Craftsman 917.272220 User Manual

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Page 1

Owner's Manual

IC..mM.N'l

LIMITED EDITION

17.5 HP ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272220

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

[_ This product has a low emission engine which operates differently

CAUTION: Read and follow all Safety Rules and Instructions

before operating this equip-

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Page 2

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 11

Maintenance Schedule ...................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty ser-

vice is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting .................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

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IMPORTANT: This cutting machine is ca- pable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all in- structions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge di- rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and re- move keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while un- der the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect

themselves and others from serious in-

jury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it.

DO:

Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Un- even terrain could ovedurn the ma-

chine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless neces- sary, and then, turn slowly and gradual- ly downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children, Children are often attracted to the ma-

chine and the mowing activity. Neveras- sume that children will remain where you

last saw them.

Page 4

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be aled and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriousry injured or interfere

with safe machine operation.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are exp|osive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling.Do not

smoke. Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an o_en flame, suchas a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regulady.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object, Repair, if necessary, before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subjec to wear, damage, and deterioration,

which could expose moving parts or a

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, anc use extra caution when serviaing therr

• Check brake operation frequently. Ad- just and ser_iIce as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area,

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fat1 off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the walchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-

chine, Tall grass can bide obstacJes.

• Use slow speed, Choose a low gear s that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a s_ope, t

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, di, engage blades, shift into reverse and

back down slowly.

• Do notturn on slopes unless neces- sary, and then, turn slowly and gradu_

ly downhill, if possible.

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_ILLook for this symbol to point out impor- tant safety precautions. It means CAU-

TION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: In order to prevent acci-

dental starting when setting up, transport-

ing, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest pos-

sible speed when on a slope. Too he of a load, while on a slope, is danger_ Tires can lose traction with the groun

and cause you to lose control of your tractor.

_WARNING: Engine exhaust, some

its constituents, and certain vehicle c

ponents contain or emit chemicals known to the State of California to ca

cancer and birth defects or other rep=

ductive harm.

• I,WARNING: Battery posts, termina and related accessories contain leac

and lead compounds, chemicals knc to the State of California to cause cal

and birth defects or other reproducti'., harm. Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 10W30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

]ILCAPACITY: W/FILTER:4.5 PINTS

W/O FILTER: 4.0 PINTS

_PARK PLUG: CHAMPION RC12YC

3AP: .030")

CALVE INTAKE: .004"-.006" 3LEARANCE: EXHAUST: .004"-.006"

,3ROUND SPEED FORWARD: 0-5.5 ',MPH): REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATIERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1 R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de-

signed, engineered and manufactured to give you the best possible deper_dabitity

and performance. Should you experience any problem you cannot easily remedy, please contact your

nearest authorized service center. We department (See REPAIR PARTS se have competent, well-trained technicians 5 of this manual).

and the proper tools to service or rep_ this tractor.

Please read and retain this manual. "1" instructions will enable you to assemt

and maintain your tractor properly. AI. ways observe the "SAFETY RULES".

REPAIR AGREEMENT A Repair Agreement is available on tl

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules,

• Follow a regular schedule in maint ing, caring for and using your tract¢

• Follow the instructions under "Mair nance" and "Storage" sections of tf owner's manual.

,&WARNING: This tractor is equippe with an internal combustion engine s should not be used on or near any ur

proved forest-covered, brush-covere( grass-covered land unless the engin, exhaust system is equipped with a s_ arrester meeting applicable local or

laws (if any). If a spark arrester is use should be maintained in effective wor

order by the operator.

In the state of California the above is quired by law (Section 4442 of the C_

fornia Public Resources Code). Othe states may have similar laws. Feders

laws apply on federal lands. A spark rester for the muffler is available throl

your nearest authorized service cent_

Page 6

Steering Wheel

Wheel Insert

_ (1) Large Flat Wasl

(1) HexBolt 5/16-18x 1-1/4 (1)Locknut 5/16-18 _._ (1) Lockwasher 3/8

/v J Steering

, _ , Adapter _ //

Steering Wheel _/ J/S teenngBoot ShaftExtension[

Seat

(1) Washer (1) Should_

17/32 x 1-3/16 x 12 Gauge Bolt 5/16-"

_( 1) Knob

Keys

(2) Keys

Video Cassette

Slope Sheet

Page 7

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your trac-

tor all parts and hardware you assemble must be tightened securely. Use the correct

tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier, Standard wrench sizes you need

are listed below. (1) 1/2" wrench (1) Pliers

(1) Utility knife (1) 9/16" wrench (1) 33re pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

• Remove lecknut and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the

steering shaft.

• Align tabs and press steering sleeve

extension into bottom of steering wheel.

• Position staedng wheel so cross bars

are horizontal (left to dght) and slide onto adapter.

• Secure steedng wheel to steering shaft with Iocknut and large flat washer pre-

viously removed• Tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective matedals from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid•

._Steefing Wheel

nss.

• _Large Flat

SteenngWheel'-_-_ _

Steering _ Adaptor Wheel E_enUon _Tabs

Steering _-_ _-- "'- Shaft

Sleeve

_-Hex Bolt

To./Lock Washer

,7._ _\ Washer

_) Steering

HOW TO SET UPYOUR TRACTOR CHECK BATTERY

• Lifthoodto raisedposition.

• If thisbattery is putintosen/iceafter

monthand yearindicatedon label(la- bel locatedbetweenterminals)charge

batteryfor minimumofone hourat 6-10 amps.(See"BATTERY" inMAINTE-

NANCE sectionofthis manualfor charginginstructions).

Label

••%

Page 8

INSTALL SEAT

Adjust seat before tightening adjustment

knob,

• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the card-

board packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt se-

curely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seal.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position,

• Raise seat and tighten adjustment knob securely.

Seal

Shoulder Seat Pan

Bolt

Adjustment

Knob

Flat Washer

NOTE: You may now roll or drive your tractor off the skid. Follow the appropri-

ate instruction below to remove the trac- tor from the skid.

TO ROLL TRACTOR OFF SKID

(See Operation section for location

and function of controls)

• Press lift lever plunger and raise at-

tachment lift lever to its highest posi-

tion.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See "TO TRANSPORT" in the Opera- tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

_.WARNING: Before starting, read, un- derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline,

• Place freewheel control in "transmis- sion engaged" position.

• Sit on seat in operating position, de-

press clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise at-

tachment lift lever to its highest posi- tion.

• Stad the engine. After engine has started, move throttle control to idle po-

sition.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neu-

tral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

Page 9

INSTALL MULCHER PLATE (If previ- ously removed)

• Raise and hold deflector shield in up-

right position.

• Place front of muloher plate over front

of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

_CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

Deflector

Shield

Mulcher Plate

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best cut-

ting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac- ing motion, mower drive, and mower

blade drive belts in the Service and Ad-

justments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

Latch

Hooks

Page 10

o/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFAC- TION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING

CHECKLIST: ,/ All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are property inflated. (For

shipping purposes, the tires were overinflated at the factory).

J" Be sure mower deck is properly lev-

eled side-to-side/front-to-rear for best cutting results. (Tires must be properly

inflated for leveling).

#" Check mower and drive belts. Be sure

they are routed properly around pul- leys and inside all belt keepers.

#" Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,1 Engine oil is at proper level.

,/" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual).

Page 11

These symbols may appear on your tractor or in literature supplied with the product,

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF O_L PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LOCKED

LIGHT

MOWER LIFT

_r_'=R N H L (®_1

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

Page 12

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter Switch

Ignition

Light Switch

Position

Attachment

Switch

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at- tachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL- Used for setting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for deelutching and braking the tractor and

starting the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

MOTION CONTROL LEVER: Selects the speed ,and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position. IGNITION SWITCH: Used for starting and

stopping the engine. AMMETER: Indicates battery charging (+)

or discharging (-). PARKING BRAKE: Locks clutch/brake

into the brake position.

Page 13

The operation of any tractor can result in foreign objects thrown into the I

eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments I

or repairs. We recommend a wide vision safety mask over spectacles, or I standard safety glasses. I

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

Push-Into AttachmentClutch

_engaged' SwitchPullOutTo

Throttle/ _ _-_._ "Engage" Choke .._._s_'_'_ _- '-,_

Brake' --_ \"('_-_ Motion_%7 .7

Po6ition_/ _f_'_,_ Control

__• Lever

_Brake_.He!gh! X "Engaged Position

Pedal"Drive" Adjustment\,Disengaged,, Position Knob Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full =BRAKE" position.

• Move motion control lever to neutral (N)" position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT; Leaving the ignition switch in any position other than "OFF" will

cause the battery to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

ACAUTION: Always stop tractor com- pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle,

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

• Stad tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to de- sired position.

TO AI_JUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming

the height adjustment knob in desired di- rection.

• Turn knob clockwise (F.q) to raise cut-

ting height.

• Turn knob counterclockwise (w)to

lower cutting height.

Page 14

The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the

engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2 inches dudng the cool season and to over 3 inches dur-

ing hot months. For healthier and bet-

ter looking lawns, mow often and after

moderate growth•

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are propedy adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper po-

sition to help prevent scalping in most ter- rain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut po- sition, gauge wheels should be as-

sembled so they are slightly off the ground. Install gauge wheel in appro-

priate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten

securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

OougeWhae,-<2

Mounting ._ _ r_ _"

Srockot

3/8-16 / ,_._,_ Locknutf3/8 Was'_her(_. _6houlder Bolt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch• Any attempt by

the operator to leave the seat with the en- gine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment liftcon-

trol.

