Craftsman 917.272244 User Manual

Owner's Manual

20.0 HP
ELECTRIC START

48" MOWER
AUTOMATIC

LAWN TRACTOR

Model No.

917.272244

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:
Read and follow all
Safety Rules and Instructions

before operating this equip-

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 prn, Man - Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Pads ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears wLIIrepair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning

your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a tdp charge will apply. This warranty applies only

while this product is in the United States.
ThisWarranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limitedto, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATrERY
For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
rarity service is available free of charge by returning your Craftsman riding equipment
to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specificlegal dghts, and you may also have other rights
which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, FL 60179

2

MPORTANT: This cuttng machine is capable of amputating hands and feet and

throwingobjects. Failure to observe the followingsafety instructionscould result in
serious inju_ or death.

L GENERAL OPERATION

• Read, understand, and to[low all
instructionsinthe manual and on the

machine before starting.

• Only allow responsibleadults,who are
familiar withthe instructions,to operate

the machine.

• Clear the area of objectssuchas rocks,

toys,wire, etc., which couldbe picked
up endthrown by the blade.

• Be surethe area is dear ofother people

before mowing. Stop machineif anyone

enters thearea.

• Never carry passengers.

• Do nuf mow in reverse unless absolutely

necessary. Always look down and
behind before and while backing.

• Be aware Ofthe mowerdischarge
directionand do not point it at anyone.

Do notoperatethe mower withouteither

the entiregrasscatcheror theguard in

place.

• Slowdown beforeturning.

• Never leave a running machine

unattended. Always turn off blades,set
parkingbrake,stop engine,and remove
keys beforedismounting.

• Turn off bladeswhen not mowing.

• Stop engine before removinggrass

catcheror uncloggingchute.

• Mow onlyin daylightor good artificial

light.

• Do notoperate the machine while under
the inf_ance of alcohel or drugs.

• Watch fortrafficwhen operating near or

crossingroadways.

• Use extra care when Ioadlm:Jor unload-

ingthe machine intoa trailerortruck.

• Data indicatesthat operators,age 60
years and above, are involved in a large

percentage of riding mower-ralated

injuries. These operatorsshould

evaluate theirabilityto operate the riding

mower safely enoughto protectthem-
selves and others from serious injury.

• Keep machine free of grass, leaves or

other debds build-up which can touch
hot exhaust / engine parts and bum. Do
not allow the mower deck to plow leaves

or otherdebris which can cause build-
up to occur. Clean any oil or fuel

spillage before operating or storing the
machine. Allow m._chieeto cool before

storage.

I1.SLOPE OPERATION
Slopes are a major factor related toleas-of-

controlandtipover accidents, whichcan re-
sult in severe injury or death. All slopes

requireextra caution, Ifyou cannotbackup

the slope or if you feel uneasy on it, do not

mow it.
DO:

• Mow up and downslopes,not across.

• Remove obstaclessuch as rocks,tree

limbs,etc.

Watch for holes, ruts, orbumps. Uneven

terraincouldoverturnthemachine. Tat/

grass can hide obstacles.

Use slow speed. Choose a low gear so
that you will not have to stop or shift

while on the slope.

Fo_lowthe manufacturer's recommenda-

tions for wheel weights or counter-
weights to improve stability.

Use extra care with grass catchers or
other attachments. These can change

the stability of the machine.
Keep all movement on the slopes slow

and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.

DO NOT:

• Do not turn on slopesunlessnecessary,

and then, turnslowlyand gradually
downhill,|f possible.

• Do notmow neardrop-effs,ditches,or

embankments. The mower could
suddenlyturnever if a wheel is overthe

edgeof a cliffor ditch,or if an edge

caves in.

• Do not mow on wet grass.Reduced

tractioncould cause sliding.

• DOnot try tostabilizethe machine by
puttingyourfoot on the ground.

• Donotuse grass catcher onsteep

slopes.

3

IlL CHILDREN
Tragic accidentscan occur ifthe operator

is not alert to the presence of children.

Childrenare oftenattracted to the
machineand the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall oft

and be sedously injuredor intedere
with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind
comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable
and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel
with the engine running. Allow

engine to COOlbefore refueling. 0o

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel

container insidewhere there is an
open flame, suchas a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especiallyblade
attachment bolts,tight and keep

equipment in good condition.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before

stodng.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

• Never mare ad_Jstments or repairs
with the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or

allow objects to be thrown. Frequently
check components and replace with

manufacturer's recommendedparts,

when necessary.

