Craftsman 917.27223 User Manual
Owner's Manual
20 HP
ELECTRIC START
48" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272230
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
V_sit our Craftsman website: www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 8
Operation ............................................ 13
Maintenance Schedule ...................... 19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free ofcharge, any parts found to be defective in
matedal or workmanship. Warranty service is available free of charge by returningyour
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply.This warranty applies only while this
productis in the United States.
This Warranty does notcover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limitedto, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaf'_,or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear offlammable
debris, or the failure to maintain the equipment accordingto the instructionscon-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used withinthirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A productis "used for
commercial purpose" if is used for any purpose other than single family household
dwellingsor in usage where profit is made.
Maintenance ....................................... 19
Service and Adjustments.................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge willapply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800--4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT:Thiscuttingmachineiscapableofamputatinghandsandfeet and
throwingobjects. Failure to observe the followingsafety instructions could resultin
sedous injury or death.
I.GENERAL OPERATION
• Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys wire, etc., which couldbe picked
up and thrown by the bade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always leek down
and behind before and while backing.
• Be aware of the mower discharge
directionand do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before fuming.
• Never leave a running machine
unattended. Always turn off blades, set
_arking brake, stop engine, and remove
eys before dismounting.
• Tum off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
i/aearsand above, are involvedin a
rge percentage of dding mower-
related injudes. These ol_erators
should evaluate their abihtyto operate
the dding mower safely enough to
protectthemselves and others from
serious injury.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hotexhaust / engine parts and bum.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-upto occur. Clean any oil or fuel
spillage before operating or stodng the
machine. Allow machine to cool before
storage.
I1.SLOPE OPERATION
Slopes are a majorfactorrelated to loss-of-
control and tipover accidents, which can
result in severe in ury or death. All slopes
require extra caut on. f you caneot back up
the slope or if you feel uneasy on it, do not
mow it.
DO_
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs,etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide ob-
stacles.
• Use slow speed. Choose a low gear
so that you willnot have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
• Avoid startingor stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unlessneces-
sary, and then, turn sloWlyand gradu-
ally downhill, if possible.
• Do not mownear drep-offs, ditches, or
embankments. The mower could
suddenly turnover if a wheel is over
the edge of a cliffor ditch,or if an edge
caves in.
• De not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilizethe machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
III.CHILDREN
Tragicaccidentscanoccuriftheoperator
isnetalerttothepresenceofchildren.
Childrenareoftenattractedtothe
machineand the mowing activity. Never
assume that chitdren will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and rum machine off ifchildren
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be sedously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
notsmoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a clo_
area.
• Keep nuts and bolts, especially bl
attachment belts, tightand keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regl
• Keep machine free of grass, leaw
other debds build-up. Clean oil o
spillage. Allow machine to cool I_
stodng.
• Stop and inspect the equipment if
strike an cbjoct. Repair, if necass=
before restarting.
• Never make adjustments or repair
with the engine running.
• Grass catcher components are su
to wear, damage, and detedoratio
which could expose moving parts
allow objects tobe thrown. Frequ
check components and replace w
manufacturer's recommended par
wt3en necessary.
• Mower blades are sharp and can
Wrap the blade(s) or wear gloves,
use extra cautionwhen servicing
• Check brake operation frequently
Adjust and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children outof the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if ch
enter the area.
• Before and when backing, look I_
and down for small children.
• Mow up and down slopes (15 ° M_
not across.
• Remove obstacles such as rocks,
limbs, etc.
• Watch for holes, ruts, orbumps.
Uneven terrain could overturn the
machine. Tall grass can hide obsl
4
• Useslowspeed.Choosealowgearso
thatyouwillnothavetostoporshift
whileontheslope.
• Avoid starting or stoppingon a slope. If
tires lose traction,disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turnon slopes unless neces-
sary, and then, turn slowlyand gradu-
ally downhill, if possible.
ALook for thissymbol to point out
importantsafety precautions. It means
CAUTIONI!! BECOMEALERT!!T YOUR
SAFETY IS INVOLVED.
A_.CAUTION: In order to prevent acci-
dental starting when setting up, trans-
porting, adjustingor making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_kCAUTION: Do not coast down a hillin
neutral, you may lose control of the
tractor.
