Craftsman 917.272240 User Manual

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Page 1

Owner’s Manual

20.0 HP

ELECTRIC START

48" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272240

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

l This product has a low emission engine which operates differently

CAUTION:

Read and follow all Safety Rules and Instructions before operating this equip

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

from previously built engines. Before you start the engine, read

_____

and understand Ih K Owner's Manual,

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

Warranty.........................................

Safety Rules Product Specifications

Assembly Operation

Maintenance Schedule

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Maintenance 3 Service and Adjustments... 6 Storage 8 Troubleshooting

12 Repair Parts 18

Parts Ordering

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.. Back Cover

18 22 29 30 34

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, iubricated and tuned up according to the instructions in the owner's manuai, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to yow nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by tov\^ng objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is “used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. War ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

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SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

Read, understand, and follow all instnjctions in the manual and on the machine before starling. Only allow responsible adults, who are

familiar with the instmctions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is dear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclosing chute. Mow only in daylight or good artifldal light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unload ing the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury. Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spilla^ before operating or storing the machine . Allow machine to cooi before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-ofcontrol and tipover acddents, which can re sult in severe injury or death. All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across,

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine.

grass can Nde obstacles.

•

Use slow spreed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommenda tions for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes and

gradual.

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly slope.

Do not make sudden

straight

down the

slow

DO NOT:

•

Do not

turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

•

Do not

mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•

Do not

mow on wet grass. Reduced traction could cause sliding.

•

Do not

try to stabilize the machine by putting your foot on the ground.

Do not

use grass catcher on steep

slopes.

Tall

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SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter ttie area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care w^en approaching blind comers, shrubs, trees, or other objects that may obscure vision.

Never

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Ailow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine mnning. Grass catcher components are subject to wear, damage, and deterioration, which could expose mo\ring parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the biade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of die mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

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SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage biades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

I^Look for this symbol to point out

important safety precautions. It means CAUTIONIll BECOME ALERTil! YOUR SAFETY IS INVOLVED.

AcAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

AcAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

AcAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope. Is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

AwARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro

ductive harm.

AwaRNING: Battery posts, terminals

and related accessones contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

Page 6

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE: REGULAR

OILTYPE SAE 10W30

(API-SF-SJ):

OIL CAPACITY:

SPARK PLUG:

(GAP: .030")

GROUND SPEED FORWARD; 0-5.5

(MPH): REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSl

CHARGING

SYSTEM: BATTERY;

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni

cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

3.5 GALLONS UNLEADED

(ABOVE 32"F) SAE 5W-30 (BELOW 32°F)

W/FILTER; 4.5 PINTS W/OFILTER: 4.0 PINTS

CHAMPION RC12YC

REAR: 10 PSl

15 AMPS @3600 RPM

AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R

45-55 FT. LBS.

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance" and “Storage" sections of this owner's manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting appiicable locai or state laws (if any). If a spark arrester is

used, it should be maintained in effective

vrarking order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

Page 7

UNASSEMBLED PARTS

Page 8

ASSEMBLY

Your new tractor has been assembled at the iactory wiUi exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

_____

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive ratchet (1) Utility knife (1) Pliers (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering wheel).

Steering Wheel

-------

steering Wheel Insert

^Lock Nut

Large Flat Washer

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.

3. Remove mower and packing materi als.

4. Check for any additional loose parts or cartons and remove.

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex nut and large flat washer

from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward,

3. Slide the steering sleeve over the

steering shaft.

4. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

5. Secure steering wheel to steering shaft with hex nut and large flat washer previously removed. Tighten securely.

6. Snap steering wheel insert into center

of steering wheel.

7. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY' in Maintenance section of this manual for charging

instructions).

Label

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

Place seat on seat pan so head of

shoulder bolt is positioned over lafge slotted hole in pan.

Page 9

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment Imob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment

knob securely.

Shoulder Bolt

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in freewheel

ing position to disengage transmis sion (See “TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)

WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis sion engaged" position.

4. Sit on seat in operating position, depress brake pedal and set the parking brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest position.

6. Start the engine. After engine has

started, move throttle control to idle position.

7. Release parking brake.

8. Slowly depress forward drive pedal

and drive tractor off skid.

9. Apply brake to stop tractor and set

parking brake.

fO.Tum ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep die mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum

mower performance.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

2. For ease of mower to tractor assem

bly, raise gauge wheels to highest

position and retain with clevis pins and spring retainers.

NOTE: Adjust gauge wheels before

operating mower. See “TO ADJUST

GAUGE WHEELS" in the Operation section of this manual.

Retainer Spring

Shoulder Adjusting Bolt— Bar\

Gauge Wheel

3/8 Washer

3/8-16 Center Locknut

Page 10

TO ATTACH NOSE ROLLER

1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown.

2. Install hex bolts and lock nuts as

shown. Tighten hardware securely.

NOTE; Be sure bracket tabs are posi

tioned in tab holes in deck brackets.

Nose Roller

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surlace and mower

suspension anns are raised with attachment

lift control. Engage parking brake.

1. Cut and remove ties securing anti

sway bar and belts. Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

Belt Tension Rod Disengaged Position

Chassis Bracket

Gauge Wheel

Lock Bracket

5. Be sure belt tension rod is in disen gaged position.

6. Install belt into electric clutch pulley groove.

7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between №e plate assembly and mower

brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. IMPORTANT: Check belt for proper routing in ail mower pulley grooves.

10. Engage belt tension rod by pushing

rod into locking bracket.

ikCAUTION: Belt tension rod is spring loaded. Have a ftght grip on rod and engage slowly.

11 .Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

12. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

13. Raise deck to highest position.

14. Adjust gauge wheels before operating mower as shown in the Operation section of this manual.

Electric Clutch

Front Suspention Brackets

/ j Front Plate Assembly

Double Loop Retainer Springs

Single Loop Retainer Springs

Deflector Shelld

Page 11

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in ‘PRODUCT SPECiFiCATiONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting resuits, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

bells are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

^CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

/ All assembly instructions have been

completed. ✓ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

/ Before driving tractor, be sure free

wheel control is in drive position.

WHILE LEARNING HOWTO USEYOUR TRACTOR. PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ✓ Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

✓ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE" and “PURGE TRANSMISSION" in the Operation section of this manual).

Page 12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

♦

ÈI3 A Î

BATTERY CAUTION OR REVERSE FORWARD FAST

WARNING

@ 0 'fir

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

a i\i iii ©

FUEL

CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

i* R N H L ®SI

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED

ATTACHMENT

KEEP AF^A CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

SLOW

ÎL

LIGHT

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

. 1. .

FREE WHEEL

(Automatic Models only)

Page 13

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other

attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine.

BRAKE PEDAL: Used for braking the

tractor and starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing

the tractor with the engine off, ATTACHMENT LIFT LEVER: Used to raise, lower and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER; Indicates battery charging {+) or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position. FORWARD DRIVE PEDAL - Used for forward movement of tractor,

REVERSE DRIVE PEDAL - Used for

reverse movement of tractor. CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive

pedal. HOURMETER - Indicates hours of operation.

Page 14

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal into full '^BRAKE"

posiUon and hold.

2. Place parking brake lever in “EN

GAGED’ position and release pressure from brake pedal. Pedal should remain in “BRAKE" position.

Make sure parking brake will hold

tractor secure.

Push-In to s^Mtch Pull Out To

“Disengaged".s.^*Engag^

Choke

Control

Throttie Control

“Brake" Posit! oi

Brake Pedal “Drive” "Disengaged' Position Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach

ment dutch switch to “DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal into full “BRAKE" ^sition.

IMPORTANT: Forward and reverse drive

pedals return to neutral ptosition when not depressed. ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to "backfire".

• Turn ignition key to “OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

Attachment Clutch

Parking Brake Cruise "Engaged" Control Position Lever

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged, (dea^.

NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause ^browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

i^CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate,

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the forward and reverse drive pedals.

1. Start tractor and release parking

brake.

