Craftsman 917.272220 User Manual

Owner's Manual
IC..mM.N'l
LIMITED EDITION
17.5 HP ELECTRIC START
42" MOWER AUTOMATIC
LAWN TRACTOR
917.272220
Safety
Assembly
Operation
Maintenance
Repair Parts
[_ This product has a low emission engine which operates differently
CAUTION: Read and follow all Safety Rules and Instructions
before operating this equip-
ment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 5
Assembly .............................................. 7
Operation ............................................ 11
Maintenance Schedule ...................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty ser-
vice is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Maintenance ....................................... 18
Service and Adjustments .................... 22
Storage ............................................... 29
Troubleshooting .................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is ca- pable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all in- structions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge di- rection and do not point it at anyone.
Do not operate the mower without ei-
ther the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and re- move keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while un- der the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious in-
jury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope or if you feel uneasy on
it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could ovedurn the ma-
chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do notturn on slopes unless neces- sary, and then, turn slowly and gradual- ly downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could sud-
denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do nottry to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children, Children are often attracted to the ma-
chine and the mowing activity. Neveras- sume that children will remain where you
last saw them.
3
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be aled and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriousry injured or interfere
with safe machine operation.
Never allow children to operate the ma-
chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are exp|osive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling.Do not
smoke. Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an o_en flame, suchas a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices. Check their proper operation regulady.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object, Repair, if necessary, before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subjec to wear, damage, and deterioration,
which could expose moving parts or a
low objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, anc use extra caution when serviaing therr
Check brake operation frequently. