Craftsman 917.272245 User Manual

Owner's Manual

JCRRFTSMRN"I

LAWN TRACTOR

20.0 HP, Electric Start 48" Mower

AutomaticTransmission

Model No.

917.272245

from previously built engines. Before you start the engine, read

I _ This product has a low emission engine which operates d!fferently

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is used in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by returning your Craftsman riding equipmef to your nearest Sears Service Center. In-home warranty service is available but a tri charge will apply. This warranty applies only while this product is in the United State,,

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME ®.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in

serious injury or death.

Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOMEALERT!!T YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

,_WARNING: Battery posts, terminals

and related accessories contain lead

and lead compounds, chemicals known to the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling. I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either

the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build- up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can re- suit in severe injury or death. All slopes

require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Ta//

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift whi_e on the slope.

• Follow the manufacturer's recommenda- tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or

arrow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other ° people before mowing. Stop machine if anyone enters the area. •

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- • lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off •

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another •

responsible adult.

• Be alert and turn machine off if children enter the area. •

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly. Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

3asoline 3apacity

_nd Type: OilType

API-SF-SJ): SAE 5W-30

Oil Capacity: W/Filter: 4.5 Pints

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed (MPH):

Tire Pressure: Front: 14 PSI

Charging System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

3.5 Gallons Unleaded

Regular SAE 10W30 (above 32°F)

(below 32°F)

W/O Filter: 4.0 Pints

Forward: 0 - 5.5 Reverse: 0 - 2.4

Rear: 10 PSI

Min. CCA: 230 Case size: U1R

Please read and retain this manual. The instructionswill enable you to assemble

and maintain your tractor properly. Always observethe "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_I_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local

or state laws (if any). if a spark arrester is used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Video Cassette

Y-7

For Future Use

Slope Sheet

Keys

(2) Keys

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

Adjustment

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on

all four corners of carton, and lay panels flat.

2. Remove packing materials.

3. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid. CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

Knob

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in "transmis- sion disengaged" position (See "TO

TRANSPORT" in the Operation

section of this manual).

4. Roll tractor forward off skid.

- 'iA. J,_. Label

%,•

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2, Lower seat into operating position and

sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its

adjusted position,

5, Raise seat and tighten adjustment

knob securely,

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls) _k WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual• Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis- sion engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position, depress brake pedal and set the

parking brake.

5. Press lift lever plunger and raise attachment lift lever to its highest position.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Release parking brake.

8. Slowly depress forward drive pedal

and drive tractor off skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position. Continue with the instructions that follow.

CHECKTIREPRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECKLEVELNESS

For best cutting results, mower housing

should be properly leveled. See 'qO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best

performance and satisfaction from this Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,I Seat is adjusted comfortably and

tightened securely.

•/Atl tires are properly inflated. (For shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

•/ Check wiring. See that all connections are still secure and wires are properly

clamped.

J Before driving tractor, be sure free-

wheel control is in "transmission engaged" position (see "To Transport"

in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important items:

,/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions (See "TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product,

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON

FUEL CHOKE MOWER HEIGHT

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

PARKING BRAKE

LOCKED

o%_.. I

UNLOCKED MOWER LIFT

PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Hourmeter

Ignition

Ammeter

Throttle

Brake

Choke Adjustment

Freewheel Con

Switch

Light Switch Position

Attachment Clutch Switch

Drive Pedal

Lever Plunger

Attachment Lift Lever

Reverse Drive Pedal

Indicator

g Brake

Control Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other

attachments mounted to your tractor. LIGHT SWITCH POSITION: Turns the

headlights on and off. THROTTLE CONTROL - Used to control

engine speed.

CHOKE CONTROL - Used when starting a cold engine.

BRAKE PEDAL: Used for braking the tractor and starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing the tractor with the engine off. ATTACHMENT LIFT LEVER: Used to

raise, lower and adjust the mower deck or other attachments mounted to your

tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

FORWARD DRIVE PEDAL - Used for forward movement of tractor. REVERSE DRIVE PEDAL - Used for

reverse movement of tractor. CRUISE CONTROL LEVER - Used to set

forward movement of tractor at desired

speed without holding the forward drive pedal.

