Craftsman 917.272230 User Manual
Owner’s Manual
CRRFTSMRN
20 HP
ELECTRIC START
48" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272230
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission engine which operates differently
m
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip
ment.
from previously built engines. Before you start the engine, read and
iHidorstand this Manual.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
TABLE OF CONTENTS
Warranty
Safety Rules
Product Specifications................
Assembly
Operation
Maintenance Schedule
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2
3 Service and Adjustments,
6 Storage
8
13 Repair Parts
19 Parts Ordering
Maintenance
Troubleshooting
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.. Back Cover
19
23
29
30
34
WARRANTY
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if tiiis Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is avaiiabie but a trip charge will apply. This warranty applies only while this
product Is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con
tained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A product is “used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days ftom date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge. Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT: This cutting machine Is capable of amputating hands and feet and
throwing objects. Faiiure to observe the foliowing safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual arvi on tiie
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., whidi could be picked
up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute. _
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck,
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mowerrelated injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
• Keep machine free of grass , leaves or
other debris build-up which can touch
hot exhaust / engine parts and bum .
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine . Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopies, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn №e
machine. Tall grass can bide ob
stacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stepping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT;
• Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over If a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground,
• Do not use grass catcher on steep
slopes.
SAFETY RULES
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Chiidren are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, iook behind
and down for smail children.
• Never carry children. They may fali off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure \nsion.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use oniy an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container Inside where there is an
open flame, such as a water heater.
Never mn a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or ^el
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
SAFETY RULES
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the siope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, If possible.
ALook for this symbol to point out
important safety precautions. It means
CAUTIONII! BECOME ALERTII! YOUR
SAFETY IS INVOLVED.
ACAUTION: In order to prevent acci
dental starting when setting up. trans
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
ACAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
ACAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a bad, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
AWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:
OILTYPE
(PI-SF-SJ):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030”)
GROUND SPEED 1st 1.2
(MPH): 2nd 1.5
TIRE PRESSURE:FRONT: 14PSI
CHARGING
SYSTEM:
BATTERY: AMP/HR: 30
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you tile best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears or other qualified
service center. We have competent, well-
trained technicians and the proper tools
to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the “SAFETY RULES".
3.5 GALLONS
UNLEADED
REGULAR
SAE10W30 (above 32°F)
SAE5W-30(beiow32°F)
W/FILTER: 4.5 PINTS
W/OFILTER; 4.0 PINTS
CHAMPION RC12YC
3rd 2.4
4th 3.5
5th 4.8
6th
REVERSE: 1.5
REAR: 10PSI
15 AMPS @ 3600 RPM
MIN. CCA: 240
CASE SIZE: U1R
45-55 FT. LBS.
5.3
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance" and “Storage" sections of tiris
owner's manual.
^WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless the
engine’s exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center. (See REPAIR PARTS section of
this manual).
Steenng
Wheel
Insert
UNASSEMBLED PARTS
steering Wheel
Seat
(5) Retainer Springs
Steenng Sleeve
Mower
(double loop) (l)Front Plate
17/32 X 1-3/16 X 12
(1) Knob
■
(4) Shoulder Bolt
(4) Retainer Springs
(double loop)
(2) Locknuts 5/16-18
(2) Hex Bolts 5/16-18x1
(1) Washer
Gauge
Key
(2) Retainer Spnngs (single loop)
(4) Adjusting Bar
@ i
/'/ (4) Washers
(/ 3/8x3/4x14Ga.
(4) Wheels
Nose Roller
Nose Roller
Brackets
(2)Flanged
Pins
O
(4) Clevis Pins
(4) Locknut 3/8-16
@
(2) Washers
17/32 X 7/8 X 16 Ga.
Slope Sheet
I
Video
Cassette
(2) Keys
(1) Oil Drain Tube
For Future Use
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor ali parts and hardware you assembie must be tightened securely Use the
correct tools as necessary to insure proper tightness Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier Standard wrench sizes you need
are listed below.
