Craftsman 917.27223 User Manual

Owner's Manual

20 HP

ELECTRIC START

48" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.272230

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:
Read and follow all

Safety Rules and Instructions
before operating this equip-

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

V_sit our Craftsman website: www.sears.com/craftsman

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications.......................... 6

Assembly .............................................. 8

Operation ............................................ 13

Maintenance Schedule ...................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructionsin the owner's

manual, Sears will repair or replace, free ofcharge, any parts found to be defective in

matedal or workmanship. Warranty service is available free of charge by returningyour

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply.This warranty applies only while this

productis in the United States.

This Warranty does notcover:

• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limitedto, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaf'_,or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear offlammable
debris, or the failure to maintain the equipment accordingto the instructionscon-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used withinthirty (30) days of its
purchase date.

• Riding equipment used for commercial or rental purposes. A productis "used for

commercial purpose" if is used for any purpose other than single family household
dwellingsor in usage where profit is made.

Maintenance ....................................... 19

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED 90 DAYWARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip
charge willapply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800--4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineiscapableofamputatinghandsandfeet and

throwingobjects. Failure to observe the followingsafety instructions could resultin
sedous injury or death.

I.GENERAL OPERATION

• Read, understand, and follow all

instructionsin the manual and on the
machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

• Clear the area of objects such as rocks,
toys wire, etc., which couldbe picked

up and thrown by the bade.

• Be sure the area is clear of other
people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always leek down
and behind before and while backing.

• Be aware of the mower discharge
directionand do not point it at anyone.

Do not operate the mower without
either the entire grass catcher or the
guard in place.

• Slow down before fuming.

• Never leave a running machine

unattended. Always turn off blades, set
_arking brake, stop engine, and remove

eys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or
unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60
i/aearsand above, are involvedin a

rge percentage of dding mower-

related injudes. These ol_erators
should evaluate their abihtyto operate

the dding mower safely enough to

protectthemselves and others from
serious injury.

• Keep machine free of grass, leaves or
other debris build-up which can touch

hotexhaust / engine parts and bum.
Do not allow the mower deck to plow
leaves or other debris which can cause

build-upto occur. Clean any oil or fuel
spillage before operating or stodng the

machine. Allow machine to cool before
storage.

I1.SLOPE OPERATION
Slopes are a majorfactorrelated to loss-of-

control and tipover accidents, which can
result in severe in ury or death. All slopes
require extra caut on. f you caneot back up
the slope or if you feel uneasy on it, do not

mow it.
DO_

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs,etc.

• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear
so that you willnot have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change
the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid startingor stoppingon a slope. If

tires lose traction, disengage the
blades and proceed slowly straight
down the slope.

DO NOT:

• Do not turn on slopes unlessneces-

sary, and then, turn sloWlyand gradu-

ally downhill, if possible.

• Do not mownear drep-offs, ditches, or

embankments. The mower could
suddenly turnover if a wheel is over

the edge of a cliffor ditch,or if an edge
caves in.

• De not mow on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilizethe machine by
putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III.CHILDREN
Tragicaccidentscanoccuriftheoperator

isnetalerttothepresenceofchildren.
Childrenareoftenattractedtothe

machineand the mowing activity. Never

assume that chitdren will remain where
you last saw them.

• Keep children out of the mowing area

and under the watchful care of another
responsible adult.

• Be alert and rum machine off ifchildren
enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off
and be sedously injured or interfere
with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline
and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel
with the engine running. Allow

engine to cool before refueling. Do

notsmoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a clo_

area.

• Keep nuts and bolts, especially bl
attachment belts, tightand keep
equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regl

• Keep machine free of grass, leaw

other debds build-up. Clean oil o
spillage. Allow machine to cool I_
stodng.

• Stop and inspect the equipment if
strike an cbjoct. Repair, if necass=

before restarting.

• Never make adjustments or repair
with the engine running.

• Grass catcher components are su

to wear, damage, and detedoratio
which could expose moving parts
allow objects tobe thrown. Frequ
check components and replace w

manufacturer's recommended par
wt3en necessary.

• Mower blades are sharp and can

Wrap the blade(s) or wear gloves,

use extra cautionwhen servicing

• Check brake operation frequently

Adjust and service as required.

• Be sure the area is clear of other
people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.

• Keep children outof the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if ch

enter the area.

• Before and when backing, look I_
and down for small children.

• Mow up and down slopes (15 ° M_
not across.

• Remove obstacles such as rocks,

limbs, etc.

• Watch for holes, ruts, orbumps.
Uneven terrain could overturn the

machine. Tall grass can hide obsl

4

• Useslowspeed.Choosealowgearso
thatyouwillnothavetostoporshift
whileontheslope.

• Avoid starting or stoppingon a slope. If

tires lose traction,disengage the
blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse
and back down slowly.

• Do not turnon slopes unless neces-
sary, and then, turn slowlyand gradu-
ally downhill, if possible.

ALook for thissymbol to point out
importantsafety precautions. It means

CAUTIONI!! BECOMEALERT!!T YOUR
SAFETY IS INVOLVED.

A_.CAUTION: In order to prevent acci-
dental starting when setting up, trans-

porting, adjustingor making repairs,
always disconnect spark plug wire and

place wire where it cannot contact spark
plug.

_kCAUTION: Do not coast down a hillin
neutral, you may lose control of the
tractor.

ACAUTION: Towonly the attachments
that are recommended by and comply

with specificationsof the manufacturerof
your tractor. Use common sense when
towing. Operate only at the lowest

possiblespeed when on a slope. Too
heavy of a !oad, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.

AWARNING: Engine exhaust some of its
const tuents, and certa n vehcle compo-

nents contain or emit chemicals known to
the State of California to cause cancer

and birth defects or other reproductive
harm.

A,WARNING: Battery posts terminals
and re ated accessories conta n sad and

lead compounds, chemicals known to the
State of California to cause cancer and

birth defects or other reproductiveharm.
Wash hands after handling.

5

PRODUCTSPECIFICATIONS

GASOLINE 3.5GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OILTYPE SAE10W30(above32°F)
(PI-SF-SJ): SAE5W-30(below32°F)

OIL CAPACITY: W/FILTER: 4.5 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND SPEED

(MPH):

TIRE PRESSURE:FRONT: 14 PSI

CHARGING

SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR: 30

BLADE BOLT 45-55 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,
engineered and manufactured to give

you the best possible dependability and

performance.
Should you expedenca any problem you
cannot easily remedy, please contact
your nearest Sears or other qualified
service center. We have competent, well-
trained technicians and the proper tools

toservice or repair this tractor.
Please read and retain this manual. The

instructionswill enable you to assemble
and maintain your tractorproperly.
Always observe the "SAFETY RULES'.

W/OFILTER: 4.0 PINTS

1st 1.2

2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3

REVERSE: 1.5

REAR: 10 PSI

MIN. CCA: 240
CASE SIZE: U1R

REPAIR AGREEMENT
A Repair Agreement is available on this

product. Contact your nearest Sears
store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, cadng for and using your tractor.

• Follow the instructions under "Mainte-
nance"and "Storage" sections of this

owner's manual.

_.WARNING: This tractor is equipped
with an internal combustion engine and

should not be used on or near any
unimproved forest-cevered, brash-

covered or grass-covered land unless the
engine's exhaust system is equipped with

a spark arrester meeting applicable local
or state laws (if any). If a spark an'ester is

used, it should be maintained in effective
working order by the operator.

In the state of California the above is
required bylaw (Section 4442 of the

California Public Resources Cede).
Other states may have similar laws.

Federal laws apply on federal lands. A

spark attester for the muffler is available
through your nearest Sears service
center. (See REPAIR PARTS sectionof
this manual).

6

Steenng

Wheel

Insert

SteeringWheel

Steenng Sleeve

Seat

'

"_'_J (1) Washer

_' 17/32x 1-3/16 x 12

(1)Knob_ Gauge

(4) Shoulder Bolt _ ,_ (4) Clevis Pins

(4) Retainer Springs (4)Wheels (4) Locknut 3/8-16

(double loop)

(2) Locknuts 5/16-18

-- _l _1_._ I Nose Roller

(5) Retainer Spdngs

(double loop) - _ (1)Front Plate

(2) Retainer Spnngs (single loop)

IIIIIIIIIIlllllllhlllil/ .o,,er

= (2)Hex Bolts 5/16-18 x 1 ""_ N_cekets

Mower

_ (2)Flanged

v(::_ Pins

(2) Washers

17/32 x 7/8 x 16 Ga.

I Key Slope Sheet '

Cassette ForFuture Use

Yournewtractorhasbeenassembledatthefactory with exception of those parts left

unassembled for shippingpurposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely Use the
correcttoolsas necessary to Insure proper tightness Review the video cassette before
you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly
easier Standard wrench sizes you need

are hstedbelow.
(1) 9/16" Wrench (1) 3/4" Socket w/

(1) 1/2"wrench ddve ratchet
(1) Utility knife (1) Pliers
(1) Tire pressure gauge

When nght or left hand is mentioned in
this manual, It means, from your pointof
view, when you are in the operating
position (seated behind the steering
wheel).

TO REMOVETRACTOR FROM
CARTON

UNPACK CARTON

1. Remove all accessible loose parts
and parts boxes from shipping carton.

2 Cut, from top to bottom,along lines on

all four comers of shippingcarton, and
lay panels fiat.

3 Remove mower and package maten-

als.

4 Check for any additional loose parts

or boxes and remove.

BEFORE REMOVING TRACTOR
FROM SKID

ATTACH STEERING WHEEL

1. Remove lock nut and large fiat washer

from steenng shaft

2 Positionfront wheels of the tractor so

they are pointing straight forward

3. Slide the steering sleeve over the

steering shaft.

4. Position steering wheel so cross bars

are honzontal (left to nght) and slide
onto steedng wheel adapter

5 Secure steering wheel to steedng

shaft with lock nut and large fiat
washer previously removed Tighten
securely.

6 Snap steedng wheel insert into center

of steering wheel.

7. Remove protective materials from

tractor heed and grill

IMPORTANT: Check for and remove any
staples in skid that may puncture tires

where tractoris to roll off skid

I_ _nsert

_ fF_-_-._ Washer

SteenngWheel'_

Seer ng _ t .',-_-._- "."
Shaft_. =_._.< -'_",.1','.

Stee,,n,

Sleeve -L_' ,,'. t !. ,,

HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1, Lift heed to raised position,

NOTE: If thisbattery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" In MAINTE-

NANCE section ofthis manual for
charging instruchons)

INSTALL SEAT

Adjust seat before tighteningadjustment

knob

1. Remove adjustment knob and fiat
washer securing seat to cardboard

packing and set aside for assembly of
seat totractor

SteenngWheel

LockNut

_/ Adaptor

,. ,... ,, ,,,

Label

2. Pivotseatupwardandremovefrom
thecardboardpackingRemovethe
cardboardpackinganddiscard.

3. Placeseatonseatpansoheadof
shoulderbolt =spositioned over large

slotted hole in pan.

4. Push down on seat to engage
shoulder bolt in slot and pull seat

towards rear oftractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat
washer loosely Do not tighten

6. Lower seat into operating position and
sit In seat

7. Slide seat untila comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.

8 Get offseat withoutmoving its

adjusted position.

9. Raise seat and tighten adlustment
knob securely.

Seat

ShOulder
Bolt

Flat Washer

NOTE: You may now roll or dnve your
tractor off the skid.Follow the appropriate
Instructionbelow to remove the tractor
from the skid.

TO ROLLTRACTOR OFF SKID (See
Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment liftlever to its highest
position.

2. Release parking brake by depressing
clutch/brake pedal

3 Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid
TO DRIVETRACTOR OFF SKID (See

Operation section for location and
function of controls)

_WARNING: Before starting read,
understand and fo ow a nstructions m

the Operation sectionof thB manual. Be
sure tractoris In a well-vent=!atedarea. Be

sure the area m front of tractor _sclear of
other people and objects

1. Be sure all the above assembly steps
have been completed,

2. Check engine oil level and fill fuel
tank with gasoline.

3. Sit on seat m operating position,
depress clutch/brake pedal and set

the parking brake

4. Place gear shiftlever =nneutral (N)
position.

5. Press hftlever plunger and raise
attachment lif_lever to its h=ghest

position.