2. Slowly depress forward or reverse drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

1. With forward drive pedal depressed to desired speed, move cruise control

lever forward to “SET" position and hold while lifting your foot off the pedal, then release the cruise control lever.

To disengage the cruise control, pull the

lever backward to "OFF" position, or fully

depress the brake pedal.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever, .

• Press plunger with thumb and move

14 lever to desired position.

Page 15

The cutting height range is approxi-

mateiy 1-1/2 to 4". The heights are measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions. NOTE; Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in

Bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES diseñare attachment clutch control. ACAUTION; Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Clutch Switch Pull Out To ‘Engage’

Push In To ‘Disengage".

TO OPERATE ON HILLS ^CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement slowly release

parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

Attachment Lift Lever High Position

—Low

Position

\ Deflector

Shield

^ *t1" = È

Page 16

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See “OIL VISCOSITY CHART in the Mainte nance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 67 octane. (Use of leaded gasoline will Increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tem

peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

ACAUTtON: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame,

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

b-ansmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to "DISEN GAGED’ position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to “START position and release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control In slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes In speed and load, until the choke control is fully in. if the engine starts to run roughly, pul! the choke control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the

g temperature.

Page 17

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in coid weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and iet the brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR' in the Service and Adjustments section of this manual.

PURGETRANSMISStON

ACAUTION ; Never engage or disengage freewheel lever while the engine is running. To ensure proper operation arxl perfor mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure Virill

remove any trapped air inside the trans

mission which may have developed during shippim of TOur tractor.

IMPOFfrANT: Should your transmission

require removal for service or replacement,

it ^uld be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position (See “TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. Disengage parkirvg brake.

4. Depress forward drive pedal to full forward position and hold for five (5)

seconds and release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.

NOTE: During this procedure there \mII be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Shut- off engine and set parking

brake.

6. Engage transmission by placing freewheel control in driving position

(See ‘TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your tractor is now purged and now ready

for normal opreration.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See “TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that dippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of dippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried dip pings. Make first cut relatively high; the second to the desired height,

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, seled a ground speed that will suit the temain and give best performance of the attachment being used.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

.L IN OATESFILL IN DATES

AS YOU COMPLETEAS YOU COMPLETE REGULAR SBtWiCE

ChBdt Brake Operation Check Tire Pressure

Check Operator Presence and Interlock Systems

Chech for Loose Fasteners Sharperi/Replace Mower Blades Lubrication Chari Chech Battery Level

Clean Battery and Terminals Check Transaxle Cooling Adjust Blade BeH(s) Tension Adjust Motion Drive BeK(s) Tension

Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect MufTler/Spark Arrester Replace Oil Filter (If equipped! Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 -№«rp*inoraoflar wh»n opcreiins und«r » haevy loed or in Ngh emNenl tempentuT»». 2 - S«n^a more often when opereSnfi In dirty ordusty condltione. 3 • If equipped wHh oil iHter, chengeod every &0 hours.

4 - Replace Nedes mors often when mowing |n sandy sod.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover Herns that have been subjected to operator abuse or negligence. To receive fuli value from the warranty, operator must maintain tTeictor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Smice and Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

✓ ✓ ✓

✓

✓ ✓

✓

✓ ✓

✓

t /.2

✓

- If »quipp*«! with adjustable system.

■ Not required if equipped w№ mairtenar>ce-frea baltary.

7 -Tighten frori axle phrcH bolt to 3&ft.-t96. mawum.

Oo not overtighten.

LUBRiCATION CHART

® General Purpose Grease ® Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-Ings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

Page 19

TRACTDR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor r^ulres more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS' section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are working properly. If your tractor does not function as de scribed below, repair the problem Immediately. ' The engine should not start unless the

brake pedal is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as shown,

5. Tighten bolt securely (45-55 Ft. Lbs.

torque).

Trailing Edge Up ^ ^

'Assembly

Flat Washer

Lock Washer

<^Hex Bolt

(Grade 8)*

’A Grade 8 heat treated bolt can be identified by six lines on the bolt head.

Center Hole

Blade

IMPORTANT: Blade bolt is grade 8 heat

treated,

TO SHARPEN BLADE

NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8” diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the Instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If eittier end of the blade moves downward, sharpen the heavy end until the blade Is balanced.

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with

19 an automotive charger will extend its life.

Page 20

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to Teak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro leum jelly.

6. Reinstall battery {See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to dean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do rwt use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

■ Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Remove cap from end of drain valve and install the drain tube onto the fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, dose and lock the drain valve by pushing Inward and tumirtg clockwise until the pin is In the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine wth oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capadty see

“PRODUCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Page 21

Oil Drain Valve

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure №re grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfeices as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly usirrg a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean clo№. Allow it to dry. Saturate It in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE; Do not wash the paper cartridge

or use pressurized air, as this will damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and proper position around stud. Replace if necessary.

9. Reassemble air cleaner, cartridge plate, and nut.

10. Reinstall air cleaner cover and secure

by tightening knob.

Foam Pre-Cleaner

Cartridge Plate

Knob

Cartridge

Rubber

Seal

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.

Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Clamp

Fuel Filter-

Page 22

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in "DISEN GAGED" position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rod from lock

bracket.

ACAUTION: Rod is spring loaded. Have

a tight grip on rod and release slowly.

5. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.

6. Remove four retainer springs from

front plate assembly and remove plate.

Suspension

Belt Tension Rod (Disengaged Position)

Chassis Bracket

Retainer Spring

Anti-Sway Bar

Arms

Remove retainer springs from

suspension arms at deck and disen gage arms from deck.

8. Raise attachment lift to its highest

position.

9. Slide mower forward and remove belt

from electric clutch pulley.

10. Slide mower out from under right side

of tractor.

TO INSTALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE SELF in the

Assembly section of this manual.

Electric

Clutch Pulley

Front Plate Assembly

ietainer Springs

(Both Sides)

.Front Mower

Bracket

Retainer Springs

Page 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position,

• At the midpoint of iDoth sides of mower, measure height from bottom edge of mower to ground. Distance “A" on both sides of mower should be die same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on ftiat side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust ing.

Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground

Before making any necessary adjust ments, check that both front links are

equal in length.

If links are not equal in length, adjust one link to same length as other link.

To lower front of mower loosen nut “E"

on both front links an equal number of turns. When distance “D" is 1/8" to 1/2" lower at front than rear, tighten nuts “F" against trunnion on both front links. To raise front of mower, loosen nut “F" from trunnion on both front links. Tighten nut “E" on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F" against trunnion on both front links.

Recheck side-to-side adjustment.

I Mandrel

BOTH FRONT LINKS MUST BE EQUAL

IN LENGTH

Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT; Deck must be level side-to-

side.lf the following front-to-back adjust

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side. To obtain the best cutting results, the mower housing should adjusted so that the front is approximately 1/8” to 1/2" lower than the rear when the mower is in its highest position. CherS; adjustment on right side of tractor.

Measure distance “D” directly in front and

behind the mandrel at bottom edge of mower housing as shown.

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface.

Engage parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock

bracket.

ACAUTION: Rod is spring loaded. Have

a firm grip on rod an release slowly.

4. Remove screws from R.H. mandrel

cover and remove cover.

Page 24

5. Remove any dirt or grass clippings which may have accumuiated around

mandreis and entire upper deck surface.

6. Disconnect R.H. suspension arm from

rear deck bracket by removing retainer spring.

7. Carefuily roli belt over the top of R.H.

mandrel pulley.

8. Remove belt from electric clutch

pulley.

9. Remove belt from idler pulleys.

10. Check primary idler arm and two

idlers to see that they rotate freely.

11. Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

12. Install belt in both idlers.

13.Install new belt onto electric clutch

pulley.

14. Carefully roll belt into upper groove of

R.H. mandrel pulley.

15. Carefully check belt routing making

sure belt is in the grooves correctly.

16. Reconnect R.H. suspension arm to

rear deck bracket with retainer spring.

17. Reassemble R.H. mandrel cover.

18. Engage belt tension rod by pushing

rod into locking bracket.