ACAUTION: Towonly the attachments
that are recommended by and comply
with specificationsof the manufacturerof
your tractor. Use common sense when
towing. Operate only at the lowest
possiblespeed when on a slope. Too
heavy of a !oad, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
AWARNING: Engine exhaust some of its
const tuents, and certa n vehcle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
A,WARNING: Battery posts terminals
and re ated accessories conta n sad and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductiveharm.
Wash hands after handling.
5
PRODUCTSPECIFICATIONS
GASOLINE 3.5GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE10W30(above32°F)
(PI-SF-SJ): SAE5W-30(below32°F)
OIL CAPACITY: W/FILTER: 4.5 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED
(MPH):
TIRE PRESSURE:FRONT: 14 PSI
CHARGING
SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR: 30
BLADE BOLT 45-55 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you expedenca any problem you
cannot easily remedy, please contact
your nearest Sears or other qualified
service center. We have competent, well-
trained technicians and the proper tools
toservice or repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractorproperly.
Always observe the "SAFETY RULES'.
W/OFILTER: 4.0 PINTS
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
REVERSE: 1.5
REAR: 10 PSI
MIN. CCA: 240
CASE SIZE: U1R
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, cadng for and using your tractor.
• Follow the instructions under "Mainte-
nance"and "Storage" sections of this
owner's manual.
_.WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-cevered, brash-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark an'ester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required bylaw (Section 4442 of the
California Public Resources Cede).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark attester for the muffler is available
through your nearest Sears service
center. (See REPAIR PARTS sectionof
this manual).
6
Steenng
Wheel
Insert
SteeringWheel
Steenng Sleeve
Seat
'
"_'_J (1) Washer
_' 17/32x 1-3/16 x 12
(1)Knob_ Gauge
(4) Shoulder Bolt _ ,_ (4) Clevis Pins
(4) Retainer Springs (4)Wheels (4) Locknut 3/8-16
(double loop)
(2) Locknuts 5/16-18
-- _l _1_._ I Nose Roller
(5) Retainer Spdngs
(double loop) - _ (1)Front Plate
(2) Retainer Spnngs (single loop)
IIIIIIIIIIlllllllhlllil/ .o,,er
= (2)Hex Bolts 5/16-18 x 1 ""_ N_cekets
Mower
_ (2)Flanged
v(::_ Pins
(2) Washers
17/32 x 7/8 x 16 Ga.
I Key Slope Sheet '
Cassette ForFuture Use
Yournewtractorhasbeenassembledatthefactory with exception of those parts left
unassembled for shippingpurposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely Use the
correcttoolsas necessary to Insure proper tightness Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier Standard wrench sizes you need
are hstedbelow.
(1) 9/16" Wrench (1) 3/4" Socket w/
(1) 1/2"wrench ddve ratchet
(1) Utility knife (1) Pliers
(1) Tire pressure gauge
When nght or left hand is mentioned in
this manual, It means, from your pointof
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from shipping carton.
2 Cut, from top to bottom,along lines on
all four comers of shippingcarton, and
lay panels fiat.
3 Remove mower and package maten-
als.
4 Check for any additional loose parts
or boxes and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove lock nut and large fiat washer
from steenng shaft
2 Positionfront wheels of the tractor so
they are pointing straight forward
3. Slide the steering sleeve over the
steering shaft.
4. Position steering wheel so cross bars
are honzontal (left to nght) and slide
onto steedng wheel adapter
5 Secure steering wheel to steedng
shaft with lock nut and large fiat
washer previously removed Tighten
securely.
6 Snap steedng wheel insert into center
of steering wheel.
7. Remove protective materials from
tractor heed and grill
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractoris to roll off skid
I_ _nsert
_ fF_-_-._ Washer
SteenngWheel'_
Seer ng _ t .',-_-._- "."
Shaft_. =_._.< -'_",.1','.
Stee,,n,
Sleeve -L_' ,,'. t !. ,,
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1, Lift heed to raised position,
NOTE: If thisbattery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" In MAINTE-
NANCE section ofthis manual for
charging instruchons)
INSTALL SEAT
Adjust seat before tighteningadjustment
knob
1. Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of
seat totractor
SteenngWheel
LockNut
_/ Adaptor
,. ,... ,, ,,,
Label
2. Pivotseatupwardandremovefrom
thecardboardpackingRemovethe
cardboardpackinganddiscard.