• Start mower blades by engaging at-

tachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

AttachmentClutch AttachmentLift Lever Switch PullOut To HighPosition

"Engage" _ - , Low

_ _ :::_position

PushlnTo_ _< _;;F_'_,/Shield "Disengage" f Y _ _\_/

_ _ _,__r_._../

_)))_ \_#_

_:\ Deflector

TO OPERATEON HILLS

A.CAUTION: Do not ddve up or down hills with slopes greater than 15° and do not drive across any slope, Use the slope guide provided at the back of this manual,

• Choose the slowest speed before

starting up or down hills,

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does r_t return to neutral (N) position

• when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by plac- ing freewheel control in freewheeling po-

sition. Free wheel control is located at the rear drawbar of tractor.

Page 15

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and se-

cured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifica- tions of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dan-

gerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthraad and remove oil fill cap/dip- stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec- essary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide depos- its and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help in- sure good cold weather starting.

_,WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an en- gine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor

are empty. Use fresh fuel next season. See Storage Instructions for additional in- formation. Never use engine or carburetor cleaner products in the fuel tank or per- manent damage may occur.

ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position, de- press clutch/brake pedal and set park-

ing brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to choke position.

Page 16

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and re- lease key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several at- tempts, move throttle control to fast po- sition, wait a few minutes and try again.

If engine stilldoes not start, move the

throttle control back to the choke posi-

tion and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not ac-

cept the load, restart the engine and al- low it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle control in the choke

position until the engine runs roughly, then move throttle control to fast posi- tion. This may require an engine warm- up period from several seconds to sev-

eral minutes, depending on the tem- perature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground,

• Placethe motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return tooperatingposition.

• Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur- ing the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

PURGE TRANSMISSION

ACAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor- mance, it is recommended that the trans-

mission be purged before operating trac- tor for the first time. This procedure will re-

move any trapped air inside the transmis- sion which may have developed during

shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling posi-

tion (See "TO TRANSPORT" in this sec- tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

• Move motion control lever to full for- ward position and hold for five (5) sec-

onds, Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position, Shut off engine and set park- ing brake.

• Engage transmission by placing free- wheel control in driving position (See

"TO TRANSPORT" in this section of maniJal).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) posi- tion, slowly disengage clutch/brake pedal.

Page 17

• Slowly move motion control lever for-

ward; after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this

procedure with the motion control lever three (3) times.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Ser-

vice and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the sec- ond to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde-

sirable clumps. Allow grass to dry be- fore mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and re- duce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine (blade)

speed as this will provide the best re- cutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and in- terferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has

dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to Week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

Max 1/3

Page 18

AS COMPLETE .....

F,LL,NDA EE

REaULAR SERVICE _'/_SERVICE DATES

Check Brake Operation V f I/ Check Tire Pressure if I1_

Check Operator Presence and

r Interlc.:k System_ I_

Check for Loose Fasteners ii_ 11_7 JIf Shargen/Replace Mower Blades I_4

Lubrication Chart i/ II/

0 Check Battery Level I_s R Clean Battery and Terminals I_ V*

Check Ttansaxfe Cooling I_ Adjust Blade Belt(S) Tension I_s

Adjust Motion Drive Belt(s) Tension I_s

Check Engine Oil Level II/ If Change Engine Oil 11_1z: IIIt

E Clean Air Filter 1_2

N CleanAirScreen 11/2 G Inspect Muffler/Spark Arrester I1 /

NI Replace Oil Filter (If E Clean Engine Cooling Fins I_1_

Replace Spark Plug i# # I/ Replace Air Filter Paper Cartridge I##z

Replace Fuel Filter I_

i. Change more often wr,,en oper aling under a fteavy k)ad or m h4gn ambient [emperatures 5. II eq ulppe:l Withadjuslable system

2. Ser_e more often when operating ,T1dirty or dIJsty cond,tions 6. NOl requi_e_ ,f equ_ppe_ w,lh maintenance-free batlery

3. If eq uJpped with oil filler¸ €flange C41every 5O hours¸ 7. Tight,_l front axle prvot bolt Io 35 ft .It,s maximum

,_. ReplaCa blades n_re often when mowing ,n _andy sod {3o r_t ovc*rt=ghten

equipped) 2

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. "Toreceive full value from the warranty, operator

must maintain tractor as instructed in this

manual. Some adjustments will need to be made periodically to properly maintain

your tractor. All adjustments in the Service and Adjust-

ments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter as-

sure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation,

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

_Spindle - QSpindle

Zerk Zerk

OFront Wheel Wheel

Bearing zerk Bearing zerk

(_Engine

OGeneral PurposeGrease _Refer to Maintenance"ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

Page 19

TRACTOR

A_ways observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires morn than six (6) feet

stopping distance at high speed in high-

est gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(Bee "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seat tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter- lock systems are working properly. If your

tractor does not function as described be-

low, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any at- tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op°

erate unless the operator is in the seat.

BLADE CARE For best results mower blades must be kept sharp, Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to a_- low access to blades,

• Remove hex bolt, lock washer and fiat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs torque).

IMPORTANT: Blade bolt is Grade 8 h treated.

TrailingEdge Up _,. _.. Man(

Fiat Washer "_2\_'_._ _/_; Center

Washer _Hex Bolt - ?. Blad_

(Grade 8)*

*A Grade 8 heat treated bolt can be

identifiedbysix lines on the bolt heac

TO SHARPEN BLADE

NOTE: We do not recommend sharp, ing blade, but if you do, be sure the t

is balanced.

Care should be taken to keep the bla, balanced. An unbalanced blade will

cause excessive vibration and eventt damage to mower and engine.

• The blade can be sharpened with

or on a grinding wheel. Do not attel to sharpen while it is on the mower.

• To check blade balance, you will n_

a 5/8" diameter steel bolt, pin, or a balancer. (When using a cone bala

follow the instructions supplied witl

balancer).

NOTE: Do nor use a nail for balancin, blade. The lobes of the center hole m

appear to be centered, but are not.

• Slide blade onto an unthreaded pc of the steel bolt or pin and hold the

or pin parallel with the ground. If bl is balanced, itshould remain in a f

zontal position. If either end of the blade moves downward, sharpen 1

heavy end until the blade is balam

BA'I-rERY

Your tractor has a battery charging sl which is sufficient for normal use. H_

ever, periodic charging of the batter_ an automotive charger will extend it.,

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 I NOTE: The original equipment batte your tractor is maintenance free. Do attempt to open or remove caps or c

Adding or checking level of electrol_

19 not necessary.

Page 20

TOCLEANBATTERYANDTERMINALS

Corrosionanddirtonthebatteryandter- minalscancausethebatteryto"leak"

power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED battery cabre and remove

battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD- JUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

it necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper

cooling. Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pres-

sure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials, To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service

centeddepar_ment.

ENGINE LUBRICATION Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Setect the oil's SAE viscosity grade according to your expected operating

temperature.

Change the oil after every 50 hours of ( eration or at least once a year if the tra{

for is not used for 50 hours in one year. Check the crankcase oil level before

starting the engine and after each eigh _ (8) hours of operation. Tighten oil fill ce dipstick securely each time you check 1

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expecte before oil change, All oil must meet AF service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be care not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, re- place oil drain plug and tighten se+

curely.

• Refill engine with oil through oil fill d

stick tube. Pour slowly. Do not overfi For approximate capacity see "PRO[

UCT SPECIFICATIONS" section of tP manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into th

tube and rest the oil fill cap on the tu Do not thread the cap onto the tube

when tak(ng reading. Keep oil at

"FULL" line on dipstick. Tighten cap onto the tube securely when finishe(

Air C_eaner Cover

Foam Pre-

Screen

Oil Drain

Plug

Rubb

• Groin

Air Ctea

Pap{ Cart=

AirCleam Base

Dipstick

Page 21

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub-

born dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other ex-

ternal surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions),

remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under

dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it to dry.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car- tridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will dam-

age the cartridge.

• Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut, cover and tighten knob securely.

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

• Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this sec-

tion of this manual, through step re- move drain plug).

• Remove oil filter and wipe off filter adapter.

• Apply a thin coating of new engine oil to the rubber gasket on replacement oil

filter.

• Install replacement oil filter on filter adapter. Turn oil filter clockwise until

rubber gasket contacts the filter adapter, then tighten filter an additional

1/2 turn.

• Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section

of this manual). For approximate capac- ity see "PRODUCT SPECIFICATIONS"

section of this manual.

• Start the engine and check for oil leaks. Correct any leaks before placing en-

gine into full operation.

_Oil

_ Filter

MUFFLER Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every t 00 hours of operation, whichever occurs first.

Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"

section of this manual. IN-LINE FUEL FILTER

The fuel filter should be replaced once each season, If fuel filter becomes

clogged, obstructing fuel flow to carbure- tor, replacement is required,

• With engine cool, remove filter and plug fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards carbu- retor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gaso-

line.

Page 22

• Protect painted surfaces with automo-

(_1__ Clamp

Clamp / \__uel Filter

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

_ CAUTION: Before performing any service or adjustments:

Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

tive type wax.