Belt Tension Rod (Disengaged Position)

R.H. Mandrel Cover-

Eiectric Clutch Pulley

4. Carefully roll belt off L.H. mandrel

pulley.

5. Remove belt from center mandrel pulley, Idler pulley, and R.H. mandrel pulley.

6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.

7. Check secondary idler arm and idler pulley to see that they rotate freely.

8. Be sure spring is hooked in secondary idler arm and secondary spring arm.

9. Install new belt in lower groove of R.H.

mandrel pulley, idler pulley, and

center mandrel pulley as shown.

10. Carefuliy roll belt over L.H. mandrel pulley. Make sure belt Is in all grooves properly.

11. Reinstall L.H. mandrel cover.

12. Reinstall mower to tractor (See “INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual).

13. Reassemble mower drive belt (See “TO REPLACE MOWER DRIVE BELT" in this section of this manual).

L H. Secondary Idler Arm Mand/el \ idler Puiiev Spring

'Secondary Spring Arm

Center Mandrei

Spring An

R.H.

Suspension Arm Primary

Idler Arm

TO REPLACE MOWER BLADE DRIVE

BELT

Park the fractor on level surface. Engage parking brake.

1. Remove mower drive belt (See “TO REPLACE MOWER DRIVE BELT' in this section of this manual).

2. Remove mower (See “TO REMOVE MOWER” in this section of this manual).

3. Remove screws from L.H. mandrel cover and remove cover.

R.H. Mandrel

TO ADJUST BRAKE

Your tractor is equipped with an adjust

able brake system which is mounted on the side of the transaxle, if tractor r^uires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake operating arm and nut “A" on brake

rod.

3. If distance is other than 1-11/16",

loosen jam nut and turn nut “A" until distance becomes 1-11/16". Re tighten jam nut against nut “A".

Page 25

4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces sary. Contact your nearest autho

rized service center/department.

With Parking Brake “Engaged"

Nut "A”

Jam Nut

Operating Arm

Do Not touch this nut. If further brake adjustment is necessary contact your nearest authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the factor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

1, Remove mower {See “TO REMOVE

MOWER’ in this section of this manual.) Disconnect clutch wire harness. Remove clutch locator. Remove belt from stationary idler and clutching Idler.

Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

Pull belt toward front of tractor and

remove downwards from around

electric clutch.

Install new belt by reversing above

7. procedure.

TRANSMISSION REMOVAUREPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest Sears or other qualified service center,

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE; To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Retaining Ring Washers

Axle Cover

Square Key

(Rear Wheel Only)

Page 26

TO START ENGINE WITH A WEAK BATTERY

ACAUTION: Lead-acid batteries

generate explosive gases. Keep sparl^s,

flame and smoking materials away from

batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERV in the MAINTENANCE section of this manual). If “jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

REPLACING BATTERY

ACAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding,

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to negative {-) battery terminal with remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood. keps Nut

Terminal Access Door

Terminal Guard

--------

--------------------------Positive (Red)

Hex Bolt

Cable

Negative (Black) Cable

TO REPLACE HEADLIGHT LAMP

ACAUTtON: When lit, the halogen lamps

get extremely hot. Hold lamp assembly by the holder and do not touch the bulb.

1. Raise hood.

2. Disconnect harness from lamp

assembly.

3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill.

4. Insert new lamp assembly and rotate

clockwise to lock.

5. Reconnect harness to lamp assembly.

6. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

■ Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

4. To replace, reverse above procedure..

Page 27

ENGINE

Maintenance, repair, or replacement of the emission control devices and sys tems, which are being done at the customers expense, may be performed by any non-road engine repair establish ment or individual. Warranty repairs must

be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move ttirottle

control lever to fast position.

2. Check that speed control lever is against stop screw, if it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Idle Fuel Adjusting Needle

Stop Screw

Clamp Screw

Idle Speed

Adjusting

'Screw

Throttle Control Cable

Choke Control Cable

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

4. Reassemble air cleaner.

The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows; In general, turning the adjusting needles in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see “TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual).

Page 28

2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclock

wise) 1 turn.

FINAL SETTING-

1. Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/motion control lever in neutral (N) position.

NOTE; The high idle is set at the factory

and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw In or out until correct idle is attained.

3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle In (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Page 29

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more,

^CAUTION: Never store №e tractor with

gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor {See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Mainte nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMI NALS" in the Maintenance section of this manual).

• After cleaning, leave cables discon nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also,

experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel system of and engine

while in storage.

1. Drain toe fuel tank,

2. Start the engine and let it mn until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (wito engine warm) and replace with clean engine oil. (See “ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START” position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start

1. Out of fuel.

2. Engine not “CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE"

in Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure

tor, refill tank with fresh gasoline and replace fuel filter.

8. Check all wiring.

9. See “To Adjust Carburetor" in Service Adjustments section.

10. Contact a Sears or other

qualified service center.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

Engine will not turn over

1. Brake pedal not depressed.

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

Engine clicks but

will not start

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with

fresh gasoline.

6. Check all wring.

7. See "To Adjust Carburetor” in Service Adjustments section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment

clutch,

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery,

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

Loss of power

1. Cutting too much grass/too

fast.

2. Throttle in “CHOKE"

position.

1. Set in "Higher Cut” position/

reduce speed.

2. Adjust throttle control.

Page 31

TROUBLESHOOTING CHART

PROBLEM CAUSE Loss of power

(continued) and trash under mower.

3. Build-up of grass, leaves

4. Dirty air filter.

5. Low oil levei/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Sp>ark plug wire loose.

11. Dirty engine air screen/fins.

12.Dirty/clogged muffler. 13, Loose or damaged wiring. 13.Check all wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

CORRECTION

3, Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/

fins.

12.Clean/replace muffler.

14.See "To Adjust Carburetor"

in Service Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive

vibration

Engine continues to run when operator ieaves seat with attachment clutch engaged

Poor cut - uneven

Mower blades will not rotate

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves. and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass,

leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Wom/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3, Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and

connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

1, Remove obstruction.

2. Replace mower drive belt.

3. Replace Idler pulley.

4. Replace blade mandrel.

Page 32

TROUBLESHOOTING CHART

PROBLEM CAUSE Poor grass

discharge

Headlight(s) not 1. Switch is “OFF”. 1. Turn switch “ON".

working 2. Bulb(s) or lamp(s) burned 2. Replace bulb(s) or Lamp(s).

(if so equipped) out.

1. Engine speed too slow.

2. Travel speed too ftist.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower,

8. Mower drive belt worn.

9. Blades Improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

3. Faulty light switch.

4. Loose or damaged wiring. 4. Check wiring and connec-

5. Blown fuse. 5. Replace fuse.

CORRECTION

Place throttle control in “FAST" position. Shift to slower speed. Allow grass to dry before mowing.

Level mower deck.

Check tires for proper air pressure.

Replace/sharpen blade.

Tighten blade bolt. Clean underside of mower

housing. Replace mower drive belt. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

3. Check/replace light switch.

tions.

Battery will not charge

Loss of drive

Engine “backfires” when turning

engine “OFF”

Bad battery cell{s). Poor cable connections.

Faulty regulator

{if so equipped),

4. Faulty alternator.

1. Freewheel control in

“disengaged” position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

1. Engine throttle control not set at “SLOW"

position for 30 seconds before stopping engine.

1. Replace battery.

2. Check/clean all connec tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.

Page 33

SCHEMATIC

TRACTOR - MODEL NUMBER 917.272240

-O K>

fO0O

tGNmON SWtTCH

posmoN ORCUrr

OFF M4G+A1 NONE

RUN/UGMT B+A1 A2+L

RUN B+A1 NONE

START

'IMKE”

B ♦ S ♦ A1 P^NE

REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

FTP SWITCH

posmoH

OFF C ♦ G. B + H

OH C+F.e+E.A + D

C(m>-

aRcurr

I I I

I IM

I I

0 A

Page 34

REPAIR PARTS

ELECTRICAL

TRACTOR--MODEL NUMBER917.272240

Page 35

ELECTRICAL

TRACTOR-- MODEL NUMBER917.272240

KEY PART NO. NO.