6 Start the engine. After engine has

started, move throttlecontrol to idle
position

7. Depress clutch/brake pedal into full
"BRAKE" poslbonand hold Move

gearshift leverto 1st gear.

8. Slowly release clutch/brake pedal and
slowlydrive tractor off skid.

9 Apply brake to stop tractor, set parking

brake and place gearsh=ftlever in
neutral position.

10.Turn =gn=t=onkey to "OFF" pos=tlon

Continue with the mstrections that follow.

ASSEMBLEGAUGEWHEELSTO
MOWERDECK

Thegaugewheelsare designed to keep

the mower deck in proper positionwhen
operating mower. Be sure they are
propedy adjusted to ensure optimum
mower performance.
1 Shde gauge wheel bar down into

bracket channel, Be sure that gauge
wheel bar aligning holes are on top.

Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and
3/8-16 center Iocknuts and tighten
securely.

2. For ease of mower totractorassem-
bly, raise gauge wheels to highest

pes=Uonand retain with clevis pins
and spnng retainers

NOTE: Adjustgauge wheels before
operating mower, See =TO ADJUST
GAUGE WHEELS" in the Operation

section of this manual

Retainer
Spnng

P,n-_ \ ///_F.

3/8 Washer 3/8-16 Center

TO ATTACH NOSE ROLLER

1. Position brackets, 17/32 x 7/8 x 16
gauge washers, and nose roller

between deck mounting brackets as
shown. Be sure toposition brackets
on correct side, as shown

2 install hex belts and lock nuts as

shown. Tighten hardware securely

NOTE: Be sure bracket tabs are posi-
tioned in tab holes in deck brackets

Locknut

NoseRoller

-_'_'_ , Lock .

//j _'_ _ / Nut B"Bracket

INSTALL MOWER AND DRIVE BELT
Be suretractorisce level surfeceand mower

suspensionarms are raisedwithattachment
liftconbol.Engageparkingbrake.

1 Cut and remove ties secudng anti-

sway bar and belts. Swmg anti-sway
bar to left side of mower deck.

2 Slide mower undertractor with

deflector shield to dght side of tractor

IMPORTANT: Check belt for proper
routing in all mower pulley grooves.

3, If equipped,turn height adjustment

knob counterclockwise untilIt stops,

4 Lower mower linkage with attachment

liftcontrol

5. Be sure belt tension rod Is indisen-

gaged pes_tton.

6. Install belt into electdc clutch pulley

groove.

7. Place the suspenston arms on
outward pointing deck ptns. Retam

with double loop retainer spring with

loops up as shown

8. Install front plate assembly to tractor
suspension brackets and retatn with
single loop retainer spnngs as shown

10

9. Positionfront plate assembly between

front mower brackets. Raise deck and
plate assembly to align holes and

insertflanged pins. Secure pins with
double loop retainer spdngs between
the plate assembly and mower

brackets.

NOTE: To assist in locating hole in
flanged pin, the hole in pin is inlinewith
notch on head of pin.

IMPORTANT: Check belt for proper
routingin all mower pulleygrooves.

10.Engage belt tension red by pushing
rod into lockingbracket.

CAUTION: Belt tension red is spdng

loaded, Have a tightgdp on rod and
engage slowly.

11, Connect anti-sway bar to chassis

bracket under left footrest and retain
with double loop retainer spring,

12.If equipped, turn height adjustment
knob clockwiseto remove slack from

mower suspension.

13. Raise deck to highestposition,

14.Adjust gauge wheels before operating

mower as shown in the Operation
section of this manual.

CHECK TIRE PRESSURE
The tireson yourtractorwere ovednflated

at thefactoryfor shippingpurposes.
Correcttire pressure is importantfor best

cutting performance.

• Reduce tirepressureto PSI shown in
"PRODUCT SPECIFICATIONS" section

of thismanual.

CHECK MOWER LEVELNESS
For bestcuttingresults,mower shouldbe

properlyleveled. See "TO LEVEL MOWER
HOUSING" in the Service and Adjustments

section of thismanual.
CHECK FOR PROPER POSITION OFALL

BELTS
See the figures that are shown for replac-

ingmotion, mower drive, and mower blade

drive belts in the Service and Adjustments

section of this manual. Verifythat the belts
are routedcorrectly.

CHECK BRAKE SYSTEM
Afteryou learn howto operateyour tractor,

checkto see that the brakeis propedy
adjusted. Sea =TOADJUST BRAKE"inthe
Service and Adjustmentssection of this

manual.

Belt Tension Rod Lock Bracket
Disengaged Position

Chassis
Bracket_

Gauge
Wheel

Double Loop

Retainer

Spring

RETALNERSPRINGS

USE PLIERS FOR I

Anti-Sway

Bar

Suspension Arms
Double Loop
Retainer Spring

(Outward pointing
deck pins)

Electdc Clutch
Pulley\ Front

\ Suspention Front

Front \Brackets PlateAssembly
Mower \

Bracket\ ,Loop Retainer

Deflector Sheild

11

Single

Loop
Retainer

Springs

=/CHECKLIST

Before you operate and enjoy your new
tractor,we wish to assure that youreceive
the best performance and satisfaction
from thisquality product.

Please review the following checklist:
,/ All assembly instructionshave boon

completed.
,/No remaining loose parts in carton.
,/' Battery is propedy prepared and

cberged.(Minimum 1 hour at 6 amps).
4" Seat is adjusted comfortablyand

tightened securely.
4" All tires are propedy inflated. (For

shipping purposes, the tires were

ovednflated at the factory).
/' Be sure mower deck is propedy leveled

side-tc--sideifront-to-rearfor best cutting

results. (Tires must be propedy inflated

for leveling).

4 Check mower and drivebelts. Be sure

they are routed propedy around pulleys

and inside all belt keepers.

•/ Check widng. See that all connections
are stillsecure and wires are properly
clamped.

While learning how to use your tractor,
pay extra attention to the following
important items:

J Engine oil is at proper level.
4 Fuel tank isfilledwith fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

locationand function. Operate them
before you start the engine.

4 Be sure brake system is in safe

operating condition.

12

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.

Learnandunderstandtheirmeaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENO,NEGrEO,LPRESSUREUOHTSONO%'_MP T

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED

ATTACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

4"

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModelsonly)

13

KNOWYOURTRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING

YOURTRACTOR

Comparetheillustrationswithyourtractortofamiliarizeyourseffwiththelocationsof

vadouscontrolsandadjustments.Savethismanualforfuturereference.

it Switch

Ammeter Hourmeter

Clutch/Brake

PcsitJon

Attachment
Clutch Switch

Plunger

Attachment

Our tractors conform to the safety standards of the Amedcan

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH: Turnsthe headlights on
and off.
THROTTLE CONTROL - Used to control

engine speed.
CHOKE CONTROL - Used when starting
a cold engine.

CLUTCH/BRAKE PEDAL: Used for
declutchiag and braking the tractor and

starting the engine.
GEARSHIFT LEVER - Selects the speed

and directionof tractor.

Lever

ATTACHMENTLIFTLEVER - Usedto raise,

lower,andadjustthemowerdeckorother
attachmentsmountedto yourtractor.

LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.

IGNITION SWITCH: Usedfor startingand
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging(-).

PARKING BRAKE: Locks clutch/breke
into the brake position.

HOURMETER- Indicateshoursof operation.

14

Theoperationofanytractorcanresultinforeignobjectsthrownintothe I

eyes, which can resultin severe eye damage. Always wear safety glasses I
or eye shields while operating yourtractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles, or

standard safety g asses.

HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator

presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat withoutfirst setting the
parking brakewill shut off the engine.

1. Depress clutch/brakepedal intofull

"BRAKE" positionand hold.

2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"
position, Make sure parking brake will

hold tractor secure.

Push-Into Attachment Clutch

Choke "Disengage ' SwitchPullOutTo

Control

"Brake" Key Lever

P ition o _

Clutch/Brake "Engaged"Position
Pedal=Drive" "Disengaged"

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutchswitch to "DISENGAGED"
position,

GROUND DRIVE -

• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow positionand allowing engine to idle
before stoppingmay cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when
leaving tractor to prevent unauthorized

use,

_ \Ignition GearShift

"_ParkingBra_e

• Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will

cause the battery to be discharged,

(dead).
NOTE: Under eartain cunditions when

tractor is standingidle with the engine
running, hotengine exhaust gases may
cause "browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.

ACAUTION: Always stop tractorcom-
pletely, as describ_l above, before

leaving the operator's position;to empty
grass catcher, etc.

TO USE THROTTLE CONTROL
Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging
rate.

• Full throttleoffers the best bagging and

mower performance.

TO USE CHOKE CONTROL
Use choke control whenever you are

starting a cold engine. Do not use to start
a warm engine.

• To engage choke control, pull knob out.
Slowly push knob in to disengage,

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is
controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.

2, Move gearshift lever to desired

position.

3. Slowly release clutch/brake pedal to
start movement.

IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.

Failure to do so will shorten the useful life
of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment lift lever

determines the cuttingheight.

• Grasp lift lever.

• Press plunger with thumband move

lever to desired position.

15

i

Thecuttingheightrangeisapproxi-

mately1-1/2to4".Theheightsare

measured from the ground to the blade
tipwith the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.

• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches

during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.

• For best cutting performance, grass

over 6 inches inheight should be
mowed twice, Make the firstcut

relatively high; the second to desired
height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

positionto help prevent scalping in most

terrain conditions.

NOTE: Be sure tractor is on a fiat level

surface.

1. Lower mower and adjust mower to
desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in

bracket and gauge wheel bar and
insertclevis pin. Gauge wheels
should be slightlyoff the ground.

4. Replace retainer spring into clevis pin.

5. Besure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height

of the mower deck.

Retainer
Sprin

Clevis

•_,::' Pin

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensingswitch. Any attempt by
the operatorto leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control.

_CAUTION: Do not operate the mower
without either the entire grass catcher, on

mowers so equipped, or the deflector
shield in place.

AttachmentClutch AttachmentLiftLever
SwitchPullOutTo HighPosition

=Engage" /

;? Po_i_on

:/

.;'.,.--_-Low

- _ Deflector

•I _" Shield

TO OPERATE ON HILLS
£_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• if slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to
brake position and engage parking

brake.

• Move gearshift leverto 1st gear. Be
sure you have allowed room for tractor

to roll slightlyas you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TOTRANSPORT

• Raise attachment liftto highest position
with attachment liftcontrol.

• When pushing or towing your _actor,

be sure gearshift lever is in neutral (N)
position.

• Do not push or tow tractor at morethan

five (5) MPH.

NOTE: To protect hoodfrom damage

when transportingyourtractor on a truck
or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor(rope, cord,
etc.).

16

TOWINGCARTSANDOTHERATTACH-
MENTS

Towonlytheattachmentsthatare
recommendedbyandcomplywith

specificationsofthe manufacturer of your

tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with
the groundend cause you to lose control
ofyour tractor.
BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL
The engine in your tractor has been

shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Unthread and remove oil fill cap/

dipstick;wipe oiloff. Reinsert the
dipstick into thetube and rest oilfill

cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until

"FULL" mark on dipstickis reached.
Do not overfill.

• For cold weather operation you should

change oilfor easier starting(See "OIL
VISCOSITY CHART" inthe Mainte-

nanca sectionof thismanual).

• To change engineoil, see the Mainte-

nance sectionin this manual.

ADD GASOLINE

• Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will

increase carbon and lead oxide
deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in
quantities that can be usedwithin 30
days to assure fuel freshness.

IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help
insure good cold weather starting.

_ILWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract

moisture which leads to separation and
formationof acidsduring storage. Acidic
gas can damage the fuel system of an

engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or

longer. Drain the gas tank, start the
engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor

additional information. Never use engine
or carburetorcleaner products in thefuel
tank or permanent damage may occur.

f 7 temperature.

ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.

TO START ENGINE
When starting the engine for the first time

or if theengine has run out offuel, it will
take extra cranking time to move fuel from

the tank to theengine.

1. Sit on seat in operating position,

depress clutch/breke pedal and set
parking brake.

2. Place gear shift lever in neutral (N)
position.

3. Move attachment clutch to =DISEN-
GAGED" position.

4. Move throttlecontrol to fast position

5. Pull choke controloutfor a cold
engine start attempt. For a warm

engine start attempt the choke control
may not be needed.