3. Placeseatonseatpansoheadof
shoulderbolt =spositioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear oftractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely Do not tighten
6. Lower seat into operating position and
sit In seat
7. Slide seat untila comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8 Get offseat withoutmoving its
adjusted position.
9. Raise seat and tighten adlustment
knob securely.
Seat
ShOulder
Bolt
Flat Washer
NOTE: You may now roll or dnve your
tractor off the skid.Follow the appropriate
Instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal
3 Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting read,
understand and fo ow a nstructions m
the Operation sectionof thB manual. Be
sure tractoris In a well-vent=!atedarea. Be
sure the area m front of tractor _sclear of
other people and objects
1. Be sure all the above assembly steps
have been completed,
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat m operating position,
depress clutch/brake pedal and set
the parking brake
4. Place gear shiftlever =nneutral (N)
position.
5. Press hftlever plunger and raise
attachment lif_lever to its h=ghest
position.
6 Start the engine. After engine has
started, move throttlecontrol to idle
position
7. Depress clutch/brake pedal into full
"BRAKE" poslbonand hold Move
gearshift leverto 1st gear.
8. Slowly release clutch/brake pedal and
slowlydrive tractor off skid.
9 Apply brake to stop tractor, set parking
brake and place gearsh=ftlever in
neutral position.
10.Turn =gn=t=onkey to "OFF" pos=tlon
Continue with the mstrections that follow.
ASSEMBLEGAUGEWHEELSTO
MOWERDECK
Thegaugewheelsare designed to keep
the mower deck in proper positionwhen
operating mower. Be sure they are
propedy adjusted to ensure optimum
mower performance.
1 Shde gauge wheel bar down into
bracket channel, Be sure that gauge
wheel bar aligning holes are on top.
Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and
3/8-16 center Iocknuts and tighten
securely.
2. For ease of mower totractorassem-
bly, raise gauge wheels to highest
pes=Uonand retain with clevis pins
and spnng retainers
NOTE: Adjustgauge wheels before
operating mower, See =TO ADJUST
GAUGE WHEELS" in the Operation
section of this manual
Retainer
Spnng
P,n-_ \ ///_F.
3/8 Washer 3/8-16 Center
TO ATTACH NOSE ROLLER
1. Position brackets, 17/32 x 7/8 x 16
gauge washers, and nose roller
between deck mounting brackets as
shown. Be sure toposition brackets
on correct side, as shown
2 install hex belts and lock nuts as
shown. Tighten hardware securely
NOTE: Be sure bracket tabs are posi-
tioned in tab holes in deck brackets
Locknut
NoseRoller
-_'_'_ , Lock .
//j _'_ _ / Nut B"Bracket
INSTALL MOWER AND DRIVE BELT
Be suretractorisce level surfeceand mower
suspensionarms are raisedwithattachment
liftconbol.Engageparkingbrake.
1 Cut and remove ties secudng anti-
sway bar and belts. Swmg anti-sway
bar to left side of mower deck.
2 Slide mower undertractor with
deflector shield to dght side of tractor
IMPORTANT: Check belt for proper
routing in all mower pulley grooves.
3, If equipped,turn height adjustment
knob counterclockwise untilIt stops,
4 Lower mower linkage with attachment
liftcontrol
5. Be sure belt tension rod Is indisen-
gaged pes_tton.
6. Install belt into electdc clutch pulley
groove.
7. Place the suspenston arms on
outward pointing deck ptns. Retam
with double loop retainer spring with
loops up as shown
8. Install front plate assembly to tractor
suspension brackets and retatn with
single loop retainer spnngs as shown
10
9. Positionfront plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and
insertflanged pins. Secure pins with
double loop retainer spdngs between
the plate assembly and mower
brackets.
NOTE: To assist in locating hole in
flanged pin, the hole in pin is inlinewith
notch on head of pin.
IMPORTANT: Check belt for proper
routingin all mower pulleygrooves.
10.Engage belt tension red by pushing
rod into lockingbracket.
CAUTION: Belt tension red is spdng
loaded, Have a tightgdp on rod and
engage slowly.
11, Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring,
12.If equipped, turn height adjustment
knob clockwiseto remove slack from
mower suspension.
13. Raise deck to highestposition,
14.Adjust gauge wheels before operating
mower as shown in the Operation
section of this manual.