We do not recommend using a garden hose to clean your tractor unless the elec-

trical system, muffler, air filter and carbu-

retor are covered to keep water out. Water in engine can result in a shortened en- gine life.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch switch in "DIS- ENGAGED" position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off electric clutch pulley.

• Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear deck brackets by removing retainer

springs.

• Disconnect front links from deck by re- moving retainer springs.

Small Retainer

Retainer

Anti-Sway Bar

• Raise lift lever to raise suspension arms. Slide mower outfrom under trac-

tor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis- charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of re- moval instructions.

Electric

Suspension Arms

Pulley

(Both Sides)

Retainer Spring

Page 23

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure tiros are properly inflated (See "PROD- UCT SPECIFICATIONS"). If tiros are over or underinflated, you will not properly ad-

just your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

• Before making any necessary adjust- ments, check that both front links are

equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To Lower front of mower loosen nut "E" on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F" from trunnion on both front links.

Tighten nut "E" on both front links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

Bottom edge of Bottom edge of

gmr°uWedt_g rWoe;td

A_-_"'_ Ground Line _--/_A

Q Suspension

Arm

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both

front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

......... j,°L_ -Lr T _ ......

Both Front Links Should be Equal inLength

Nut

Trunnion

Front

Links

Nut "E"

Page 24

TO REPLACE MOWER BLADE

DRIVE BELT

The mowerbladedrive belt maybe re-

placedwithouttools. Parkthetractoron lev91surface. Engage parkingbrake.

BELTREMOVAL-

* Removemowerfrom tractor(See "TO

REMOVE MOWER" inthissectionof this manual).

• Work belt off bothmandrelpulleys'and

idler pulleys.

• Pullbelt awayfrom mower.

BELTINSTALLATION-

• Install new beltin reverseorderofre-

moval.

• Make surebelt isin all pulleygrooves and insideall belt guides.

• Installmower in reverseorderof re-

movalinstructions.

Idler

Mandrel Pulle'

Pull

Pulley

TO ADJUST BRAKE Yourtractorisequippedwithan adjust-

able brake systemwhichis mountedon the sideofthe transaxle.

Iftractorrequiresmorethansix (6) feet stoppingdistanceat highspeed inhigh-

est gear, thenbrake mustbe adjusted.

• Depressclutch/brakepedaland en-

gage parkingbrake.

• Measure distancebetweenbrake oper- atingarm and nut=A"on brakerod.

• If distanceis otherthan 1-9/16", loosen jam nutand turn nut=A"untildistance

becomes1-9/16". Retightenjam nut

againstnut =A".

• Road testtractorfor properstopping

distanceas statedabove. Readjustif

necessary.Ifstoppingdistanceisstill

greaterthan six(6) feet inhighestgear, further maintenance is necessary.Con-

tactyournearest authorizedservice center/department. 24

With Parking Brake "Engaged"

Jam Nut

Arm

Do Nottouchthisnut. Iffurther brake adjus ment is necessarycon_.actyour nee,rest su_

rizedservice center/department

TO REPLACE MOTION DRIVE BELT

Parkthe tractor on levelsurface. Engac parkingbrake. Forassistance,thereis'

belt installationguide decal on bottom sideofleft footrest.

• Removemower(See "TO REMOVE

MOWER" inthissectionofthismanu

• Disconnectclutchwireharness.

• RemoveclutchIocator.

• Remove beltfrom stationaryidleran

clutchingidler.

• Pull beltslacktowardrearoftractor. Carefullyremovebeltupwardsfrom

transmissioninputpulleyand over coolingfan blades.

• Pullbelttowardfront of tractorand r( movedownwardsfrom aroundelect_ clutch,

• Installnew belt byreversingabovep

cedure.

E_ectrlc

Clutch

Clutching_---"

idler

Statiorfary /

Idler

Transmission

Input Pulley6

,._, Clutch

_Ctutch Loc_t(

Wire Harnes

Page 25

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not be necessary.

• Loosen adjustment bolt in front of the right rear wheel, and lightly tighten,

• Start engine and move motion control

lever until tractor does not move for-

ward or backward.

• Hold motion control lever in that posi- tion and turn engine off.

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower

deck height to the lowest position, After above adjustment is made, if the

tractor still creeps forward or backward while motion control lever is in neutral po-

sition, follow these steps:

• Loosen the adjustment bolt,

• Move the motion control lever 1/4 to 1/2

inch in the direction it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test,

• If tractor still creeps, repeat above steps

until satisfied.

MotionControl Neutral Washers Lever _ /_Lock Gate Retaining _fr__

TO ADJUST STEERING WHEEL ALIGN- MENT

If steering wheel cressbars are not hori-

zontal (left to right) when wheels are posi- tioned straight forward, remove steedng

wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage has occurred to affect the front wheel toe-

in or camber, contact your nearest autho- rized service center.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insed square key.

• Replace washers and snap retaining

dng securely in axle groove.

• Replace axle cover. NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry rot and corrosion.

_ "Adjustment

Bolt

TRANSMISSION REMOVAL/REPLACE- MENT

transmission removal/replacement Should your transmission require re- moval for service or replacement, it

should be purged after reinstallation and before operating the tractor. See =PURGE

TRANSMISSION" in the Operation sec-

tion of this manual.

(RearWheel Only)

Page 26

TOSTARTENGINEWITHAWEAK

BATFERY

& CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from batter- ies. Always wear eye protection when

around batteries. If your battery is too weak to start the en-

gine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of

this manual).

If =jumper cables" are used for emergency

starting, follow this procedure: IMPORTANT: Your tractor Is equipad with a 12 volt negative grounded system. The other vehical must also be a 12 volt nega- tive grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each bat-

tery. taking care not to short against

chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND. away from fuel tank and battery.

TO REMOVE CABLES. REVERSE OR- DER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

REPLACING BATTERY & CAUTION: DOnotshortbatteryterm-

nals by allowinga wrenchor anyother objectto contactbothterminalsat the

same time.Beforeconnectingbattery,re- movemetalbracelets, wristwatch

bands,dngs,etc,

Positiveterminalmustbe connectedfirst

topreventsparkingfrom accidental grounding.

• Lifthoodto raisedposition.

• Removeterminalguard.

• DisconnectBLACKbatterycable then RED batterycableand carefullyre-

movebatteryfromtractor.

• Installnew batterywithterminalsin

same positionas oldbattery.

• Reinstallterminalguard.

• FirstconnectRED batterycable to posi-

tive (+)batteryterminalwithhex bolt

and kepsnutas shown.Tightense- curely.

• ConnectBLACKgroundingcableto negative(-) batteryterminalwith re- maininghex boltand keps nut.Tighten securely

• Close terminal access doors.

• Close hood.

Terminal keps Access

Door

Hex Bolt

Positive

Red) Cable

=Positive"(+) =Negative" (-)

Guard

TO REPLACE HEADLIGHT BULB

• Rais_ hood.

• Pull bulb holder out of the hole in the

backside of the gdll.

• Replace bulb in holder and push bulb

holder securely back into the hole in the backside of the grill.

• Close hood.

(Black)Cable

Page 27

INTERLOCKS AND RELAYS Looseor damagedwiringmay causeyour

tractorto run poorly,stoprunning,orpre- ventitfromstarting.

• Check wiring.See electricalwiringdia- gram inthe RepairParts section.

TO REPLACE FUSE

Replacewith 15 amp automotive-type plug-infuse. The fuse holderis located

behindthe dash.

TO REMOVE HOOD AND GRILI"AS-

SEMBLY

• Raise hood.

• Unsnap headlightwire connector.

Standinfront oftractor.Grasphoodat sides,tilttowardengineand liftoffof

tractor.

• To replace, reverseabove procedure.

_//Hood

Headlight

W'°r:°ect°r

ENGINE Maintenance, repair, or replacementofthe

emissioncontroldevices and systems,which are being done at the customersexpense,

may be performed by any non-road engine repairestablishmentor individual.Warranty repairsmust be performed by an authorized

enginemanufacturers service outlet.

TO ADJUST THRO'I"rLE CONTROL cABLE The throttlecontrolhas been preset at the

factory and adjustmentshould not be neces- sary.Chock adjustment as describedbelow beforelooseningcable, ff adjustmentis nec-

essary,proceed asfollows:

• W_thengine notrunning,move throttlecon-

trolleverfrom slow to choke pes'rUon. Slowly move lever from choke to fast posi-

tion.

• Check to see ifhole in throttlelever and hole in speed controlbracket are aligned.

• Ifholes are not aligned, loosen cable clamp screw and alignthe holesby insert-

ing a pencilor a 1/4"drinbitthroughboth

holes.

• Pullthrottlecable upto removeslack and tightencable clamp screw.Remove align-

meritpencilor drillbit.

Screw

Speed

Page 28

TO ADJUST CARBURETOR

The carburetorhas beenpreset at the factory and adjustment shouldnotbe necessary.

However, minoradjustmentmay be required to compensatefor differencesin fuel, tam- perature, altitudeor load. Ifthe carburetor does need adjustment,proceed as follows:

In general, turningthe adjustingneedlesin

(clockwise)decreases the supply of fuel to

the engine givinga leaner fueVair mixture. Turningthe adjustingnoodles out (counter-

clockwise)increases the supplyof fuel tothe

engine givinga richerfuel/air mixture.

IMPORTANT: Damage to the needles and

seats incarburetormay resultiffumed intoo

tight.

NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel ad- justing needle with a limitercap, which allows

some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed with-

out breaking the adjusting needle.

• Be sure you have a clean air filter and the

throttle control cable is adjusted properly (see above).

• Start engine and allow to warm for five min- utes. Make adjustments with engine run- ning and shift/motion control lever in neu- tral (N) position.

• Idleseeed settina - With throttle control le- ver in slow position, engine should idle at

1750 RPM. If engine idles too slow or fast,

turn idle speed adjusting screw in or out

until correct idle is attained.

• Idlefuel needle setting - With throttle con- trol lever in slew position, turn idle fuel ad-

justment needle in (clockwise) until en-

gine begins to die and then turn out (coun- terclockwise) until engine runs rough. Tum needle to a point midway between those two positions.

• Recheck idlespeed. Readjust if necessary. ACCELERATION TEST-

• Move throttle control lever from slow to fast position. Ifengine hesitates or dies, turn

idle fuel adjusting noodle out (counter-

clockwise) 1/8 turn. Repeat test and con- tinue to adjust, ifnecessary, until engine

acceleratessmoothly,

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT; Never tamper with the en- gine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set- ting can be dangerous. If you think the en- gine-governed high speed needs adjust- ing, contact your nearest AUTHORIZED service center/department, which has proper equipment and experience to

make any necessary adjustments.

Idle Speed

Screw [ IL_ _(_-_[_1

Idle Fuel II _,

Adjust,n il

Needle LI1

Page 29

Immediately prepare your tractor for stor- age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool before

storing in any enclosure. TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor- oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage,

battery cables should be disconnected and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables disconnect- ed and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for stor-

age, do not store battery directly on con- crete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al- ternative in minimizing the formation of fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbu-

retor. Do not drain the gas tank and carbu-

retor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to "START" position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will cause problems,

• If possible, store your tractor indoors and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro- tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART

=ROBLEM CAUSE CORRECTION

Will not start • Outof fuel.

• Engine not "CHOKED" properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjustment.

Hard to start

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery,

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjustment,

• Fill fuel tank.

• See "TO START ENGINE" in Operation section.

• Wait several minutes before

attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carburetor,

refill tank with fresh gasoline

and replace fuel filter.

• Check all wiring.

• See "To Adjust Carburetor" in Service Adjustments

section.

• Contact an authorized service center/department.

• Clean/replace air filter,

• Replace spark plug,

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments section.

• Contact an authorized service center/department.

Engine will not

turn over

Engine clicks but Nill not start

Loss of power

• Clutch/brake pedal not depressed.

• Attachment clutch is engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals,

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

switch(es).

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cutting too much grass/too

fast.

• Throttle in "CHOKE" position.

• Build-up of grass, leaves and trash under mower.

• Dirty air filter,

• Low oil level/dirty oil.

• Depress clutch/brake pedal,

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition switch.

• Check/replace solenoid or

starter.

• Contact an authorized service center/department.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or

starter.

• Set in "Higher Cut" position/ reduce speed.

• Adjust throttle control.

• Clean underside of mower

housing,

• Clean/replace air filter.

• Check oil level/change oil

Page 31

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Loss of power Continued

Excessive

vibration

Enginecontinues lorunwhen

operator leaves

seatwith attach-

• Faulty spark plug.

• Didy fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjustment.

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faultyoperator-safety

presence control system,

• Clean and regap or change spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and carburetor,

refill tank with fresh gasoline

and replace fuel filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments section

• Contact an authorized

service center/department.

• Replace blade. Tighten blade

bolt.

• Replace blade mandrel.

• Tighten loose part(s). Replace damaged pads.

• Check wiring, switches and

connections. If not corrected,

contact an authorized service center/department.

ment clutch

engaged

Poor cut - uneven • Worn, bent or loose blade,

• Mower deck not level.

• Buildup of grass, leaves, and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent holes from buildup of grass,

leaves, and trash around

mandrels.

Mowerbladeswill not rotate

Poor grass discharge

• Obstruction in clutch mechanism.

• Worn/damaged mower drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

• Wet grass,

• Mower deck not level.

• Low/uneven tire air

pressure.

• Replace blade. Tighten blade bolt.

• Level mower deck.

• Clean underside of mower housing.

• Replace blade mandrel.

• Clean around mandrels to open vent holes.

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in "FAST"

position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air pressure.

Page 32

TROUBLESHOOTING CHART

_ROBLEM

Poor grass :lischarge (Contn)

CAUSE CORRECTION

• Worn, bent or loose blade.

• Buildup of grass, leaves, and trash under mower.

• Mower drive belt worn.

• Blades improperly installed.

• Improper blades used.

• Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

Replace/sharpen blade.

Tighten blade bolt,

Clean underside of mower housing,

Replace mower drive belt. Reinstall blades sharp edge

down.

Replace with blades listed

in this manual.

Clean around mandrels to

open vent holes.

_leadlight(s) not

Norking (if so .,quipped)

3attery will not ;harge

Loss of Drive

Engine "backfires" • Engine throttle control at • Move throttle control to not set when turning "SLOW" position for 30 "SLOW" position and allow to engine "OFF" seconds before stopping idle for 30 seconds before

• Switch is "OFF".

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator (if so equipped).

• Faulty alternator.

• Freewheel control in "disengaged" position.

• Motion drive belt worn,

damaged or broken.

• Air trapped in transmission

during shipment or servicing.

engine, stopping engine.

, Turn switch "ON".

Replace bulb(s).

I, Check/replace light switch.

• Check wiring and connections.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace alternator.

• Place freewheel control in "engaged" position.

• Replace motion drive belt.

• Purge transmission.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917,272220

BATTERY

AMMETER .... m p STARTER

(OPTIONAL) ;"_-' _ ,_ ....

°o i0, (>t_ ,o G, J _ -"'--:'

WHITE i , _,_ITE ...... . 'q_

3. I _,-UT_H,,_,_,-_l0 . .

SW,TCH :A i E : .........

/7 _ (NOT OCCUPIED) _ D ' i , ,

_u_W" ' "_11"_'_', _ "

I i _ r i

' i ' ELECTRIC CLUTCH

i i i , , 85 86

_ _ • • i 87 i 30

SOLENOID

o ,°.... I I

/ __ __ ' PRESENCE

:2_L

-_'_ - _] PROPERLY SECURE YOUR WIRING, G F C

IGNITION SWITCH PTO SWITCH

m FUEL m (OPTIONAL) m LINE : m,

, _ e_AGK PLUGS GAP A--

FUEL SHUT-OFF SOLENOID CHARGmN_SYSTm OUTPUT =eVOLTSACi _00.tM

L_ i _ __ ,

WIRING INSULATED CUPS "_F _ T 'J NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY HEADLIGHTS

SHOULD BE REPLACED TO

POSII'_ON CIRCUIT H B

%(_5 *_rJPDei 3600_eM (nEOUL*_TOAOIS¢O_N_C_

R_O REGULATOR___

/ _4_OWN

_C+F B+E,_ RELAY DA OFF C÷G,B÷H

NON-REMOVASLE REMOVABLE

CONNECTIONS CONNECTIONS

Page 34

ELECTRICAL

TRACTOR--MODELNUMBER917.272220

i i

i b

i I

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272220

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery

10 145211 Bolt, Blr Front 1/4-20 x 7-1/2 11 150109 Holddown Battery Front Mount

12 145769 Nut, Push Nylon Battery Front 1/4 16 153664 Switch Interlock Push-In 16 17720406 Bolt BIk Fin Hex 1/4-20 UNC x 1/2

21 166184 Harness, Light 22 4152J Light Bulb

24 8860R Cable, Battery

25 146148 Cable, Battery 26 166180 Fuse

27 73510400 Nut Keps Hex 1/4-20 UNC 26 145491 Cable, Ground

29 160784 Switch, Seat

30 163968 Switch, Ignition 33 140463 Key, Molded, Craftsman

40 170233 Harness, Ignition 42 131563 Cover, Terminal 43 145673 Solenoid

45 122822X Ammeter Rectangular 15 Amp 50 169416 Switch Pro 3 Pdt Red Delta

55 17490508 Screw Thdrol 5/16-18x 1/2 79 163996 Socket, Light Bulb

80 146685 Harness Clutch EVX 81 109748X RelayAsm

NOTE:

All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

TRACTOR -- MODEL NUMBER 917.272220

CHASSIS AND ENCLOSURES

209 \\

" _7155

2O9

_"166

Page 37

TRACTOR-- MODEL NUMBER 917.272220

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 169830 Chassis

2 169061 Drav,bar 3 17060612 Screw, 3/8-16 x 3/4

9 161566X614 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 1

11 167203 Panel, Dash, LH 13 167202 Panel, Dash, RH

17 161023X612 Hood Assembly

20 162026 Plate Battery STYT 25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Locknut, Hex, with Insert 3/8-16 UNC 28 160564X612 Gnlle

29 174886 Lens, Grille 30 164919X612 Fender/Footrest

31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrel. 5/16-18 x 1/2 T_'T 38 169834 Bracket Asm Pivot Mower Rear

54 161464 Screw Hex Wshd 8-18 x 7/8 58 161236 DuctHood

59 110436X Bushing, Snap, Split 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 162025 Dash Lower STYT

