Craftsman 917.272233 User Manual

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Page 1

Owner’s Manual

20 HP

ELECTRIC START

48" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.272233

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and foliow all Safety Rules and Instructions before operating this equip ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am ■ 5 pm, Mon - Sal

Page 2

TABLE OF CONTENTS

..2 Maintenance

Service and Adjustments...

..3

Storage....................................

..6

Troubleshooting

..8

12 Repair Parts

Parts Ordering

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.........

................

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.. Back Cover

18 22 29 30 34

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner’s manuai, Sears wiil repair or repiace, free of charge, any parts found to be defective in material or workmanship. Warranty service is avatiabie free of charge by reluming your Craftsman riding equipment to your nearest Sears Service Center, in-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not coven

■ Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con tained in the owner^s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale), in general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is “used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. Warranty senrice is available free of charge by returning your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears. Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless abso* lutely necessaiy. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard In place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or

truck.

Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool refore storage.

II. SLOPE OPERATION Slopes are a major factor related to loss-of-

control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide ob

stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do nof use grass catcher on steep

slopes.

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SAFETY RULES

III. CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

■ Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when senricing them.

• Check brake operation frequently.

Adjust and service as required.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off.

Do not mow in reverse unless abso

lutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously Injured or interfere

with safe machine operation.

Keep children out of the mowing area and under the watchful care of another respronsibie adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

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SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces sary, and then, turn slowly and gradu

ally downhill, If possible.

ALook for this symbol to point out important safety precautions. It means

CAUTIONllI BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

ACAUTION: In order to prevent acciden tal starting when setting up, transporting,

adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

i&CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

^CAUTION; Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, Is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

^WARNING: Engine exhaust, some of its constituents, and certain vehicle compo

nents contain or emit chemicals known to

the State of California to cause cancer

and birth defects or other reproductive harm.

^WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash

hands after handling.

Page 6

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE; OILTYPE

(API-SF-SJ):

OIL CAPACITY: SPARK PLUG:

(GAP: .030“)

GROUND SPEED 1st

TIRE PRESSURE:FRONT:14PSI

CHARGING SYSTEM; 15 AMPS @3600 RPM

BATTERY: AMP/HR: 30

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears or other qualified

service center. We have competent, well-

trained technicians and the proper tools

to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES’.

3.5 GALLONS UNLEADED

REGULAR

SAE10W30 (above 32"F) SAE 5W-30 (below 32°F)

W/FILTER: 4.5 PINTS W/OFILTER: 4.0 PINTS

CHAMPION RC12YC

1.2

(MPH): 2nd

3rd 4th 3.5 5th 6th 5.3

REVERSE: 1.5 REAR: 10PSI

MIN. CCA; 240 CASESIZE:U1R

45-^5 FT. LBS.

1.5

2.4

4.8

REPAIR AGREEMENT A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and "Storage" sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting a|;^licable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center. (See REPAIR PARTS section of this manual).

Page 7

UNASSEMBLED PARTS

Page 8

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor ali parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below. (1) 9/16” Wrench (1) 3/4“ Socket w/ (1) 1/2" wrench drive ratchet (1) Utility knife (1) Pliers (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel). TO REMOVETRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from shipping carton.

2. Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

3. Remove mower and package materi

als.

4. Check for any additional loose parts

or boxes and remove.

BEFORE REMOVINGTRACTOR FROM SKID ATTACH STEERING WHEEL

1. Remove lock nut and large flat washer

from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

5. Secure steering wheel to steering

shaft with lock nut and large flat

washer previously removed. Tighten

securely.

6. Snap steering wheel insert into center

of steering wheel.

7. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

Steering Wheel

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label

Oabel located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY” in MAINTE NANCE section of this manual for charging instructions).

INSTALLSEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

Steering Wheel Insert

Lock Nut

Tge Rat

Washer

Page 9

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortabie position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your tractor off the skid. Foliow the appropriate instruction below to remove the tractor from the skid.

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press iift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)

AwarniNG: Before starting, read, understand and follow all in^ructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest position.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE“ position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

10. Turn ignition key to "OFF* position.

Continue with the instructions that fotlow. ASSEMBLE GAUGE WHEELSTO

MOWER DECK The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are

properly adjusted to ensure optimum

mower performance.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.

Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

2. For ease of mower to tractor assem bly, raise gauge wheels to highest position and retain with clevis pins and spring retainers.

NOTE: Adjust gauge wheels before operating mower. See TO ADJUST GAUGE WHEELS” in the Operation section of this manual.

Page 10

Retainer Spring

Pii

Shoulder Adjusting Bolt-— Bar'\ kH

Gauge

Wheef—

3/8 Washer-""''^

I ^3/8-16 Center

Locknut

TO ATTACH NOSE ROLLER

1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose rolier between deck mounting brackets as showm. Be sure to position brackets on correct side, as shown.

2. Instail hex bolts and iock nuts as

shown. Tighten hardware secureiy.

NOTE; Be sure bracket tabs are posi tioned In tab holes in deck brackets.

Tab Hole

Nose Roller

Hex Bolt

■A" Bracket-liC

Lock

B' Bracket

Washer

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower

suspension arms are raised with attachment lift control. Engage parkirtg brake.

1. Cut and remove ties securing anti

sway bar and belts. Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor. IMPORTANT: Check belt lor proper routing in all mower pulley grooves.

3. If equipped,turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen

gaged position.

6. Install belt into electric clutch pulley

groove.

7. Place the suspension arms on

outward pointing deck pins. Retain with double loop retainer ^ring with

loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets.

Belt Tension Rod Disengaged Position

Chassis Bracket

Gauge Wheel

Lock Bracket

Electric Front Clutch Suspention Pulley Brackets Front Plate

‘ ' Assembly

Double Loop Retainer Springs

Flanged Retainer

Single Loop

.....

a Springs

Deflector Shelld

Page 11

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves.

10. Engage belt tension rod by pushing

rod into locking bracket.

^CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and engage slowly. 11 .Connect anti-sway bar to chassis

bracket under left footrest and retain with double loop retainer spring.

12. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

13. Raise deck to highest position.

14. Adjust gauge wheels before operating mower as shown in the Operation section of this manual.

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shippirig purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSl shovm in

“PRODUCT SPECIFICATIONS” section of this manual.

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See TO LEVEL MOWER

HOUSING” in the Senrice and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac ing motion, mower drive, and mower blade drive belts in the Sen/ice and Adjustments section of this manual. Verify that the belts

are routed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see №at tiie brake is properly

adjusted. See TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

V'CHECKUST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

/ All assembly instructions have been

completed.

/ No remaining loose parts in carton.

/ Battery is properly prepared and

charged.(Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are property inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

✓ Check mower and drive belts. Be sure

they are routed property around pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor,

pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with ail controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

Page 12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY

CAUTION OR

WARNING

|sii^

REVERSE

“fir

ENGINE ON

FUEL

ATTACHMEMT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED

ENGINE OFF

OIL PRESSURE

l\l jjiif

CHOKE

MOWER HEIGHT

R N

ATTACHMENT

LIGHTS ON OVER TEMP

PARKING BRAKE UNLOCKED

LOCKED

H L (d

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FORWARD FAST

ai ©i

LIGHT

•m

i ^

MOWER LIFT

»1!

PARKING BRAKE

SLOW

DANGER, KEEP HANDS AND FEET AWAY

i ¿a

FREEINHEEL

(Automatic Modala only)

Page 13

KNOWYOURTFiACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other

attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL- Used to control

engine speed. CHOKE CONTROL - Used when starting

a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine. AMMETER: Indicates battery charging (+] or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

HOURMETER - Indicates hours of operation.

Page 14

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

“Bf^KE" position and hold.

2. Place parking brake lever in “EN

GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE" position. Make sure parking brake will hold tractor secure.

Choke “Disengaged” Switch PuHOi^o

Clutch/Brake Pedal “Drive" Position

Push-In to Attachment Clutch

Marking Brake

“Engaged” Position

“Disengaged" Position

STOPPING MOWER BLADES -

• To stop mower blades,move attach

ment clutch switch to “DISENGAGED”

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full “BRAKE” position.

• Move gearshift lever to neutral (N)

position.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before slopping may cause engine to “backfire".

• Tum ignition key to “OFP position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than “OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning” of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

^CAUTION: Always stop tractor com

pletely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

■ To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

2. Move gearshift lever to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle. TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

■ Press plunger with thumb and move

lever to desired position.

Page 15

The cutting height range is approximalely 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed. * The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheeis are properiy adjusted when they are slightly off the ground when mower is at the desired cutting

height In operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE; Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to

desired cutting height. Remove retainer spring and clevis pin

which secure each gauge wheel bar. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. Replace retainer spring into clevis pin.

Besure all gauge wheels are in the

5. same setting.

IMPORTANT: № sure to readjust gauge wheels if you change the cutting height of the mower deck.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

^CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch Attachment Lift Lever Swtch Pull Out To High Position “Engage" ^

Push In To 'Disengage'

' Low

Position

Deflector Shield

TO OPERATE ON HILLS ^CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly. TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

■ Do not push or tow tractor at more than five (5) MPH.

Page 16

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick Into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oli level. If necessary, add oil until TULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See “OIL VISCOSITY CHART in the Mainte

nance section of this manual).

• To change engine oil, see the Mainte

nance section In this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 d№s to assure fuel freshness.

IMPORTANT: When operating in tem peratures below 32“F(0°C), use fresh, clean winter grade geisoline to help insure good cold weather starting.

AwarninG: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or lonqer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instmctions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. AcAUTION: Rll to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranidng time to move fuel from the tank to the engine.

1. Sit on seat In operating position, depress clutch/brake pedal and set parking brake. Place gear shift lever in neutral (N)

position. Move attachment clutch to “DISEN GAGED" position. Move throttle control to fast position

4. Pull choke control out for a cold

5. engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below,

6. Insert key into ignition and turn key clockwise to “START position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50" F and

above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly.

Page 17

• The attachments and ground drive can

• When mowing large areas, start by

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTiNG {50° F and below)

7. When engine starts, siowiy push

• If grass is extremely tall, it should be

choke control in until the engine begins to run smoothiy. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the

• Do not mow grass when it is wet. Wet

choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly tor a few seconds

and then continue to push the control

• Always operate engine at full throttle

in slowly. This may require an engine warm-up period from severai seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may

r^uire the choke control be pulled out

• When operating attachments, select a

slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (bdow 32 F) the cartxjretor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBIIRET-OR" in the Service and Adjustments section of this manual.

MOWINGTIPS

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform

cutting.

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

ground speed that will suit the terrain and give best performance of the attachment being used.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

REGULAR SERVICE SERVICE DATES

Check Brake Operation Check Tire Pressure

Check Operalor Presence and Interlock Sysiems

Check for Loose Fasteners

ShaipeiVHepla« Mower Blades Lubrication Chart Check Banery Level Clean Batteiy and Tarmlnale Check Transaxle Cooling Ad|u$t Blade Bett(s) Tertaion

AdtuBi Motion Drtva Bett(s) Ter>sion

Check Engirw Oil Level Change Engine OM Cteen Air Filer

Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (№ equipped) Clean Engine Cooling Rns Replace Spark Plug

Replace Air Fitter Paper Cartridge Replace Fuel Ritef

1 < Chftng* mor* oDm when op*r«ting <jixl*r • load or In high 2 * Swvica rrwKa ofl*n whan opanling In dkty or duaty condWona. a' H aquippad wMv oN Mar, ehanga ad avary 50 houra. 4' Rapiaca Midaa mora oAan w4ian mowing In aandy aoN.

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

✓ ✓ ✓ ✓

✓ ✓

✓

✓ t

✓

|r>4.! ✓ a ✓ ✓

✓ 2

tompmtiJFH. S - H •qglppMiwIlh K|uatabl» lytMm.

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Do rwt ov«4tlflh(«n.

LUBRICATION CHART

® Spindle

Zerk

@ Front

Wheel

Bearing Zetk

0 SAE 30 or 10w30 Motor Oil ® General Purpose Grease ® Refer to Mainterunce “ENGINE” Section

® Spindle

® Front Wheel

L--' Pivots

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powered graphite type lubricant sparingly.

_L_

Zerk

Bearing

Zerk ® Engine

0 Gearshift

Page 19

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad

justed. (See TO ADJUST BRAKE” in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and

interlocdt systems are working properly. If your tractor does not function as de scribed below, repair the problem immediately.

■ The engine should not start unless the brake (^al is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex tx>lt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as shown,

5. Tighten bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Assembly

Edge Ups^ Hade '

Rat Washer

Lock Washerv x, „ ,

Hex Boltv.^ Ce (Grade Hole

*A Grade 8 Heat Treated Bolt Can Be

Identified By Six Unes On The Bolt Head

Mandrel

TO SHARPEN BLADE

NOTE: We do not recommend sharpen ing blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied

with balancer).

NOTE: Do not use a nail (or balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Page 20

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

power.

1. Remove terminal guard.

2. Disconnect BLACK battery c^le first

2. Remove cap from end of drain valve

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

3. Unlock drain valve by pushing inward

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

5. Coat terminals with grease or petro leum jelly.

6. Reinstall battery (See “REPLACING BATTERY' in the SERVICE AND

6. Remove the drain tube and replace

ADJUSTMENTS section of this

manual).

V-BELTS

7. Refill engine with oil through oil fill

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear. TRANS AXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

I I I

ao 32 40

____________

-ao -w

TEXyEnATOPE RANGE AMTXaPATED BEFORE NEXT OIL CHANGE

____________H________no______

.Ml

W_______30 *0

iOD

not to allow dirt to enter the engine when changing oil.

and Install the drain tube onto the fitting.

slightly and turning counterclockwise.

and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

the cap onto to the end of the drain valve.

dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick Into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

Oil Drain Valve

Closed and

Locked Position

Cap

Drain Tube

Page 21

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Ciean iwith a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other

extemai surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cteaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and proper position around stud. Replace if necessary.

9. Reassemble air cleaner, cartridge plate, and nut.

10. Reinstall air cleaner cover and secure

by tightening knob.

2^ engine life.

Knob ■

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year. MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS Replace spark plugs at the beginning of

each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Clamp

Fuel RIter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened

Page 22

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever In neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key “OFP and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED" position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to Its lowest position.

4. Disengage belt tension rod from lock

bracket.

^CAUTION: Rod is spring loaded. Have a tight grip on rod and relesise slowly.

5. Remove retainer spring holding anti-

swaybar to chassis bracket and disengage anti-swaybar from bracket.

6. Remove four retainer springs from front plate assembly and remove

plate.

7. Remove retainer springs from

suspension arms at deck and disen gage arms from deck.

8. Raise attachment lift to its highest

position.

9. Slide mower forward and remove belt

from electric clutch pulley.

10. Slide mower out from under right side

of tractor.

Suspension

Belt Tension Rod (Disengaged

Position)-^ I'

Chassis /

BracketaI

Retainer Spring

Anti-Sway

Bar

Arms

________________________________

TO INSTALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD

UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust

your mower,

SIDE-TO-SIDE ADJUSTMENT

■ Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

Electric Clutch Pulley

Front

Plate

Assembly

Retainer Springs (Both Sides)

Front Mower Bracket

Page 23

NOTE: Each full turn of adjustment nut

will change mower height about 1/8“.

• Recheck measurements after adjust ing.

Bottom Edge of Mower to Ground

Bottom Edge of

. Mower to Ground

Lift Unk Adjustment

Nut

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level slde-to-

side.lf the following front-to-back adjust ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8“ to 1/2“

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance “D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut “E" on both front links an equal number of

turns.

• When distance “D” is 1/8“ to 1/2“ lower at front than rear, tighten nuts “P against trunnion on both front links.

• To raise front of mower, loosen nut “P from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8“ to 1/2“ lower at front than rear, tighten nut “P against trunnion on both front links.

• Recheck side-to-side adjustment.

Blade

TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock

bracket.

j&CAUTION: Rod Is spring loaded. Have

a firm grip on rod an release slowly.

4. Remove screws from R.H. mandrel cover and remove cover. Remove any dirt or grass clippings

5. which may have accumulated around mandrels and entire upper deck surface. Disconnect R.H. suspension arm from

rear deck bracket by removing retainer spring. Carefully roll belt over the top of R.H.