CHECK TIRE PRESSURE
The tireson yourtractorwere ovednflated
at thefactoryfor shippingpurposes.
Correcttire pressure is importantfor best
cutting performance.
• Reduce tirepressureto PSI shown in
"PRODUCT SPECIFICATIONS" section
of thismanual.
CHECK MOWER LEVELNESS
For bestcuttingresults,mower shouldbe
properlyleveled. See "TO LEVEL MOWER
HOUSING" in the Service and Adjustments
section of thismanual.
CHECK FOR PROPER POSITION OFALL
BELTS
See the figures that are shown for replac-
ingmotion, mower drive, and mower blade
drive belts in the Service and Adjustments
section of this manual. Verifythat the belts
are routedcorrectly.
CHECK BRAKE SYSTEM
Afteryou learn howto operateyour tractor,
checkto see that the brakeis propedy
adjusted. Sea =TOADJUST BRAKE"inthe
Service and Adjustmentssection of this
manual.
Belt Tension Rod Lock Bracket
Disengaged Position
Chassis
Bracket_
Gauge
Wheel
Double Loop
Retainer
Spring
RETALNERSPRINGS
USE PLIERS FOR I
Anti-Sway
Bar
Suspension Arms
Double Loop
Retainer Spring
(Outward pointing
deck pins)
Electdc Clutch
Pulley\ Front
\ Suspention Front
Front \Brackets PlateAssembly
Mower \
Bracket\ ,Loop Retainer
Deflector Sheild
11
Single
Loop
Retainer
Springs
=/CHECKLIST
Before you operate and enjoy your new
tractor,we wish to assure that youreceive
the best performance and satisfaction
from thisquality product.
Please review the following checklist:
,/ All assembly instructionshave boon
completed.
,/No remaining loose parts in carton.
,/' Battery is propedy prepared and
cberged.(Minimum 1 hour at 6 amps).
4" Seat is adjusted comfortablyand
tightened securely.
4" All tires are propedy inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
/' Be sure mower deck is propedy leveled
side-tc--sideifront-to-rearfor best cutting
results. (Tires must be propedy inflated
for leveling).
4 Check mower and drivebelts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
•/ Check widng. See that all connections
are stillsecure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
J Engine oil is at proper level.
4 Fuel tank isfilledwith fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
locationand function. Operate them
before you start the engine.
4 Be sure brake system is in safe
operating condition.
12
Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.
Learnandunderstandtheirmeaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,NEONENO,NEGrEO,LPRESSUREUOHTSONO%'_MP T
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
ATTACHMENT
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
4"
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(AutomaticModelsonly)
13
KNOWYOURTRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING
YOURTRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourseffwiththelocationsof
vadouscontrolsandadjustments.Savethismanualforfuturereference.
it Switch
Ammeter Hourmeter
Clutch/Brake
PcsitJon
Attachment
Clutch Switch
Plunger
Attachment
Our tractors conform to the safety standards of the Amedcan
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turnsthe headlights on
and off.
THROTTLE CONTROL - Used to control
engine speed.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutchiag and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and directionof tractor.
Lever
ATTACHMENTLIFTLEVER - Usedto raise,
lower,andadjustthemowerdeckorother
attachmentsmountedto yourtractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Usedfor startingand
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging(-).
PARKING BRAKE: Locks clutch/breke
into the brake position.
HOURMETER- Indicateshoursof operation.
14
Theoperationofanytractorcanresultinforeignobjectsthrownintothe I
eyes, which can resultin severe eye damage. Always wear safety glasses I
or eye shields while operating yourtractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles, or
standard safety g asses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat withoutfirst setting the
parking brakewill shut off the engine.
1. Depress clutch/brakepedal intofull
"BRAKE" positionand hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position, Make sure parking brake will
hold tractor secure.
Push-Into Attachment Clutch
Choke "Disengage ' SwitchPullOutTo
Control
"Brake" Key Lever
P ition o _
Clutch/Brake "Engaged"Position
Pedal=Drive" "Disengaged"
Position Position
STOPPING
MOWER BLADES -
• To stop mower blades,move attach-
ment clutchswitch to "DISENGAGED"
position,
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow positionand allowing engine to idle
before stoppingmay cause engine to
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use,
_ \Ignition GearShift
"_ParkingBra_e
• Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under eartain cunditions when
tractor is standingidle with the engine
running, hotengine exhaust gases may
cause "browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.
ACAUTION: Always stop tractorcom-
pletely, as describ_l above, before
leaving the operator's position;to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttleoffers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage,
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2, Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment lift lever
determines the cuttingheight.
• Grasp lift lever.
• Press plunger with thumband move
lever to desired position.
15
i
Thecuttingheightrangeisapproxi-
mately1-1/2to4".Theheightsare
measured from the ground to the blade
tipwith the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches inheight should be
mowed twice, Make the firstcut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
positionto help prevent scalping in most
terrain conditions.
NOTE: Be sure tractor is on a fiat level
surface.
1. Lower mower and adjust mower to
desired cutting height.
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in
bracket and gauge wheel bar and
insertclevis pin. Gauge wheels
should be slightlyoff the ground.
4. Replace retainer spring into clevis pin.
5. Besure all gauge wheels are in the
same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Sprin
Clevis
•_,::' Pin
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensingswitch. Any attempt by
the operatorto leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutch AttachmentLiftLever
SwitchPullOutTo HighPosition
=Engage" /
;? Po_i_on
:/
.;'.,.--_-Low
- _ Deflector
•I _" Shield
TO OPERATE ON HILLS
£_CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• if slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift leverto 1st gear. Be
sure you have allowed room for tractor
to roll slightlyas you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TOTRANSPORT
• Raise attachment liftto highest position
with attachment liftcontrol.
• When pushing or towing your _actor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at morethan
five (5) MPH.
NOTE: To protect hoodfrom damage
when transportingyourtractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor(rope, cord,
etc.).
16
TOWINGCARTSANDOTHERATTACH-
MENTS
Towonlytheattachmentsthatare
recommendedbyandcomplywith
specificationsofthe manufacturer of your
tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the groundend cause you to lose control
ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick;wipe oiloff. Reinsert the
dipstick into thetube and rest oilfill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstickis reached.
Do not overfill.
• For cold weather operation you should
change oilfor easier starting(See "OIL
VISCOSITY CHART" inthe Mainte-
nanca sectionof thismanual).
• To change engineoil, see the Mainte-
nance sectionin this manual.
ADD GASOLINE
• Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be usedwithin 30
days to assure fuel freshness.
IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_ILWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formationof acidsduring storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetorcleaner products in thefuel
tank or permanent damage may occur.
f 7 temperature.
ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if theengine has run out offuel, it will
take extra cranking time to move fuel from
the tank to theengine.
1. Sit on seat in operating position,
depress clutch/breke pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to =DISEN-
GAGED" position.
4. Move throttlecontrol to fast position
5. Pull choke controloutfor a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting,read the warm and
cold starting procedures below.
6. Insert key into ignitionand turn key
clockwise to START" position and
release key as soon as engine starts.
Do not run starter continuouslyfor
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine stilldoes notstart, pull the
choke control out and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, slowly push
choke control in until the engine
beginsto run smoothly. If the engine
starts to runroughly, pull the choke
controlout slightlyfor a few seconds
and then continue to push the control
in slowly.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above,
COLDWEATHER STARTING (50 ° F and
below)
7. When engine starts, slowly push
choke controlin untilthe engine
begins to run smoothly. Continue to
push the choke control in smallsteps
allowing the engine to accept small
changes in speed and load, until the
choke controlisfully in. If the engine
starts to run roughly, pullthe choke
control out slightlyfor a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
• Theattachmentscanbeusedduring
theenginewarm-uppedodandmay
requirethechokecontrolbe pulled out
slightly,
NOTE: ffatahighaltitude(above3000 feet)
or incoldt_res (below 32 F) 61e
carburetorfuel mixturemay need to be
a_tmted forbest engineperfom_nce, See
"To ADJUST CARBURETOR" inthe Service
and Adjuatn_ntssec_onof thismanual.
MOWlNGTIPS
• Mower should be propedy leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection of this
manual.
• The left hand side of mower should be
used for trimming.
• Ddve so that clippings are discharged
onto the area that has been cut. Have
the cut area to the dght of the tractor.
This will resultin a more even distdbu-
tionof clippings and more uniform
cutting.
• When mowing large areas, start by
turningto the dght so that clippingswill
discharge away from shrubs, fences,
ddveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns untilfinished.