NOTE: Before starting,read the warm and
cold starting procedures below.

6. Insert key into ignitionand turn key
clockwise to START" position and

release key as soon as engine starts.
Do not run starter continuouslyfor

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control
in, wait a few minutes and try again. If

engine stilldoes notstart, pull the
choke control out and retry.

WARM WEATHER STARTING (50° F and
above)

7. When engine starts, slowly push

choke control in until the engine
beginsto run smoothly. If the engine
starts to runroughly, pull the choke
controlout slightlyfor a few seconds

and then continue to push the control
in slowly.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and

allow it to warm up for one minute
using the choke as described above,

COLDWEATHER STARTING (50 ° F and
below)

7. When engine starts, slowly push
choke controlin untilthe engine

begins to run smoothly. Continue to
push the choke control in smallsteps

allowing the engine to accept small
changes in speed and load, until the

choke controlisfully in. If the engine
starts to run roughly, pullthe choke

control out slightlyfor a few seconds
and then continue to push the control

in slowly. This may require an engine
warm-up period from several seconds

to several minutes, depending on the

• Theattachmentscanbeusedduring
theenginewarm-uppedodandmay

requirethechokecontrolbe pulled out

slightly,

NOTE: ffatahighaltitude(above3000 feet)

or incoldt_res (below 32 F) 61e
carburetorfuel mixturemay need to be

a_tmted forbest engineperfom_nce, See
"To ADJUST CARBURETOR" inthe Service

and Adjuatn_ntssec_onof thismanual.

MOWlNGTIPS

• Mower should be propedy leveled for
best mowing performance. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustmentssection of this
manual.

• The left hand side of mower should be
used for trimming.

• Ddve so that clippings are discharged
onto the area that has been cut. Have

the cut area to the dght of the tractor.
This will resultin a more even distdbu-

tionof clippings and more uniform
cutting.

• When mowing large areas, start by

turningto the dght so that clippingswill
discharge away from shrubs, fences,
ddveways, etc. After one or two rounds,
mow in the opposite direction making

left hand turns untilfinished.

• If grass is extremely tall, it shouldbe
mowed twice to reduce load and

possible fire hazard from dded clip-
pings. Make first cut relativelyhigh;the

second to the desired height.

• Do not mow grasswhen it is wet. Wet
grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throtUe

when mowing to assure better mowing

performance and proper discharge of
material. Regulate groundspeed by
selecting a low enough gear to give the
mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain
and give best performance of the
attachment being used.

18

MAINTENANCESCHEDULE T)_ _ _ _ _ _/_J

REGULAR SERVICE i,_" __s" _'/_ / SERVICE DATES !

c_ em_ op_io_ tJ V

check Tire Pressure It## _1

CheCk Operator _ and

T Int_ sysv_s IV#

R Che_ for LOOse FaSteners V* _r+ V'

CA Sharpen/Rop4_ce Mower Bl_bd_ _4

T Lub_oo Chart I_ I,/

0 Check Batte,7 Level

R Clean B.attefy and Tefm,rals _ It##

Ched( T_n F=la_e CoOling If

Adjust Bk_de Belt(s) Tension _s
Adjust Mobon Drive B*dt(s) Ter_ion _,_s

CIWPCk Engine Cd Level _

Change Engine O1{ _2_

E clean r&JrFilth* tl_z

N Clean Air _n _2

G InspectMuff_r/spa_ Am_ter t_/

i_ Rep_ C311F_lte_ equipped) _.2
E Cle_n Engine C(;o_ing Fins I_/;z

Re_ Air Filte_ Paper Cartridge _2

ReplaceFuel Filter 11_

1 O_a_gem_e_wh_l_per_dJ_Juod_'ah_,*yk_d_'lnNghamt_lt_r, lp_um= 5 tfequ_ppedW_lad_sl_biesystem
2+ S_o r_ro o#_ _h_l operat_g _ d_ly o(_ condone. 6 N_t r_q_d if _q_pp_ w4_ rn_nt enar_hee bat;e_y

3. # _q_pped ,_lh _4 _K_, d,ange _ _ 50 hours 7 _ghtm _1 _ude _vot t)_t _o 35 ft._t>r_ ma._m.

4. p.*_zco U_d_s moro often _he, mo_ng in _andy r._4. C¢ no( _,_erl gh_m.

GENERAL RECOMMENDATIONS
The warranty on this tractor does not

cover items that have been subjected to
operator abuse or negligence. To receive

full value from the warranty, operator must
maintain tractoras instructedin this

manual. Some adjustments will need to
be made pedodically to propedy maintain

your tractor.
All adjustments in the Service and
Adjustments section of this manual

should be checked at least once each
season.

• Once a year you should replace the
spark plug, clean or replace air filter,

and check blades and belts for wear. A
new spark plug and clean air filter

assure proper air-fuel mixture and help
your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

intedock systems for proper operation.

5. Check for loose fasteners.

pr

LUBRICATION CHART

_) Spindle-_-I_F'--- Spindle(_

Zerk ,_=dl I1_ Zerk

¢_)Front._+ ++-+-+=+"_+i'_Front Wheel (_

Wheel _'_J __ ,_ Bearing

Bearing ,_ _ +=_--,:_ zerk

Zerks :, _ I

',"-;- -_-: Pivots

(_SAE 30 or 10w30 Motor Oil
(_General Purpose Grease

(_Refer to Maintenance "ENGINE"

Section

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricantswill attract

dust and dirt that willshorten the lifeof
the self-lubricatingbeadngs. If you feel

they must be lubricated,use only a dry,

powdered graphite type lubricant
sparingly.

19

TRACTOR

Always observe safety rules when
performing any maintenance.

BRAKE OPERATION
If tractor requires more than six(6) feet

stoppingdistance at high speed _n
highestgear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" inthe

Service and Adjustments section of this
manual),

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm

Ribber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent

fiat tiresdue to slow leaks, tire sealant
may be purchased from your local parts

dealer. Tire sealant also prevents tire dry
rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and
interlocksystems are workingproperly. If
your tractor does not function as de-
scribed below, repair the problem
immediately.

• The engine should not start unless the
clutchlbrake pedal is fully depressed

and attachment clutch control is in the
disengaged position.

• When the engine is running, any
attempt bythe operator to leave the

seat withoutfirst setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any
attempt by the opera(orto leave the
seat shouldshut off the engine.

• The attachment clutch should never
operate unless the operator is in the

seat.

BLADE CARE
For best results mower blades must he
keptsharp. Replace bent or damaged

blades.
BLADE REMOVAL

1. Raise mower to highest positionto

allow access to blades.

2. Remove hex bolt, lock washer and fiat
washer secudng blade.

3, Install new or resharpened blade with

trailing edge up towards deck as

shown,

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star
on mandrel assembly.

4. Reassemble hex belt, lock washer
and flat washer inexact order as
shown.

5. Tighten bolt securely (45-55 Ft. Lbs.
torque).

IMPORTANT: Blade bolt is Grade 8 heat
treated,

TrailingEdgeUp

Mandrel

FLatWasher_._ ^
Lock "__ Center Hole

Washer"_,. _. _ _ Blade_._

_Hex Bo_t(,Grade8)

*AGrade8 heat treatedboltcan be

identifiedby sixlinesonthe bolt head.

TO SHARPEN BLADE
NOTE: We do not recommend sharpen-

ing blade, but if you do,be sure the blade
is balanced.

Care should be taken to keep the blade
balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file
or on a gdnding wheel. Do not attempt

to sharpen while it ison the mower.

• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-
ancer, follow the instructions supplied

with balancer).

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not,

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it shouldremain ina
horizontal position. If either end of the

blade moves downward, sharpen the
heavy end until the blade is balanced.

Center Hole

Blade

5/8" Boltor Pin-

BA'B'ERY
Your tractor has a battery charging

systemwhich is sufficientfor normal use.
However, periodic charging of the battery

with an automotive charger will extend its

20 life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The odginalequipment battery on

your tractor is maintenance free, Do not
attempt toopen or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.
TO CLEAN BATTERYAND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to =leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first
then RED battery cable and remove

batteryfrom tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bdght.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See =REPLACING
BATrERY" in the SERVICE AND

ADJUSTMENTS section ofthis
manual).

V-BELTS
Check V-baits for deterioration and wear

after 100 hours of operation and replace
if necessary. The belts are notadjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrictcooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated
with API service classification SF-SJ.

Select the oil's SAE viscosity grade
according to your expected operating

temperature.

SAE VL_30_'rY GRi_ F.,S

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine
when changing oil.

2. Remove cap from end of drain valve

and installthe drain tuba onto the

fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace
the cap ontoto the end ofthe drain

valve.

7. Refillengine with oil through oil fill
dipsticktube. Pour slowly. Do not
overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"
sectionof this manual.

8. Use gauge on oil fill cap/dipstickfor
checking level. Insert dipstick intothe
tube and rest the oil fill cap on the
tuba. Do not thread the cap onto the
tube when taking reading. Keep oil
at =FULL"line on dipstick. Tighten cap

onto the tube securely when finished.

Oil Drain Valve

Closed

and
Locked

posi_on

Cap

Change the oil after every 50 hoursof

operationor at least once a year ifthe
tractor is not usedfor 50 hours in one

year.
Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/
dipsticksecurely each time you check the

oil level.

Drain Tube

CLEAN AIR SCREEN

Air screen must be keptfree of dirtand

chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dded gum fibers.

21

CLEANAIRINTAKEICOOLINGAREAS
Toinsurepropercoeling,makesurethe

grassscreen,coolingfins,andother
externalsurfacesoftheenginearekept
deanatalltimes.

Every100hoursofoperation(moreoften

underextremelydusty,dirtyconditions),

remove the blower housing and other

coolingshrouds. Clean the cooling fins
and external surfaces as necessary. Make

sure the coelmg shrouds are reinstalled.

NOTE: Operating the engine with a
blocked grass screen, dirty or plugged

cooling fins, and/_" cooling shrouds

removed will cause engine damage due
to overheating.

AIR FILTER
Your engine will not run properly using a

dirty air tilter. Clean the foam pre-cleaner

after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,

whichever occurs first.
Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash It in liquid detergent and water.

4. Squeeze itdry in a clean cloth. Allow
itto dry.

5. Saturate it in engine oil, Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge,

6. Remove nut and cartddge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and
proper position around stud. Replace

if necessary.

9. Reassemble air cleaner, cartridge
plate, and out.

10. Reinstall air cleaner cover and secure
by tightening knob.

Foam

Knob

ENGINE OIL FILTER
Replace the engine oil filter every season

or every other oil change ifthetractor is
used more than 100 hoursin one year.

MUFFLER
Inspect and replace corroded muffler and

spark attester (if equipped) as it could
create a fire hazard and]or damage.

SPARK PLUGS
Replace spark plugs at the beginning of

each mowing season or after every 100
hours of operation, whichever occursfirst.

Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.

IN-LINE FUEL FILTER
The fuel filter should be replaced once

each season. Iffuel filterbecomes
clogged, obstructingfuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in positionin fuel

line with arrow pointingtowards
carburetor.

3. Be sure there ere no fuel line leeks

and damps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Clam IFilter

CLEANING

• Clean engine, battery, seat, finish,etc,

ofall foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend usinga garden
hose to clean your tractor unless the

electricalsystem, muffler,air tilter and
carburetor are covered to keep water out.

Water in engine can result in s shortened

22engine life.

Cartridge

Plate

Rubber
Seal

ge

lamp

CAUTION:BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:

1.Depressclutch/brakepedalfullyandsetparkingbrake,
Placegearshiftlever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position,

4. Turn ignitionkey "OFF" and remove key,

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR
TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.

2. If equipped, turn height adjustment
knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rod from lock
bracket.

CAUTION: Rod isspdng loaded.Have

a tight grip on rod and release slowly.

5. Remove retainer springholding anti-
swaybar to chassis bracket and
disengage anti-swaybar from bracket.

6. Remove four retainer spdngs from
front plate assembly and remove

plate.

7. Remove retainer spdngs from
suspensionarms at deck and disen-

gage arms from deck.

8. Raise attachment liftto its highest
position.

9. Slide mower forward and remove belt
from electric clutch pulley.

10.Slide mower out from under dght side

oftractor.

Suspension

BeltTension
Rod

(Disengaged_j,
Position) /z"

Chassis

TO INSTALL MOWER

Follow procedure described in =INSTALL
MOWER AND DRIVE BELT"in the

Assembly section of this manual.

TO LEVEL MOWER HOUSING
Adjustthe mower while tractor is parked

on level ground or driveway. Make sure
tires are propedy inflated(See =PROD-

UCT SPECIFICATIONS" section of this
manual). Iftiresare over or

undednflatsd, you wiBnot properly adjust
your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpointof bothsides of mower,

measure height from bottom edge of
mower to ground. Distance "A"on

both sides of mower should be the
same or within 1/4" ofeach other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift
link adjustment nut on that side.

• To lower one side of mower, loosen lift

linkadjustment nut on that side.

Electric
Clutch Pulley

Front Mower
Bracket

Front

I_ate

Retainer

Anti-Sway
Bar

Retainer Springs
(Both Sides)

:rant Mower

23

BottomEdgeof BottomEdgeof

MowertoGround MowertoGround

\ /

BOTH FRONT LINKS MUST BE EQUAL

IN LENGTH

A_SUspensi°n

Adjustment

LiftLink
Nut

NOTE: Each full turn of adjustment nut
will change mower height about 1/8".

• Recheck measurements after adjust-
ing.

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-

side.If the following front-to-back adjust-
ment isnecessary, be sure to adjust both
front linksequally so mower willstay

level side-to-side.
To obtain the best cuttingresults, the

mower housing shouldbe adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.

Check adjustment on right side of tractor.
Measure distance =D"directlyin front and

behind the mandrel at bottomedge of
mower housing as shown.

• Before making any necessary adjust-

ments, check that both frontlinksare

equal in length.

• If links are not equal in length, adjust
one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of
turns.

• When distance =D"is 1/8" to 1/2" lower

at front than rear, tighten nuts=F"
against trunnionon beth front links.

• To raise front of mower, loosen nut "F"

from trunnionon both front links.

Tighten nut "E" on beth front linksan
equal number of turns.

• When distance "D"is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against

trunnionon both front links.

• Recheck side-to-side adjustment.

Nut "E"

Assembly_

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface.
Engage parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock
bracket.

K_aCAUTION: Rod is springloaded.

vea nrm grip on roa an release slowly.

4. Remove screws from R,H. mandrel
cover and remove cover.

5. Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck

surface.

6. Disconnect R.H. suspension arm from
rear deck bracket by removing

retainer spring.

7. Carefully roll belt over the top of R.H.
mandrel pulley.

8. Remove belt from electric clutch
pulley.

9. Remove belt from idler pulleys.

10.Check primary idler arm and two

idlers to see that they rotate freely.

11.Be sure spdng is securely hooked to
primary idler arm and spdng arm.

MOWER DRIVE BELT INSTALLATION

12. Install belt in both idlers.

13.Install new beltonto electdcclutch
pulley.

14.Carefully roll belt into upper groove of
R.H. mandrel pulley.

15. Carefully check belt routingmaking
sure belt is in the grooves correctly.

16.Reconnect R.H. suspension arm to
rear deck bracket with retainer spring.

17.Reassemble R.H. mandrel cover.

18.Engage belt tension rod by pushing
rod into locking bracket.

24

BeltTensionRod

(DisengagedR.H,
position) Mandrel

£

Sprin
Arm

R.H,

Arm

PrimaryIdler

TO REPLACE MOWER BLADE DRIVE
BELT

Park the tractor on level surface. Engage

parking brake.

1. Remove mower drive belt (See "TO
REPLACE MOWER DRWE BELT" in

thissectionof thismanual),

2. Remove mower (Sou "TO REMOVE

MOWER" in thissectionof this manual).

3. Remove screwsfrom L.H. mandrel
cover and remove cover.

4. Carefullyrollbelt off L.H. mandrel

pulley.

5. Remove belt from center mandrel
pulley, idler pulley,and R.H. mandrel
pulley.

6. Remove any dirtor grass which may
have accumulated around mandrels

and entireupperdeck surface.

7. Check secondary idlerarm and idler
pulleyto see that they rotatefreely,

8. Be sure springis hooked in secondary
idler arm and secondary spdng arm.

9. Installnew belt in tower grooveof R,H.

mandrel pulley,idler pulley, and center

mandrel pulley as shown.

10.Carefully roll belt over L.H. mandrel
pulley. Make sure belt isin all grooves
properly.

11,Relestall L.H. mandrel cover.

12. Reinstallmower to tractor (See
=INSTALL MOWER AND DRIVE BELT"

in the Assembly sectionof this manual).

13.Reassemble mower ddve belt (See
"TO REPLACE MOWER DRIVE BELT"

in this sectionofthis manual).

LH, IdlerArm

Pulley

R.H.
Mandrel

E}ectf.,cClutch

- Idler
Pulleys

i Arm

Mandrel

TO ADJUST BRAKE
Your tractor isequippedwith an adjustable

brake system which is mounted on the

side ofthe transaxle.

fftractor requiresmore than six(6) feet
stoppingdistance at high speed in
highestgear on a level dry concrete or

paved surface, then brake must be
adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2, Measure distancebetween brake

operating arm and nut "A"on brake
rod.

3, ff distance is other than 1-1/2", loosen

jam nut and turnnut "A"untildistance
becomes 1-1/2". Retightenjam nut
againstnut =A".

4. Road test tractorfor properstopping
distanceas stated above, Readjust if
necessary, if stopping distanceis still
greater than six (6) lout inhighest gear,
further maintenance is necessary.

Contact a Sears or other qualified
service center.

WITH PARKING BRAKE "ENGAGED"

Nut _A"

m Nut

Operating

Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a
belt installationguide decal on bottom

side of leftfootrest.

1. Remove mower (Sou "TO REMOVE

MOWER" in this section of this
manual.)

2. Disconnect clutch wire harness.

3. Remove clutch ideator.

4. Remove belt from stationary idler and
clutching idler.

5, Pull belt slack toward rear of tractor.

Remove belt upwardsfrom transaxle
pulley bydeflecting belt keepers.

6. Pull belttoward frontof tractor and
remove downwards from around
electric clutch.

7. Install new belt by reversing above
procedure.

25

Electric

Clutch

Clutching /

Idler

Stationae//

Idler

Transaxle---_,

Pulley _

-- Clut_

Clutch
Wire

TRANSAXLE GEAR SHIFT LEVER
NEUTRAL ADJUSTMENT

The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock

gate) position•The adjustment is preset at
the factory; however, if adjustment is

needed, proceed as follows:

1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the
dght rear wheel.

3. Position the gear shift lever in the
neutral (N) position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower
deck height to the lowest position.

GearshiftLever Neutral

• Gate

_ustment Bolt

TO ADJUST STEERING WHEEL ALIGN-
MENT

If steedng wheel crossbarsare not
horizontal (l_'t to dght) when wheels are

positionedstraight forward, remove
steering wheel and reassemble per
instructionsin the Assembly section of

this manual.
FRONT WHEEL TOE-INICAMBER
The frontwheel toe-in and camber are

notadjustable on your tractor.If damage
has occurred to affect the frontwheel toe-

in or camber, contact your nearest Sears
or other qualified service center•

TO REMOVEWHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).

3. Repair tire and reassemble•

NOTE: On rear wheels only: align

grooves inrear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining
dng securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.

RetainingRing _k

Washers

Cove

Axle r___J

SquareKey(Rear ,=,_-' "_X _w
WheelOnly)

TO START ENGINEWlTH AWEAK
BATI'ERY

_-=CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks,

flame and smoking materials away from
bettedes. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE

section of this manual).

If =jumper cables" are used for emergency

starting, follow this procedure:
IMPORTANT: Your tractor isequipped

with a 12 volt negative grounded system.
The other vehical must also be a 12 volt

negative grounded system, Do not use

your tractor battery to startother vehicles.
TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each

battery, takingcare not to short

against chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

"Positive" (+,__"Negative" (-)

26

REPLACING BA'FrERY
_CAUTION: Do not short battery

terminals by allowing a wrench or any

other objectto contact beth terminals at
the same time. Before connecting battery,

remove metal bracelets, wristwatch
bands, dngs, etc.

Positiveterminal must be connected first
to prevent sparking from accidental
grounding.

1. Lift hoodto raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then
RED battery cable and carefully

remove battery from tractor.

4. Installnew battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex
boltand keps nut as shown. Tighten
securely.

7. Connect BLACK grounding cable to
negative (-) battery terminal with

remaining hex belt and keps nut.
Tighten securely

8. Close terminal access doors.

9. Close hood.

Keps r_ut _*,------.-_,Nut Hex

.. -_ /" _Bolt

Terminal _; .......

Door ' "....

Access "_e

Terminal Cable (Red)
Guard__qB_ca_i_;

Negativeable

TO REPLACE HEADLIGHT LAMP
CAUTION: When lit, the halogen lamps

get extremely hot. Hold lamp assembly by
the holderand do nottouch the bulb.

1. Raise hood.

2. Disconnect harness from lamp

assembly.

3. Rotate counterclockwise and pull
lamp assembly out of the hole in the

backside of the gdll.

4, Insert new lamp assembly and rotate

clockwiseto lock.

5. Reconnect harness to lamp assembly.

6. Close hood.
INTERLOCKS AND RELAYS

Loose or damaged wiringmay cause your
tractorto run pnerly,stoprunning,or

preventitfrom starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automofive-type
plug-in fuse. The fuse holderislocated

behind the dash.
TO REMOVE HOOD AND GRILL

ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and liftoff of
tractor.

4. To re )lace, reverse above procedure.

nector

ENGINE
Maintenance, repair, or replacement of

the emission control devices and systems,
which are being done at the customers

expense, may be performed by any non-
road engine repair establishment or
individual. Warranty repairs must be
performed by an authorized engine

manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE

The throttle controlhas been preset at the
factory and adjustment should not be

necessary. Check adjustment as de-

scribedbelow before loosening cable. If
adjustment is necessary, proceed as

follows:

1. With engine notnJnning,move throttle

control lever tofast position.

2. Check that speed control lever is
against stop screw. Ifit is not, loosen
casing clamp screw and pull throttle
cable untillever is against screw.
Tighten clamp screw securely.

27

Idle Fuel Adjusting
Needle Idle Speed

Adjusting

Screw

Throttle

Control

;hoke

TO ADJUST CHOKE CONTROL
The choke control has been preset at the

factory and adjustment should not be
necessary, check adjustment as de-
scdbed below before loosening cable, If

adjustment is necessary, proceed as

follows:

1, With engine not running, move choke

control (located on dash panel) to full

choke position.

2. Remove air cleaner cover, filter and

cartddge plate to expose carburetor
choke (See =AIR FILTER" in the
Maintenance section of this manual),

3. Choke should be closed. If it is nat,
loosen casing clamp screw and move

choke cable until choke is completely
closed. Tighten casing clamp screw
securely.

4. Reassemble air cleaner,

Closed
Full Choke

TO ADJUST CARBURETOR
The carburetor has been present at the

factory and adjustment should not be
necessary. However, minor adjustment

may be required to compensate for
differences in fuel, temperature, altitude

or load. If the carburetor does need
adjustment, proceed as follows:

In general, fuming the adjusting needles
in (clockwise)decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture.Turning the adjusting needles out
(counterclockwise) increases the supply
offuel to the engine givinga richer fuel/

air mixture.

IMPORTANT: Damage tothe needles
and the seats in carburetor may result if
screw is fumed in tee fight.

PRELIMINARY SETTING-

1. Be sure you have a clean air filter, and

the throttlecontrolcable is adjusted
propedy (see =TOADJUST

THROTTLE CONTROL CABLE" in the
Service and Adjustmentssection of

this manual).

2. With engine off turn idle fuel adjusting

needle in (clockwise) closing it finger
tight and then turn out (counterclock-
wise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shiflJmotion
control lever inneutral (N) position.

NOTE: The high idle is setat the factory
and cannot be adjusted.

2. Idle seeed setting- With throttle
control lever in slow position,engine

should idle at 1200 RPM. If engine
idles too slowor fast, tum idle speed
adjustingscrew in or out untilcorrect

idle is attained.