• Mower blades are sharp and can cut.
Wrap the blade s) or wear gloves, and

use extra caution when sew c ng them.

• Check brake operation frequently.
Adjust and service as required.

• Be sure the area is clear of other
people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• DO not mow in reverse unless abso-

lutely necessary. Always look down
and behind before and while backing.

• Never carry children. 3"hey may lall off
and be seriously injured or interfere
with safe machine operation.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off ifchildren

enter the area.

• Before and when backing, look behind
and down for small children.

• Mow up and down slopes (15° Max),
not across.

• Remove obstaclessuch as rocks,tree

limbs,etc.

• Watch for holes, ruts,orbumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

4

• Use slowspend. Choose a low gear so
that you will nothave to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the

blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.

_)&Lock for this symbolto point out

important safety precautions. It means
CAUTION!J! BECOMEALERT!!! YOUR

SAFETY ISINVOLVED.

,_kCAUTION: In order to prevent
accidental startingwhen setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and

place wire where it cannot contact spark
plug.

•(_CAUTION: Do notcoast down a hill in

neutral, you may lose controlofthe
tractor.

_CAUTION; Tow onlythe attachments
that are recommended by and comply
with specificationsof the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest

possiblespeed when on a slope. Too

heavy ofa load, while on a slope, is
dangerous. Tires can lose tractionwith
the ground and cause you to lose control
of yourtractor.

_WARNING: Engineexhaust some of
its consttuants,and certain vehicle

components containor emit chemicals
known to the State of Californiato cause
cancer and birthdefects or other repro-

ductive harm.
4_WARNING: Batter,!posts, terminals

and related accessones contain lead and

lead compounds, chemicals known to the
State of Californiato cause cancer and

birthdefects or other reproductiveharm.
Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED
AND TYPE: REGULAR

OILTYPE SAE 10W30

(ABOVE 32°F)

(API-SF-SJ): SAE 5W-30

(BELOW 32°1=)

OIL CAPACITY: W/FILTER: 4.5 PINTS

WiOFILTER:4.0PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND SPEED FORWARD: 0-5,5
(MPH): REVERSE: 0-2.4

TIREPRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING
SYSTEM: 15AMPS @3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240
CASE SIZE: U1R

BLADE BOLT 45-55 FT, LBS.
TORQUE:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,

engineered and manufactured to give you
the best possible dependability and

performance.
Should you experience any problem you

cannot easily remedy, please contact a
Sears or other qualifiedservice center.

We have competent, well-trainedtechni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble

and maintain your tractor properly.
Always observethe "SAFETY RULES",

REPAIR AGREEMENT
A Repair Agreement is available on this

product, Contactyour nearest Sears
storefor details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Fellow a regular schedule in maintain-

ing, cadng for and using yourtractor.

• Followthe instructionsunder "Mainte-
nance" and "Storage" sections of this

owner's manual.

_WARNING: Thistractor is equipped

with an internal combustionengine and

should not be usedon or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with

a spark arrester meeting applicable local

orstate laws (ifany). If a spark arraster is
used, it should be maintained in effective

working orderby the operator.

In the state of Californiathe above is
requiredby law (Section 4442 of the

California Public Resoumes Code).
Other states may have similarlaws.

Federal laws apply on federal lands. A
spark arrester for the muffler isavailable
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

6

Steering

Wheel insert Steedng Sleeve

(1) W_

17/32 x 1-,3/16x 12 Gauge

Steering Wheel

i_(1) Knob

(5) Retainer Springs

(2) Retainer Springs (single loop)

_r" (4) Adjusting Bar Gauge Wheels

_ _--_ (4) RetainerSpdngs

Mower (2)Flanged

| (doub,e,oop)

3/8-16

_,_4> Wheels <4,Washers L_..._J [_"

Nose Rolle_

(2) Locknuts
5/16-18

Video Cassette Keys

3/8 x 3/4 x 14 Ga?_=.f

Nose Roller_

-- Nose Roller

_/r (2) Hex Bolts

S . _"_/(2) W ashers_=._._'

5/1_-1_x 1 _ 17/32 x 7/8 x 16 Ga.--

(2) Keys

(1)FrontPlate _"

Assemb,y _

(4,L_clevisPins_j

(4) Shoulder Bolt

Slope Sheet

ForFutureUse

7

Your new tractor has been assembled at the factory withexception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.

TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly

easier. Standard wrench sizes you need

I( )1 Look Nut

are listed below.
(2) 9/16" wrench (1) 3/4" Socket w/

(1) 1/2" wrench drive ratchet

I _ I_ge Flat Washer

(1) Utility knife (1) Pliers
(1) "nrepressure gauge

When dght or left hand is mentioned in

this manual, it means, from your point of

SteeringWheel ___
Adapter_

view, when you are in the operating

position(seated behind the steering

wheel).
TO REMOVE TRACTOR FROM

CARTON

Steering Shaft t, _._, _,_

Steering ]_ , u ,,

¥ . _ iii

-.-I ,?, ,,,

UNPACK CARTON

1. Remove all accessible loose parts
and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four corners of carton, and lay
panels flat.

3. Remove mower and packing mated-

als.

4. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

ATTACH STEERING WHEEL

HOW TO SET UP YOUR TRACTOR
CHECK BATTERY

1. Lifthood to raised position.
NOTE: ifthis battery is put intoservice

after month andyear indicated on label
(label located between terminals) charge

battery for minimumof one hourat 6-10
amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions). .....

)

1. Remove Iocknut and large flat washer
from steering shaft.

2. Position front wheels of the tractor so

/ Label

they ere pointing straight forward.

3. Slide the steedng sleeve over the
steering shaft.

4. Position steedng wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.

5. Secure steering wheel te steedng
shaft with Iocknut and large flat
washer previously removed. Tighten

securely.

6. Snap steering wheel insert into center
of steering wheel.

7. Remove protective materials from
tractor hood and grill.

IMPORTANT; Check for and remove any
staples in skid that may puncture tires

where tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.
1, Remove adjustment knob and fiat

washer securing seat to cardboard
packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the

cardboard packing and discard,

3. Place seat on seat pan so head of
shoulder bolt is positioned over large

8 slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat
towards rear oftractor.

5. Pivotseat and pan forward and
assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and
sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press
clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate
instruction bek_w to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See
Operation section for location and

function of controls)

t. Press lift lever plunger and raise

attachment liftleverto itshighest

position.

2. Release parking brake by depressing
brake pedal.

3. Place freewheel control in freewheel-

ing positionto disengage transmis-
sion (See "TO TRANSPORT' in the

Operationsection of this manual),

4. Rolltractorforward off skid,
TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)
_1_WARNING: Before starting, read,

understandand follow all instructionsIn
the Operation sectionof this manual. Be

suretractoris in a well-ventilated area. Be
surethe area in front oftractorIs clear of

other people and objects.

1. Be sure all the above assembly steps
have been completed.

2. Check Brig(he oil level and fill fuel
tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,
depress brake pedal and set the
parking brake.

5, Press lift lever plunger and raise

attachment lift lever to its highest
position.

6. Start the engine. After engine has
started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly depress forward ddve pedal

and ddve tractor off skid.

9. Apply brake to stop tractor and set
parking brake.

"t0.Turn ignition key to "OFF" position.
Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper positionwhen

operating mower. Be sure they are
properly adjusted to ensure optimum
mower peliornqance.

1. Slide gauge wheel bar down into
bracket channel, Be sure that gauge

wheel bar aligningholes are on top,
Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and
3/8-16 center Iocknuts and tighten

securely.

2. For ease of mower to tractor assem-

bly, raise gauge wheels to highest
positionand retain with clevis pins
and spring retainers.

NOTE: Adjust gauge wheels before

operating mower. See "TO ADJUST

GAUGE WHEELS" in the Operation
section of this manual.

Pin

Shoulder Adjusting

Boil Bar

Gauge

Wheel 3/8-16 Center

_Locknut

TO ATrACH NOSE ROLLER

1. Position brackets, 17/32 x 7/8 x 16

gauge washers, and nose roller
between deck mounting brackets as

shown. Be sure to position brackets
on correct side, as shown.

2. Install hex bolts and lock nuts as

shown. Tighten hardware securely.

NOTE: Be sure bracket tabs are posi-
tioned in tab holes in deck brackets.

Tab Nose Roller

Lock

•B" Bracket

Hex Bolt

Bracket

INSTALL MOWER AND DRIVE BELT
Be suretractoris onlevelsurfaceandmower

suspensionarmsare raisedwi_ attachment
liftcontrol.Engageparking brake.