7. mandrel pulley. Remove belt from electric clutch

pulley. Remove belt from idler pulleys.

10. Check primary Idler arm and two

idlers to see that they rotate freely.

11. Be sure spring is securely hooked to

primary Idler arm and spring arm.

Page 24

MOWER DRIVE BELT INSTALLATION

12. Install belt in both idlers.

13. Install new belt onto electric clutch

pulley.

14. Carefully roll belt into upper groove of

R.H. mandrel pulley.

15. Carefully check belt routing making

sure belt is In the grooves correctly.

16. Reconnect R.H. suspension arm to

rear deck bracket with retainer spring.

17. Reassemble R.H. mandrel cover.

18. Engage belt tension rod by pushing

rod into locking bracket

Belt Tension Rod „ j, t'

V’

/ Pulleys t /

Spring Arm '

R.H. Suspension AmT'

Primary Idler Ami'

TO REPLACE MOWER BLADE DRIVE

BELT Park the tractor on level surface. Engage

parking brake.

1. Remove mower drive belt (See TO REPLACE MOWER DRIVE BELT in this section of this manual).

2. Remove mower (See TO REMOVE

MOWER" in this section of this manual).

3. Remove screws from LH. mandrel cover and remove cover.

4. Carefully roll belt off LH. mandrel

pulley.

5. Remove belt from center mandrel

pulley, idler pulley, and R.H. mandrel pulley.

6. Remove any dirt or grass which may have accumulated around mandrels

and entire upper deck surface.

7. Check secondary idler arm and idler pulley to see that they rotate freely.

8. Be sure spring is hooked in secondary idler arm and secondary spring arm.

9. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.

10. Carefully roll belt over LH. mandrel pulley. Make sure belt is in all grooves

properly.

11. Reinstall LH. mandrel cover.

12. Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual).

13. Reassemble mower drive belt (See TO REPLACE MOWER DRIVE BELT

in this section of this manual).

L.H. Mandrel

idler Pulley''

Center Mandrel

SecorKfary Idler Arm

' .-Spring

R.H. Mandrel

Secondary Spring Arm

TO ADJUST BRAKE

Your tractor is equipped vrith an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear on a level dry concrete or paved surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut “A” on brake rod.

3. If distance is other than 1-1/2", loosen jam nut and turn nut “A” until distance

becomes 1-1/2". Retighten jam nut against nut “A”.

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distarKe is still greater than six (6) feet in highest gear, further maintenance is necessaiy. Contact a Sears or other qualified service center.

WfTH PARKING BRAKE “ENGAGED”

Page 25

TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage

parking brake. For assistance, there Is a belt Installation guide decal on bottom side of left footrest.

1. Remove moiwer (See TO REMOVE MOWER” in this section of this manual.)

Disconnect clutch wire harness. Remove clutch locator. Remove belt from stationary idler and

clutching idler.

Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting beit keepers.

Pull belt toward front of tractor and remove downwards from around electric clutch. Install new belt by reversing above

7. procedure.

TRANSAXLE GEAR SHIFT LEVER

NEUTRALADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset at

the factory; however, if adjustment is

needed, proceed as follows;

1. Make sure transaxle Is In neutral (N). NOTE: When die tractor rear wheels move freely, the transaxte is in neutral.

2. Loosen adjustment bolt in front of the

right rear wheel.

3. Position the gear shift lever in the

neutral (N) position.

4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

Gearshift Lever

'Adjustment Bolt Lock

Neutral Gate

TO ADJUST STEERING WHEEL ALIGN

MENT If steering wheel crossbars are not

horizontal (left to right) when wheels are positioned straight fonward, remove steering wheel and reassemble per instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely In axle groove.

5. Replace axle cover. NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Retaining Ring '

Axle

Square Key (Re^ Wheel Only)

Washers

Page 26

TO START ENGINE WITH AWEAK

BATTERY

ikCAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

name and smoking materials away from

batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See

•BATTERY" in the MAINTENANCE section of this manual).

If “jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT; Vbur tractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to the POSITIVE {+) terminal of each

battery, taking care not to short against chassis. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully charged battery. Connect the other end of the BLACK

cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

REPLACING BATTERY

^CAUTION: Do not short battery terminals by allowing a wrench or any

other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first

to prevent sparking from accidental

grounding.

Lift hood to raised position.

Remove terminal guard. Disconnect BLACK battery cable then

RED battery cable and carefully remove battery from tractor.

Install new battery with terminals in same position as old battery. Reinstall terminal guard.

First connect RED battery cable to

positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to

negative (-) battery terminal with remaining hex bolt and keps nut.

Tighten securely

Close terminal access doors.

Close hood.

Ksps Nut

Terminal

Access ,■■■ Door '

Terminal Guard

Hex Bolt

Positive (Red)

Cable Negative

(Black) Cable

TO REPLACE HEADLIGHT LAMP

^CAUTION: When lit, the halogen lamps get extremely hot. Hold lamp assembly by

the holder and do not touch the bulb.

1. Raise hood.

2. Disconnect harness from lamp

assembly.

3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill.

4. Insert new lamp assembly and rotate

clockwise to lock.

5. Reconnect harness to lamp assembly.

6. Close hood. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

Page 27

TO REMOVE HOOD AND GRILL ASSEMBLY

1. Raise hood,

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

To replace, reverse above procedure.

ENGINE Maintenance, repair, or replacement of

the emission control devices and sys tems, which are being done at the

customers expense, may be performed by any non-road engine repair establish ment or individual. Warranty repairs must be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that speed control lever is against stop screw. If it is not, loosen

casing clamp screw and pull throttle

cable until lever is against screw.

Tighten clamp screw securely.

idle Fuel Adjusting Needle

Stop Screw

Idle Speed

Adjusting

Screw

Throttle Control Cable

Choke

.Contrd

,5/ Cable

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the Maintenance section of this manual).

3. Choke should be closed. If it is not, loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw securely.

4. Reassemble air cleaner.

Page 28

TO ADJUST CARBURETOR The carburetor has been present at the

Jactory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles In (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out (counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual).

2. With engine off turn Idle fuel adjusting needle In (clockwise) closing it finger tight and then turn out (counterclock wise) 1 turn.

FINAL SETTING-

1. Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/motion control lever in neutral (N) position.

NOTE: The high idle is set at the factory and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine

idles too slow or fast, turn Idle speed adjusting screw in or out until correct idle is attained.

3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle In (clockwise)

until engine speed decreases and then turn out (counterclociwise) approximately 3/4 turn to obtain the

best low speed performance.

4. Recheck idle speed. Readjust if

necessary,

ACCELERATION TEST -

5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service renter, which has proper equip ment and experience to make any necessary adjustments.

Page 29

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or

more.

ACAUTION: Never store the tractor with

gasoiine in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing In any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING" in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instmctions in

the Senrice and Adjustments section of this manual).

3. Lubricate as shown in the Mainte nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see TO CLEAN BATTERY AND TERMI

NALS” in the Maintenance section of

this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE FUELSYSTEM IMPORTANT: It is important to prevent

gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.

Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it mn until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur,

• Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE” in

the Maintenance section of this manual). CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cyiinder(s).

3. Turn ignition key to “START position

for a few seconds to distribute oil.

4. Replace with new spark plug(s). OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor white engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART

PROBLEM CAUSE Will not start 1, Out of fuel.

2. Engine not “CHOKED"

properly. Engine flooded.

Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel.

8. Loose or damaged wiring.

9. Carbu retor out of adjustment.

10. Engine valves out of

adjustment.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE’

in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8. Check all wiring.

9. See To Adjust Carburetor" in Service Adjustments section.

10. Contact a Sears or other qualified service center.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

Engine will not

turn over

1. Clutch/brake pedal not

depressed.

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

swithch(es).

Engine clicks but

will not start

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See To Adjust Carburetor” in Service Adjustments section.

Contact a Sears or other qualified sen/ice center..

Depress clutch/brake

pedal. Disengage attachment

clutch.

Recharge or replace

battery.

Replace fuse.

Clean batteiy terminals. Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter. Contact a Sears or other qualified senrice center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

Page 31

TROUBLESHOOTING CHART

PROBLEM

Loss of power

CAUSE

Cutting too much grass/too fast. Throttle in “CHOKE" position. Build-up of grass, leaves and trash under mower.

Dirty air filter. Low oil level/dirty oil. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of

adjustment.

15. Engine valves out of

adjustment.

CORRECTION

Set in “Higher Cut" position/ reduce speed. Adjust throttle control.

Clean underside of mower

3. housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with

fresh gasoline.

9. Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring. 14,See “To Adjust Carburetor"

in Senrice Adjustments

section.

15. Contact a Sears or other

qualified service center.

Excessive

1. Worn, bent or loose blade.

vibration

2. Bent blade mandrel.

3. Loose/damaged part(s).

Engine continues to run

1. Faulty operator-safety

presence control system.

when operator leaves seat with attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and

connections. If not corrected, contact a

Sears or other qualified

service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

Page 32

TROUBLESHOOTING CHART

PROBLEM

Mower blades will not rotate

CAUSE

1. Obstruction in ciutch I

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen Wade mandrel.

Poor grass

discharge

1. Engine speed too slow.

2. Travel speed too last.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around

mandrels.

Headlights) not worldng (if so equipped)

1. Switch is “OFP.

2. Bulb(s) or lamp(s) burned

out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

Battery will not charge

1. Bad battery celt(s).

2. Poor cable connections,

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

Engine "backfires” when turning engine “OFF"

1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.

CORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in

“FASr position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

1. Turn switch "ON”.

2. Replace bulb(s) or

lamp(s).

3. Check/replace light switch.

4. Check wiring and

connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all

connections.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.272233

IGNITION SWITCH

posmoH

«RCUrr "MAKE"

OFF hUOfAl NONE

RUWLIGHT B»At

RUN B+A1

START B + S + A1 NONE

A2«L

NONE

PO$rnON

OFF

REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

CtRCUrr

C + Q.B4^H

C4-F.B + E.A + 0

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - MODEL NUMBER 917.272233

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272233

KEY PART

NO. NO. DESCRIPTION

163465

1 2 74760412 Bolt. Hex 1/4-20x3/4 8 7603J

10 145211 Bolt. Btr Front 1/4-20x7-1/2

11 150109

12 145769 Nut, Push Nylon Battery Front 1/4

16 153664 Switch Interlock Push-In 21 175449 25 178909 Cable, Battery

26 175158

73510400 Nut Keps Hex 1/4-20 UNC

28 145491

29 160784

30 175442

33 175447 Key, Motded, Craftsman 40 178452

42 154336

45 177500 Ammeter

46 177501 Hounneter Snap-In

50 178461 Switch Ro 3 Pdt Red Delta

17490508 67 177502 Pin Connector 66 177503 Connector 79 175448 81 109748X Relay Asm

Battery Tray, Battery Holddown Battery Front Mount

Harness, Light

Fuse

Cable, Ground

Switch, Seat

Switch, Ignition Harness, Ignition

CoverTerminat

Screw Thdrol 5/16-18x1/2

Lamp Assembly

NOTE: All component dimensions given In U.S. inches

1 inch = ¿5.4 mm

Page 36

CHASSIS AND ENCLOSURES

TRACTOR - - MODEL NUMBER 917.272233

Page 37

TRACTOR - - MODEL NUMBER 917.272233

CHASSIS AND ENCLOSURES

KEY PART NO. NO.

174619 176554

17060612

172542X418

STD533710

174998

179174X010

17490608

172540X615

12693BX

156437

124028X

19131312

ST0541437

174945X418

174944X418

175692X615

139976

17490508

175710

174988

172545X599

172544X599

174993

STD533707

174997

STD541437

114 158112 115 17060620 142 175702 143 154966 144 175562 145 156524

154 174679 155 174680 156 163805 157 163806 153 162037 159 155123X418 166 164863

206 170165

207 17670508 209 17000612 211 145212 215 172543X615

NOTE: /Ml component dimensions given in U.S. inches

1 inch » 25.4 mm

DESCRIPTION

Chassis Drawbar Screw, 3/8-16 X 3Í4 Dash BoH, Carriage 3/8-16 x 1

Panel, Dash, LH Pand, Dash, RH Screw Thdrol3re-16x 1/2 HoodLTX Bumper Hood Piale Battery STYT Bushing Snap Washer13/32x 13/16x12Gauge Locknut, Hex, with Insert IV8-16 UNO Grille, MS-553 Light Box, Dual

Fender/Foolrest

Bracket, Fender/Support

Screw, Thdrol. 5/16-18 x 1/2 TYT Bracket Asm Pivot Mower Hear Bracket Pivot Hood LTX LensLH LensRH Duct Hood Bolt Bdhd Sqnk 3ffl-16 UNC x 3/4

Dash Lower STYT NutCtownk)Ck3«-16UNC Keeper Belt Rear Lh STL Scow 3/8-16x1-1/4

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod Pivot Chassis/Hood

Bracket Dash Rh

Bracket Dash Lh

Striker Plate

Magnai YTGT

Parking Brake Bkrt

CuphotderStIBIk

HWHDH:-Lo. #13-16x3/4

Bolt Shoulder 5/16-18

Screw Thdrol 5/16-18x1/2

Screw Hexwsh Thdr 3/8-16x3/4

Nut Hexfianga Lodr

Bumper

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.272233

-I. -L-y

* г'

212

Page 39

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.272233

KEY PART

NO.

2 146632

123666X

12000028

4 5 121520X 6 17060512

165866

174367

STD561210

105701X

74550412

13 14 10040400 16 STD541431 17 10040700 18 STOS23710

STD541437 Nut

20 173937

106933X Kncb

21 22

130804 Rod, Brake 23 173289 24 STD541237 Nut 25 106338X

STD551037 Washer

26 27 STD561210 Pin 28 175793

29 175799X505

169592 Bracket, Transaxle

30 32 STD523107 Bolt 34 175578 Shaft Assembly, Fool Pedal

120183X Bearing, Nylon

STD551062 Washer

36 37 STD571810 Roll Pin

165936 Pulley, Idler, Flat

38 39 74760648

175461 Spacer, Split .395 x .59

40 41 175556 42 19131312 Washer 13/32 x 13/16 x 12 Ga. 47 127783 Pulley, Idler, V-Groove, Plastic

48 154407 49 123205X Retainer, Belt 50 STD523715 51 STD541437 Nut Crown Lock 3/8-16 UNC 52 STTD541431Nut Crown Lock 5/16-18 UNC

10S710X Link, Clutch

10S709X

56 56

17060616

DESCRIPTION T ransaxle (See Breakdown)

Peerless 206-545C

Spring, Return, Brake

Pulley, Transaxle Ring, Retainer Strap, Torque Screw 5/16-18x3/4 Rod Shifter FenderSTLT Clutch Elect EVX Pin, Cotter Washer, Shift Plato Bolt 1/4-28 UNFW/PatchGr. 8 78 Washer Lock Hvy Helical Nut Lock Hx W/lns 5/16-18unc Washer Lock 7/16

Boll Fin Hex 3/e-16UNC X1 Gr 5 Bolt Hex 7/16-20 X 4

Bracket Asm Anti-Rotate EVX 90 Spring, Brake Rod

Rod, Parking Brake

Cap, Parking Brake

Bolt Fin Hex 3/8-16x3 Keeper, Bei, Idler

Bellcrank Clutch Gmd Div StI 169 165580

Bolt

Spring, Clutch Return Screw 3/8-16 xt

KEY PART NO. NO.

57 130801

169691

17060612 Screw 3/8-16x3/4

123533X Cover, Pedal

175417

126197X

65 66 154778

137057 Spacer, Axle

121749X Washer 25/32 x 1-1/4 x 16 Ga.

75 76 STD581075 77 123S83X

12174SX

STD58002S Key Woodruff

145090 Arm. Shift

80 81 165592

165711 Spring, Torsion

19171216

83 84 166231

150360

85 89 158391X418

124346X STD624003

112 19091210

127285X Strap Torque 90 Degrees

113 116 72140608 120 73900600 145 74490540

175456 Spacer Retainer

150

19133210

151

166002 Washer Snted 5/16ID x 1.125

166

165589

158

165494 Hub Tapered Range Shift Lt

159

72140406 Boll Rdhd Sqnk 1/4-20 x 3/4 Gr.5

161

73680400 Nut Crownlock 1/4-20 Line

162 163 74780416

19091010 Washer 5/8 X .281 x tOGa

164 165 165623 166 166880 168 165492

170 178394 197 169613

198 169593 202 72110612 212 145212

NOTE: All component dimensions given In U.S. inches

1 inch = 25.4 mm

DESCRIPTION V-Bett, Ground Drive

Keeper, Belt, Center Span

Puftey, Qutch

Washer

Keeper, Belt, Erìgine, Fool-Proof

E-Ring Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Ga

Shaft /^sm Cross T apered 650 20 Washer 17/32x3/4 x 16 Ga.

LinkTransaxle Nut, Nylock Console, Shift. STLT Nut, Self-Thding, Wsh Hd 1/4 Retainer Spring r Washer 9/32 x 3/4 x 10 Ga.

Bolt RDHD 3/8-16x1 Nut Lock 3/8-16

Bott, Hex FIghd 5/16-18 Gr. 5

Washer 13/32 x 2 x 10 Ga.

Bracket Shift Mount

Boll Hex Fin 1/4-20Unc x 1 Gr 5 Bracket Pivot Lever

Screw5/16-18xS/8 Bott Shoulder 5/t 6-18 x .561 Plate Fastening Lt Keeper Belt Transaxle Gear Nyliner Snap-In Washer Nyliner Bolt Carr, SH3/S-16X 1-1/2 Gr. 5 Nut Hex Flange Lock

Page 40

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272233

¿7—

----

Page 41

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272233

KEY PART NO. NO.

175139X418

172393 169840

169839 6266H

121748X

12000029

175121

10040600

11 12

73940800

136518 145212

177883

17060612 170162

19111216

33 34

STD551131 73540500

35 36

155105

152927

37 38

175140X418

STD541537

40 41

159945

174530X418 121749X

121232X

160367

65 67

72140618

169827

175146

19182411

169835

173966 175118

175553

NOTE: All component dimensions given in U.S. inches

1 Inch = 25.4 mm

DESCRIPTION

Steering Wheel

Axle Assembly Cast Iron

Spindle Assembly, LH. Spindle Assembly, R.K. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Ring, KKp

Draglink

Washer Lock 3/6

Nut Hex Jam Toplock 1 /2-20 Uni Spacer Brg Axle Front Nut Hexfiange Lock Shaft Assembly, Steering Screw, 3/8-16x3/4 Rod. Tie

Washer 11/32 x 3/4 x 16 Ga/

Washer Lock Hvy Spr. 5/16 Locknut 5/16-24 Unf Bushing, Steering Screw Insert, Steering Wheel GripcoNut Adaptor, Steering Wheel

Boot, Steering Shaft Washer 25^32X 1-1/4X 16Gauge Cap, Spindle

Spacer Brace Axle

Bolt Rdhd Sq 3/8-16 UNC x 2-1/4 Axle, Brace

Steering Asm.

Washer 9/16 Id x l-l/20d 11 G Zin

Bracket Susp Chassis Front

Washer Flat .781 x 1 1/2 x .14

Bolt Shoulder 7/16-20

Clip Steering

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.272233

KEY PART NO. NO. DESCRIPTION

175439X505Control, Throttle

......................

149723

146699 Pipe Exhaust LH

146700

171877

146629 Shield, Heat №f№r

24454HE

148456

11050600

17490624

169637 Shield, Browning / Debris Guard

175441X505 Choke Control

73920600

Engine, (See Breakdown) Kohler Model Number CV624-65578 Muffler

Pipe Exhaust RH Bolt 5/16-18 UNC X 3/4 w/Sems

Muffler Gasket (See Engine Breakdown) Ti4>e Ot»n Oil Easy Washer, Lo<*, External Tooth 3/8 Screw Thdrol 3/8-16x1-1/2

Nut. Keps 3/8-24 UNF

KEY PART NO. NO. DESCRIPTION

29 137180 Kit, Spark Arrestor 31 157103 Tank Fuel 32

161696 Cap Asm Fuel 33 123487X Clamp, Hose 34 106082X Pad, Spacer 37

8543R Line, Fuel

148315 39 109227X Pad, Idler 45 17000612 81 73510400 Nut Keps Hex 1/4-20 UNC 101 M73030e00 Nut Flange M8-1.25 102 164863 Screw Hwhd H.-Lo #13016 X 3/4 111

10010500 Washer Split

NOTE: All component dimensions given in U.S. inches

1 men s 25.4 mm

Plug Drain Oil Easy Scr№ Hexwsh Thdr 3/8-16 x 3/4

Page 43

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272233

KEY

PART

NO.

NO. DESCRIPTION

1 176263 Plunger Assembly 2

159476 Shaft Assembly, Lift 32 175994 Nut, Uft Urik 7/16-20 3 178981 4

12000002 E-Rir^ 5

19211621 Washer 21/32 x 1 x 21 Gauge 6 120183X 7

175630

175370

175371 13 4939M 15

175562 16

73350800

175689 IS

73800800

163552

Pin, Groove

Bearing, Nylon Grip, Handle, Fluted 41 155098 Link, Lift, L.H. Unk, Uft, R.H. Retainer Spring 52 175802 Link, Front Nut, Hex, Jam 1/2-13 UNO 54 Trunnion Nut Lock w/wsh 1/2-13UNC Retainer Spring

KEY

PART

NO.

NO. DESCRIPTION

31 176205 36 155097 Pointer Height Indicator

37 123935X plug Hole 36 17060516 40 19112410

145212 Nut Hex/Large Lock

49 51 19171416

53 175378

175560

NOTE: All component dimensions given in U.S. inct

1 inch « 25.4 mm

Bearing, Pvt, Lift Spherical

Screw 5/16-18 X1 Washer 11/32 x 1-1/2x10 Ga

Indicator Height Stit

Washer

Suspension Arm RH Suspension Arm LH Pin Flange

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272233

KEY NO.

1 2 3 4 5 8 7 8 9 10 11 12 13

PART NO.

175134 140551 71110616 19131610 145006 STD541437 124181X 17000616 19131614 174894 177957 121246X 121248X

DESCRIPTION Seat

Bracket, Pivot, Seat

Bolt Washer 13/32 x 1 x lOGa. Clip, Push-In Hinged

Nut Spring, Seat Screw 3/8-16 X 1-1/2 Washer 13/32x1 x 14 Ga.

Pan, Seat Emboss QCK Conn. Knob Seat Bracket, Switch Mounting Bushing, Snap

KEY PART NO. NO.

72050412

121249X

12374QX

12307GX

12423BX

171852

STD541431

19171912

127018X

NOTE; All component dimensions given in U.S, inches

DESCRIPTION Boh. Canriage 1/4-20 x 1-1/2

Spacer, Split Spring

Loctinut, Range 1/4 Gr. 5 Cap Spring Seat Boll, Shoulder 5/16-18 UNC

Nut Washer 17/32 x 1-3/16 x 12 Ga.

Bolt, Shoulder 5/18-18 x .82

1 inch = 25.4 mm

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.272233

KEY

PART

NO.

1 177888 2

177249 Decal, Replacement Parts 3 177909 4

177910 Decal, Hood, LH. 5

156368 Decal, Fender STLT Opr Inst 6 133644 7 177967 8 177916 9 177917 10

156439 Decal, FenderDanger

178462 Decal, Deck Heavy Duty

146046

177890 Decal, SIrg Wheel

17S291 Decal, V-Belt Schematic

177889 Decal Repic

DESCRIPTION Decal, Hood Name Pie.

Decal, Hood, R.H.

Decal, Customer Maintenance Decal, Dash Pnl Decal, ENCN KP 20 Sears LTX RH Decal, ENCN KP 20 Sears LTX LH

Decal, V-Belt Drive Schematic

KEY

PART

NO.

NO. DESCRIPTION

138047

16 18 177913 Decal, Panel Side

19 177918 Decal, Blower Housing 20 149516 Decal, Battery Dngr/Psn Eng 21

174969 22 174970 23 178989 Decal, Seat 24 177914 25

177915 Decal, Engine 26 178455 Decal, Deck Caution 48

- -

138311 Dece9, Lift Handle

174998X418Pad Footrest LH STLT

- -

174999X418

- -

179435 Owner's Manual. English

179436

- -

Decal, Battery Diehard

Reflector Reflector

Decal, Engine

Pad Footrest RH STLT Owner's Manual, Spanish

WHEELS &TIRES

KEY PART NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 177750 Ttre, Front 4 69904 Tube, Front Tire (Not Provided,

5 106732X417 Rim, Front 6 278H Rtting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel

8 106108X417 Rim, Rear

9 177751 Tire, Rear

10 7152J Tube, Rear Tire (Not Provided,

11 104757X417 Cap. Axle

• - 144334 Sealant, Tire 10 oi.