(1) 9/16’ Wrench {1)3/4" Socket w/
(1) 1/2" wrench drive ratchet
(1) Utility knife (1) Pliers
(1) Tire pressure gauge
When nght or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from shipping carton.
2 Cut, fr'om top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
3 Remove mower and package maten-
als.
4 Check for any additional loose parts
or boxes and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove lock nut and large flat washer
from steenng shaft
2 Position front wheels of the tractor so
they are pointing straight forward
3. Slide the steering sleeve over the
steering shaft.
4. Position steering wheel so cross bars
are honzontal (left to nght) and slide
onto steering wheel adapter
5 Secure steering wheel to steering
shaft with lock nut and large flat
washer previously removed Tighten
securely.
6 Snap steering wheel insert into center
of steering wheel.
7. Remove protective materials from
tractor hood and grill
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid
HOWTO SET UP YOURTRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERV in MAINTE
NANCE section of this manual for
charging instructions)
Label
INSTALL SEAT
Adjust seat before tightening adjustment
knob
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor
2. Pivot seat upward and remove from
the cardboard packing Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely Do not tighten
6. Lower seat into operating position and
sit in seat
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8 Get off seat without moving its
adjusted position.
9. Raise seat and tighten ad|ustment
knob securely.
NOTE; You may now roll or dnve your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
Release parking brake by depressing
2.
clutch/brake pedal
Place gearshift lever in neutral (N)
position.
Roll tractor forward off sidd
4.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
^WARNING; Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress ciutch/brake pedal and set
the parking brake
Place gear shift lever in neutral (N)
4.
position.
Press lift lever plunger and raise
5.
attachment lift lever to its highest
position.
Start the engine. After engine has
6
started, move throttle control to idle
position
Depress clutch/brake pedal into full
7.
"BRAKE" position and hold Move
gearshift lever to 1st gear.
Slowly release clutch^rake pedal and
8.
slowly drive tractor off skid.
9 Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position
Continue with the instructions that ft>ltow.
ASSEMBLE GAUGE WHEELSTO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure №ey are
properly adjusted to ensure optimum
mower performance.
1 Slide gauge wheel bar down into
bracket channel, Be sure that gauge
wheel bar aligning holes are on top.
Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and
3/8-16 center locknuts and tighten
securely.
2. For ease of mower to tractor assem
bly, raise gauge wheels to highest
position and retain with clevis pins
and spnng retainers
NOTE: Adjust gauge wheels before
operating mower. See “TO ADJUST
GAUGE WHEELS" in the Operation
section of this manual
Retainer
TO ATTACH NOSE ROLLER
1. Position brackets, 17/32 x 7/8 x 16
gauge washers, and nose roller
between deck mounting brackets as
shown. Be sure to jxisition brackets
on correct side, as shown
2 Install hex bolts and lock nuts as
shown. Tighten hardware securely
NOTE: Be sure bracket tabs are posi
tioned in tab holes in deck brackets
Nose Roller
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level sirfaoe and mower
suspension arms ate raised with attachment
lift control. Erigage parking brake.
1 Cut and remove ties securing anti
sway bar and beits. Swing anti-sway
bar to left side of mower deck.
2 Siide mower under tractor with
deflector shield to right side of tractor
IMPORTANT; Check belt for proper
routing in all mower pulley grooves.
3. If equipped,turn height adjustment
knob counterclockwise until it stops.
4 Lower mower linkage with attachment
iift control
5. Be sure beit tension rod is in disen
gaged position.
6. Install belt into electric clutch pulley
groove.
7.
Place the susj^ension arms on
outward pointing deck pins. Retain
with double loop retainer spring with
loops up as shown
8.
Install front plate assembly to tractor
suspension brackets and retain with
single loop retainer springs as shown
10
9. Position front plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and
insert flanged pins. Secure pins with
double loop retainer springs between
the plate assembly and mower
brackets.
