

DESCRIPTION

Pan, oil assembly
(Includes2-10)

Screw, hex. flange

M6x1.0x25 (2)
Washer, plain6 mm (2)
Oil pumpassembly

(Includes5)
Tube, oil pickup

Screen, oil

Kit,governorgear w/pin

(Includes8)

Pin, governorregulating
Tab, locking
Shaft, governorgear
O-Ring

Plug, hex. ctsk. 3/8"

Nipple,oilfilter

Filter,oil

Seal, oil (PTO end)
Screw, hex. flange

M8x1.25x45

Screw,hex. flange

M8xl.28x45 (9)

Plug, sq. hd. solid3/8"

N.P.T.F.

57

TRACTOR - - MODEL NUMBER 917.272246

KOHLER ENGINE-MODEL NUMBER CV624 TYPE NUMBER 65578

CRANKSHAFT I Vilebrequin

2-- e

FUEL SYSTEM I

-'uel Svst_mel

4

EXHAUST I

Echalol)ement I

/

1

9

8 10

8

13

/

14

58

TRACTOR --MODEL NUMBER917.272246

KOHLERENGINE-MODELNUMBERCV624TYPENUMBER65578

CRANKSHAFT FUEL SYSTEM
KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 24-014-42-S Crankshaft (Includes 2) 1 24-853-25-S

2 52-139-09-S Plug, cup

EXHAUST

KEY PART

NO, NO. DESCRIPTION

1 24-041-02-S Gasket, exhaust (2) 4 24-041-14-S
2 25-072-04-S Stud, M8x1,25x33 (4) 5 M-629095-S

NOT ILLUSTRATED 7 47-154-01-S

-- PA-65578 Replacement Engine 8 24-353-03-S

-- 24-522-22t Short Block 9 25-237-14-S

-- 24-782-24 Miniblock 10 24-086-12-S

- - 24-755-107-S Gasket Set

2 24-041-15-S
3 24-053-25

6 M-641060-S

11 24-393-16-S
12 24-100-01-S

13 15-353-04-S
14 24-050-02-S

NOT ILLUSTRATED

-- 24-757-18-S Kit, overhaul w/gaskets

-- 24-757-19-S Kit, choke repair w/gaskets

-- 24-757-20-S Kit, gasket

- - 24-757-22-S Kit, solenoid replacement w/

NOTE: All componentdimensionsgivenin U.S.
inches1 inch = 25.4 mm

DESCRIPTION
Kit, ca_uretor w/gaskets

_ncludes 2-4)

asket, carburetor

Carburetorassembly

(For information onlynot

available separately)

(Service withkits 24-757-18-

S, 24-757-19-S, 24-757-20-

S, 24-757-22-S)

Gasket, air cleanerbase
Stud, M6x1.0x95 (2)

Nut, hex.flange M6xl.0 (2)
Clip, cable
Line, fuel 10-5/8" (2)

Clamp, hose (6)

Screw,hex. cap. M6x1.7x18
_2)mp,fuel-pulse

Nut, plastic(2)
Line, fuel 11-1/2"

Filter,fuel

gaskets

59

60

61

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4. Compare the angle of the fold with the slope of the hill.

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