HOURMETER - Indicates hours of operation.

kk"

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

2. Pull parking brake lever up and

release pressure from brake pedal. Pedal should remain in brake posi-

tion. Make sure parking brake will

hold tractor secure.

Attachment Clutch

Push-In to Switch Pull Out To

"Disengaged R

Forward

Choke Drive Pedal

Control

Reverse

e_ Drive

Brak Parking Brake

"Drive .... Disengaged" "En.g..aged" Control

Position Position _'osmon Lever

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

IMPORTANT: Forward and reverse drive pedals return to neutral position when not

depressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. _CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward or reverse

drive pedal to begin movement. Ground speed increases the further

down the pedal is depressed.

TO USE CRUISE CONTROL The cruise control feature can be used for

forward travel only.

1. With forward drive pedal depressed to

desired speed, move cruise control lever forward to "SET" position and

hold while lifting your foot off the pedal, then release the cruise control

lever.

To disengage the cruise control, pull the

lever backward to "OFF" position, or fully depress the brake pedal.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip

with the engine not running.

These heights are approximate and may

vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in

bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

of the mower deck.

Retainer Spring

Attachment Clutch

SwitchPull Out To

Attachment Lift Lever High Position

i.'__...-Low

"" Position

"Eng_

,,,',,'

?\ Deflector

"Disengage _"_'_ _

TO OPERATE ON HILLS _CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

push brake pedal quickly to brake

i f stopping is absolutely necessary,

position and engage parking brake. To restart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position. Freewheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Clevis Pin

TO OPERATE MOWER "

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTSAND OTHERATTACH-

MENTS

Towonly the attachmentsthat are

recommendedby and comply with specificationsof the manufacturer of your

tractor.Usecommon sensewhen towing. Tooheavy of a load,while on a slope, is dangerous.Tirescan lose traction with the groundand cause you to lose control

ofyour tractor. BEFORE STARTING THE ENGINE

CHECKENGINEOIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean,

regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

Do not mix oil with gasoline. Pumhase

fuel in quantities that can be used within 30 days to assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting.

_I4,CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which

leads to separation and formation of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage. To avoid engine problems, the fuel

system should be emptied before storage of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel lines and carburetor are empty. Use fresh

fuel next season. See Storage Instruc- tions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disen- gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the engine does not start after several

attempts, push choke control in, wait a few minutes and try again. If engine

still does not start, pull the choke

control out and retry. WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, slowly push

choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and then continue to push

the control in slowly. This may require an engine warm-up period from several seconds to several minutes,

depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating

position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance. (See "TO ADJUST CARBURETOR in the

Service and Adjustments section of this manual).

PURGE TRANSMISSION

_CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the transmis- sion be purged before operating tractor for

the first time. This procedure will remove any

trapped air inside the transmission which may have developed during shipping of

your tractor. IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.

Disengage parking brake.

4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress

reverse drive pedal to full reverse

position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Shut off engine and set parking brake.

6. Engage transmission by placing freewheel control in "transmission

engaged" position (See "TO TRANS-

PORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2)speed. Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your transmission is now purged and

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been

cut. Have the cut area to the right of the tractor. This will result in a more even

distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clip- pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired,

• When operatingattachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being u_ed

MAINTENANCE SCHEDULE _/___/_/_,o_/_o_ _'_ 'r

AS YOU COMPLETE

/_///

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Lense Fasteners V's ik_ I

Lubrication Chart

T Check Battery Level

A Sharpen/Replace Mower Blades _3

R Clean Battery and Terminals

Check Transaxle Cooling Check V-Belts t_ e

Check Engine Oil Level V' V'

Change Engine Oil (with oil filter) _1,: V _

E ChangeEngineOil(withoutoilfilter) li_'1,_ I_

N Clean Air Filter 1##2

G CleanAir Screen I Ve2

Inspect Muffler/Spark Arrester I_

Clean Engine Cooling Fins

E ReplaceOilFilter(Ifequipped) _i

Replace Spark Plug V' Replace Air Filter Paper Cartridge _2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

GENERALRECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator

3 - Replace blades more often when mowing in sandy soil

4 - Not required if equipped with maintenance-tree battery.

5 - Tighten fronl axle pivol bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

(9 Spindle O Spindle

Zerk Zerk

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your

Wheel

Bearing

Zerk

tractor.

All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

(_ Mandrel ., @ Engine

Zerks

• Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your

Q General Purpose Grease _) Refer to Maintenance "ENGINE" Section

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

DATES

Front

Wheel

Bearing

Zerk

TRACTOR

A_ways observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are working properly. If

your tractor does not function as de- scribed below, repair the problem

immediately.

• The engine should not start unless the brake pedal is fully depressed and

attachment clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove blade bolt.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt tighten bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Mandrel

Trailing Assembly

Edge Up

Blade

Star

Center Hole

TO SHARPEN BLADE

NOTE; We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied with batancer,)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of the blade moves downward, sharpen

the heavy end until the blade is

balanced.

Center Hole

Blade

5/8" Bolt or Pin

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How- ever, periodic charging of the battery with

an automotive charger wi_l extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect SLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact a sears or other qualified service

center.

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF-SJ. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOStTY GRADES

F -20 0 30 32 40 60 80

c -=) -_ -lo ; lb _o 3o

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Se careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto

the fitting.

Closed and _

Oil Drain Valve

Locked _J I ,_L_

Position

Yellow

Cap __-_-'_7"'"_ Drain

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

Tube

Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it to dry.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will

damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and

proper position around stud. Replace if necessary.

9. Reassemble air cleaner, cartridge plate, and nut.

10. Reinstall air cleaner cover and secure by tightening knob.

Cartridge

Cartridge _ I_L_'_)|

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept

clean at all times. Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

MUFFLER Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100 hours of operation, whichever occurs first.

Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Plate ____er

Kn__"_,_ - Seal

\Foam

_ Nut Pre-Cleaner

Clamp

Fuel Filt_

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in "DISENGAGED" position.

3. Turn ignition key "STOP" and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark ptug and place wire where it cannot come in contact with plug.

We do not recommend using a garden

hose to clean your tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can result in a shortened

engine life.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN- GAGED" position.

2. If equipped, turn height adjustment knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rod from lock bracket.

CAUTION: Rod is spring loaded. Have

a tight grip on rod and release slowly.

5. Remove retainer spring holding anti- swaybar to chassis bracket and

disengage anti-sway bar from bracket.

6, Remove four retainer springs from

front plate assembly and remove plate.

7. Remove retainer springs from suspension arms at deck and disen-

gage arms from deck.

Belt Tension Front Rod Mower

(Disengaged_i: _ 3racket Position) i/"

Chassis Bracket

Retainer Spring

Anti-Swa_ Bar

USE PLIERS FOR

RETAINER SpRIN4GS

Lock Bracket

8. Raise attachment lift to its highest position.

9. Slide mower forward and remove belt from electric clutch pulley.

10.Slide mower out from under right side of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and mower suspension arms are raised with attachment

lift control. Engage parking brake.

1. Swing anti-sway bar to left side of

mower deck.

2. Slide mower under tractor with deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Electric Double Loop

Clutch Pulley Retainer Springs

Front Plate

Single Loop Retainer Springs

iged Pins

Front Mower Bracket

Suspension Arms Double Loop

Retainer Springs (Outward pointing

deck pins)

Deflector Shield

3. If equipped, turn height adjustment knob counterclockwise until it stops.

4. Lower mower linkage with attachment lift control.

5. Be sure belt tension rod is in disen- gaged position.

6. Install belt into electric clutch pulley

groove.

7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with

loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with

single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with

double loop retainer springs between the plate assembly and mower

brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move

mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

10. Engage belt tension rod by pushing rod into locking bracket.

A CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and

engage slowly.

11.Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

12.If equipped, turn height adjustment

knob clockwise to remove slack from mower suspension.

13. Raise deck to highest position.

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See =PROD-

UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you wilt not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front corners

of mower. Distance "A" on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

• Recheck measurements after adjusting.

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