1 163465 Battery

74760412 Bdt, Hex 1/4-20 X 3/4

8 7603J

10 145211 11

150109 12 145769 16 153664

21 175449 24 8860R 25

146148 Cable, Battery

175158 Fuse

27 73510400 28 145491 29

160784 Swhch, Seat

175442 Switch, Ignition

175447 Key

40 178451 41 71110408 42 131563 43 175141 Solenoid 45

175548 Ammeter 46 175549 50 178461

55 17490508 79 175448 81

109748X Re lay Asm

169639

176717 91 176730 92

176733 Nut Am p Gauge 93

176732 Clamp

КОТЕ: All component dimensions given in U.S. indies

1 inch = 25.4 mm

DESCRIPTION

Tray, B attery Bolt, Btr Front 1/4-20 X 7-1/2 Holddown Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Push-In Harness, Light Cable, Battery

NutKeps Hex 1/4-20 UNC Cable. Ground

Harness, Ignition Bolt Fin H ex 1/4-20 U nc x 1/2 Cover, Terminal

Houimeter Switch Ro Screw Thdrol 5/16-18x1/2 Lam p and Holder Asm

Bracket S nap-In Hourmeter Clamp Back Amp Gauge Washer Lock Amp Gauge

Page 36

CHASSIS AND ENCLOSURES

TRACTOR - - MODEL NUMBER 917.272240

Page 37

CHASSIS AND ENCLOSURES

TRACTOR - - MODEL NUMBER 917.272240

KEY PART NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar

3 17060612 Screw, 3/8-16 X 3/4

9 172542X418 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 1 11 174996 Panel, Dash, LH 13 175256X010 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 172540X615 Hood Assembly 18 126938X BumperHood 20 156437 23 124028X Bushing Snap 25 26 28 174945X418 Grille 29 174944X418 Lightbox Dual 30 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear 42 172545X599 43 172544X599

58 59 110436X Bushing, Snap. Split 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC X 3/4 64 174997 Dash Lower 74 STD541437 NutCrownlock 3/8-16 UNC 142 175702 Plate R einforcement 143 154966 Bracket Swaybar C hassis 144 175582 Bracket Footrest

145 156524 R od Pivot Chassis/Hood 154 174679 B racket D ash Rh 155 174680 B racket D ash Lh 156 163805 157 163806 Magnet YTGT 158 162037 159 155123X418

166 206 170165 207 17670508 Screw Thdrol 5/16-18 x 1/2 209 17000612 212 174988 215 172543X615 Bumper

Panel, Dash, RH

Plate B attery

19131312 Washer 13/3Z x 13/16 x 12 Gauge STD 541437 Locknut, Hex, wllh Insert 3/6-16 UNC

175692X615 Fender/Footrest

Lens Lh

174993 Duet Hood

164863 HWHDH:-Lo. #13-16x3/4

LensRh

Striker Plate

Parking Brake Bkrt Cupholder StI Bik

Bolt Shoulder 5/16-18

Screw Hexwsh Thdr 3/8-16 x 3/4 Bracket P ivot Hood

NOTE: All com ponent dimensions given In U.S. Inches

1 Inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR--MODELNUMBER 917.272240

Page 39

GROUND DRIVE

TRACTOR - - MODEL NUMBER917.272240

KEY PART NO. NO. DESCRIPTION

S 174367 Clutch Elec

15 74490544

73800500

16 17 126197X

19 73800600 20 173937

175036X505 Knob Custom Control Cru ise

21 22 175896 24 73350600 25 106888X Spring, Brake Rod 26 19131316 Washer 214 27 76020412 28 175798 Rod. Parking Brake 29 175799X505 Knob Brake Parking

30 169592 Bracket. Transaxle 32 74760512 33 72140506 34 175578 35 120183X Bearing, Nylon 36 19211616 37 1572H Pin, Roll 224 174736 38 165936 39 74760648 BoN Fin H ex 3/8-16 Uncx3

175461 spacer. Split 227

175556 Keeper, Be« idler Flat

19131312 Washer 13/32 X 13/16 X 12 G a. 229

42 47 127783 Pulley, Idler, V-Groove 48 154407 Bellcrank Clutch Cmd Drw sti 49 123205X Retainer, Belt 232 50 74760624 Bo«

51 73680600 NutCrownlock 3/8-16 UNC

73680500 Nut, Crow nlock 5/16-18 Unc 235 174857

52 53 105710X Link, Clutch 236 55 105709X Spring, Return, Clutch 237 170165 56 17060616 Screw 3/8-16 X 1.0 238 57 140294 V-Belt, Ground Drive 239 17490508 59 169691 Keeper, Center Span 61 17060612 Screw 3/8-16 X 3/4 241 62 123533X Cover, Pedal 242 63 175417 Pu lley, Engine 65 10040700 Washer 244 17060508 66

154778 74 137057 75 12174ЭХ Washer 25/32 X 1-1/4 X 16 Ga.

T ransaxle (See Breakdown) Hydro gearHodel 323-0510 77 123583X Key, Square

Bo« Hex FIghd 5/16-18 Gr. 5 Nut Lock Hex W /lns. 5/16-18 Unc

Washer 1-1/2 O D x 15/32 ID x

.250 96 4497H Retainer Spring 1'Zinc/Cad Nu1 Lock Hex W/Wsh 3/8-16 Unc Bdt Hex 7/16-20 x 4 x Gr. 5-1.5

Rod, Brake Nut, Hex Jam 3/8-16 Unc 202 72110612

Pin Cotter 1/8 X 3/4 CA D.

Bort Hex Hd 5/16-18 Unc x 3/4 219 174839 Bo« Rdhd Sqnk 5/16-18 Unc X 3/4 220 174711 Shaft, Foot Ped al 221

Washer 223 174840

Pulley, Composite, Flat 225 174712

Keeper Belt Engine Spacer, Axle

KEY PART NO. NO. DE SC RIPTION

76 12000001 E-Rlt«

78 121748X 89 174901X418 90 124346X 95 175899

116 72140608 120 73900600 Nut Lock Fig 3/8-16 Unc 150 175456 Spacer Retainer 151 19133210

212 145212 Nut HexFIange Lock

174735 Link Transaxle 215 175646 Cover P edal Forward 216 175647 Cover Pedal Reverse 217 174737 Pedal Reverse 218 174713 Arm Control Pedal Reverse

72140606 Bo« Rdhd Sqnk 3/8-16 Unc x 3/4

222 73680700

226 174902 Bolt Pivot Spacer

174710 Cam Reverse Pedal LT

228 171873 Bo« Shoulder 5/16-18

176451 Washer Serrated 5/16 x .75 230 17060512 Screw 5/16-18 231 174573 Strap Torque

175570 Actuator Cruise Disengage 233 174856 234 174858 Lever C ontrol Cruise

128903 Bolt Shoulder 3/8-16 Unc 1/44

175807 Arm Mtg. Cruise Sector

240 175610 Spring Return Cruise Control

73930400 Nut Centeriock 1/4-20 Unc

74760408 Bolt Fin Hex 1/4-20 Unc X 1/2

243 178289 Bracket Anti-Rotation CVX

NOTE: All component dimensions given in U.S. Inches

11nch = 25.4 mm

Washer 25/32 x 1-5/8 x 16 Ga. Console. Shift Nut Self-Thd Wsh-hd 1/4 Zinc Rod Bypass

Bolt RDHD SQNK 3/8-16 Unc x 1

Washer 13/32 x 2 x 10 G a.

Bo« Can Sh 3/8-16 x 1-1/2 Gr. 5

Bracket Frest Pdt Ctrl. Hyd Bracket M tg. Pedal Control

Nut Crownlock 7/16-14 Unc Washer Nylon 11/16 ID x .060 pedal Forward Arm Control Pedal Forw ard

Paw l Contrd Cruise

Sector Control Cruise

Bolt Shoulder 5/16-18

Screw Thdrol 5/16 x 1/2

Screw 5/16-18 X 1/2

Page 40

STEERING ASSEMBLY

TRACTOR- - MODEL NUMBER 917.272240

Page 41

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272240

KEY PART NO. NO. DESCRIPTION

1 175139X418 Steering Wheei

2 172393 A xie Assembiy

3 169840 Spindle Assembly, L.H.

4 169839 Spindle Assembly, R.H.

5 6266H Bearing, Race, Thrust, Hardened 6 12174BX W asher 25/32 X 1-5/8 X 16 Gauge 8 12000029 Ring, Klip 10 175121 Draglink 11 STD551137 Washer, L ock

12 73940800 Nut Hex Jam Toplock 1/2-20 Unf

13 136518 Spacer B rg Axle Front 15 145212 Nut Kexfiange Lock

177883 ShafI A ssembly, Steering

17 2S 17060612 32 170162 33 19111216 Washer 11/32 x 3/4 x 16 Ga. 34 STD551131 W asher Lock Hvy Spr. 5/16 35 73540500 36 155105 Bushing, Steering 37 152927 Screw 38 175140X418 Insert, Steering W heel 40 STD541537 Nut Lock C enter 3/8-24 Unf 41 159945 Adaptor, Steering W heel

174530X418 Boot, Steering Stiaft

42 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 46 121232X Cap, Spindle 65 160367 Spacer B race Axle 67 72140618 Bdl Rdhd Sq 3/8-16 UNC X 2-1/4

68 169827 Axle, Brace

175146 Steering Asm

71 72 19182411 Washer 9/16 Idx1-1/20d 11 GZin 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat.781 X 1-1/2 X.14 88 175118 B olt Shoulder 7/16-20 Unc 91 175553 Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Screw, 3/8-16 X 3/4 Rod, Tie

Crownlock Nut 5/16-24 Unf

Page 42

ENGINE

TRACTOR--MODEL NUMBER917.272240

Page 43

ENGINE

TRACTOR - - MODEL NUMBER917.272240

KEY PART NO. NO.

1 175439

3 .................

149723 146699 146700 171877 146629

24.0414)2

148456

11050600

17490624

169837

175441

73920600

137180

157103

161696

123487X

106082X

8543R

148315

109227X

17000612

73510400

101

M73030800

102

164863

111

10010500

NOTE; All component dimensions given In U.S. Inches

1 inch = 25.4 mm

DESCRIPTION

Control, Ttirotlle Erìgine, (See Breakdown) Kohler Model Number CV20S-6S570 Muffler Pipe Exhaust Lh Pipe Exhaust Rh Bolt 5/16-18 Un c X 3/4 Shield Heal Gasket Kohler CV18-CV26 (See Engine Breakdown) Tube D rain Oil Easy Washer, Lock, External Tooth 3/8 Screw Thdrol 3/8-16 x 1-1/2 Shield, Brow ning / Debris Guard Choke Control Nut, Keps 3/8-24 UNF Kit, Spark Arrestor Tank Fuel Cap Asm Fuel Clamp, Hose Pad, Spacer Line, Fuel Plug Drain O H Easy Pad, Idler Screw Hexwsh Thdr 3/8-16 x 3/4 Nut Keps Hex 1/4-20 UN C

Nut Flange M8-1.25 Screw Hw hd H.-Lo #13016 x 3/4

Washer Spilt

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272240

KEY PART NO. NO.

1 175134 Seat 14 2

140551

3 71110616

4 19131610 Washer 13/32 x 1 x 10 G auge

5 145006 Clip, Push-In Hinged 6 STD541437 7 124181X Sprirvg, Seat 22 8 17000616 Screw 3/8-16x1-1/2 9 19131614

174894

177957

121246X

12 13

121248X

DESCRIPTION NO. NO. DESCRIPTION

Bracket, Pivot, Seat 15 Bolt

Nut

Washer 13/32 x 1 x 14 G auge Gauge Pan, Seat Knob Seat Bracket, Switch Mounting Bushing, Snap

KEY PART

72050412 Bolt, Carriage 1/4-20x1-1/2

121249X Spacer, Split

16 123740X 17 123976X Locknut, Flange 1/4 G rade 5 18 124238X

21 171852

STD 541431

24 19171912 Washer 17/32x1-3/16x12

25 127018X Bolt, Shoulder 5/16-18 X.62

NOTE: All component dimensions given in U.S, inches

1 inch 5 25.4 mm

Spring

Cap Spring Seat Bolt, Shoulder 5/16-18 UNC Nut

Page 45

DECALS

KEY

PART

NO.

177888 Decal, HoodlSeat

2 174969

3 177909

4 177910

5 177917 6 133644 7 177967 8 177916

10 156439

12 146046

13 177890

14 175291

15 177254

138047 Decal, Battery Diehard

DESCRIPTION

Reflector L.H. Decal, Hood, R.H.

Decal. Hood, LH. Decal, Engine HP LH Decal. Customer Maintenance 22 174970 Decal, Lower Dash Decal, Engine HP RH Decal, Fender Danger Decal, V-Bell Drive Schematic Decat Strg W heel Decal, V-Belt Schematic Decal Repic

TRACTOR- - MODEL NUMBER917.272240

KEY

PART

NO.

164757 Decal, Hp Engine 18 177913 19 177918 20 149516

21 177889

23 177955

- -

138311

- -

174998X418 Pad Footrest LH

- -

175542X418

- -

169210

- -

177769

- -

177770

DESCRIPTION

Decal, Panel Side Decal, Engine Decal, Battery Dngr/Psn Eng Decal, Grille Reflector RH Decal, Fender Oper Cruise

Decal, Lift Handle

Pad Fo otrest RH Decal, By Pass Lt Hydro Owner's Manual, English Owner's Manual, Spanish

WHEELS & TIRES

KEY PART

NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire 2 65139 Stem , Valve 3 177750 Tire, Front

4 59904 Tube, FronlTire

5 106732X417 Rim, Front 6 27BH Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel

8 106108X417 Rlm,Rear 9 177751 Tire, Rear 10 7152J Tube,RearTire

11 104757X417 Cap, Axle

-- 144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given In U.S. inches

1 inch = 25.4 mm

(Not Provided, Service Item O nly)

Only)

(Not Provided, Service Item Only)

Page 46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272240

Page 47

LIFT ASSEMBLY

TRACTOR--MODEL NUMBER917.272240

PART

KEY NO. NO .

1 176263

159476 Shan Assembly, LID

2 3 138284 Pin, Groove 4 12000002 E-Ring

5 19211621 6 120183X Bearing, Nylon 7 175830 G rip, H andle, Fluted

11 175370

12 175371

13 4Э39М

15 175562 Plate Asm Suspension Front

16 73350600

17 175689 T runnion Front S usp.

73600800 Nut Lockw/W sh 1/2-13 Unc

20 163552

31 176205

32 175994

36 155097

37 123935X

36 17060516 Screw 5/16-18 X 1

40 19112410 Washer 11/32 x 1-1/2 x 10 Ga

155098 Indicator Height Stit

49 145212

51 19171416 Washer 17/32 x 7/8 x 16 Ga.

175378 Arm Suspension Rear LH

53 175602

175560 Pin Flange

NOTE: All component dimensions given In U.S. inches

1 inch = 25.4 mm

DESCRIPTION PlungerAssembly

Washer 21/32 x 1 x 21 G auge

Link, un, LH. Link, Lift, R.H. Retainer Spring

Nut Jam Hex 1/2-13 Uno

Retainerspring Trunion Sups. Ann. Nul un Link 7/16-20 Pointer Height Indicator Plug Hole

Nut Hex/Large Lock

Arm Suspension Rear RH

Page 48

MOWERDECK

TRACTOR - - MODEL NUMBER 917.272240

Page 49

MOWER DECK

TRACTOR - - MODEL NUMBER 917.272240

KEY PART

NO. NO. DE SC RIPTION NO. NO.