NOTE: To assist in locating hole in
flanged pin, the hole in pin is inline with
notch on head of pin.
IMPORTANT; Check belt for proper
routing in all mower pulley grooves.
10. Engage belt tension rod by pushing
rod into locking bracket.
A CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
11. Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
12.If equipped, turn height adjustment
knob clockwise to remove slack from
mower suspension.
13. Raise deck to highest position.
14. Adjust gauge wheels before operating
mower as shown in the Operation
section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Con-ect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled. See “TO LEVEL MOWER
HOUSING” in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replac
ing motion, mower drive, and mow^ blade
drive belts in the Sen/ice and Adjustments
section of this manual. Verify that the belts
are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that foe brake is properly
adjusted. See “TO ADJUST BRAKE” in the
Service and Adjustments section of this
manual.
Belt Tension Rod
Disengaged Position
Chassis
Bracket'
Gauge
Wheel
Lock Bracket
Suspension Arms
Double Loop
Retainer Spring
(Outward pointing
deck pins)
Electric Clutch
11
Front
Suspention
Brackets
Front
Plate
Assembly
Double
Loop Retainer
Springs
Flanged
Deflector Sheild
Single
Loop
Retainer
Springs
t/CHECKUST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this quality product.
Please review the following checklist:
^ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is property prepared and
charged.(Minlmum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, №e tires were
overinflated at the factory),
✓ Be sure mower deck is property leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be property inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and Inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
/ Engine oil Is at proper level.
/ Fuel tank is fllled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
12
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
a
BATTERY
A
CAUTION OR
WARNING
|ST^
(§)
ENGINE ON
i
FUEL CHOKE
ENGINE OFF
l\l
R
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
ATTACHMENT
♦
REVERSE FORWARD FAST SLOW
■fir
OIL PRESSURE
a| SI
LIGHTS ON OVER TEMP
© [©
MOWER HEIGHT
PARKING BRAKE UNLOCKED
LOCKED
N H L (d
KEEP AREA CLEAR SLOPE HAZARDS
{SEE SAFETY RULES SECTION)
LIGHT
•m
lu
1
m
MOWER LIFT
»1!
PARKING BRAKE
DANGER, KEEP HANDS AND FEET AWAY
13
4" ^
FREE WHEEL
(Automatic Models only)
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for hjture reference.
, Light Switch
Ammeter
Position
Throttle Control
Clutch/Brake
Control
Choke Control
Attachment
Clutch Switch
Our tractors conform to the safety standards of the American
National Standards Institute.
Lift Lever
Plunger
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off,
THROTTLE CONTROL - Used to control
engine speed.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutchit^ and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
ATTACHMENT UFT LEVER - Used to raise,
lower, and adjust the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing Its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
HOURMETER - Indicates hours of operation.
14
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Aiways wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles, or
standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
“BRAKE" position and hold.
2. Place parking brake lever in “EN
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in “BRAKE"
position. Make sure parking brake will
hold tractor secure.
Choke "Disengaged” Sv^tch Pull OutTo
Push-In to Attachment Clutch
ControT\
Clutch/Brake
Pedal “Drive"
Position
“Disengaged"
Position
Parking Brake
“Engaged" Position
STOPPING
MOWER BLADES -
• To stop mower blades, move attach
ment clutch switch to “DISENGAGED”
position.
GROUND DRIVE -
• To stop grourtd drive, depress clutch/
brake p^al into full “BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE-
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire".
• Turn ignition key to “OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT; Leaving the ignition sviitch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause “browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
ACAUTION: Always stop tractor com
pletely, as described above, before
leaving the operator's position; to empty
grass catcher, etc,
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate,
■ Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the ^arshift lever.
1. Start tractor with dutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
15
The cutting height range is approxi
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
fip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at ttie desired cutting
height in operating position. Gauge
wheels №en keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to
desired cutting height.
Remove retainer spring and clevis pin
2.
which secure each gauge wheel bar.