74 STD541437 Nut Crownlock3/8-16 UNC

142 165867 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis

144 154207 Bracket Footrest STLT 145 156524 Rod Pivot Chassis!Hood

154 161897 Brackel Dash Rh 155 161900 Bracket Dash Lh

156 163805 Striker Plate 157 163806 Magnet YTGT

158 162037 Parking Brake Bkrt 159 155123X614 Cupholder Stl

160 162967 Fastner Nutpal

161 164655 Pinch-Welt Hood 166 164863 HWHDH:-Lo. #13-16x3/4

206 170165 Bolt Shoulder 5/16-18 209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

- - 174818 Plug, Button

NOTE: Allcomponent dimensions given in U,S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.272220

Page 39

GROUND DRIVE

TRACTOR- - MODEL NUMBER 917.272220

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 ...... Transaxle (See Breakdown) 59 169691 Keeper, Center Span

8 165866 Rod Shift Fender Adjust Lt 62 8883R Cover, Pedal 9 145028 Clutch Elec Evx 63 145868 Pulley, Clutch

10 76620416 Pin Cotter 1/8 x 1 CAD 65 10040700 Washer 14 10040460 Washer Lock Hvy Helical 66 154778 Keeper Belt Engine

15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 71 169183 Strap Torque Lh 16 739(_500 Nut Lock Hex W/Ins. 5/16-18 73 169182 StrapTorque Rh

19 73800600 Nut Lock Hex W/Wsh 3/8-16 75 121749X Washer 25/32 x 1-1/4 x 16 Ga

20 150280 Bolt Hex 7/16-20 x 4-1/4 5 Ga. 77 123583X Key, Square 21 174779 Knob, Deluxe 1/2-13 79 121748X Washer 25/32 x 1-5/8 x 16 Ga

22 169496 Rod, Brake Hydro 81 165596 Shaft Asm. Cross Tapered 23 171258 Bracket Asm Clutch Mtg 82 165711 Spring Torsion T/A

24 73350600 Nut, HexJam 3/8-16Unc 83 19171216 Washer 17/32x3/4x16Ga. 25 106888X Spring, Brake Rod 84 169594 Link Transaxle

26 19131316 Washer 89 164890X614 Console, Shift 27 76020412 Pin Cotter 1/8 x 3/4 CAD. 90 124346X Nut Self-Thd Wsh-hd 1/4 Zinc

28 145204 Rod, Parking Brake 95 170201 Control Bypass 29 71673 Cap, Parking Brake 96 4497H Retainer Spring 1" Zinc/Cad

30 169592 Bracket, Transaxle 144 19111016 Washer 11/32 x 5/8 x 16 Ga. 32 74760512 BoltHexHd 5/16-18Uncx3!4 150 165850 BushingBellcrankGrdDdve

33 72140506 Bolt Rdhd Sqnk 151 19133210 Washer 13/32 x 2 x 10 Ga.

34 155071 Shaft, Foot Pedal 158 165589 Bracket Shift Mount 35 120163X Bearing, Nylon 159 165494 Hub Tapered Flange Shift LI

36 19211616 Washer 161 72140406 Bolt Rdhd Sqnk 1/4-29 x 3/4 37 1572H Pin, Roll Gr 5

38 131494 Pulley, Idler, Flat 162 73680400 Nut Crownlock 1/4-20 Unc 39 74760644 Bolt 163 74780416 Bolt Hex Fin

40 4479J Spacer, Split 1/4-29 Unc x 1 Gr 5 41 165838 Keeper, Belt Idler 164 19091910 Washer 5/8 x .281 x 10 Ga.

42 19131312 Washer 13/32 x 13/16 x 12 165 165623 Bracket Pivot Lever

47 127783 Pulley, Idler, V-G roove 168 165492 Bolt Shoulder 5/16-18 x .561 48 154407 Bellcrank Clutch Grnd Drw Stl 169 165580 Plate Fastening Lt

49 123205X Retainer, Belt 197 169613 Nyliner Snap-In 5/8" ID 50 74760624 Bolt 198 169593 Washer Nyt 7/8 ID x .105"

51 73680600 Nut Crownlock 3/8-16 UNC 199 169612 Bolt Shoulder 5/16-18 Uric 52 73680500 Nut, Crownlock 5/16-16 Unc 200 72140508 Bolt Rdhd Sqnk 5/16-18 Unc x

53 105710X Link, Clutch 202 72110612 Boll Carr Sh 3/8-16 x 1-1/2 Gr. 55 105709X Spring, Return, Clutch 56 74760620 Bolt Hex 3/8-16 x 1-1/4 NOTE: All component dimensions given in U.S. inches 57 149294 V-Belt, Ground Dnve 1 inch = 25.4 mm

Hydro gear Model314-0510 61 17060612 Screw 3/8-16 x 3/4

Ur_ 74 137957 Spacer, Axle

Unc 76 12000(301 E-Ring

5/16-18 Unc x 3/4 156 166002 Washer Srded 5/161D x 1.125

Gauge 166 166880 Screw 5/16-18 x .561

Page 40

I H/._ ! UH - - MUUI::L NUMBER 917.272220

STEERING ASSEMBLY

_42

Page 41

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272220

KEY PART NO. NO. DESCRIPTION

1 159944X614 Steering Wheel

2 154427 Axle Assembly STMP Dropped STL 3 169840 Spindle Assembly, LH.

4 169839 Spindle Assembly, R,H. 5 6266H Bearing, Race, Thrust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge

8 12000029 Ring, Klip

9 3366R Beadng, Steering Column

10 169832 Draglink

11 STD551137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 Unf

13 136518 Spacer Brg Axle Front 15 145212 Nut Hexflange Lock

17 156543 Shaft Assembly, Steedng 18 57079 Washer, Thrust 515 x 750 x .033

19 160395 Support, Shaft

22 165857 Screw Hex Wshhd Torx 23 165851 Pittman Shaft Assembly

25 154406 Bracket, Steering 27 136874 Gear, Sector

29 17960612 Screw, 3/8-16 x 3/4

32 171888 Rod, Tie 33 19111216 Washer 11/32 x 3/4 x 16 Ga/

34 STD551131 Washer Lock Hvy Spr, 5/16 35 73810500 Locknut 5/16-24 Unf

36 155105 Bushing, Steering 37 152927 Screw

38 159946X614 Insert, Steering Wheel 40 STD541537 Gripco Nut

41 159945 Adaptor, Steering Wheel 42 163888X614 Boot, Steering Shaft

43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 46 121232X Cap, Spindle

47 6855M Fitting, Grease 62 167905 it Steering Asm Service

65 160367 Spacer Brace Axle 66 154404 Beadng Arm Pittman

67 72140618 Bolt Rdhd Sd 3/8-16 UNC x 2-1/4 68 169827 Axle, Brace 72 19182411 Washer 9/16 Id x 1-1/2Od 11 G Zin

73 160135X614 Steering Sleeve Extension 79 19132012 Washer 13/32 x 1-1/4 x 12 Ga

80 74950612 Bolt Hex Nylon 3/8-16 x 3/4 82 169835 Bracket Susp Chassis Front

85 133835 Fastner Christmas Tree

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.272220

OPTIONAL EQUIPMENT

Spark Arrester

PART KEY PART

KEY

NO.

NO. DESCRIPTION NO. NO. DESCRIPTION

164091 Control, Th roffle/Clloke 3? 8543FI Line, Fuel

...... Engine, (See Breakdown) 38 ....... Plug, Oil Drain (See Engine

174667 Muffler 39 109227X Pad Idler 1,75 x .75 x .06 12-041-o3 Gasket Kohler 45 17000612 Screw Hex Wsh Thdr

13 14

13280323 Nipple, Pipe 5/8 NPT x 3-1/2 3/8-16 x 3/4

13200300 ElbOw, Standard 90°, 3/8-18 77 19101216 Washer 5/16 x 5/4 x 16 Ga.

$1Dr-_1237 Washer 81 73510400 Nut Keps Hex 1/4-20Unc

16 23

169837 Shield Brn/Dbr Guard 101 M_ Nut Flan-ge M6-1.25 Non-Lk

137180 Arrestor, Spark Zinc

15710_ Tank, Fuel 102 164863 Screw Hwhd Hi-Lo #t 3-16 x 3/4

161696 Cap, FuelGauge 105 17120616 Screw 3/6-16 x 1

123487X Clamp,t-_se 106082X Pad Spacer 1 x I x 1 BIk NOTE: All component dimensions given in U.S. inches

Kohfflr Model No. CV491-27501 Breakdown)

NPT 80 74760508 Bolt Hex Hd 5/16-18 Uric x 1/2

1 inch = 25.4 mm

Page 43

TRACTOR--MODELNUMBER917.272220

SEATASSEMBLY

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 174785 Seat 14 "72050412 Bolt, Carriage 114-20 x 1-1/2

2 140551 Bracket, P;voL Seat 15 121249X Spacer, Split

3 71110616 Bolt 16 123740X Spdug

4 19131610 Washer 13/32 x 1 x 10 Gauge 17 123976X Loci(nut, Flange 114Grade 5

5 145006 Clip, Push-In Hinged 18 124238X Cap Spring Seat

6 STD541437 Nut 21 171852 Bolt, Shoulder 5/16-18 UNC

7 124181X Spdng, Seat 22 STD541431 Nut

8 17000616 Screw 3/6-16 x 1o1/2 24 19171912 Washer 17132 x 1-3/16 x 12

9 19131614 Washer 13/32 x 1 x 14 Gauge Gauge 10 155925 Pan, Seat Emboss QCK Corm+ 25 127018X Bolt, Shoulder 5/16-18 x .62

11 166369 KnOb Seat 12 121246X Bracket, Switch Mounting NOTE: Allcomponent dimensions given in U,S. inches

13 121248X Bushing, Snap 1 inch = 25.4 mm

Page 44

DECALS

TRACTOR- - MODEL NUMBER 917.272220

KEY NO.