NOTE; All component dimensions given in U.S. inches

1 irich = 25.4 mm

Service Item Only)

Only)

Service Item Only)

Page 46

MOWER DECK

TRACTOR • • MODEL NUMBER 917.272233

Page 47

MOWER DECK

TRACTOR -- MODEL NUMBER 917.272233

KEY PART NO. NO. DESCRIPTION

1 174348 Deck Weldment Mower 48

138017 Bracket Asm., Sway Bar

4939M Retainer Spring

5 6 130832 Arm, Suspension, Rear(Sway Bar)

8 174365 Bon 7/16 Asm. Blade 11 173020 Blade 13 174360 14

174358 Asm Greasable, Mandrel

15 110485X Bearing, Ball, Mandrel

16 174493 StripperMandrel Deck 17 72110610 18 72140505

19 132827 Bon, Hex Hd. Shoulder 5/16-18 20 174378 Baffle, Vortex Mower 21 73680500 NubCrownlock S/16-18UNC 24 105Э04Х Cap, Sleeve

178102 Spring, Torsion

25 26 110452X Nut, Push 27

174346X428

28 19111016 Washer 11/32 x 5/8 x 16 Ga.

29 131491 Rod, Hinge

30 173984 Screw, Thdroll DOP. PT. Hex

31 129963 Washer, Spacer Mower Vented

32 177865 Pulley, Mandrel

33 178342 Nut, Rg. Top Lock Cntr. 9/16

36 19131316 Washer 13/32 x13/16 x 16 Ga.

37 177968

174375

165723 Spacer, Retainer 43 174373 Arm, Idler Secondary 45 174343 Cover, Marxirel Deck 46 137729 Screw, ThdroB. 1/4-20x5/8 47

174369 48 174368 V-Ben, Mower, Primary 49 73680600 Nut,CrownIock 3/8-16 UNC 50 72110612 Bon, Carr. 3/8-16 X 1-1/2 Gr. 5 52 175820 Pulley Idler Flat

74780616 Bolt Rn Hex 3/8-16 x 1

Shaft Asm. w/Lower Bearing

Boll RDHO Sq Neck 3/8-16x1.25 Bon, Carriage 5/16-18x5/8

Deflector Shield

Pulley, Idler Pulley, Idler, Driven

V-ВеП, Mower, Secondary

KEY PART NO. NO.

55 72140608 BoH 3/8-16x1

155986X431Bar Pnt Adj.

56 57 156941 Pin Head Rivet

19131312 Washer 13/32x13/16x12

72 90 74760516

175996 Bracket Asm. Nosercller LH

91 92

73800600 Nut Lock Hex W/lns 3/8-16 Unc

19171416 Washer 17/32 x 7/8

93 94 176066 Nosercller 95 175384 Bracket Asm Noseroller RH 97 133943 Washer Hardened 98 174370 Spring Primary Drive 99 175080 Pulley Idler* V

100 72110616 Bolt ROHD Sqnk 3/8-16 UNC x 2 107 175294 Baffle Vac Edge Mower 108 72110404 Bon Carr. 109 73680400 NutCrownlock 1/4-20 110 175016 Arm Spring Secondary 112 174387 Link Tension Relief Lever 113 72110506 Bon Carr. 5/16-18x1

174384 Tension Asm. Relief Lever

114 115 174609

137644 Bon, Shoulder

118 117 174873 Gauge Wheel 118 73930600 119 19121414 Washer 3/8x7/8x l4Ga. 121 174371 Spring Secondary Drive 122 174606 Bushing Pivot Tension Relief 126 174372 Arm, Idler, Primary Deck 130 17060616 Screw 3/8-16 X1.0 132 17060612 Screw Thdtol 3/8-16x3/4 180 73800500 Nut Lock Hex W/lns S/16-18

- -

175312 Replacement Mower, Complete

- -

174356 Mandrel Asm. Service

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

DESCRIPTION

BottHex 5/16-18x1

Arm Spring Tension Relief

NuLCenteriock 3/8-16 UNC

(Includes Key Nos. 13-15)

Page 48

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

TRACTOR - - MODEL NUMBER 917.272233

Page 49

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

TRACTOR - - MODEL NUMBER 917.272233

KEY PART KEY PART Na

NO. DESCRIPTION NO. NO.

1 772147 Transaxle Cover 41A 790079

2 780086A Needle Bearing 5/8’ 42 792073A Screw 1/4-20x1-1 /4"

3 770128 Transaxle Case 42A 792065A

776395 Countershaft 43

5 776409 Output Shaft 44 790025

778364

6 eA

778369 Spur Gear (15 teeth) 46 786086

778330 Spur Gear (11 teeth) 47 8 792180 BA 792047 9 784352 10 784378 Shift Rod & Fork 51 778354 11 778334

778309 Input Bevel Pinion (13 teeth) 53

13 778368 14

778368 Bevel Pinion(13 teeth)(lnclude.13) 56 778355

15 778370 Ring Gear (43 teeth) 17

786188 Drive Pin

786102 Spacer 1.130 X.695 20 792077A 21

792078 22

792079 Spring .310 OD X .625 L 25

792073A Screw 1/4 - 20 X1-1/4’ 2SA

792177 26

792125 Retaining Ring (pkg of 2) 27

792035 Retaining Ring 28 788040 Retaining Ring 29 780072 29A

780160 29B 780051 29C

780199 30

780108 31

780001 31A

780195 32 788083 34

780194 35 780193 35A 780197 36 790075 37

790007 38

799021 39

786026 Dowel Pin 40 792076A

Spur Gear (38 teeth) 45 766066

Shift Key 48 774691 Axle (16 -1/2’long) Woodruff Key #9 49 778356 Shift Collar 50 778338

Bevel Gear (30 teeth) 52 778352 Bevel Gear (13 teeth) (lnclude.14) 54 778346 Spur Gear (15 teeth)

Ball 5/16*013 60 778349 Set Screw 3/8 • 16 x 3/8" 61 778345 Spur Gear (25 teeth)

Screw 1/4-20x1-3/8" 67 776396

Thrust Washer .627 ID x .031W 71B Thrust Washer .762 ID x .031W 76 780090 Thrust Washer .762 ID x .031W 77 Anti-Rotation Washer .632 Cup Washer 1.127 ID x .032W

Rat Washer .750 ID x .056W (Use 83 778338 Spur Gear (27 teeth)

As Needed) 85 792154 Oil Fill Plug

Rat Washer .750 ID x .062W

Oil Seal 5/8" 150 788093A Liquid Gasket RTV Silicone

Bushing .563 Flanged Bushing 5 / 8" 1D 180 730229A Flanged Bushing .751 Brake Disk Brake Pad Plate Brake Pad (pkg of 2)

Rat Washer .312 ID x .0S9W 1 inch s 25.4 mm

792075

774690 Axle (11-15/16“ Long)

778350 Spur Gear (16 teeth)

57 778337 58 778353 Spur Gear (17 teeth) 59 778351 Spur Gear (21 teeth)

65 780189

66 776422 Input Shaft

69 792170 Retaining Ring 70 786187 71 788069 Square Cut Ring

788092 788078A Inverted Retaining Ring

792144

82 778333 Bevel & Spur Gear (30 & 13 teeth)

87 788089A

157 788088A Oil Seal 3/4'

900 794712 Replacement MST - 206-545C

NOTE: All component dimensions given in U.S. inches

DESCRmON Brake Lever Screw 1/4 - 20 X 2 1/4'

Locknut 5/16-24 Brake Pad Holder Spacer .2625 X 1.0 Brake Lever Bracket

Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 leelh)

Spur Gear (11 teeth) Spur Gear (13 teeth)

Spur Gear (24 teeth) Rat Washer .563 ID x .062W Shifter & Brake Shaft Spacer.890 “0"Bing

Flat Washer 1.128 ID x .058W Spring.430 ODx.5000 L

Oil Seal 9/16"

Gear Oil 80W90 Transaxle

Page 50

KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578

CYUHDER HEAP, VALVE ANP BREATHER

Cylindre Dirige Soupape et Retilnaitl I

TRACTOR - MODEL NUMBER 917.272233

CRANKCASE I

Carter-Moteur I

©—a

i-«

e=8

0~ii •

---

1A-»

Q . J

Page 51

KOHLER ENGINE-MODEL NUMBER CV624.TYPE NUMBER 65578

TRACTOR - - MODEL NUMBER 917.272233

HEAD/VALVEffl REATHER KEY PART

NO. NO.