3. Idle fuel needle setting - With throttle

control lever in slow position, turnidle
fuel adjustingneedle In (clockwise)

until engine speed decreases and
then turn out (counterclockwise)

approximately 3/4 turn to obtain the
best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

5. Move throttlecontrol lever from slow to

fast position.If engine hesitatesor
dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8turn.
Repeat test and continueto adjust, if
necessary, until engine accelerates
smoothly.

High speed stop is factory adjusted. Do
not adjust-damage may result.

IMPORTANT: Never tamper withthe
engine governor,which is factory set for

proper engine speed. Overspeeding the

engine above the factory highspeed

settingcan be dangerous. If you think the
engine-governed high speed needs

adjusting,contact a Sears or other qualified

service center, which has proper equip-
ment and expadence to make any
necessary adjustments.

28

Immediately prepare your tractor for
storage at the end of the season or ifthe

tractor will not be used for 30 days or
more.

• kCAUTION: Never storethe tractor with

gasoline in the tank inside a building
where fumes may reach an open flame or

spark. Allow the engine to cool before
stodng in any enclosure.

TRACTOR

Remove mower from tractorfor winter
storage. When mower is to be storedfor

a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.

1. Clean entire tractor (See =CLEANING"

in the Maintenance section of this
manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructionsin
the Service and Adjustments section
ofthis manual).

3. Lubdcate as shown in the Mainte-
nance section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces;sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage dudng long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they
cannot come in contact with battery

terminals.

• If battery isremoved from tractorfor

storage, do not store battery directly on

concrete or damp surfaces,
ENGINE
FUEL SYSTEM

IMPORTANT: It is important to prevent
gum depesites from forming in essential
fuel system parts such as carburetor, fuel

hose, or tank dudng storage.Also,

expedance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture

which leads to separation and fonT_ation
of acids during storage. Acidicgas can
damage the fuel system of and engine
while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run untilthe

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use freshfuel next season.
NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of
fuel gum deposits dudng storage. Add

stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container. Run
engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank

and carburetorif using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).

3. Tum ignitionkey to "START" position
for a few seconds to distributeoil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasolinefrom one season

to another.

• Replace your gasoline can if your can

startsto rust. Rust and/or dirtin your
gasoline will cause problems.

• If possible, store yourtractor indoors
and coverit to give protectionfrom dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain
moisture. Do not use plastic. Plastic

cannot breathe which allows conden-
sation to form and will cause your

tractor to rust.

IMPORTANT: Never covet tractor while
engine and exhaust areas are stillwarm.

29

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start

1, Out of fuel.

2. Engine not "CHOKED"

properly.

3, Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7 Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10.Engine valves out of
adjustment.

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section,

3. Wait several minutes
before attempting to start.

4, Replace spark plug.
5, Clean/replace air filter.

6. Replace fuel fi[ter,

7. Drain fuel tank and
carburetor, refill tank with

fresh gasoline and replace
fuel filter.

8. Check all widng.

9. See "To Adjust Carburetor"
in Service Adjustments

section,

10.Contact a Sears or other

qualified service center.

Hard to start

Englnewillnot

turn over

Engine clicks but
will not start

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

; 1. Clutch/brake pedal not

depressed.

2. Attachment clutch is

engaged.

3, Weak or dead battery.

4. Blown fuse.
5, Corroded battery terminals.

6. Loose or damaged widng.

7. Faulty ignition switch.
8, Faulty solenoid or starter.

9. Faulty operator presence

swithch(es).

1. Weak or dead battery.
2, Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace

battery.

4. Replace fuel filter.

5. Drain fuel tank and refill
with fresh gasoline.

6. Check all widng.

7. See "To Adjust Carburetor"

in Service Adjustments
section.

8. Contact a Sears or other

qualified service center..

1. Depress clutch/brake

pedal.

2. Disengage attachment

clutch.

3, Recharge or replace

battery.

4. Replace fuse.

5. Clean battery terminals.
6, Check all widng.

7. Check/replace ignition
switch.

8, Check/replace solenoid or

starter.

9. Contact a Sears or other
qualified service center.

1. Recharge or replace battery

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

3O

TROUBLESHOOTINGCHART

PROBLEM CAUSE

Lossofpower 1. Cuttingtoomuchgrass/too

fast.

2. Throttlein=CHOKE"

position.

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirtyoil.

6. Faulty spark plug.

7. Dirty fuel filter,

8. Stale or dirtyfuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler,

13.Loose or damaged widng+

14.Carburetor out of
adjustment.

15.Engine valves out of
adjustment.

CORRECTION

1. Set in "Higher Cut" position/
reduce speed.

2. Adjust throttle control.

3. Clean underside of mower
housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change
spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refillwitt
fresh gasoline.

9, Drain fuel tank and carbure-

tor,refilltank withfresh
gasoline and replace fuel

filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/fins

12. Clean/replace muffler.

13.Check all widng.

14. See "To Adjust Carburetor"

in Service Adjustments
section.

15.Contact a Sears or other
qualified service center.

Excessive
vlbratlon

Enginecontinues

torun
whenoperator

leavesseat
withattachment

clutchengaged
Poorcut-uneven

1. Worn. bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence controlsystem.

1. Worn. bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves.
and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent
holes from buildup of

grass, leaves, and trash
around mandrels.

31

1. Replace blade.
Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and

connections. If not
corrected, contact a

Sears or other qualified

service center.

1. Replace blade. Tighten
blade bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Replace blade mandrel.

5. Clean around mandrels to
open vent holes.

TROUBLESHOOTINGCHART

PROBLEM

Mowerbladeswill

notrotate

Poorgrass

CAUSE CORRECTION

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower
ddve belt.

3. Frozen idler pulley.

4. Frozen b_ademandrel.

1. Engine speed too slow.

discharge

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air

pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive beltworn.

9. Blades imprepedy installed.

10.Improper blades used.

11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around

mandrels.

1. Removeobstruction.

2. Replace mower ddve belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle controlin
=FAST" position.

2. Shift to slowerspeed.

3, Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for properair

pressure.

6. Replace/sharpen blade.
Tighten blade bolt.

7. Clean underside of mower
housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge
down.

10.Replace with blades listed
in this manual.

11.Clean around mandrels to
open vent holes.

Headlight(s)not

working

Ifso equipped)

Battery will not
charge

Engine"backfires" 1. Engine throttle control not 1. Move throttle controlto
when turning set at "SLOW" position "SLOW" positionand allow
engine"OFF" for 30 seconds before to idle for 30 seconds befor{

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned

out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

(if so equipped).

4. Faulty alternator. 4. Replace alternator.

stopping engine, stopping engine.

32

1. Turn switch "ON".

2. Replace bulb(s) or

lamp(s).

3. Check/replace light switch.

4. Check widng and

connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all
connections.

3. Replace regulator.3. Faulty regulator

SCHEMATIC

TRACTOR -- MODEL NUMBER 917.272230

BATRERY

SOLENOID

I .=0 J. Io ,, O_F_'_ ;_ -%, I ;--: '

L._ z_'_ _._ _2_>+1 _5-_ _ ....

_ ' D '

o I , i ELEC_IC CLUTCH

g I "T£GNmON ' " E '

, , PTO (DISENGAGED)

FUEL SHUT*OFF SOLENOID cH*,.__GSyS'_MOU_UT _ V_"S_C _S00F_'_

CLIPS WERE REMOVED FOR
SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING. G F C
SERVICING OF UNIT, THEY HEADLIGHTS

IGNITION SWITCH PTO SWITCH _

pOSITION CIRCUIT H S

ON C* F,B÷ E_A* D REL&Y D A

OFF C÷GrB÷H

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

{2 pLUGS ON

3_tVINCYL ENGINES)

i ,

_WIRING_NSULATED CLIPS

33

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.272230

79

40

16

27

34

ELECTRICAL

TRACTOR - -MODEL NUMBER 917.272230

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt, Btr Front 114-20 x 7-112

11 150109 Holddown Battery Front Mount
12 145769 Nut, Push Nylon Battery Front 1/4
16 153664 Switch Interlock push-In

18 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 112

21 175449 Harness, Light
24 8_60R Cable, Battery
25 146148 Cable, Battery

26 175158 Fuse
27 73510400 Nut Keps Hex 114-20 UNC
28 145491 Cable, Ground

29 160784 Switch, Seat
30 175442 Switch, Ignition

33 175447 Key, Molded, Craftsman
40 178451 Harness, Ignition

42 131563 Cover, Terminal
43 175141 Solenoid

45 175548 Ammeter 15Amp
46 175549 Hourmeter Snap-In

50 178461 Switch Pro 3 Pcit Red Delta
55 17490508 Screw Thdrol 5116-18 x 1/2

79 175445 Lamp/_ssembly
81 109748X Relay Asm

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

35

TRACTOR- - MODEL NUMBER 917.272230

CHASSISAND ENCLOSURES

42

36

TRACTOR - - MODEL NUMBER 917.272230

CHASSISAND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 174619 Chassis
2 176554 Drawhar

3 17060612 Screw, 3/8-16 x 314

9 172542X418 Dash

10 STC533710 Bolt, Cardage 3/8-16 x 1
11 174996 Panel. Dash, LH

13 175256 Panel, DaSh, RH
14 17490608 Screw Thdrol 3/8-16 x 112

17 174989 Hood Assembly
20 156437 plate Battery STYT

23 124028)( Bushing Snap
25 19131312 Washer 13132 x 13/16 x 12 Gauge

26 STD541437 Locknut, Hex, with Insert 3/8-16 UNC
28 174945)(418 Grille, MS-558

29 174944)(418 Lens, Grille
30 164919)(615 Fender}Footrest

31 139976 Bracket, Fender/Support
37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT

3B 175709 Bracket Asm pivot Mower Rear
42 172545X599 Lens 13"1
43 172544X599 LensRH

58 174993 Duct Hood
60 STD533707 BoltRdhd Sqnk 3/8-16 UNC x 3/4

64 174997 Dash Lower STYr

74 STD541437 Nat Crownlock 3/8-16 UNC

114 158112 Keeper Belt Rear Lh STL

115 17060620 Scew 3/8o16 x 1-1/4

142 175702 PlateRetrdorceme nt STLT

143 154966 Bracket Swaybar Chassts

144 175582 Bracket Footrest STLT

145 156524 Rod Pivot Chassis/Hood

154 174679 Bracket Dash Rh

155 174680 Bracket Dash Lh

155 163805 Striker Plate

157 163806 MagnetYTGT
158 162037 Parking Brake Bkrt

159 155123X418 Cuphe_der Stl BIk

161 126938X Pinch-Welt Hood
166 164863 HWHDH:-Lo,#13_16 x 3/4

206 170165 Bolt Shoulder 5/16-18

207 17670508 Screw Thdrot 5/16-18 x 1/2

2(_ 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

211 145212 Nut Hexllange Lock

215 172543X615 Bumper

NOTE: All component dimensions given in U.B. inches

1 Inch = 25.4 turn

37

GROUND DRIVE

TRACTOR- - MODEL NUMBER 917.272230

$7

"" 11 2t2

38

TRACTOR -- MODEL NUMBER 917.272230

GROUNDDRWE

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 ........ Transaxle (See Breakdown)

2 146682 Spdng, Retarn_ Brake
3 123666X Pulley, Transaxle

4 12000028 Ring, Retair_er
5 121520X Strap,Torque

6 17060512 Screw 5/16-18 x 3/4
8 165866 Rod Shifter Fender STLT
9 174367 Clutch Elect EVX

10 STD561210 Pin, Cotter
11 105701X Washer, Sh_ Plate
13 74560412 Bolt 1/4-28 UNF W/Patch

14 100404CO Washer Lock Hvy Helical
16 STD541431 Nut Lock Hx W/Ir_s5/16-18unc
18 STD523710 BoltFin Hex 3/8-16UNC x 1

19 STD541437 Nut
20 150280 BoltHex 7/16-20 x 4-1/4

21 106933X Knob
22 130_04 Rod, Brake

23 178289 Bracket Asm Anti-Rotate EVX
24 STD541237 Nut

25 106888X Spring, Brake Rod
26 STD551037 Washer
27 STD561210 Pin

28 175798 Rod, Parking Brake
29 175799X505 Cap, Parking Brake
30 169592 Bracket, Transakte
32 STC523107 Bolt

34 175578 Shaft Assembly, Foot Pedal

35 120183X Bearing, Nylon

36 STD551062 Washer
37 STD571810 ROllPin

38 165936 Pulley, Idler, Flat
39 74760648 Bolt Fin Hex 316-16 x 3

40 175461 SpaCer, Split .395 x .59
41 175556 Keeper, Belt, Idler
42 19131312 Washer 13132 X 13116 x 12

47 127783 Pulley, idler, V-Groove, Plastic

48 154407 Bellcrank Clutch Gmd Dry Stl
49 123205X Retainer, Belt

50 STD523715 Bolt
51 ST13541437 NutCrown Lock 3/8-16 UNC
52 ST13541431 Nut Crown Lock 5/16-18 UNC

53 105710X Link, Clutch
55 105709X Spring, Clutch Return
56 17060616 Screw 3/6-16 x 1

57 130801 V-Be6, Ground Drive
59 169691 Keeper, Belt,Center Span

Peedess206-545C

Gr. 8

Gr5

Ga,

61 17060612 Screw 3/8-16 x 314
62 123533X Cover, Pedal

63 175417 Pulley, Clutch
65 126197X Washer

66 154778 Keeper, Belt, Engine, Fool-proof
74 137657 Spacer, Axle

75 121749X Washer 25132 x 1-114 x 16 Ga.
76 STD581075 E-RIr_j

77 123583X Key, Square 2.0 x .1845/.1865
76 121748X Washer 25/32 x 1-5/8 x 16 Ga

79 STD580(_6 Key Woodruff
80 145090 Arm, Shift

81 165592 She8 Asm Crc)ssTapered 650

82 165711 Spring,Torsion
83 19171216 Washer 17132 x 3/4 x 16 Ga.