8 9

12 13 14

PART NO.

174868

106202X

174860

174961 164088

133644 172331 163204

156439 174865

146046 174866 160396

13 6 18 18 4 21

DESCRIPTION NO. NO. DESCRIPTION

Decal, Dash, Stealth 15 174899 DecalReplc Reflector Tail Light t6 138047 Decal, Battery Diehard

Decal, Hood, R,H t7 171736 Decal, Hp Engine Decal, Hood, L.H. 18 174864 Decal, Panel Side

Decal Brake Clutch Stealth 20 149516 Decal, Battery DngdPsn Eng Decal, Customer Maintenance 21 163205 Decal, Fender Side

Decal, Mower Heavy Duty - - 138311 Decal, Lift Handle Decal, Fender, Craftsman - - 165800)(614 Pad Footrest LH STLT

DecaI, FenderDanger - - 165799X614 PadFootrestRHSTLT Decal, Grille - * 169210 Decal, By Pass Lt Hydro Decal, V-Belt Drive Schematic - - 174747 Owner's Manual, English

Decal Strg Wheel - - 174748 Owner's Manua!, Spanish Decal, V-Belt Schematic

15 1

KEY PART

KEY PART NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire

2 65139 Stem, Valve 3 170455 Tire, Front

4 59904 Tube, Front Tire

5 106732X612 Rim, Front

6 278H Fitting, Grease (Front Wheel

11 Only)

7 9040H Bea ring, Flange (Front Wheel

9 106108X612 Rim, Rear 9 170456 Tire, Rear

10 7152J Tube, RearTire

11 104757X612 Cap, Axle

- - 144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given in U.S, inches

1 inch = 25,4 mm

(Not Provided, Service Item

Only)

On_y)

(Not Provided, Service Item Only)

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.272220

KEY PART KEY PART

NO, NO, DESCRIPTION NO. NO. DESCRIPTION

159461 Lift Lever Inner Wire Assembly 24 19131016 Washer 13/32 x 5/8 x 16 Ga.

159476 Shaft Assembly, Lift 25 164024 Spring Comp Infinite

138284 Pin, Groove 26 169484 Retainer Clip

12000002 E-PJng 27 164543 Rod Adj Lift Zinc

19211621 Washer 21132 x 1 x 21 Gauge 28 73350600 Nut Hex Jam 3/8-16 unc

12Of83X Bearing, Nylon 29 138057 Knob Infin 3/8-16 unc BIk Sym

125631X Grip_ Handle, Fluted 30 15(_33 Tr'Jnnion Infin Height

122365X Button, plunger, Red 31 169665 Bearing, Pvt, leift

139e65 Link, Lift, LH 3_ 73540600 Nut, Crownlock 3/8-24

139866 Link, Utt, R.H. 36 155097 Pointer Height Indicator

4939M Retainer Spring 37 123935X Rug Hole

173288 Link, Front 38 1706o0516 Screw 5/16-18 x 1

73350800 Nut, Hex, Jam 1/2-13 UNC 40 19112410 Washer 11/32 x 1-1/2 x 10 Ga

130171 Tru_llon 41 155098 Indicator Height Stir

73800800 Nut Lock wiwsh 1/2-13 UNC 49 145212 Nut Hex/Large LOck

1_ Arm, Suspension, Rear 50 110452X Nut Push Phos & Oil

163552 Retainer Spring NOTE: All component dimensions given in U.S. inches

110807X Nut Special 1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR-- MODEL NUMBER 917.272220

_144 143

Page 47

MOWERDECK

TRACTOR--MODELNUMBER917.272220

KEY PART NO. NO.

1 165892X613

2 S]D533107 3 138017

4 165460)(613

5 STD6243O8

6 130832)(431

8 850857 9 STD551137

10 140296 11 134149

12 129895 13 137645

14 128774 15 110485X

16 140329 18 72140505

19 132827 20 159770X431

21 $1_541431 22 _ 134753X613

23 131267)(613 24 105304X

25 123713X 26 110452X

27 13OS68X428 28 19111016

29 131491 3O 157722 31 129963

32 173436 33 137266

34 STD533717 35 133_35

36 173438 37 STD5510G7

40 STD541437 44 140088

45 STD624G03 46 137729 49 155066

50 131340 51 STD541410

54 133943

DESCRIPTION NO. NO. DESCRIPTION

KEY PART

Mower Deck Assembly, 42" 55 155046X613 Arm, Idler Bolt 56 122052X Spacer, Retainer

Bracket Assembly,Sway Bar, 59 173442 Guard, TUV Idldr Front 61 174882 Spdng Bxt EleCt Clutch 42"

Bracket Sway Bar 33/42" Dck Deck 68 144959 V-Belt

Retainer Spdng 101 136420 MulcherCover Arm, Suspension, Rear 102 71081010 . Screw

Bolt, Hex 3/8-24 x 1,25 Gr 8 103 19061216 Washer #10 Washer, Lock 104 STD551110 Washer, Lock

Washer, Hardened 105 16079_ Latch Assembly, Bagger Blade, Mulching 106 20,?.9J Nut, Weld Bearing, Ball t11 155197X619 Bracket, Gauge, Wheel LH.

Shaft Assembly, Mandret, 112 155198X613 Bracket, Gauge, Wheel R.H. Vented (Inclndes Key 113 17060514 Bomw Tapping 5/16-18 Unc

Number 12) 114 STD541431 Nut, Hex, Keps 5/16-18 UNC

Housing, Mandrel, Vented 115 72110504 Bolt, Cardage 5/16 UNC x 1/2 Beadng, Bafl, Mandrel 116 _ Bolt, Shoulder

Stflpper, Vented Mower Deck 117 165746 Wheel, Gauge Bolt, Carduge 5/16-18 x 5/8 118 73930600 Nut, Centedcok 3/8-16

Bolt, Shoulder t 19 _1037 Washer 3/8 x 7/8 x 14 Gauge Baffle, Vodex 121 173986 Bracket NutCmwnlocksi16-18UNC 125 76020816 Pin Cotter 1/4 x 1 Plated

Stiffener Bracket 128 153390 Washer Felt

Bracket, Deflector 129 19131312 Washer 13/32 x 13/16 x12 Ga.

Cap, Sleeve 130 STD523710 Bolt, Fin Hex 3/8-16 UNC xl

Spring, Torsion, DefleCtOr Gr. 5 Nut, Push 131 ST0533/10 Bolt, Rdhd Sqnk 3!8-16UNCx 1

Shield, Deflector 143 1b'7109X613 Bracket Arm Idler 42" Washer 11/32 x 5/8 x 16 Ga. 144 173441 Keeper Belt 42" Clutch Cable

Rod, Hiuge 145 173437 PuUe_ylIdler Flat Screw Thdrol Washer Head 146 173443 BOltCardage idler Washer, Spacer 148 169022 Spring Return Idler

Pulley, Mandrel 149 165896 Retainer Spdng Yellow Zinc Nut, Topldck, Flanged 150 19091216 Washer 9/32 x 3/4 x 16 Ga.

Bolt 159 72140614 Bolt Rdhd Sqn Fastner, Christmas Tree 3/8-16 UNC x 1- 3/4

Pulley, Idler, Rat - - 130794 Mandrel Assembly (includes Washer 13/32 x 13/16 x 16 Key Numbers 8-10, 12-15, 31

Gauge and 32) Nut Crownlock 3/8-16 UNC - - 174872 Mower Deck, Complete

Guard, Mandrel, LH, (Standard Deck, Order Retainer Separately Mulcher Plate and

Screw, Thd. Roll 1/4-20 x 5/8 GaugeWheetComponents, Roller Assemb4y, Cam Follower Key Nos. 101-106 and 111 •

Bolt, Shoulder #10-24 Gr. 5 121) Locknut NOTE: All component dimensions given in U.S. inches

Washer, Hardened 1 inch = 25.4 rnm

Page 48

TRACTOR-- MODEL NUMBER 917.272220

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

122 119

120

13_

10.