1 174348 Ded< Weldment Mower 48 3 138017 5 49391(4 Retainer Spring 6 130832 Atm, Su spension, Rear (Sway Bar) 91 8 174365 Boll 7/16 Asm. Blade

11 173920 Blade

13 174360

174358 15 11W85X Bearing. Ball, Mandrel 16 174493 Stripper M andrel Deck 17 72110610 Bolt RDHO Sq Neck 3/8-16 Ч 1.25 18

72140505 Bolt, Carriage 5/16-18x5/3

19 132827 Bolt, Hex Hd. Shoulder 5/16-18

20 174378 Baffle, Voilex Mower

21 73680500 Nut, Crownlock 5/16-18 UNC 24 105304X Cap, Sleeve 25 178102 26 110452X 27 174346X428 28 19111016 29 131491 Rod, Hinge 30 157722 31 129963 32 177865 Pu lley, Mandrel 33 178342 36 19131316 37 173437 Pulley, Idler, Flat 39 174375 Pulley, Idler, Driven 42 165723 Spacer, Retainer 43 174373 Amn, Idler S econdary 45 174343 Cover, Mandrel Deck 46 137729 Screw, Thdroll. 1/4-20x5/8 47 174369 4849174368

73680600

72110612 Bolt, Carr. 3/8-16 X 1-1/2 Gr. 5

Bracket A sm ., Sway Bar 56

Shaft Mandrel Asm. Greaseable Housing Mandrel

Spring,Torsion 114 Nut, Push 115 174609 Deflector Shield 116 Washer 11/32 x 5/8 x 16 Ga. 117

Screw, Thdroll Washer Head 119 Washer, Spacer Mower Vented

Nut, Fig, Top Lock Cnir. 9/16 126 Washer 13/32 x 13/16 x 16 Ga.

V-Belt, Mower, Secondary V-Belt, Mower, Primary

Nul,Crownlock 3/8-16 UNC

KEY

PART

175820 Pulley Idler Flat

155986 Bar Pnt Adj.

156941 Pin Head Rivet

175384 94 176066 95

175996 97

133943

98 174370 99 175080 100 72110616 107

175294 Baflle Vac Edge Mower

108 72110404 Bott Carr. 109 73680400

110 175016 Arm Spring Secondary 112 174387 Link Tension Relief Lever 113 72110508

174384 Tension Asm Rel lef Lever

137644 Bott, Shoulder

174873 Gauge Wheel

118 73930600

121 174371 Spring Secondary Drive 122 174606 Bushing Pivot Tension R elief

130 17060616 Screw 3/8-16 X 1.0

- -

NOTE: All component dimensions given In U.S. Inches

DESCRIPTION

Bracket A sm Noseroller LH Nosenoller Bracket A sm Noseroller RH Washer Hardened Spring Primary Drive Pulley ldler"V" Bo« RDHD Sqnk 3/8-16 UN C x 2

Nut Crownlock 1/4-20

Bolt Carr. 5/16-18 X1

Arm Spring Tension Relief

19121414 Washer 3/8 x 7/8 x 14 Ga.

174372 Arm, Idler, Primary Deck

175312

174356 Mandrel Asm. Service (Includes

Nut, Centeriock 3/8-16 UNC

Deck Com plete (Std, Deck- Order separately m ulcher plate and gauge wheel components Key Nos. 101-106 and116-118)

Key Nos. 13-15)

1 men =. ¿0,4 mm

Page 50

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 323-0510

TRACTOR - - MODEL NUMBER 917.272240

Page 51

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 323-0510

TRACTOR- MODEL NUMBER917.272240

KEY PART NO. NO. DESCRIPTION NO. NO.

1 170351 Main Housing, Assembly 2 170352 Side Housing, Assembly 3 170353 Center Section, A ssembly 4

170354 Swashplate.Trunion Machined 5 169898 6 170355 7 170356 8 170357 Stud. 5/16-24 Hex Double End g

170358 Shall, Input

10 170359 Ring-Retaining 11 170360 12 169870 Ring-Retaining 13 170361 Seal, Up .67 X 1.58 X.276 14 169869

16 170362 Hex Flange Head Screw 5/16-

17 170363 Up Seal 18X32X7 18 178781 Arm. Control 19 150771 Bearing, 30x52x13 Thrust 23 170365 Check Plug Assembly, Washer 24 170366 Sh aft, Motor 27 170367 Gear-Pinion, 13t 28 170368 10t/48tGear 29 170369 Gear, lot Jackshaft 30 170370 60t Bull Gear 31 170371

32 170389

33 142991

34 170390 35 170391 Sh an, Axle .75 X 11.39(Key,R.H .) 36 170392

150792 Miter Gear (Splined)

150793 Miter Gear 15t (0.5 Id)

39 150809 Sh aft 40 170393 41 170394 42

170395 Magnet, Ring 43 170396 44 150797 45 170397 Filter 46 170398 Base, Filter 47 170999 48 170400

170401 Arm, Bypass

50 170402 Retaining Ring .250 External 51 170403 52 170404

53 170405 Retaining Ring 54 170406 55 142977 56 142978 57 150798 58

170407 Brake Yoke

59 170408 Rotor, Brake 130 178802 Stud Ball 60 142883 Brake Puck

61 142882 62 142887

170410

142892 Bolt, 1/4-20 X 1 W/Patch

65 170411 Spacer NOTE: All component dimensions given In U .S. inches 66 170412

Block - Assembly Sealant 10.5 Oz Drag Hex Flange Screw 1/4-20 X 1.25

Spacer

Ball Btg 17m m Id X 40mm Od X 12m m

24X0.75

Sleeve Bearing .75 X 1.575 X .625 SleeveBearlng(OuQ]oard) .75x1.750x.62S Washer, 3/4 Id X 1-1/2 Od X .13 Thk Lip Seal lAxle Seal

Shaft, Axle .75 X 16.99 (Key.LH.)

Ring, Spiral Retaining Pin, Jackshaft

Spring, Bypass Hydro Mtg Screw 3/8-24 X 2,5 Lg

Actuator, Bypass Rod, Bypass Actuator

Seal, U p .741 X.250 X.250 Tc Flat Washer, 5/8id x 1.0 Od x .05 Thk

Bearing, Center Block Spring - Helical Compression Washer 20W -500II

Puck P late Brake Actuating Pin Hfhcs 1/4-20x2 W/

Patch.SpecialFlange

Spring, Brake Arm Bias

KEY PART

DESCRIPTION

67 170413 68 178782 69 170415 70 170416 71

170417

72 17041В

142884 74 170419 75 170420

76 170421 77 170422 78 142969 79

142980 Spacer 80 150778

81 170423 82 170424

83 161168 Pin, Standard Headless 84 170425 85 170426 87 142917

88 170429 90 170430 93 170431 94 178783 Bearing, Bail 95 178784

96 178786 Spacer, Locating 97 178787 98 178789 99

178792 Puck, Adjusting 100 178793 101 178794 102 178795 103

178796 Bracket, Torque 107 170432 D eflector 108 170433 Washer,Motor Shaft

109

170434 Plug. Sae #6 111 170435 O-Ring .07 X .301 I D. 113 170437 Bracket, Support Expansion Tank 114 178797 Spring 116 170438 Silicon Sponge 117 178799 Pin, Spring 119 170439 120 170440 Pulley 121 170441 122 170442 Washer, Belleville

123

178800 Belt Keeper 124 170444 125 170445 Filter Assembly 126 170446 127

170447 Seal - O-Ring Kit 128 173165

131 178803 132

178804 Hex Nut 5/16-18 NC 133 178806 134 178808

900 173839

1 inch = 25.4 m m

Sq. Hd. Bolt 5/16-24-Rlbbed Ami, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression S pring Brake Anti-

Washer, Ht .5 I D. X 1 O.D. X

.032 Flat - W asher 11/32 I.D. X 7/8 Od Oil Seal.625 X 1.0 X.25 Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X ,0975 Spring, Helical Comp

Hex Lock Nut S /16-24UnJf(Nylon Insert)

Wedge, Friction Pack Clip, W asher.316x1.50x.1046 (Plated)

Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - poppet Valve Boll, Self Tapping 10-32 X 1/2 Puck, Inner Wer^e Spring Clip - Housing Thrust

Screw, Socket Head Cap 5/1624X1-1/2

Screw, SFHCS 5/16-18 XI Arm Return

Washer, .24 10 X 1.60 O D X .239 Spring, Extension

Spacer .260 ID X .560 OD X ,870

.71idx1.1Sodx.03Qlhk

Fan, 7 In.

Hex Lock Nut 1/2-20 (Nylon Ins.)

Center Section-Filler-Bypass Asm.

Fan - Pulley Service Assembly

Kit, Expansion Tank

Bracket, Cruise Damper

Dam per Washer, Helical Spring Lock 5/16 Transaxle Complete

Page 52

KOHLER ENGINE-MODEL NUMBER CV20TYPE NUMBER 65570

TRACTOR - - MODEL NUMBER 917.272240

CYLINDER HEAD, VALVE AND BREATHER |

CRANKCASE

o 1^

’A

6-»

6—17

¿lit

vui

-M

o o

I—®

18-'^ ^

22-

17—S

O —

0—21

«_2o

25^ 27

Page 53

KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570

TRACTOR - - MODEL NUMBER 917.272240

H EAO/VALVE/BREATHER KEY PART

NO. NO.

1 24-033-03-S

24-041-23-S

3 24-096-59-S

4 M-645020

5 X-75-23-S 6 25-351-01-S 7 24-755-66-S

8 24-411-06-S 9 24-041-08-S

10 24-318-12-S 11 25-186-01-S 12 24-599-01-S 13 M640034-S

14 12-086-16-S 15 24-7S5-74-S 16 24-153-16-S

17 24-086-32-S 18 24-445-01-S 19 24-016-01-S

24-016-02-S

20 24-017-01-S

24-017-02-S 21 24-032-05-S 22 235011-S 23 24-089-02-S 24 12-173-01-S 25 12-755-03-3 26 24-318-11-S 27 24-755-76-S

25-313-02-S

24-75 5-57-S

M-545016-S

24-445-02-S 32 24-126-44-S 33

24-112-12-S

34 24-294-06-S 35 24-326-13-S 36 24-326-14-S 37 X-426-9-S

DESCRIPTION Kit, breather cover w/gasket

(Includes 2,3) Gasket, breather Cover, breather Screw, hex. flange M6x1.0x20 (4) Plug, alien hd. 1/8" Lifter, valve (4) Kit, valve train (Includes

8,11,12)

Rod, push (4) Gasket, cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange

M6x1.0x34 (4) Screw, hex. flange M10x1.5x90 (8) Kit, valve cover - plain Oncludes 16,17) O-Ring Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, Intake (Std.) (2 Valve, Intake (.25) (2) Seal, valve stem (2) Retainer, spring (4) Spring, valve (4)

Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (Irci. 16,17,28) Grommet, rubber Kit, breather separator (Includes 28,30-33) Screw, hex. flange MSxO.flxie (2) Strap, breather Bracket, breather separator Spacer Fitting Hose, breather

Hose, breather Clamp, hose (2)

CRANKCASE KEY PART

NO. NO. 1 24-032-01-S

3 24-294-13-S 4 12-380-17-S

24-067-13-S 24-067-14-S

6 24-874-01-S

24-874-02-S 24-874-03-S 24-874-14-S

7 24-108-01-S

24-108-02-S

24-108-03-S 8 24-018-01-S 9 12-422-09-S

12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11-S

12-422-12-S 10 24-010-06-S 11 24-089-35-S 12 24-089-34-S 13 52-139-09-S 14 M-545010-S

15 24-018-04-S 16 24-402-0S-S 17 12-1S3-01-S 18 24-126-19-S 19 12-123-04-S 20 M-545016-S

12-153-02-S

24-038-04-S

23 24-756-46-S 24 12-153-03-S 25 12-380-04-S 26 M-631005-S 27 12-032-01-S 28 X-25-102-S 29 24-144-01-S

NOTE: All component dimensions given in U.S, inches 1 Inch = 25.4 mm

DESCRIPTION Seal, oil front

Crankcase (USE; Miniblock 24 782 05) Fitting Pin, dowel locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7,8) Piston w/Ring Set (.25) (2) Piston w/Ring Set (.50) (2) Piston w/ring set (.08) Ring Set (Std.) (2)

Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston bln (4)

Shim, camshaft (A.R.)

Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft (Includes 11,12) Spring acr (Heavy) Spring acr (light) Plug, cup Screw, hex. flange M5x0.8x10 (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower oil fill tube Bracket, oil fill tube Tube, oil Screw, hex. flange M5x0.8x16 ORing, upper oil fill tube

D^sHck assembly (Includes KIL oil fill cap (Includes 23)

0-Rlng, dipstick Pin, hitch Washer, plain 6 mm Seal, governor cross shaft Washer, plain 1/4" Shaft, governor cross

Page 54

KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570

TRACTOR - - MODEL NUMBER 917.272240

IGNITtON/ELECTRICAL

AIR INTAKE

BLOWER HOUSING AND BAFFLEs|

13-~

8-^

Page 55

KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570

TRACTOR-- MODEL NUMBER 917.272240

IGMTIOWCHAR GING

KEY PART NO. NO.

64-755-15-S tot, grass screen

2 M-403025-S

3 X-25-92-S

4 24-112-04-S Spacer, grass saeen (4)

5 25-086-47-S Bolt, shoulder M 6 X1.0 X 16

6 24-157-03-S Fan 7 12-086-14-S Screw, hex. flange

8 12-468-03-S Washer, plain 3/8". 9 X-42-15-S - Key 10 24-146-20-S

10 24-025-04-S Flywheel 11 24-063-20-S 11 25-403-03-S 12 X-25-92-S 13 24-086-18-S Screw, Phillips hd. 11-16x7/8

14 236602-S 14 24-063-23-S 15 64-75S-09-S Kit, 16 amp stator 15 M-545010-S

16 12-132-06-S Spark Plug (2) 17 M-548025-S Screw , hex. cap M5x0.8x25

18 235173-S Clip, cable 19 48-154-02-S Clip, cable 20 X-2S-63-S Washer, plain 1/4" 21 24-584-01-S M odule. IgnIHon (2) 22 M-S45020-S Screw, hex. flange

NOT ILLUSTRA TED

-- 24-126-71-S Bracket, stator wire

-- X-22-11-S W asher, lock 1/4"

-- 24-176-79-S Harness, wiring

-- 24-518-12-S Insulated grip barrel eyelets)

-- 24-113-18-S Decal, grass saeen

-- 25-454-03-S Tie, wire (3)

DESCRIPTION

(Includes 2-4,and 24 113 18) Screw, hex. cap M4x0.7x26 2 24-100-01-S

(4) Washer, plain 5/16" (4) 4 24-100-02-S

S(4)

Ml 0x1.6x46

Rectifier-regulator Washer, plain 3/16* (2) 12 24-063-14-S

(2) Connector (3 contact)

(Includes 24 1 26 71)

(2)

M5x0.8x20 (4)

Lead, black (rect.-reg. 5" -12 gauge

BLOWER HOUSING & BAFFLES

KEY PART NO. NO.

1 24-027-20-S

3 25-139-16-S

M-545020-S

M-545016-S

7 M-551016-S

8 M-646016-S

9 24-146-16-S

13 24-063-30-S

NOT ILLUSTRA TED

-- 24-096-66-S Cover, control

-- 24-086-06-S Screw , phllllps hd. 11-16x3/4"

AIR INTAKE/FILTRATION

KEY PART NO. NO.