84 166231 LinkTransaxle
85 150360 Nut, Nylock

8_3 158391X418 Console, Shift,STLT
90 124346X Nut, Sed-Thding, Wsh Hd 1/4

96 STD624003 Retatner Spdng 1"
112 19091210 Washer 9/32 x 3/4 x 10 Gange
113 127285X Strap Torque 90 Degrees
116 72140608 Bolt RDHD 3/6-16 x 1
120 73900600 Nut Lock 3/6-16

145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5
150 175456 Spacer Retaftter
151 19133210 Washer 13/32 x 2 x 16 Ga,
156 166002 Washer Srrted 61t61D x 1.125
158 165589 Bracket Shift Mount

159 165494 Hub Tapered Flange ShlftLt
161 72140406 Bolt Rdhd Sqnk 114-20 x 3/4

162 73660400 Nut Crownlock 1/4-20 Unc
163 74780416 Bolt Hex Fin 1/4-2OUnc x I Gr 6

164 19091910 Washer 5/8 x .281 x 10 Ga

165 165623 Bracket Pivot Lever
166 166880 Screw 5116-16 x 5/8

168 165492 Bolt Shoulder 5/16-18 x .561

169 165580 Plate Fastening Lt
178 173898 Keeper BeltTransaxle Coar

197 169613 Nyliner Snap-In

198 169593 Washer NyLIner

202 72110612 Bolt Carr. SH 3/6-16 x 1-1/2
204 17060512 Screw 5/16-18 x 3/4 SMGML

212 145212 Nut Hex Flange Lock

NOTE: All component dimensions given in U.B. inches

1 inch = 25.4 mm

20

Gr.5

Gr. 5

39

' TRACTOR-- MODEL NUMBER917.272230

STEERINGASSEMBLY

4O

TRACTOR- - MODEL NUMBER 917.272230

STEERINGASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 175139)(418 Steedng Wheel

2 172393 Axle Assembly Cast iron

3 169840 Spindle Assembly, LH.

4 169839 Spindle Assembly, R.H.

5 6_66H Beadng, Race, Thrust, Hardened

6 121748X Washer 25/32 x 1-518x 16 Gauge

8 12000029 Ring,KUp
10 175121 Draglink

12 73940800 Nut Hex Jam Toplock 1/2-20 Unf
13 136518 Spacer Brg Axle Front

15 145212 Nut Hexllange Lock
17 177883 Shelf Assembly, Steering
29 17060612 Screw, 3/8-16 x 314
32 170162 Rod, Tie
33 19111216 Washer 11/32 x 3/4 x 16 Ga/

34 STDS51131 Washer Lock Hvy Spr. 5/16
35 73540500 Locknut 5116-24 Unf

36 155105 Bushing, Steering
37 152927 Sccew

38 175140)(418 Ir_ert, Steering Wheel
40 STD_11537 GripcoNut
41 159945 Adaptor, Steering Wheel
42 174530)(416 Boot, Steedng Shaft

43 121749X Washer 25132 x 1-1/4 x 16 Gauge
46 121232X Cap, Spindle
65 160367 Spacer Brace Axle

67 72140618 Bolt Rdhd Sq 3/_-16 UNC x 2-1/4
68 169827 Axle, Brace

71 175146 Steering ASm.
72 19182411 Washer 9116 Id x 1-1/2Od 11 G Zin

82 169835 Bracket Susp Chassis Front
87 173966 Washer Flat ,761 x 1 112x ,14

88 175118 BoBShoulder 7/16-20
91 175553 CUpSteering

NOTE: All component dimensions given inU.S. inches

1 inch = 25.4 mm

41

' TRACTOR- - MODEL NUMBER 917.272230

ENGINE

14

_25

_L_26

OPTIONAL EQUIPMENT

29_ 39 _,_

Spark Arrester

42

ENGINE

TRACTOR- - MODEL NUMBER 917.272230

KEY PART
NO. NO. DESCRIPTION

175439 Control, Thmffle

....... Engine, (See Breakdown) Kohler Model

4 149723 Muffler

5 146699 Pipe Exhaust LH
6 146700 Pipe Exhaust RH
8 171877 Bolt 5116-18 UNC x 3/4 w/Seres
10 146629 Shield, Heat Muffler

13 24_41-02 Muffler Gasket (See Engine Breakdown)
14 148456 Tube Drain Oil Easy
16 11050600 Washer, Lock_External Tooth 3/8
17 17490624 Screw Thdrol 3/8-16 x 1-1/2
23 169837 Shield_Browning / Debds Guard
25 175441 Cbeke Conkol

26 73920600 Nut, Keps 3/8-24 UNF
29 137180 Kit, Spark Arrestor
31 157103 TankFuel

32 161696 CapAsm Fuel
33 123487X Clamp,Hose
34 106082X Pad, SpaCer
37 8543R Line,Fuel

38 148315 Plug Drain Oil Easy
39 109227X Pad, Idler

45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
81 73510400 Nut Keps Hex 1/4-29 UNC

101 M73030800 NutFlange M8_1.25
102 164863 Screw Hwhd H.-Lo #13016 x 3/4

111 10010500 Washer Spl_
NOTE: i_i component dimensLonsgivenin U.S. inches

1 inch = 25.4 mm

Number CV20S-65570

43

SEATASSEMBLY

TRACTOR -- MODEL NUMBER 917.272230

KEY PART
NO. NO. DESCRIPTION

1 175134

2 140551

3 71110616

4 19131618

5 145006
6 $I"D541437
7 124151X
8 17000616
9 19131614
10 174894

11 177957

12 121246X
13 121248X

Seat 14 72050412
Bracket, Pivot, Seat 15 121249)(

Bolt 16 12374OX
Washer 13/32 x 1 x 10 Gauge 17 123976X

Clip, Push-In Hinged 18 124238X

NUt 21 171852

Spring1 Seat 22 STD541431

Screw 3/8-16 x 1-1/2 24 19171912

Washer 13132 x 1 x 14 Gauge

Pan, Seat Emboss QCK Conn. 25 127018X
Knob Seat

Bracket_Switch Mounting
Bushing, Snap

KEY PART
NO. NO, DESCRIPTION

Bolt, Carriage 1/4-20x 1-1/2
Spacer, Split

Spring

Locknut, Flange 1/4 Grade 5
Cap Spdng Seat

Bolt,Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 13

Gauge
Bolt, Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. Inches

1 inch = 25.4 mm

44

DECALS

TRACTOR - - MODEL NUMBER 917.272230

1

13 6 18

7

8

19_

KEY PART

NO. NO. DESCRIPTION
1 177888 Decal, Hoo_Seat Name Pie.

2 177249 Decal, Replacement Parts
3 177909 Decal, Hood, R,H.

4 177910 Decal, Hood, LH.
5 156368 Decal, Fender STLT Opr Inst
6 133644 De cal, Customer Mairdena nce
7 177967 Decal, Dash Phi
8 177918 Decal, ENCN KP 20 Sears LTX

9 177917 Decal, ENCN KP 20 Sears LTX

10 156439 Decal, Fender Danger
11 172331 Decal, Deck Heav_ Duty
12 146046 Decal, V-Belt Dhve Schematic

13 177890 Dec=31,Strg Wheel

RH

LH

15

18

1

7

10

\

12

KEY PART
NO. NO. DESCRIPTION

14 175291 Decal, V-Belt SchemaSc
15 177889 DecaIReplc
16 138047 Decal, Battery Diehard

17 164757 Decal, Hp Engine
18 177913 Decal, Panel Side

19 177918 Decal, BlowerHousing

20 149516 Decal, Battery Dngr/Psn Eng
21 174969 Reflector
22 174970 Reflector

- - 138311 Decal, Utt Handle
*- 174998)(416 pad Footrest LH SFLT

-- 174999X418 pad Footrest RH STLT

-- 177852 Owner's Manual, English

-- 177853 Owner's Manual, Spanish

WHEELS &TIRES

4,10

KEY PART
NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire
2 65139 Stem, Valve

3 177750 Tire, Front
4 59904 Tube, Front Tire

5 106732X417 Rim, Front
6 278H Fitting, Grease (Front Wheel

11 Only)

7 9040H Beadng, Flange (FrontWheel
8 106108X417 PJm,Rear

9 177751 Tire, Rear
10 7152J Tube, Rear Tire

11 104757)(417 Cap, Axle

- - 144334 Sealant, Tire 10 oz.
NOTE: All component dimensions g(ven inU.S. inches

1 inch = 25,4 mm

(Not Provided, Service Item
Only)

Only)

(Not provided, Service Item
Only)

45

LIFTASSEMBLY

37

38

TRACTOR -- MODEL NUMBER 917.272230

41

40

49

51

49

46

LIFTASSEMBLY

TRACTOR - - MODEL NUMBER 917.272230

KEY PART
NO. NO. DESCRIPTION

1 176263 Plunger Assembly

2 159476 Shaft Assembly, Lift
3 138284 Pin, Groove

4 12000002 E-Ring
5 1_11621 Washer 21/32 x 1 x 21 Gauge
6 120183X Beadng, Nylon

7 175830 Grip,Handle, Fluted

11 175370 Link, Lift, LH,
12 175371 Link, LJfl,R.H.

13 4939M Retainer Sprin9
15 175562 Link,Front
16 73350800 Nut, Hex, Jam 112-13 UNC
17 175689 Trunnion
18 73800800 Nut Lockw/wSh 1/2-13 UNC

20 163552 RetainerSpdng

31 176205 Beadng, Pvt, Lift Sphadcal
32 175994 Nut, Ufl Unk 7116-26
36 155097 Pointer Height Ihatcator

37 123935X PlugHole
38 17060516 Screw 5/16-18 x 1

40 19112410 Washer 11/32 x 1-112 x 10 Ga
41 155098 Indicator Height Stir

49 145212 Nut Hex/Large Lock
51 19171416 Washer
52 175802 Suspension Arm RH

53 175378 Suspension Arm LH
54 175560 Pin Flange

NO_E: All component dimensions given in U.S. inches

1 inch = 25.4 turn

47

MOWERDECK

112

21 '

TRACTOR -- MODEL NUMBER 917.272230

i

11 •

8_18

48

29 2 _\ -

TRACTOR - - MODEL NUMBER 917.272230

MOWERDECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 174348 DeckWeldrnent Mower 48 54 74780616 Bolt Fin Hex 3/8-16 x 1
3 138017 Bracket Asm., Sway Bar 55 72140608 Bolt 3/8-16 x 1

5 4939M Retainer Spring 56 155986X431 Bar Pnt Adj.
6 130832 Arm, Suspanslo_, Rear (Sway 57 156941 Pin Head Rivet

Bar) 72 19131312 Washer 13/32 x 13/16 x 12

174365 Bolt 7/16 Asm. Blade 91 175996 Bracket Asm. Noseroller U-I

8

173920 Blade 92 73650600 Nut Lock Hex 3/8-16

11

174360 Shaft Asm. w/Lower Bearing 94 176066 Noseroller

13

174358 Housing,Mandrel 95 175384 Bracket Asm Noseroller RH

14

110485)( Beahng, Ball, Mandrel 97 133943 Washer Hardened

15

174493 Stdppar Mandrel Deck 98 174370 Spring Pdmary Dltve

16

72110610 Bog RDHD Sq Neck 3/8- 99 175080 Pulley Idler'V'

17
18

72140505 Bolt, Carriage 5/16-18 x 5/8 107 175294 Baffle Vac Edge Mower
132827 Bolt, Hex Hd, Shoulder 5/16-18 108 72110404 Bolt Carr.