123 9C_

107

Page 49

TRACTOR -- MODEL NUMBER 917.272220

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

170351 Main Housing, Assembly 59 170408 Rotor, Brake

170352 Side Housing, Assembly 60 142883 Brake Puck

170353 Center Section, Assembly 61 142881 Puck Plate

170354 Swashplate, Tfunion Machined 62 142887 Brake Actuating Pin

169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/

170355 Sealant 10.50z Patcb,SpeclalFlange

170356 HexFlangeScrew 64 142892 Bolt, 1/4-20 X 1 W/Patch

170357 Stud, 5/16-24 Hex Double End 66 170412 Spring, Brake Arm Bias

170358 Shaft, Input 67 170413 Sq, Hd. Bolt 5/16-24-Ribbed

170359 Ring-Retaining 68 170414 Arm, Brake

170360 Spacer 69 170415 Slotted Hex Nut 5/16-24

169870 Ring- Retaining 70 170416 Cotter Pin 3/32 X 3/4

170361 Seal, Lip .67 X 1.58 X ,276 71 170417 Com_ressionSpdngBrake

169869 Ball Brg 17mm Id X 40mm Od Anti-Drag

170362 HexFlangeHeadScmw ,5 I,D. X 10.D. X ,032

170363 Lip Seal 19 X 32 X 7 O.D

170364 Ann,Control 74 170419 Oil Seal .625 X 1.0 X .25

150771 Bearing, 30x52x13 Thrust 75 170420 Check Plug Assembly, .027,

17(Y365 Check Plug Assembly, Washer Washer

170366 Shaft, Motor 76 170421 Stud, 5/16-24 Friction Pack

170367 Gear - Pinion, 13t 77 170422 Puck, .330 X 1.50 X ,0975

170368 10t/48t Gear 78 142S69 Spdng, Halinal Comp

170369 Gear, 10t Jankshaft 79 142980 Spacer

170370 60t Bull Gear 80 150778 Hex Lock Nut

170371 Slaeve Beadug 3i16-24Unjf(Nylon Insert)

33 34

35 36 37

38 39

4O 41

42 43 44

45 46 47

48 49

50 51

52 53

54 55

56 57

_' .75 X 1.575 X .625 61 170423 Wedge, Fdction Pack

170389 SleeveBearing(Outpoard ) 83 170424 Clip, Washar .316x1.50x.1046 142991 Washer, 83 161183 Pin, Standard Headless

170390 Lip Seal Axle Sea_ 85 170426 Hose, Expansion Tank 170391 Shaft, Axle .75 X 11.39 (Key, 86 170427 Expansion Tank

170392 Shaft, Axle .75 X 16.99 (Key, 88 170429 Bolt, Serf Tapping 10_32 X 1/2

150792 Miter Gear (Splined) 93 170431 Spdng Clip - Housing Thrust 183793 Miter Gear 16t (0,5 Id) 107 17043_ Deflector

150809 Shaft 108 170433 Washer,Motor Shaft 170G93 R_ng,Spiral Retaining ,71 idxl.15odx.030thk

170394 Pin, Jackshaft 109 170434 Plug, Sae #6 170395 Magnet, Ring 111 170435 O-Ring .07X .301 I.C,

170396 Spring, Bypass 112 170436 Shield, Vent 150797 Hydro Mtg Screw 3/8-24 X 2.5 113 170437 Bracket, Support Expansion

170397 RJter 116 170438 Silicon Sponge 170398 Base, Filter 119 170439 Fan. 7 In,

170999 Actuator, Bypass 120 170440 Pulley 170400 Rod, Bypass Actuator 121 170441 Hex Lock Nut 1/2-20 (Nylon

170401 Arm, Bypass Insert) 170_83 Retaining Ring .250 External 122 170442 Washer, Ballevflte 170403 Seal, Lip .741 X .250 X .250 123 170443 Belt Keeper

170404 Flat Washer, Assembly

170405 Retaining Ring 126 170446 Fan - Pulley Service Assembly

1704(;6 Beadng, Center Block t27 170447 Seal - O-Ring Kit 142977 Spl'ing - Helical Compression 128 173165 Kit, Expansion Tank 142976 Washer 900 166768 Transsxle Complete

150798 20w-500[I

170407 Brake Yoke NOTE: All component dimensions given In U,S. inches

1/4-20 X 1,25 65 170411 Spacer

X12mm 72 170418 Washer, Ht 5/16-24)(0.75 73 142884 Flat - Washer 11/32 I.D. X 7/8

.75xl ,750x,625 (Plated)

3/4 Id X 1-1/20d X .13 Thk 84 170425 Fitting, 5/16 Sae 5/32 Tube

R.H.) B7 170424 Cap- Poppet Valve

LH.) g0 170430 Puck, Inner Wedge

Long Tank

Tc 124 170444 Certte rSectlort-Filt er-Bypass

5/8 Id X 1.00d X .05 Thk 125 170445 Filter Assembly ,

1 inch = 25.4 rnm

Page 50

TRACTOR--MODELNUMBER917.272220

KOHLERENGINE-MODELNUMBERCV491,TYPENUMBER27501

CYLINDER HEAD, VALVE AND BREATHER I

Page 51

TRACTOR--MODELNUMBER917.272220

KOHLERENGINE-MODELNUMBERCV491,TYPENUMBER27501

CYLINDER HEADNALVE/BREATHER CRANKCASE

KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 25o351-01-S Lifter, valve (2) 1 12-032-03-S Seal, crankshaft 2 12-755-94-S Kit, cylindernead (includes 2 12-522-49 Block, cylinder (Use Short

3 12-411-03-S Rod, push 2) 5 12-380-17-S Dowel, locating (4) 4 12_041-10-S Gasket, cylinder head 6 f2-755-49-S Kit, camshaft (Includes

5 12-017-0f-S Valve, intake (Std.)

12-017-02-S Valve, intake (.25) 7&8

6 12-016-01-S Valve, exhaust Std. 7 12-089-31-S Spring, actuating

12-016-02-S Valve, exhaust (.25) 8 12-422-08-S "Shim, camshaft (A.R.) blue

7 X-75-23-S Ping, allen hd. pipe 1/8" 12-422-09-S Shim, camshaft (A.R.) red 8 12-318-36-S Cylinder Head 12-422-10-S Shim, camshaft (A.R,) 9 25-186-01-S Arm, rocker (2)

10 12-599-03-S 12-422.11-S S II°w 11 M-540034-S Screw, hax. flange M6xl.Ox34 g.reon

12 12-089-34-S _ 12-422-12-S ::,him, camshaft (A.R.) gray

13 12-173-01-S Cap, valve spring (2)

14 12-755-03-S Kit, retainer (2) 9 12-144-28-S Shaft, balance

15 12-468-O5-S Washer, plain 13/32" 10 12-874-07-S piston w/Ring Set Std.)

16 12-112-13_S Spacer, head bolt exhaust (Includes 11-12)

17 f2-086-15-S Screw, hex, flange 12-874-08-S piston w/Ring Set (.25 ram)

18 ¢X-426-9-S Clamp, hose 2) 11 12-018-02-S Retainer, piston pin (2)

19 12-326-03oS Hose, breather 12 12-108-07-S Ring Set (Std.)

20 M-645020-S Screw, hex. flange 12-108-08-S Ring Set (.25)

21 12-096-07-S Cover, valve w/nipple 13 12-G67-11-S Connecting Rod (Std.)

22 M-545010-S Screw, hex. flange 12-067-06-S Connecting Rod (.25

23 12-018-01-S Retainer, breather reed 15 12-043-05-S Gear, governor

24 12o402-02-S Reed, breather 16 M-631005-S Washer, plain 6ram

4,6-17, Gaskets 12 041 01- Block) S (Qty. 2), 12 041 02-S, 3 12-445-02-S Strap, lifting 12 041 03-S, & 12 041 08-S) 4 M-839025-S Screw, hex. flange

Pivot, rocker arm (2)

bring, valve 2) 12-422-13-S Shim, camshaft (A.R.) black

port 12-874-11-S Piston w/Ring Set (.08 ram)

MtOxf,5x81 5) 12-874-09-S Piston w/Ring Set (.50 mm)

M6xl.0x20 (5) 12-108-09-S Ring Set (.50)

M5xO.8xl0 14 12-380°01-S Pin, governor regulating

12-422.07-S Shim, camshaft (A.R.) white

17 12-144-02-S Shaft, governor gear 18 52-139-09-S Plug, cup

19 12-755-64-S Kit, gov. cross shaft w/clip

20 X-25-102-S Washer, plain 1/4" 21 12-032-01-S Seal, governor cross shaft

22 M-631015-S Washer, plain 6mm

23 12-154-05-S Clip, hitch pin

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

M8x1.25x25

him, camshaft (A,R.)

(Includes 23)

Page 52

TRACTOR - oMODEL NUMB ER 917.272220

KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501

IGNITIONIELECTRICAL I

AIR INTAKE

--8

13 14

\ 1

_= 6"e 15

BLOWER HOUSING AND BAFFLESJ

,-8

Page 53

TRACTOR-- MODELNUMBER917.272220

KOHLERENGINE-MODELNUMBERCV491,TYPENUMBER27501

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14-S Screw, hex, flange 1 M-545010-S

2 12-468-03-S Washer, plain 3/8" 2 24-468-10-S

3 24-162-03-S Screen, grass 3 12-146-07-S

4 25-086-47-S Bolt, shoulder M6Xl.OX16 4 M-55G010.S 5 12-157-03-S Fan 5 24-096-05-S

6 X-42-15-S Key 6 t2-027-76-S

7 12-025-15-S Flywheel 7 12-063-18-S

8 12-155-09-S Connector 8 25-154-02-S 9 M-540025-S Screw, hex. cap MSx0.8x25 9 12-086-37-S

10 237878-S Stator (Includes Screw, hex. 10 12-063-17-S

11 M-545020-S Screw, hex. flange 12 12-063-01-S

12 12-154-06-S Clip, cable (2) 13 41-403-09-S Regulator, rectifier- 15 amp 14 X-22-11-S Washer, lock 1/4" AIRINTAKE/FILTRATION