24-033-01-S

2 24-041-23-S 3 24-096-59-S 4 25-139-60-S 5 M-645020

6 25-351-01-S 7 24-755-66-S

24-411-05-S 9 24-041-08-S 10 24-318-12-S 11 25-186-01-S 12

24-599-01-S

M-64O034-S

12-086-16-S 15 24-755-74-S 16 24-153-16-S

24-086-32-S 18 24-445-01-S 19

24-016-01-S

24-016-02-S

24-017-01-S

24-017-02-S 21

24-032-05-S 22 235011-S 23 24-089-02-S 24

12-173-01-S 25 12-755-03-S 26 24-318-11-S 27

24-755-76-S

28 25-313-02-S 29 24-755-57-S

M-545016-S 31

24-445-02-S 32

24-126-44-S 33 24-112-12-S 34

24-294-06-S 35 24-326-13-S 36

24-326-14-S 37

25-237-14-S

DESCRIPTION Kit, breather cover w/gasket

Qncludes 2-4) Gasket, breather Cover, breather

Plug, alien hd. 1/8'

Screw, hex. flange

M6x1.0x20 (4) Lifter, valve (4) Kit, valve train (Includes

8,11,12)

Rod, push (4) Gasket cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4) Pivot rocker arm (4) Screw, hex. flange M6x1.0x34 (4) Screw, hex. flange Ml 0x1.5x90 (8) Kit, valve cover - plain (Includes 16,17) O-RIng Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valw, intake (Std.) (2 Valve, Intake (.25) (2) Seal, valve stem (2)

Retainer, spring (4) Spring, valve (4) Cap, valve spnng (4)

Kit, retainer (4)

Head assembly, #1 cylinder

Kit, valve cover - breather

(Incl. 16,17,28)

Grommet rubber

Kit breather separator

(Includes 28,30-33)

Screw, hex, flange

M5x0.8x16 (2)

Strap, breather

Bracket, breather separator

Spacer

Fitting

Hose, breather

Clamp, hose (2)

CRANKCASE

KEY PART

NO. NO.

1 24-032-01-S Seal, oil front

2 Crankcase

3 24-294-13-S 4 24-380-13-S 5 24-067-13-S

24-067-14-S

6 24-874-17-S

24

074-18-S

24

874-19-S

24

7 24

8 24 9 12

10 24

874-14-S 108-11-S 108-12-S

24 24

108-13-S 018-01-S 422-Og-S 422-13-S

422-07-S

422-08-S

12

-422-10-S

-422-11-S

-422-12-S

-012-10-S

-139-09-S

545010-S

M-l

13 24-018-04-S 14 24-402-05-S 15 12-153-01-S 16 24-126-19-S 17 12-123-04-S 18 M-545016-S

12-153-02-S

24-038-04-S

21 24-755-46-S 22 12-153-03-S 23 24-018-09-S 24 M-931010-S 25 28-032-09-S 26 24-468-15-S 27 24-144-33-S

NOTE: All component dimensions given in U.S. inches 1 Inch = 25.4 mm

DESCRIPTION

(USE: Miniblock 24 782 24)

Fitting Pin, mwel locating (6)

Connecting Rod (Std.) (2) Connecting Rod (.25) (2)

Piston w/Ring Set (Std.) (2) (Includes 7, 8) Piston w/RIng Set (.25) (2) Piston w/Ring Set (.50) (2) Piston w/ring set (.08) Ring Set (Std.) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft

Shim, camshaft (A.R.' Shim, camshaft (A.R.;

Camshaft

Plug, cup Screw, hex. flange M5x0.Bx10 (2) Retainer, reed (2) Reed, breather 0-Ring, lower oil fill tube Bracket, oil fill tube Tube, oil fill Screw, hex. flange MSxO.exie 0-Ring, upper oil fill tube

Dipstick assembly (Includes

21, 22)

Kit, oil fill cap (Includes 22)

0-Rlng, dipstick

Retainer, ring

Washer, nylon (top)

Seal, governor cross shaft

Washer (bottom)

Shaft, governor cross

Page 52

KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578

TRACTOR - - MODEL NUMBER 917.272233

IGNITION/ELECTRICALI

D'ailumaoa qu Electflguel

•s

AIR INTAKE I

AereArrlv^al

BLOWER HOUSING AND BAFFLEs]"

Habitation de aouffleur ct Décalent I

*—»

-b.

••

Page 53

KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578

TRACTOR - MODEL NUMBER 917.272233

IGNITION/CHARGING KEY PART

NO. NO. 1 54-755-15-S Kit, grass screen (Includes 22

M-403025-S

3 X-25-92-S washer, plain 5/16' (4) 5 M-545020-S 4

24-112-04-S Spacer, grass screen (4)

5 25-086-47-S Bolt, shoulder M6 XI .0 XI6 6 M-545016-S 6 24-157-03-S

7 12-086-14-S Screw, hex, flange 8 12-468-03-S Washer, plain 3/8'.

X-42-15-S Key 9 24-146-16-3 10 24-025-04-S 11

25-403-03-S Rectifier-regulator 11 24-063-20-3 12 X-25-92-S 13 24-086-18-3 Screw, Phillips hd. 11-16x7/8 12 24-063-14-S

236602-S Crxinector (3 contact) 15

S4-755-09-S 16 12-132-06-S Spark Plug (2)

17 M-S48025-S Screw, hex. cap M5x0.8x25 18

235173-S 19

48-154-02-S

X-25-63-S

24-584-01-S

M-545020-S

NOT ILLUSTRATED

24-126-71-S Bracket, stator wire X-22-11-S 24-176-82-S

24-S18-12-S 24- 113-18-S 25- 454-03-S

DESCRIPTION NO. NO.

4,and 24 113 18-S) Screw, hex. cap M4x0.7x25 3 25-139-16-5

(4)

b(4) Fan 7

Ml 0x1.5x46

Flywheel 10 24-146-20-3 Washer, plain 3/16" (2)

(?) Kit, 15 amp stator

(jndudes 24 126 71-S) 15 M-545010-S

Clip, cable Clip, cable Washer, plain 1/4' Module, Ignition (2) Screw, hex. flange M5x0.Sx20 (4)

Washer, lock 1/4* Harness, wiring Lead, black (rect.-reg. S' - 12 gauge insulated grip barrel eyelets) Decal, grass screen Tie. wire (3)

BLOWER HOUSING & BAFFLES KEY PART

24-027-20-S

2 24-100-01-S 4 24-100-02-S

M-551016-S

M-645016-S

13 24-063-58-3 14 24-063-23-S

AIR INTAKE/FILTRATtON KEY PART

NO. NO. 1 24-164-06-S

2 M-651055-S 3

24-041 ■ 24-041 24-094. 24-041 24-109 24-083 47-083 24-032 24-096 12-100 24-096 54-755

01- S

■14-S

■19-S 13-S 10-S 02- S 03- S 03-S 01-S 01-S

-67-S 01-S

4 5

13 14

15 24-153-20-S 16 25-341-03-S 17 24-063-51-S

NOTE: Ail component dimensions given in U.S. Inches 1 Inch = 25.4 mm

DESCRIPTION Housing, blower (Ind. 2-4)

Nut plastic (3)

Plug, button 9/16

NuL plastic (2) Screw, hex. flange M5X0.8X20 <4) Screw, hex. flange M5X0.8X16 (3) Screw, hex. flange M5X0.8X16 Screw, hex. flange M6x1.0xl6 (6) Plate, baddng - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley - #2 side Baffle, cylinder barrel-# 1 side Baffle, valley - #1 side Screw, hex. flange MSxO.SxlO (2)

DESCRIPTION Manifold, intake

Screw, hex. flange M6x1.0x55 (4) Gasket, Intake manifold (2) Gasket, air cleaner base Base, ¿r cleaner Gasket, fuel spitback cup Cup, fuel spitback

Precleaner, element Element, air cleaner

Seal, inner air deaner Cover, inner air cleaner Wing Nut

Cover, air deaner

Kit, knob with seal

(Includes 15 & 16)

0-Ring

Knob, cover

Baffle, fuel spit-back

Page 54

KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578

TRACTOR - - MODEL NUMBER 917.272233

Page 55

KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578

TRACTOR <• MODEL NUMBER 917.272233

STARTING SYSTEM

KEY PART NO. NO.