Lower gauge wheels to ground. Raise
3.
gauge wheels slightly to align holes in
bracket and gauge wheel bar and
insert clevis pin. Gauge wheels
should be slightly off the ground.
Replace retainer spring into clevis pin.
4.
Besure all gauge \^eels are in the
5.
same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1, Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.
AcAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Switch Pull Out To
"Engage"
Push In To
"Disengage"
Attachment Lift Lever
High Position
Deflector
■ ' Shield
TO OPERATE ON HILLS
ACAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing spreed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• if stopping is absolutely necessary,
push clut^/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TOTRANSPORT
• Raise attachment lift to highest position
with attachment lift controi.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
tive (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of lying hood to tractor (rope, cord,
etc.).
16
Low
Position
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments №at are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to iose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
“FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHARr In the Mainte
nance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oii with gasoiine. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tem
peratures below 32”F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
AWA№4ING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Stora^ Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress dutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to "DISEN
GAGED” position.
4. Move throttle control to fast position
5. Pull choke control out for a coid
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to “START' position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50° F and
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowng the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slighUy for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
.| j temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly,
NOTE; If at a high attitude (above 3000 feet)
or in cotd tempCTatures (below 32 F) the
carburetor fuel mixture may need to be
ac^usted for best engine pOTormance, See
"TO ADJUST CARBURETOR" in the Service
and A(|ustments section of this manual.
MOWINGTIPS
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried dip
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
18
MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YCMJ COMFI-ETE
REGULAJ^ SERVICE
Brake Operalion
Check Tire Preseure
Check Operator FVeeence and
Interlock Syetems
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
Check Battery Level
Clean Battery and Terminais
Check Transaxle Cooling
Adjust Blade Bett(s) Tension
Adjust Motion Diwe Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spailt Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Fitter
1 - Chang« mora i^Aon whan c^paralirtg urtdar a haavy load or In high ambiant lamparaluraa. 5
2 - SarMica mora oAan «han oparaling in dirty or dus^ condKions. 6
3 • H acjuippad wMh cJ fiHar, ciung* oil avary 50 hourc. 7
4 • Rapiaca btadas mora oflan whan moving in sandy sol.
GENERAL RECOMMENDATIONS
The warranty on this fractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
fuli value from the warranty, operator must
maintain tractor as instructed in this
manual. Some adjustments will need to
be made periodically to property maintain
your tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and heip
your engine run better and iast longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
✓
✓
✓
✓
✓ ✓
✓
✓
✓ ✓
✓ ✓
✓
1^2.3
✓ 2
✓
(D Spindle
Zerk
©Front
Wheel
Bearing
zerk
©Mandrel''
Zerks
®SAE 30 or 10w30 Motor Oil
©General Purpose Grease
©Refer to Maintenance “ENGINE"
Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
✓ r
✓
i<4.2
✓ î
✓ ✓
✓
If aquippad with ad^stabia syslam.
Not raqufsd if aC(uippad wifi maintSnanc«-fraa ballary.
TIghlan front wda pivotboH to 35 fl.-lba. maximum.
Do ncA Ovarighian.
LUBRICATION CHART
Spindle®
Zerk
'J |\.Front Wheel (
Bearing
zerk
Engine®
.Gearshift ®
Pivots
OATES
19
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad
justed. (See “TO ADJUST BRAKE" in ttie
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or Insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE; To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working properly. If
your tractor does not function as de
scribed below, repair the problem
immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
aliow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5, Tighten bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT; Blade bolt is Grade 8 heat
treated.
Trailing Edge Up
Flat Washer
Lock
Washer
Hex Bolt (Grade 8)*
“A Grade 8 heat treated bolt can be
Identified by six lines on the bolt head.
Center Hole
TO SHARPEN BLADE
NOTE: We do not recommend sharpen
ing blade, but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal
ancer, follow the instructions supplied
with balancer).
NOTE; Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Your tractor has a battery charging
system which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend Ks
life.
20
Mandrel
Assembly
Blade
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