• If grass is extremely tall, it shouldbe
mowed twice to reduce load and
possible fire hazard from dded clip-
pings. Make first cut relativelyhigh;the
second to the desired height.
• Do not mow grasswhen it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throtUe
when mowing to assure better mowing
performance and proper discharge of
material. Regulate groundspeed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
18
MAINTENANCESCHEDULE T)_ _ _ _ _ _/_J
REGULAR SERVICE i,_" __s" _'/_ / SERVICE DATES !
c_ em_ op_io_ tJ V
check Tire Pressure It## _1
CheCk Operator _ and
T Int_ sysv_s IV#
R Che_ for LOOse FaSteners V* _r+ V'
CA Sharpen/Rop4_ce Mower Bl_bd_ _4
T Lub_oo Chart I_ I,/
0 Check Batte,7 Level
R Clean B.attefy and Tefm,rals _ It##
Ched( T_n F=la_e CoOling If
Adjust Bk_de Belt(s) Tension _s
Adjust Mobon Drive B*dt(s) Ter_ion _,_s
CIWPCk Engine Cd Level _
Change Engine O1{ _2_
E clean r&JrFilth* tl_z
N Clean Air _n _2
G InspectMuff_r/spa_ Am_ter t_/
i_ Rep_ C311F_lte_ equipped) _.2
E Cle_n Engine C(;o_ing Fins I_/;z
Re_ Air Filte_ Paper Cartridge _2
ReplaceFuel Filter 11_
1 O_a_gem_e_wh_l_per_dJ_Juod_'ah_,*yk_d_'lnNghamt_lt_r, lp_um= 5 tfequ_ppedW_lad_sl_biesystem
2+ S_o r_ro o#_ _h_l operat_g _ d_ly o(_ condone. 6 N_t r_q_d if _q_pp_ w4_ rn_nt enar_hee bat;e_y
3. # _q_pped ,_lh _4 _K_, d,ange _ _ 50 hours 7 _ghtm _1 _ude _vot t)_t _o 35 ft._t>r_ ma._m.
4. p.*_zco U_d_s moro often _he, mo_ng in _andy r._4. C¢ no( _,_erl gh_m.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractoras instructedin this
manual. Some adjustments will need to
be made pedodically to propedy maintain
your tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
intedock systems for proper operation.
5. Check for loose fasteners.
pr
LUBRICATION CHART
_) Spindle-_-I_F'--- Spindle(_
Zerk ,_=dl I1_ Zerk
¢_)Front._+ ++-+-+=+"_+i'_Front Wheel (_
Wheel _'_J __ ,_ Bearing
Bearing ,_ _ +=_--,:_ zerk
Zerks :, _ I
',"-;- -_-: Pivots
(_SAE 30 or 10w30 Motor Oil
(_General Purpose Grease
(_Refer to Maintenance "ENGINE"
Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricantswill attract
dust and dirt that willshorten the lifeof
the self-lubricatingbeadngs. If you feel
they must be lubricated,use only a dry,
powdered graphite type lubricant
sparingly.
19
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six(6) feet
stoppingdistance at high speed _n
highestgear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" inthe
Service and Adjustments section of this
manual),
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
Ribber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
fiat tiresdue to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlocksystems are workingproperly. If
your tractor does not function as de-
scribed below, repair the problem
immediately.
• The engine should not start unless the
clutchlbrake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt bythe operator to leave the
seat withoutfirst setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the opera(orto leave the
seat shouldshut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must he
keptsharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest positionto
allow access to blades.
2. Remove hex bolt, lock washer and fiat
washer secudng blade.
3, Install new or resharpened blade with
trailing edge up towards deck as
shown,
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex belt, lock washer
and flat washer inexact order as
shown.
5. Tighten bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated,
TrailingEdgeUp
Mandrel
FLatWasher_._ ^
Lock "__ Center Hole
Washer"_,. _. _ _ Blade_._
_Hex Bo_t(,Grade8)
*AGrade8 heat treatedboltcan be
identifiedby sixlinesonthe bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade, but if you do,be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a gdnding wheel. Do not attempt
to sharpen while it ison the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not,
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it shouldremain ina
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Center Hole
Blade
5/8" Boltor Pin-
BA'B'ERY
Your tractor has a battery charging
systemwhich is sufficientfor normal use.
However, periodic charging of the battery
with an automotive charger will extend its
20 life.
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