1. Cut and remove ties securing anti-
sway bar and belts. Swing anti-sway

barto left side of mower deck.

2. Slide mower under tractor with

deflectorshield to dght side of tractor.

IMPORTANT: Check belt for proper

routing in aUmower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen-

gaged position. Lock

Belt Tension Rod
Disengaged Position .-_,'J

Chassis

Gauge

Wheel

Double Loop
Retainer Spring

Anti-Sway

USEPUERSFOR I

6. Install belt into electdcclutch pulley

groove.

7. Place the suspension arms on
outward pointing deck pins. Retain

with double loop retainer springwith

loops up as shown.

8. Installfront plate assembly 1otractor

suspension brackets and retain with
single loop retainer springsas shown.

9. Positionfront plate assemb]y between
front mower brackets. Raise deck and

plate assembly to align holes and

insert flanged pins. Secure pins with

double loop retainer springs between
the plate assembly and mower

brackets.

NOTE: To assist in locatinghole in
flanged pin, the hole in pin is inlinewith

notch onhead of pin. If necessary,move

mower side-to-sideto give space
between plate and mower brackets.

IMPORTANT: Check belt for proper
routing in all mower pulley grooves.

10.Engage belt tension rod by pushing

rod into locking bracket.

•qLCAUTION: Belt tension rodis spring

loaded. Have a tight grip on red and

engage slowly.

11.Connect anti-sway bar to chassis
bracket under leftfootrest and retain

with double loop retainer spring.

12.1f equipped, turn height adjustment

knob clockwise to remove slack from
mower suspension.

13. Raise deck to highest position.

14.Adjust gauge wheels before operating
mower as shown in the Operation

section of this manual.

Electric Clutch
Pulley Front Suspension Brackets

Front Front Plate Assembly
Mower _Double Loop
Bracket Retainer Springs

Single

Loop

Retainer
Springs

RETAINERSPRINGSI Suspension Arms

/_Loop Double Loop Retainer

Spring (Outward

Up pointing deck pins)

Shield

10

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shippingpurposes.
Correct tire pressure is impodant for best
cutting performance.

• Reduce tire pressure to PSi shown in

"PRODUCT SPECIFICATIONS" section
of this manual.

CHECK DECK LEVELNESS
For bestcutting results,mower housing

should be properly leve]ed. See "TO
LEVEL MOWER HOUSING" in the

Service and Adjustments section of this
manual.

CHECK FOR PROPER POSITION OF
ALL BELTS

See the figures that are shown for
replacing motion and mower blade drive

belts in the Service and Adjustments
sectionofthis manual. Verify that the

belts are muted correctly.
CHECK BRAKE SYSTEM
After you learn howto operate your

tractor,checkto see that the brake is

propedyadjusted, See "TO ADJUST
BRAKE" in the Service and Adjustments

section of this manual.

_CHECKLIST

BEFORE YOU OPERATE AND ENJOY
YOUR NEWTRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVETHE BEST

PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING
CHECKLIST:

/ All assembly instructionshave been

completed.
#' No remaining loose parts in carton.
/ Battery is propedy prepared and

charged. (Minimum 1hour at 6 amps).
#" Seat is adjusted comfortably and

tightened securely.
#"All tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory).

J Be sure mower deck is properly leveled

side-to-side/front-to-raar for best cutting
results. (Tires must be properly inflated
for leveling).

/ Check mower and drive belts. Be sure

they are routed propedy around puneys
and inside all belt keepers.

#" Check wiring. See that all connections

are still secure and wires are propedy
clamped.

/ Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOU R
TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

•/ Engine oil is at proper level.
J' Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

#" Become familiar with all controls - their

location and function. Operate them
before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is impodant to purge the transmission

before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See

"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).

11

These symbols may appear on your tractor or in literature suppliedwith the product.

Learn and understand their meaning.

SATFERY CAUTION OR REVERSE FORWARD

ENGINE ON ENGINE OFF OfL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LOOKED

H L

ATFACHMENT REVERSE NEUTRAL HIGH LOW

GLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFET_ RULES SECTION)

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

FAST SLOW

OVERuGFITTSMP I

M

MOWER LIFT

®3I

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic ModeLs only)

12

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations withyour tractor to familiarize yourselfwith the locations of
various controls and adjustments. Save this manual for future reference,

Hourmeter LightSwitchPosition

Ignition Attachment Clutch Switch

Ammeter

Attachment LiftLever

,Reverse Drive Pedal

• _ .... _" indicator

Freewheel

Our tractorsconformtothe safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH'. Turns the headlightson

and off.
THRO'I'FLE CONTROL - Usedto control

engine speed.
CHOKE CONTROL - Used when starting

a cold engine.
BRAKE PEDAL: Used for braking the

tractor and starting the engine.