19

174378 Baffle, Vortex Mower 1(;9 73680400 Nut Crownlock 114-20

2O

73680500 Nut, Crownlock 5/16-18 UNC 110 175016 Arm Spdng Bacondery

21

24

105304X Cap, Sleeve 112 174387 Link Tension ReUefLever
178102 Sp6ng, Torsion 113 72110508 Bolt Cart. 5/16-18 x 1

25

110452X Nut, push 114 174384 Tension _sm. Relief Lever

26

174346)(428 Deflector Shield 115 174609 Arrn SpringTension ReUef

27

19111016 Washer 11/32 x 518x 16 Ga. 116 137644 Bog, shoulder

28

131491 Rad, Hinge 117 174873 GaugeWdeel

29

157722 Screw, Thdroll Washer Head 118 73930600 Nut, Centedack 3/8-16 UNC

3O

129963 Washer, Spacer MowerVented 119 19121414 Washer 318x 7/8 x 14 Ga.

31
32

177865 Pulley, Mandrel 121 174371 Spring Secondary Drive

33

178342 Nut, Fig. Top Lock Cntr. 9/16 122 174606 Bushing Pivot Tension Relief

36

19131316 Washer 13/32 xl 3/16 x 16 Ga. 126 174372 Arm, Idler, primary Deck
173437 Pulley, Idler, Flat 130 17060616 Screw 3/8-16 x 1.0

37

174375 PuLLey,Idler, Ddven 132 17490612 Screw Thdm1318-16 x 3/4

39

42

165723 Spacer, Retainer - - 175312 Deck Complete (Std. Deck-
174373 Arm, Ioler Bacondary Order separately mulcher

43

174343 Cover, Mandrel Deck plate and gauge wheel

45
46

137729 Screw, Thdroll. 1/4-20 x 5/8 components Key Nos. 101-

47

174369 V-Belt, Mower, Secondary 106 and 116-118)
174368 V-Belt, Mower, Primary - * 174356 Mandrel Asm. Service

48

73680600 Nut, Orownlock 3/8-16 UNC (Includes Key Nos. 13-15)

49

72110612 Bolt, Cart, 3/8-16 x 1-1/2

5O

52

175820 Pulley IdlerFlat

16xl,25 100 72110616 BOI1ROHD Sqnk 3/8-16 UNC x 2

Gr. 5

NOTE: All component dimensions given in U. S.
inches 1 inch =25.4 mm

49

TRACTOR -- MODEL NUMBER 9t7.272230

PEERLESSTRANSAXLE- - MODEL NUMBER206-545C

I

5O

TRACTOR- - MODEL NUMBER 917.272230

PEERLESSTRANSAXLE- - MODELNUMBER206-545C

KEY PART KEY PART
NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 772147 Transaxle Cover 41A 790079 Brake Lever
2 780086A Needle Beadng 5/8" 42 792073A Screw 1/4 - 20 x 1-1/4"

3 770128 TransaxleCase 42A 792085A Screw 114 - 20 x 2 1/4"

4 776395 Countershaft 43 792075 Locknut 5 / 16 - 24

5 776409 Output Shaft 44 790025 Brake Pad Holder
6 778364 Spur Gear (38 teeth) 45 786066 Spacer .2625 x 1.0

6A 778369 Spur Gear (15teeth) 46 786086 Brake Lever Bracket
7 778330 Spur Gear (11 teeth) 47 774690 Axle (11-15 116" Long)
8 792180 Shift Key 48 774691 Axle (16 - 1 12" long)
8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth)
9 784352 Shift Collar 50 778338 Spur Gear (27 teeth)

10 784378 Shift Rod & Fork 51 778354 Spur Gear (23 teeth)
11 778334 Bevel Gear (30 teeth) 52 778352 Spur Gear (19 teeth)
12 778309 Input Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth)

13 778368 Bevel Gear (13 teeth) 54 778346 Spur Gear (15 teeth)

14 778368 Bevel Pinion (13 teeth) 57 778337 Spur Gear (13 teeth)

15 778370 Ring Gear (43 teeth) 59 778351 Spur Gear (21 teeth)
17 786188 Dhve Pin 60 778349 Spur Gear (24 teeth)
19 786102 Spacer 1.130 X .695 61 778345 Spur Gear (25 teeth)

20 792077A Ball 5116"dia 65 780159 Flat Washer .563 ID x .062W
21 792078 Set Screw 318 - 16 x 3/8" 66 776422 Input Shaft

22 792079 Sp6ng .310 OD x .625 L 67 776396 Shifter & Brake Shaft
25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 Retaining Ring
25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 Spacer .890

26 792125 Retalnlr_g Ring (pkg Of2) 71 788069 Square Cut Ring
27 792035 Retaining Ring 71B 788092 "O'RIng

28 788040 RetainingRing 76 780090 Flat Washer 1,128 ID x .055W

29 780072 Thrust Washer .627 ID x.O31W 77 788078A Inverted Retaining Ring
29A 780169 Thrust Washer .752 tD x.031W 79 792144 Spdng .430 OD x .5900 L

29B 780051 Thrust Washer .762 ID x.O31W 82 778333 Bevel & Spur Gear (30 & 13
29C 780199 Anti-Rofetten Washer .632 teeth)
30 780108 Cup Washer 1.127 ID x .032W 83 778338 Spur Gear (27 teeth)
31 780001 Flat W_shar .750 ID x .056W 85 792154 Oil Fill Plug

31A 780195 Flat Washer .750 ID x .062W 150 788993A LiquidGesket RTV Silicone
32 788083 Oil Seal 5/8" 157 788988A Oil Seal 3/4"

34 780194 Bushing .563 180 730229A Gear Oil 60W90
35 780193 Flanged Bushing 5 / 8" ID 900 794712 Replacer_ent MST -206-545C
35A 790197 Flanged Bushing.751 Transaxle

36 790075 Brake Disk
37 7BOC07 Brake Pad Plete
38 799021 Brake pad (pkg Of2) NOTE: _1 component dimenstens given in U,S, Inches

39 786926 DowelPin 1 inch = 25.4 mm
40 792076A Flat Washer .312 ID x .059W

(include. 14) 56 "/78355 Spur Gear (11 teeth)
(include. 13) 58 778353 Spur Gear (17 teeth)

(Use As Needed) 87 788089A Oil Seal g / 16"

51

TRACTOR-- MODEL NUMBER 917.272230

KOHLERENGINE-MODELNUMBERCV20S,TYPE NUMBER65570

CYLINDER HEAD, VALVE AND BREATHER I

v i

0--8

e--_ 22

i-_

0--21

--19

25 _.14_ 7

26 28 "_=:Q

52

TRACTOR- - MODEL NUMBER 917.272230

KOHLER ENGINE-MODELNUMBERCV20S,TYPE NUMBER65570

HEADNALVE/BREA1HER
KEY pART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 24-033-03-S Kit, breather cover wlgasket 1 24-032-01-S SeaL, olifront

2 24-041-23-S Gaske, brea her (USE: Miblblock 24 782 05)
3 24-096-59-S Cover, breather 3 24-294-13-S F ifting
4 M-645020 Screw, hex. flange 4 12-380-17-S Pin, dowel locating (6)

5 X-75-23-S Plug, allen hd. 1/8" 24-067-14-S Connecting Rod (.25 (2)

6 25-351-01-S Lifter, valve (4) 6 24-874-01-S Piston w/Rng Set Std. 2

7 24-755-66-S Kit, valve train (Includes (Includes 7,8)
8 24-411-05-S Rod, push (4) 24-874-03-S Piston w/Ring Set (.50) (2)

9 24-041-08-S Gasket, cylinder head (2) 24-874-14-S Piston wldng set .08)
10 24-318-12-S Head assembly, #2 cylthder 7 24-108-01-S Ring Set (Std.) (2)

11 25-186-01-S Arm, rocker (4) 24-106-02-S Ring Set (.25) (2)
12 24-599-01-S Pivot, rocker arm (4) 24-106-03-S Ring Set (.50) (2)
13 M640034-S Screw, hex. flange 8 24.018.01-S Retainer, piston pin 4

14 12-086-16-S Screw, hex. flange 12-422-13-S Shim, camshaft (A.R.)

15 24-755-74-S Kit, valve cover - plain 12-422.08-S Shim, camshaft (A.R.)

16 24-163-16-S O-Ring 12-422-11-S Shim, camshaft (A.R.)
17 24-066-32-S Screw, shoulder (4) 12-422-12-S Shim, camshaft (A.R.)
18 24-445-gl-S Strap, lifting 10 24-010-06-S Camshaft (Includes 11,12)
19 24-016-01-S Valve, exhaust Std. (2) 11 24-089-35-S Spring act (Heavy)

24-016-02-S Valve, exhaust (.25 (2) 12 24-089_34-S Spdng acr (light)

2g 24-017-01-S Valve, ntake Std.) 2 13 52-139-09-S Plug, cup

24-017-02-S Valve, intake (.25) (2) 14 M-545010-S Screw, hex. flange

21 24-032-05-S Seal, valve stem 2 M5x0.SxlO (2)
22 235911-S Retainer, spdeg 4) 15 24-018-04-S Retainer, reed 2)
23 24-089-02-S Spring, valve (4) 16 24-402-05-S Reed, breather (2

24 12-173-01-S Cap, valve spdng (4) 17 12-153-61-S O-Ring, lower oil fill tube
25 12-755-g3-s Kit, retainer (4) 18 24-126-19-S Bracket, oil fill tube

26 24-318-11-S Head assembly, #1 cylinder 19 12*123-04-S Tube, ollflll
27 24-755-76-S Kit, valve cover - breather 20 M-545016-S Screw, bex. flange

28 25-313-02-S Grommet, rubber 21 12-153-02-S O-Ring, upper oll fill tube
29 24-755-57-S Kit, breather separator 22 24-038-04-S Dipstick assembly (Includes

30 M-545015-S Screw, hex. flange 23 24-755-46-S Kit, oil fill cap (Includes 23)

31 24-445-02-S Strap, breather 25 12-38g-04-S Pin, hitch

32 24-126-44-S Bracket, breather separator 26 M-631005-S Washer, plain 6 mm
33 24-112-12-S Spacer 27 12-032-g1-s Seal, governor cross shaft

34 24-294-06-S Fitting 28 X-25-102-S Washer, plain 1/4"

35 24-326-13-S Hose, breather 29 24-144-01-S Shaft, governor cross
36 24-326-14-S Hose, breather

37 X-426-9-S Clamp, hose (2) NOTE: All component dimensions given in U.S.

Inclades 2,3) 2 Crankcase

M6xl.0x20 (4) 5 24-067-13-S Connecting Rod (Std.) (2)

8,11,12) 24_874-02-S Piston w/Ring Set (.25) (2)

M6x1.0x34 (4) 9 12-422-09-S Shim, camshaft (A.R.)

Ml0xl.5xgO (8) 12-422-07-S Shim, camshaft (A.R.)
(Includes 16,17) 12-422-10-S Shim, camshaft

(Incl. 16,17,28) M5xg.Sx16

(Includes 28,30-33) 22,23)
M5xO.Sx16 (2) 24 12-153-03-S O-Ring, dipstick

CRANKCASE

inches 1 inch = 25.4 mm

53

TRACTOR- - MODEL NUMBER 917.272230

KOHLERENGINE-MODELNUMBERCV20S,TYPE NUMBER65570

IGNITION/ELECTRICAL I

...3

I-

==_l_,o /1,/,2

AIR INTAKE I

BLOWER HOUSING AND BAFFLESJ

IS

13

54

TRACTOR- - MODEL NUMBER 917.272230

KOHLERENGINE-MODELNUMBERCV20S,TYPE NUMBER65570

IGNITIONICHARGING BLOWER HOUSING & BAFFLES
KEY PART KEY pART

NO, NO. DESCRIPTION NO, NO. DESCRIPTION

1 54-755-15-S Kit, grass screen 1 24-027-20-S Housing, blower

2 M-403025-S Screw, he0(. cap M4x0.7x25 3 25-139-16-S Plug, button 9/16

3 X-25-g2-s Washer, plain 5/16" (4) 5 M-545020-S Screw, bax. flange
4 24-112-04-S Spacer, grass screen (4) M5xO.Sx20 (4)
5 25-086-47-S Bolt, shoulder M6 XI.0 X16 6 M-545016-S Screw, hex. flange

6 24-157-03-S Fan 7 M-551016-S Screw, hex. flange
7 12-086-14-S Screw, hex. flange M5x0.Sx16

8 12-466-03-S Washer, ptain 3/8 ". M6x1.0x16 (6)
9 X-42-15-S Key 9 24-146-16-S Plate, backing - # 2 side

10 24-025-04-S Flywheel 10 24-146-20-S Plate, backing - # 1 side
11 25-403-g3-s Rectifier-regulator 11 24-063-20-S Baffle, cylinder barrel-# 2

12 X-25-92-S Washer, plain 3/16" (2) side

13 24-086-18-S Screw, phillips hd. 11-16x7/ 12 24-063-14-S Baffle, vatley - #2 side

14 236602-S Connector 3 contact) side

15 54-7ti5-09-S Kit, 15 am=p stator 14 24-063-23-S Baffle, vaEiey - #1 side

16 12-132-06-S Spark Plug (2) MSxg.8xl0 (2)
17 M-548025-S Screw, he)(. cap MSx0.8x25 NOT ILLUSTRATED

18 235173-S Clip, cable -- 24-086-96-S Screw, phillips hd. 11-16x3/
19 48-154-02..S Clip, cable 4" (2)

20 X-25-63-S Washer, plain 1/4"

21 24-584-01-S Module, ignition (2)
22 M-54502g-s Screw, bax. flange

NOT ILLUSTRATED

-- 24-126-71-S Bracket, stator wire KEY PART

-- X-22-11-S Washer, lock 114" NO. NO. DESCRIPTION

-- 24-176-79-S Harness, widng

-- 24-518-12-S insulated grip barrel M6x1.0x55 (4)

-- 24-113-f8-S Decal. grass screen 4 24-041-14-S Gasket, air cleaner base

- - 25-.454-g3-s Tie, wire (3) 5 24-094-1 fl-S Base, air cLaaner

(LncJudes 2-4,and 24 113 (Incl. 2-4)

18) 2 24-100-01-S Nut plastic (3)

(4) 4 24-100-02-S Nut, plastic (2)

S(4) MSx0.Sx16 (3)

M10x1.5x46 8 M-645016-S Screw, bax. flange

8 2) 13 24-063-30-S Baffle, cylinder barrel_# 1

{Includes 24 126 71) 15 M-545010-S Screw, bax. flange

(2) *- 24-096-66-S Cover, control

M5x0.8x2O (4) AIR INTAKE/FILTRATION

Lead, black (rect..reg. 5" - 1 24-164-g6-s ManifoLd, intake
12 gauge 2 M-651055-S Screw, bax. flange

(eyelets) 3 24-041-01-S Gasket, intake manifold (2)

6 24-041-13-S Gasket, fuel spitback cup
7 24-109-09-S Cup, fuel spltback

8 24-083-05-S Precleaner, element

9 24-083-03-S Element, air cleaner

10 231032-S Seal, breather
11 24-096-01-S Cover, inner air clearier

12 12-100-01-S Wing Nut
13 24-096-73-S Cover, air cleaner
14 54-755-01-S Kit, knob with seal

15 24-153-15-S O-Ring
16 25-341-03-S Knob, cover
17 24-063-51-S Baffle, fuel spit-back

NOTE: All component dimensions given in U.S.
inches 1 Inch = 25.4 mm

(includes 15 & 16)

55

TRACTOR -- MODEL NUMBER 917.272230

KOHLERENGINE-MODELNUMBERCV20S,TYPE NUMBERPS-65570

STARTING SYSTEM 1

<

2 $

8

7-Q

_8

ENGINE CONTROLS I

_ILPAN I LUBRICATION I

S

I

56

1%

TRACTOR -- MODEL NUMBER 917.272230

KOHLERENGINE-MODELHUMBERCV2OS,TYPE NUMBERPS-65570

STARTING SYSTEM

KEY pART KEY PART

NO. NO. DESCRIPTION NO. NO, DF-SCP, tPTtON

1 M-B39070-S Screw, hex, flange
2 24-096-g5-s Cover, Inion

3 M.53908g.S Screw, Rex, ltange

4 12-458-g'_-S Washer, platn 11132" (3)

5 25-098-07-S Starter, (includes 6-11)
6 12-221-01-8 Kit, brush

7 12-227-13-S Cap
8 12-21t-01-S Bolt, thru (2)
9 12-755_54-S KIt_ ddve

10 12-227-18-S Cap, driVe end
11 12-170-05-S Armature

ENGINE CONTROLS

KEY pART
NO. NO. O I=_CRLPTION

1 SM-642025-S Screw, hex. flange

24-09g-14-S Lever, governor
M-64"i_60-S Nut, hex. t_nge M6x1.0

4 24-089-g1-S spring, linkage
5 25-188-08-S Bushing, linkage retaLnlng

6 24-079-04-S Linkage throttle
7 25-158-11-S Bushing, throttle linkage
_, M-_47050-S Nut, hex. lock MSxO.8
9 24-089-03-S spring choke return

10 24÷126-56-S Bracket, contro
11 M-645016-S Screw hex l_a_ge

12 12-237-gl-B Clamp, cable (2)
13 M-545016-S Screw hex flange

14 24-09_-07_S Le'_er, thr_'&_e _ctu_tor

15 24-468-01-S Washer, plain 5.5 mm (3)

16 24-089-18-S Spring, governor

17 M-446030-S Nut, hex M4x0.7
18 24-090-13-S Lever, throttle control

19 M-545020-S Screw, hex. lta_ge
20 24-089-51-.5 Spring, throttle limiter

21 24-09g-05-S Lever, choke
22 41-465-03-S Washer, spring 1/4"
23 M-403025-S Screw, hex cap MAxO.7x25

24 24-079-05-S Linkage, choke

M8x1.25x70

M8x1.25x80

M6x1.Ox25

M6x1.Ox16 4)

M5x0.8x16 (1

M5x0,Bx20

O|L pAN/LUBRICATION

M-645025oS Screw, hex flange

M-631005-S Washer, plain 6 mm (2)
24-_9g-O7-S Pan, oit assembly

24-393-08-S Oil pump assembly

24-123-05-S Tube, oil pickup
24-162-26-S Screen, oil
24-043-12-S Kit governor gear w/pin

12.380-0%5 Pin, governS" _egu at_g

8

52-448-02-S Tab, loCking

9

_O

12.144-02-S Shaft, governor gear
24°153-08-S O-Ring

11

X-75-32-5 Ping, hex. ctck. 3/8"

12
13

24.t36-01-S Nipple, oi_ flReY

52.050-02-S Filter, o1_

14

52-032-08-S Seal, oil (PTO end)

15

24.086-17-S Screw, hex. flange

16

24-056-16-S Screw, tax. Range

17

X-75-10-S plug, sq. hd. sold 318"

18

M6x1.0x25 (2)

(Includes 1,2, & 4-10)

(Includes 5)

(Includes 8

M8xl.25x45

MBx1.25x45 9)

N.P.T.F.

NOTE: P_8cor_por_entd_menslonsgiven in U,S.
inches 1 inch = 25.4 mm

57

TRACTOR-- MODEL NUMBER 917.272230

KOHLER ENGINE-MODELNUMBERCV2OS,TYPENUMBER65570

:RANKSHAFT I

FUELSYSTEM m

/

1

EXHAUSTJ

1t

2

\

7 8 t0

58

r

TRACTOR- - MODEL NUMBER 917.272230

KOHLERENGINE-MODELNUMBERCV20S,TYPE NUMBER65570

CRANKSHAFT FUEL SYSTEM

KEY PART KEY PART
NO, NO. DESCRIPTION NO. NO, DESCRIPTION

1 24-014-42-S Crankshaft (Includes 2) 1 24-853-25-S

2 52-139-69-S Plug, cup

EXHAUST

KEY pART
NO. NO. DESCRIPTION

1 24-041-02-S Gasket, exhaust (2)
2 25-072-04-S Stud, M8x1.25x33 (4)

NOT ILLUSTRATED

-- 24-522-62 Short Block

- - 24-782-06 Mlniblook

-- 24-765-03-S Gasket Set

2 24-041-15-S
3 24-053-25

4 24-641-14-S Gasket, air cleaner base
5 M-629095-S Stud, M6xl 0x95 2)

6 M-641060-S Nut, hex. flange M6xl.0 2
7 47-154-01-S Clip, cable

8 24-353-03-S Line, fuel 10-5/8" (2)

9 X-426-9-S Cramp, hose (6)
10 24-g86-12-S Screw, hex. cap. M6x1.7x18

11 24-393-16-S Pump, fuet - pulse
12 24-1g0-01-S Nut, plastic (2)
13 16-353-04-S Line, fuel 11-1/2"
14 24-050-02-S Filter, fuel

NOT ILLUSTRATED

-- 24-757-18-S Kit, overhaul w/gaskets

- - 24-757-19-S Kit. choke repair w/gaskets

-- 24-757-20-S Kit, gasket

-- 24-767-22-S Kit, solenoid replacement

NOTE: All component dimensions given In U.S.
Inches 1 inch = 25A mm

Kit, carburetor wlgaskets
(Includes 2-4)

Gasket, carburetor
Carburetor assembly
(For information only not

available separately)

Inctudes 24 757 18,

_4-757-19, 24-757-20, 24-

757-22)

(2)

wlgaskets

59

606162

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

GUIDE

o_

I

greater than 15°), never across the face. Make turns gradu.

_Operate your Tractor up and down the face of slopes (not |

agy to prevent tipping or lose of control. Exercise extreme

r

Forrepairofmajorbrandappliancesin yourown home...

no matterwhomadeit.nomatterwhosoldit!

1-800-4-MY-HOME _ /_, dayornigtt

(1-800-469-4663) (U.S.&andCanada)

Forrepairofcarry-inproductslikevacuums,lawnequipment,and

electronics,callfor thenearestSearsPartsand RepairCenter.

%800-488-1222 An,/J_,dayornight(U.S.&ody)

www.t_ars.com

Forthe replacementparts,accessoriesand owner'smanuals

thatyou needto do-it-yourself,call Sears PartsDirect_!

1-800-366-PART 6 a.m.- 11p.m., 7days aweek

(1_oe-366.7278) (u.sA =,_

To purchaseorinquireaboutaSears ServiceAgreement

or SearsMaintenanceAgreement:

1-800-827-6655 (us._.) 1-800-36%6665 (Canada)

7 am. - 5p,m.,CST, Iv1_ - Sat. 9 a_m.- 8 p.m.EST,M- F,4p.m.Sat.

Patapedrserviciodemparaci_ a AU_ pourse_ce eftImnqaJs:

domiclio,y paraordenarple.za_ 1.800.LE.FO,/ERMC

I"8_OG/_R s_ (1-800-_7)

(1-888-784.6427) w_w.sears.ca

® Registered Trademark I TM Trademark I s_ SerVice Mark of Sears, Roebuck and Co.
® MarcB Registrada I TM Marca de FabHca / _ Marca de Servtcio de Sears, Roebuck and Co.

wc Marque de commerce / _'_ M_rque d6pos_e de Sears, Roebuck and Co.

177852 2.9.01 RD Printedin I