24-164-06-S

M-651055-S

24-041-01-S

24-041-14-S

24-094-18-S

24-041-13-S

24-109-09-S

24-O83-0S-S

24-083-03-S

231032-S

24-096-01-S

12-100-01-S

24-096-73-S

54-755-01-S

15 24-153-15-S 16 26-341-03-S

17 24-063-51-S

NOTE: All component dimensions given In U.S. Inches 1 inch = 25,4 mm

DESCRIPTION

(Incl. 2^)

M5x0.8x20 (4) Screw, hex. flar M5x0.8x16 (3) Screw, hex. flan

M5x0.8x16 Screw, hex. fiar M6x1.0x16 (6)

side

M5x0.8x10 (2)

(2)

DESCRIPTION

Manifold, Intake Screw, hex. flange M6x1.0xS5 (4) Gasket, Intake manifold (2) Gasket, air cleaner base Base, air cleaner Gasket, fuel spltback cup Cup, fuel spltback Precleaner, element Element, air cleaner Seal, breather Cover, Inner air cleaner Wing Nut Cover, air cleaner Kit, knob with seal

(Includes 15 & 16)

O-Ring

Knob, cover Baffle, fuel spit-back

Page 56

KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570

TRACTOR - - MODEL NUMBER 917.272240

Page 57

TRACTDR-- MODEL NUMBER917.272240

KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570

STA RTING SYSTEM

KEY PART NO. NO.

M-839070-S

24-096-05-S Cover, pinion

M-839080-S

4 12-468-01-S

5 25-098-07-S

12-221-01-S Kit, brush

12-227-13-S Cap

12-211-01-S

12-755-54-3 Kit, drive

10 12-227-1 e-S

12-170-0S -S

ENGINE CONTROLS

KEY PART

NO.

SM-642026-S Screw, hex. flange

24-090-14-S

M-641060-S

24-089-01-S Spring, linkage

25-158-08-S

24-079-04-S

25-158-11-S

M-547050-S

8 9 24-089-03-S

10 24-126-56-S

M-64S016-S

12-237-01-S

13 M-S45016-S

24-090-07-S

24-468-01-S W asher, plain 5.5 mm (3)

15 16 24-089-18-S Spring, governor

M-446030-S Nut, hex M 4x0.7

24-090-13-S

18 19 M -54S020-S

24-089-51-S

24-090-05-S Lever, choke

41-468-03-S Washer, spring 1/4"

22 23 M-403025-S

24-079-05-S Linkage, choke

24 25 24-086-43-S Screw, thread forming (2)

DESCRIPTION

Screw, hex. flange M8x1.25x70

Screw, hex. flange

M8x1.25x80

Washer, plain 11/32" (3)

Starter, (Includes 6-11)

Bolt, thru (2)

Cap. drive end Arm ature

DESCRIPTION

M6x1.0x25

Lever, governor Nut. hex. flange M6x1.0

Bushing, linkage retaining

Linkage, throttle

Bushing, throttle linkage Nut, hex. lock M5x0.8 Spring, choke return Bracket, control Screw, hex. flange M6x1.0x16 (4) Clamp, cable (2) Screw, hex. flange

M5x0.8x16 (1) Lever, throttle actuator

Lever, throttle control Screw, hex. flange M6x0.8x20 Spring, throttle lim iter

Screw, hex. cap M4x0.7x25

OIL PA N/LUBRICATION

KEY PART NO. NO,

M-645025-S

M-631005-S

24-199-07-S

4 24-393-08-S

24-123-05-S

24-162-26-S

24-043-12-S

12-380-01-S

52-448-02-S

12-144-02-S

24-153-08-S

X-75-32-S

24-136-01-S

52-050-02-S

52-032-08-S

24-086-17-S

24-086-16-S

18 X-75-10-S

NOTE: All component dimensions given in U S. inches 1 Inch = 25.4 mm

DESCRIPTION

Screw, hex. flange M6x1.0x25 (2) Washer, plain 6 mm (2) Pan, oil assembly

(Includes 1,2, & 4-10)

Oil pump assembly (Includes

5) Tube, oil pickup

Screen, oil Kit, governor gear w/pin (Includes 8) Pin, go vernor regulaHng Tab, locking Shaft, governor gear O-RIng

Plug, h ex. ctsk. 3/8" Nipple, oil filter Filter, oil Seal, oil (PTO end) Screw, hex. flange M8x1.25x45 Screw, hex. flange M8x1.25x45 (9) Plug, sq. hd. solid 3/8" N.P.T.F.

Page 58

KOHLER ENGINE-MODEL NUMBER CV20TYPE NUMBER 65570

TRACTOR - - MODEL NUMBER 917.272240

CRANKSHAFT

i-e.

FUEL SYSTEM

EXHAUST l'

—1

.12

8 13

Page 59

KOHLER ENGINE-MODEL NUMBER CV20 TYPE NUMBER 65570

TRACTOR- MODEL NUMBER917.272240

CRANKSHAFT

KEY PART NO. NO.

1 24-014-42-S

62-139-09-S Plug, cup

EXHAUST

KEY PART NO. NO. DESCRIPTIO N

1 24-041-02-S Gasket, exhaust (2) 2 25-072-04-S

ILLUSTRATED

NOT

24-522-62 Short Block

- -

24-782-05 Mlnlblock 24-75S-03-S Gasket Set

- -

DESCRIPTION NO. NO.

Crankshaft (Includes 2)

Stud, M8x1.25x33 (41

FUEL SYSTEM

KEY PART

1 24-853-25-S

2 24-041-15-S

24-053-25

4 24-041-14-S Gasket, air cleaner base 5 M -629095-S Stud, M6x1.0x95 (2)

6 M -641060-S Nut, hex. flange M6x1.0 (21

47-154-01-S Clip, cable

7 8 24-353-03-S 9 X-426-9-S

10 24-086-12-S

24-393-16-S

12 24-100-01-S 13 15-353-04-S 14 24-Q50-02-S Fitter, fuel

NOT ILLUSTRA TED

- ,

24-757-18-S Kit, overhaul w/gaskets

- -

24-757-19-S Kit, choke repair w/gaskets

. .

24-757-20-S Kit, gasket 24-757-22-S Kit, solenoid replacement w/

NOTE; All component dimensions given in U.S. Inches 1 inch = 25.4 tnm

DESCRIPTION

Kit, carburetor w/gaskets (Inciudes 2-41 Gasket, carburetor Carburetor assembly

(For Information only not

available separately!

(Includes 24 757 18, 24-

757-19, 24-757-20, 24-757-

221

Line, fuel 10-5/8" (21 Clamp, hose (61 Screw, hex. cap. M6x1.7x18 (2) Pum p, fuel - pulse Nut, plastic (21 Line, fuel 11-1/2"

gaskets

Page 60

SERVICE NOTES

Page 61

SERVICE NOTES

Page 62

SERVICE NOTES

Page 63

£S

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

S«s&2!'oor^

Operate yeur Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 64

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home.

no matter who made it, no matter who sold it!

1-800-4-MY-HOME® Anyline, day or right

{1-80(M6a^663) (U.SA and Canada)

www.sears.cotn

For repair of carryin products like vacuums, lawn equipment, and

electronics, c^i for the nearest Sears Parts and Repair Center.

1 -800*488-1222 Anytinie, day or ni^ {U.S.A only)

www.sears.com

For the replacement parts, accessories and owner’s manuals

that you need to do-it-yourself, call Sears PartsDirect®"!

1-800-366-PART 6a.tn.-11 p.m., 7daysaweek

(1-600566-7278) (U.SAorly)

www.searsooin4)arlsdiiect

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement

1-800-827-6655 (US A)

7 am. - 5 p.m., CST, Mon. - Sat

www.sears.ca

1-800-361-6665 (Canada)

9 a.m. - 8 p.m. EST, rd - F, 4 p.m. SaL

Para pedir servicio de reparación a

domicio, y para ordenar piezas:

Au Canada pou service en ftariçais:

1-88S«LmOGAR®'

(1-888-7845427)

HomeCentral®

@ Seáis, RoeOuck and Co.

® Registered Tradem ark /™ Trademark Service M ark oí Sears, Roebuck and Co. ® Marca Registrada i ™ Marca de Fábrica / ^ Marca de Servicio de Sears, Roebuck and Co.

Marque de com merce / Marque déposée de Sears, Roebuck and Co.

177769 Rev. 1 2.16.01 TR

1-80Ol£fOYER“= (1-8005386937)

www.sears.ca

Printed in U.S.A.

Craftsman 917.272240 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

20.0 HP

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

TABLE OF CONTENTS

WARRANTY

OPERATION

MAINTENANCE

STORAGE

REPAIR PARTS

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Get it fixed, at your home or ours!

HomeCentral®