FREEWHEEL CONTROL: Disengages
transmissionfor pushing or slowly towing

the tractorwith the engine off.

ATTACHMENT LIFT LEVER: Usedto

raise, lower and adjust the mower deck

or other attachments mounted to your
tractor.

Adjustment

Brake

Cruise Control Lever

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.
IGNITION SWITCH: Used for starting and
stopping the engine,

AMMETER= Indicates batterycharging (+)
or discharging (-).

PARKING BRAKE: Locksclutch/brake
into the brake position.

FORWARD DRIVE PEDAL - Usedfor

forward movement of tractor.

REVERSE DRIVE PEDAL - Used for

reverse movement of tractor.
CRUISE CONTROL LEVER - Used to set

forward movement of tractor at desired
speed without holding the forward drive

pedal.

HOURMETER - Indicates hours of
operation.

13

The operation of any tractor can result in foreign objects thrown intothe I

eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles, or

standard safety glasses.

HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE

Your tractor is equipped with an operator
_resence sensing switch. When engine

running,any attempt by the operator to

leave the seat without first setting the
Parking brake will shut off the engine•

• Depress brake pedal into full"BRAKE"

position and hold.

2. Place parking brake lever in "EN-
GAGED" position and release

pressure from brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure.

Push-Into Switch Pull OutTo

AttachmentClutch

"Disengaged" "En ge"

Forward_

Choke DdvePedal _ )

Throttle

"Brake'_ _

Positio ReV_rri_,e

B,ake p_,n_raK, kruise

"Drive" "Disengaged" Engflged Control

Position Position Pos_tmon Leve_

STOPPING
MOWER BLADES -

• To stop mower blades,move attach-
ment clutchswitchto "DISENGAGED"

osition.

GRPouND DRIVE -

• To stop ground drive, depress brake
pedal into full "BRAKE" position.

IMPORTANT; Forward and reverse dhve

_edals return to neutral position when not

epressed.

ENGINE -

• Move throttle controlto slow position.

NOTE: Failure to move throttle control to
slow position and allowing engine to idle

before stopping may cause engine to
"backfire,".

• Turn ignition key to "OFF" position and
remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch
in any position other than =OFF• will

cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may
cause'browning" of grass. To eliminate

this possibility, always stop engine when
stopping tractor on grass areas.

_CAUTION: Always stop tractor
completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full
throttle reduces the battery charging

rate.

• Full throttleoffers the best baggingand
mower performance.

TO USE CHOKE CONTROL
Use choke controlwhenever you are

starting a cold engine. Do not use to start
a warm engine.

• To engage choke control,pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is
controlledby the forward and reverse

drive pedals.

1. Start tractor and release parking
brake.

2. Slowly depress forward or reverse

ddve pedal to begin movement.
Ground speed increases the further

down the pedal is depressed.

TO USE CRUISE CONTROL
The cruise controlfeature can be used for
forward travel only.

1. With forward dnve pedal depressed to

desired speed, move cruise control

leverforward to SET" positionand
holdwhile lifting your foot off the

pedal, then release the cruise control

lever.

To disengage the cruise control, pull the
lever backward to OFF" position, or fully

depress the brake pedal.

TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment lift lever

determines the cutting height,

• Grasp lift lever.

• Press plunger with thumb and move
lever to desired position.

14

The cutting height range is approxi-
mately 1-112to 4". The heights are

measured from the ground to the blade
tip with the engine not running. These

heights are approximate and may vary
depending upon soil conditions, height of

grass and types of grass being mowed.

The average lawn should be cut to

approximately 2-1/2 inches during the
cool season and to over 3 inches

during hot months. For healthier and
better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut

relatively high; the second to desired
height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properlyadjusted

when they are slightlyoff the ground
when mower is at the desired cutting

height in operating position.Gauge
wheels then keep the deck in pro.per

positionto help prevent scalping in most
terrain conditions.
NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to
desired cutting height.

2. Remove retainer spdng and clevis pin
which secure each gauge whee_ bar.

3. Lower gauge wheels to ground. Raise
bgaugewheels slightJy to align holes in

racket and gauge wheel bar and

insert clevis pin. Gauge wheels

should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the
same setting.

IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.

Retainer

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensingswitch. Any attempt by
the operator toleave the seat with the

engine runningand the attachment clutch
engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachmeet clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control.
ACAUTION: Do not operate the mower

withouteither the entire grass catcher, on
mowers so equipped, or the deflector

shield in place.

AttachmentClutch Attachment Lift

SwitchPull OutTo LeverHighPosition

"Eng_ _" -- Low

TO OPERATE ON HILLS

,i_CAUTION: Do not drive up or down
hillswith slopes greater than 15° and do

net drive acress any slope.

• Choose the slowest speed before
starting up or down hills.

• Avoid stopping or changing speed on
hilJs.

• If stopping is absolutely necessary,
push brake pedal quickly to brake

position and engage parking brake.

• To restart movement, slowly release

parking brake and brake pedal.

• S_owlydepress appropriate drive pedal

to slowest setting.

• Make all turnsslowly.

TO TRANSPORT
When pushingor towingyourtractor,be

sure to disengage transmissionby

placing freewheel control in freewheeling
position. Free wheel controlis located at
the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and into the
slot and release so it is held in the
disengaged pos{tion.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

NOTE: To protecthoodfrom damage

when transportingyourtractor on a truck

or a trailer, be sure hood is closed and
secured to tractor, Use an appropriate
means of tying hood to tractor (rope, cord,

etc.).

- -\ Dellector

Position

15

TOWING CARTS AND OTHER AI-rACH-
MENTS

Tow only the attachments that are

recommended by and comply with

specificationsof the manufacturer of your
tractor.Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous._res can lose tractionwith

the ground and cause you to lose control

of yourtractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been

shipped, from the factory, already filled
withsummer weight oil.

1. Check engine oil with tractoron level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Rcinsert the
dipstick into the tube and rest oil fill

cap on the tube. Do not thread the
cap onto the tube. Remove and read

oil level. If necessary,add oil until

"FULL" mark on dipstickis reached.

Do not overfill.

• For coldweather operation you should
change oilfor easier starting(See "OIL
VISCOSITY CHART" inthe Mainte-

nance sectionofthis manual).

• To change engineoil,see the Mainte-
nance sectionin this manual.

ADD GASOUNE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life), Do not

mix oil with gasoline. Purchase fuel in
quantitiesthat can be used within 30
days to assure fuel freshness.

IMPORTANT: When operating in tem-

peraturesbelow 32°F(0°C), use fresh,

clean winter grade gasoline to help
insure good cold weather starting.

_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied beforestorage of 30 days or

longer. Drain the gas tank, startthe

engine and let it run untilthe fuel lines

and carburetor are empty. Use fresh fuel

nextseason. See Storage Instructionsfor

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_-CAUTION: Fillto bottom of gas tank

filler neck. Do not overfill.Wipe offany
spil]ed oil or fuel. Do notstore, spillor use

gasoline near an open flame.

TO START ENGINE
When starfing the engine for the first time

or if the engine has runout of fuel, it will
take extra crankingtime to move fuel from

the tank to theengine.

1. Be sure freewheel controlis in the
transmissionengaged position.

2. Sit on seat in operatingposition,
depress brake pedal and set parking
brake.

3. Move attachmentclutchto "DISEN-
GAGED" position.

4. Move throttlecontrolto fast position

5. Pull choke controlout for a cold
engine startattempt. For a warm

engine start attempt the chokecontrol
may not be needed.

NOTE; Before starting, read the warm and
cold starting procedures below.

6. Insertkey into ignitionand turn key
clockwise to "STAR'r" position and

release key as soon as engine starts.

Do not runstarter continuouslyfor
more than fifteen secondsper minute.

If the engine does notstart after
several attempts, push choke control

in, wait a few minutes and try again. If
engine still does not start, pullthe
choke controlout and retry.

WARM WEATHER STARTING (50°F and
above)

7. When engine starts, slowly push

choke control in until the engine
begins to run smocthly. If the engine

starts to run roughly, putt the choke

control out slightly for a few seconds

and then continua to push the control
in slowly.

• The attachments and ground drive can
now be used. If the engine does not

accept the load, restartthe engine and

allow itto warm up for one minute
using the choke as described above.

COLD WEATHER STARTING (50° F and
below)

7. When engine starts, slowly push

chokecontret in until the engine
begins to run smoothly. Continueto

push the choke controlin small steps
allowing the engine to accept small

changes in speed and toad, until the
choke control isfully in. If the engine

startsto run roughly, pullthe choke
controlout slightlyfor a few seconds
and then continue to push the control

in slowly. This may require an engine
warm-up pedod from several seconds

to several minutes, depending on the

16 temperature.

AUTO MATiC TRANS MISSION WARM UP

Before driving the unit in cold weather,
the transmissionshouldbe warmed up as
follows:

f. Be sure the tractor ison level ground.

2. Release the parking brake and let the
brake slowly return to operating

position.

3. Allow one minute for transmissionto
warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the
transmtssionhas been warmed up and

may require the choke controlbe
pulled out slightly.

NOTE: If at a highaltitude (above 3000
feet) or incold temperatures (below 32 F)

the carburetorfuel mixturemay need to

be ad ustedfor best engine performance.
See "TO ADJUST CARBURETOR" n the

Serviceand Adjustments section ofthis

manual.

PURGE TRANSMISSION

_CAUTION: Never engage or disengage
freewheel lever whilethe engine is

running.

To ensureproperoperationand perfor-
mance, it is recommendedthat the
transmissionbe purged before operating

tractorfor the first time.Thisprocedurewill

removeany trapped air insidethe trans-
missionwhichmay have developed during

shipping of yourtractor.
IMPORTANT: Shouldyourtransmission

requireremovalfor sen'ice or replacement,
it shouldbe purged after ralnstallation

beforeoperatingthe tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in freewheelin,g

position(See "TO TRANSPORT' in
this section of manual).

3. Sitting inthe tractor seat, start engine.

After the engine is running,move
throttle control to slow position.

Disengage parking brake.

4. Depress forward drive pedal to full
forward position and hold for five (5)

seconds and release pedal. Depress
reverse drive pedal to full reverse

position and hold for five (5) seconds
and release pedal. Repeat this

procedure three (3) times.

NOTE= Duringthis procedurethere will be

no movement of drive wheels. The air is

being removed from hydraulic drive

system.

5. Shut- off engine and set parking
brake.

6. Engage transmission by placing
freewheel control in driving position

See =TOTRANSPORT" in this section

of manua ).

7. Sitting in the tractor seat, start engine.
After the engine is running, move

throttle control to half (1/2) speed.

Disengage parking brake.

8. Drive tractor forward for approximately
five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your tractor is now purged and now ready
for normal operation.

MOWING TIPS

• Mower should be properly leveled for
best mowing performance. See "3"0

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

• The ]eft hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has been cut. Have

the cut area to the right of the tractor.
This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,

driveways,etc. After one or two
rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet
grass will plug mower and leave

undesirable clumps. Allow grass to dry
before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing
performance and proper discharge of

material. Regulate ground speed by
selecting a low enough gear to give the

mower cutting performance as well as
the quality of cut desired.

• When operating attachments, select a
ground speed that will suit the terrain

and give best performance of the
attachment being used.

f

17

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE ERVICE DATES

Check Brake Oper alion _

check'n_Pr=sure I,/ I/

Check Operator Presence and

_,te,k_Sy=,_,, l,/

Check fo_-Loose F_t enels _ _ _'
ShatpeNReptace Mower Blades Vt,

Check Batlery Lever
Cle_'_ Battery and Terminals If

Check Tra_axle CCoting _ I
Adjusl Blade Belt[s) T_sion Iik_/s

Adjusl Molion Drive BeitIs) Tenslon _l_s

Check E_jirw Oil L_E4 _ I_ /
Ch,_nge Engine Oil _,_ V #

Clean Air Filter V'_

Cleai'_ Air Scre_ _#_2

InspectMuffledSpatkArrester _1 1
RepUte Oil Fille f (If equipped} I_lz

Clean F_glne Coo/ing Fins _=
Replays Spalk plug i#/

Replace Air FiRm"Paper cartdd_ _'_ I

Replace FL_I FiJter

3. If equipped wlt_ o_ filler,charge o_ _,,#_ry50 ho_s

6 - Not r_OL_ed I_ _ip_=d _i_ maJ_t_at_- fr_ b_
?. T_gh_n ffo_ _le p_=d b=t t_ 35114t_ rna_irn_n

!

GENERAL RECOMMENDATIONS
The warrantyon thistractor does not cover

items thathave been subjectedto operator

abuse or negligence. To recek'e full value
from the warranty, operator must maintain

tractor as instructed in this manual.
Some adjustments will need to be made

periodicallyto properly maintain your

tractor.

All adjustments in _e Service and
Adjustments section of this manuai should

be checked at least once each season.

• Once a year you should replace the
spark plug, cleanor replace air _ter, and

check blades and belts for wear. A new
spark plug and clean air filter assure

proper air-fuel mixture and help your
engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlocksystems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Spindle

Zsrk Zerk
Fronl

Wheel Wheel

Bearing Bearing

Zerk Zerk

Zerks i

=

General Purpose Grease
Refer to Mainlenance "ENGINE" Section

IMPORTANT: Do notoil orgrease the

pivot points which have special nylon
bear-ings. Viscous lubricantswillattract

dustand dirt that will shorten the life of
the self°lubricatingbearings. If you feel

they must be lubricated, use onlya dry,
powdered graphite type lubricant
sparingly.

18

TRACTOR
Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

Iftractorrequires more than six (6) feet

stoppingdistance at high speed in
highestgear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" inthe

Service and Adjustments sectionof this
manual).

TIRES

• Maintainproper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
sectionof thismanual).

• Keep tires free of gasoline, oil, or insect
controlchemicals which can harm

rubber.

• Avoid stumps,stones, deep ruts, sharp
objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant
may be purchased from your local parts

dealer.Tire sealant also preventstire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM
Be sure that operatorpresence and

interlocksystems are workingpropedy. If
your tractor does not functionas de-
scribed below, repair the problem

immediately.

• The engine should not start unless the

brake pedal is fully depressed and
attachment clutchcontrol is inthe

disengaged position.

• When the engine is running, any
attempt by the operator to leave the

seat without first setting the parking
brake should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any

attempt by the operator to leave the
seat should shut off the engine.

• The attachment clutch should never
operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be
kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highestpositionto

allow access to blades.

2. Remove blade bolt.

3. Install new or resharpened blade with
trailing edge up towards deck as

shown.

iMPORTANT: To ensure proper assembly,
center hole in blade must alignwith star
on mandrel assembly.

4. Reassemble blade bolttighten bolt
securely(45-55 Ft. Lbs. torque).

IMPORTANT: Blade bolt isgrade 8 heat
treated.

Trailing /

TO SHARPEN BLADE
NOTE: We do net recommend sharpen-

ing blade - but if you do, be sure the
blade is balanced.

Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a tile
or on a grinding wheel. Do not attempt
to sharpen while on the mower.

• To check blade balance, you will need

a 5/8• diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.

If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is

balanced.

Mandrel
Assembly

c o/j

or Pin -_._

BATTERY

Your tractor has a battery charging system
which is sufficientfor normal use. How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

19

• Keep battery and terminals clean.

• Keep battery boltstight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or Covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BA'I-FERY AND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove
battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" inthe SERVICE AND
ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis-
sionwhile engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high
pressure water or steam to clean

transaxle.

• Inspect coolingfan to be sure fan
blades are intact and clean.

• Inspect cooling fins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory
and fluid maintenance is not required for

the life ofthe transaxle. Should the
transaxle ever leak or require servicing,

contact your nearest authorized service
center/department.

ENGINE
LUBRICATION

Only use highqualitydetergent oil rated
withAPI service classificationSF-SJ.

Select the oil's SAE viscositygrade
according to your expected operating

temperature.

SAEVISCOSITYGRADES

Change the oil after every 50 hours of
operation or at least once a year if the

tractor is not used for 50 hours in one
year.

Check the crankcase oil level before

startingthe engine and after each eight
(8) hoursof operation. Tighten oilfill cap/

dipsticksecurelyeach time you check the
oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain
valve and install the drain tube onto

the fitting.

alld / /"

Locked -"

Oil DrainValve

Position

Yellow

DrainTube

3. Unlock drain valve by pushinginward

slightly and turningcountemlockwise.

4. To open, pullout on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise untilthe
pin is in the locked positionas shown.

6. Remove the drain tube and replace

the cap ontoto the end of the drain

20 valve.