1 M-839080-S 2 25-098-08-S 3 M-841080-S

25-435-04-S 5 25-755-33-S 6

25 141 05-S 7

25-221-01-S

ENGINE CONTROLS KEY PART

NO. NO. 1 24-211-03-S 2 24-090-33-S Lever, governor

3 M-641060-S Nut, hex. flange MSxl.O 4 24-089-01-S Spring, linkage 5 25-158-08-S Bushing, lintoge retaining 6 24-079-04-S Linkage, throtUe 7 25-158-11-S Bushing, throttle linkag 8 M-54501B-S Screw, nex. flange

9 M-S47050-S Nut, hex. lock M5x0.8 10 24-0B9-03-S Spring, choke return 11 24-126-56-S Bracket, control 12 M-645016-S Screw, hex. flange

13 12-237-01-S Clamp, cable (2) 14 24-086-43-S Screw, thread forming (2) 15 24-090-07-S Lever, throttle actuator

16 X-20-1-S Washer, lock 1/4’ 17 M-541050-S Nut, hex. flange MSxO.B

18 24-468-01-S Washer, pleun 5.5 mm (3) 19 24-089-45-S Spring, governor

20 M-446030-S Nut, hex. M4x0.7 21 24-090-13-S Lever, throttle control 22 M-54S020-S Screw, hex. flange

23 24-089-51-S Spring, throttle limiter 24 24-090-05-S Lever, choke 25 41-468-03-S Washer, spring 1/4" 26 M-403025-S Screw, hex. cap M4x0.7x25 27 24-079-05-S Linkage, choke

DESCRIPTION Screw, hex. flange

MBx1.25x80 (2) Starter, solenoid shift assembly (Includes 4-7) Nut, hex. flartge Kit, solenoid Kit, pinion drive (Includes 6)

Ring Kit, brush

DESCRIPTION Bolt, round head square

neck

M5x0.8x16 (1)

M6x1.0x16 (4)

M5x0.8x20

OIL PAN/LUBRICAT10N

KEY PART NO. NO. DESCRIPTION

1 24-199-07-S

2 M-645025-S

M-631005-S

24-393-08-S 24-123-05-S

24-162-26-S

6 7 24-043-12-S

8 12-380-01-S

52-448-02-S

10 12-144-02-S 11 24-153-08-3 12 25-139-62-8

24-136-01-S

13 14 52-050-02-S

52-032-08-S

15 16 24-086-17-S

17 24-086-16-S 18 25-139-57-S

NOTE: All component dimensions given In U.S. inches 1 Inch = 25.4 mm

Pan, oil assembly includes 2-10) Screw, hex. flange M6xl.0x25 (2) Washer, plain 6 mm f2) Oil pump assembly (Includes

Tube, oil pickup Screen, oil

Kit, governor gear w/pin

Includes 8)

’in, governor regulating

Tab, locking

Shaft, governor gear

0-Ring

Plug, hex, ctsk, 3/8" Nipple, oil fitter Filter, oil Seal, oil (PTO end) Screw, hex. flange M8x1.25x45

Screw, hex. flange M8x1.25x45 (9) Plug, sq. hd. solid 3/8*

n.p!t.f.

Page 56

KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578

TRACTOR - MODEL NUMBER 917.272233

crankshaft! Vilebrequin

2_e

FUEL SYSTEM I

=uel Svstètïiel

EXHAUST I

Échappement 1

Page 57

KOHLER ENGINE-MODEL NUMBER CV624.TYPE NUMBER 65578

TRACTOR - MODEL NUMBER 917.272233

CRANKSHAFT KEY PART

NO. NO.

1 24-014-42-S Crankshaft (Includes 2) 2 52-139-09-S Plug, cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 24-041-02-S Gasket, exhaust (2)

2 25-072-04-S Stud, M8x1.25x33 (4)

NOT ILLUSTRATED

- - PA-65578 Replacement Engine

- - 24-522-221 Short Block

- - 24-782-24 Mlniblock

• - 24-755-107-S Gasket Set

DESCRIPTION

FUEL SYSTEM KEY PART

NO. NO.

1 24-853-25-S

24-041-15-S 24-053-25

24-041-14-S

M-629095-S M-641060-S

47-154-01-S

24- 353-03-S

25- 237-14-S

24-086-12-S

24-393-16-3

24-100-01-S

15-3S3-04-S

24-050-02-S

14 NOT ILLUSTRATED

-- 24-757-18-S Kit, overhaul w/gaskets

-- 24-757-19-S Kit, choke repair w/gaskets

• • 24-757-20-3 Kit, gasket

- • 24-757-22-3 Kit, solenoid replacement w/

NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm

DESCRIPTION Kit, carburetor w/gaskets

(Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Service with kits 24-757-ia-S, 24-757-19-S. 24-757-20-3. 24-757-22-3) Gasket, air cleaner base Stud, M6X1.0X95 (2) Nut, hex. flange M6x1.0 (2) Clip, cable Line, fuel 10-5/8' (2) Clamp, hose (6) Screw, hex. cau). M6x1.7x18

(2) ,

Pump, fuel - pulse Nut, plastic (2) Line, fuel 11-1/2' Filter, fuel

gaskets

Page 58

SERVICE NOTES

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

operate your Tractor up and down the face of slopes (not greater than IS), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

It \

For repair of m^r brand appliances in your own home...

no matter who made it, no matter who sold iti

1-800-4-MY-HOM^ Anytn»,dayornighl

0'80CMI6&^I663) (U.SAandCarad£0

www^searejDom wwwmbisjCS

For repair of carry-in products iike vacuums, lawn equipment, and

electronics, call for the nearest Sears Parts and Repair Center.

1-800*488-1222 Aryíme,dayorr«cÍTt{U.SAorily)

www.seanxom

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, can Sears PartsDire<^*^l

1-800-366-PART

(1.800a66-7278)

wwwjMei&coin^iertsdbect

6am-11 pm, 7daysaweek

(UÆAonly)

To purchase or inquire about a Sears Ser>^ Agreement

or Sears M^ntenance Agreement

1-800-827-6655 (USA)

7 a.m, -5 p.m„ CST, Moa - Sat

1-800-361-6665 (Canada)

9am-Bpm EST, M-F,4p.m.Saa.

Para ped^ service de reparación a

dornidb, y para Ofdenar piezas:

1-88&5WÍOGAR“*

(1-fi88-7B4'ei27)

Au Canada pour seivice en français:

l-eOCHE-TOYER*“

(1-e0O53S6937)

www.seais.ca

. HomeCentral®

O Sears, Roebuck and Co.

® Registered Trademark / ™ Trademark ! *• Service Mark of Sears, Roebuck and Co. ® Marca Registrada / ™ Marca de Fábrica / Marca da Servicio de Sears, Roebuck arxJ Co.

Marque de commerce / Marque déposée de Sears, Roebuck and Co.

179435 5.2.01 TR

Printed in U.S.A.

Craftsman 917.272233 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

20 HP

LAWN TRACTOR

GENERAL OPERATION

DO NOT:

IV. SERVICE

CUSTOMER RESPONSIBILITIES

TO ATTACH NOSE ROLLER

i ¿a

TO START ENGINE

MOWINGTIPS

TRACTOR

IN-LINE FUEL FILTER

CLEANING

TRACTOR

TO REMOVE WHEEL FOR REPAIRS

REPLACING BATTERY

TO REPLACE HEADLIGHT LAMP

TO REPLACE FUSE

TO REMOVE HOOD AND GRILL ASSEMBLY

TRACTOR

BATTERY

PROBLEM

Excessive

Engine continues to run

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1-800-366-PART