15 M-63g016-S Screw, hex. flange

16 236602-S Connector NO, NO. 17 12-132-02-S Spark Plug 1 12-28t-01-S

18 X-728-1-S Clip, cable (2 2 25-341-03-S

19 M-545010.S Screw, hex. flange 3 12-096-24-S

20 12-5_4-04-S MOdule, ignition 5 12-100.08-S NOT ILLUSTRATED 6 12-083-10-S

12-176-45-S Harness, wiring 12-176-44-S Harness, widng 7 12-743/12-S

24-515-12-S Lead, black (6" - !2 geuge-

12-518-35-S Lead, white (36" -18 gauge

X-67-51-S Screw, hex.cap 10-24 X 3/4"

M10xl.5x46

(4)

(2)

cap X-67-51-S (4) &Terminal 25 452 01-S (2)

M5xO.8x20 (2) NOT ILLUSTRATED

M6x1,0x16 (2) KEY PART

M5x0.Sxl0 !2) 4 12-083-12-S

insulated grip barrel eyelet 5 12-032-11-S terminals) g 12-094-07-S

- fully insulated push on and 10 12-072-04-S

uninsulated socket terminals) 11 12-086-01-S

(4) 25-452-01-S 12 12-041-02-S Terminal (22" -22 gauge NOTILLUSTRATED

1/4" uninslulated male. 12-113-53-S (side) looking,push on tab)

(4)

11 M-645016-S

M-541050-S Nut, hex. flange M5x0.8

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Screw, hex. flange M5x0.8xl0 (6)

Washer, plain 1/4" Plate, blower housing

Screw, hex. flange M5x0.flxl0

Cover, pinion Housing, blower

Baffle, intake side

Clip, mounting (3) Screw, captive washerM5

XO.8 X20 (3)

Baffle, cylinder head Screw, hex. flange M6x1.0x16 (2)

Baffle, cylinder

DESCRIPTION Duct, air

Knob, air cleaner cover Cover, air cleaner

Preclaaner, element Wing Nut

Kit air cleaner element (Includes 5-6) Filter, element (Includes

5&8)

Seal 1-7/16"

Base, air cleaner (Includes 11&12

Stud, mount ng p a e MTX1.0X75

Screw, #10 Hi-Lo thread forming (2)

Gasket, air cleaner

Decal, air cleaner

Page 54

TRACTOR - - MODEL NUMBER 917.272220

KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501

STARTING SYSTEM I

ENGINE CONTROLS I

31L PAN I LUBRICATION I

__12

C=_4 2°/" I

6_ !--1o

Page 55

TRACTOR - - MODEL NUMBER 917.272220

KOHLER ENGINE-MODEL NUMBER CV491, TYPE NUMBER 27501

STARING SYSTEM ENGINE CONTROLS

KEY PART KEY PART NO. NO. DESCRfP_ON NO. NO. DESCRIP_ON

M-839070-S Screw, hex. flange 1 12-079-11-S

25-098-07-S Starter assembly (Includes 3 24-086_43-S

12-755-54-S Kit, drive end 4 M-664020-S

12-227-18-S Cap, ddva end

12-170-05-S Armature 5 12-536-10-S

12-221-01-S Kit, brush & spring

12-227-13-S Cap, commutator end 6 M-443025-S

12-211-01-S Bolt, hex. flange

OIL PAN/LUBRICATION

KEY PART NO. NO.

1 12-01P38-01-S

2 25-755-13-S 3 12-153-03-S 4 12-153-02-S 5 12-123-04-S 6 M-645025-S

7 12-153-01-S 8 25-162-07-S 9 12-096-03-S

10 M-545016-S

11 25-462-09-S 12 52-050-02-S

13 X-75-10-S 14 12-393-01.S 15 12-153-06-S

16 12-096-34-S

17 M-545016-S

18 12-032-03-S 19 24-086-16-S

20 24-086-17-S

21 12-199-56-S

M8x1.25x70 (2) 2 12-237-01-S

3-8)

1/4-20x4-5/8 (2) 7 M-443020-S

8 12-089-11 -S 9 12-089-23-S

OESCRIP'RON

Dipstick assembly (Includes 2-3) Kit, oit fill cap (Includes 3) O-Ring, oilfill cap O-Ring, upper oil fill tube Tube, oil fill

Screw, hex. flange M6x1.0x25

O-Ring, lower oil fill tube Screen, oil pickup

Cover, oil pickup screen Screw, hex. flange

M5x0.8x16 Valve, oil pressure relief

Filter, oil Ping, sq. hd. solid 3/8"

Pump, oit O-Ring, oil pump cover

Cover, oi! pump Screw, hex. flange M5xO.8x16 (3) Seal, oil (P.T.O. end) Screw, hex. flange MSxl.25x45 (11) Screw, hex. flange

M8x1.25x45 Assembly, oil pan (Incl.

1t,14-17)

10 12-089-24-S 11 12-755-83-S

12 12.100-07.S 13 52-211-04-S

14 12-090-28-S

15 25-158-08-S 16 12-079-10-S

17 26-168-11-S

NOTE: All component dimensionsgiven in U,S.

Linkage, choke Clamp, cable Screw, thread forming

M5x0.Sx16

Screw, lobed socket

M6xl.Ox20 (2)

Control, speed assembly

(Includes 6-9)

Screw, pan head

M4x0.7x25

Screw, pan head

M4x0.7x20

Spring, choke (2) Spring, choke retum

Spring, governor

Kit, governor lever (Includes 12-14) Nut, hex flange t/4 - 20" Bolt, 1/4 - 20 X 1" Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttle linkage

inches 1 inch = 25.4 mm

Page 56

TRACTOR--MODELNUMBER917.272220

KOHLERENGINE-MODELNUMBERCV491,TYPENUMBER27501

Page 57

TRACTOR-- MODELNUMBER917.272220

KOHLERENGINE-MODELNUMBERCV491,TYPENUMBER27501

FUEL SYSTEM CRANKSHAFT KEY PART

NO. NO. DESCRIP_ON

1 M-641060-S Nut, hex. flange M6xl.0 (2)

2 X-22-1t-S Washer, lock t/4" 3 M-629116-S Stud MSxt,0xt16 (2) 4 12-853-95-S Kit, carburetor w/gasket

5 12-041-02-S Gasket, air cleaner 6 12-053-107 Carburetor assembly

7 12-041-01-S Gasket, carburetor (2) 8 12-265-05-S Deflector, heat

9 X-426-9-S Clamp, ho_e (6)

10 52-353-22-S Line, fuel 11 25-050-03-S Filter, fuel in-line

12 12-559-01-S Kit, fuel pump (Includes 13- 13 /_M-645020-S Screw, hex. flange

14 25-041-09-S Gasket, fuel pump (2) 15 12-112-05-S Spacer, fuel pump

16 25-155-02-S Connector, 90 degree hose 17 25-326-03-S Connector, straight hose

15 12-353-01-S Line, fuel 1.25 19 12-123-19-S Une, fuel

20 M-545010-S Screw, hex. flange 21 12-154-01-S Clip

22 47-154-01-S Clip cable

NOT ILLUSTRATED

41-353-18-S Une, fnel 2.7 M-561010-S Scl'ew, thread forming

12-757-02-S

12-757-03-S 12-041-01-S 12-041-02-S

12-041-05-S 12-041.06-S

12-032-06-S 12-757-33-S

12-041-06-S 12-454-03-S

25-452-20-S

12-518-37-S

(Includes 5-7. (qty 1) Tie, cable 12-454.03-S,

Terminal 25-452-20-S)

(For information ocly not available separately)

(Includes Kit, float 12-757- 02-S, Kit,

carburetor repair

12 -757- 03-S, Kit,

Solenoid repair 12-757-33-S)

15) M6xt,0x20 (2)

M5x0.Sxl0

M5XO.8XI0 Kit, float

Kit, carburetor repair Gasket, carburetor

Gasket, air cleaner Gasket, bowl

Gasket, bowl screw Seal, solenoid

Kit, solanold repair Gasket, bowl screw Tie cable

Terminal

Lead, red, (37" 20 gauge-

insulated socket and

aolnsulated socket terminals)

KEY PART

NO. NO. DESCRIPTION

1 12-014-57-S Crankshaft (Includes 2) 2 25-139-27-S Plug, cup

EXHAUST

KEY PART NO. NO. , DESCRIPTION

1 12-041-03-S Gasket, exhaust manifold

2 12-126-11-S Bracket muffler 3 12-445-06-S Srap, lifting

4 M-645025-S Stew, hex. flange M6xL0x2.5

(53)

(2)

12-522-49 Shofl Block 12-755_82-S Gasket Set

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

I SIGHTING"_

GUIDE

O'1

greater than 15°), never across the face. Make turns gredu-

._ Operate your Tractor up and down the face of slopes (not I

ally to prevent tipping or loss of control. Exercise extreme

NOT ACROSS HILL

Page 60

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME sM Anytime, day or night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 Anytime,day or night

www, sears.com

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears ParteDirectSMf

1"800"366-PART 6a.m.- 11 p.m. CST,

(1-800-366-7278) 7days a week

www, sears.condpartsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon. - Sat.

Para pedir servicio de reparaci6n a domicilio,

y para ordenar piezas con entrega a dornicilio:

174747 Rev. 1 6.23.00 RH/SV Printed inU.S.A.

1-888-SU-HOGAR sM

(1®88-784-6427)

® Registered Trademark / TMTrademark of Sears, Roebuck and Co ® Marca Registrada ! rM Marca de Fdbrica de Sears, ROebuck and Co

AuCanada pourserviceen tran_ais:

1-877-LE-FOYER sM

(1-877-533-6937)

Craftsman 917.272220 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual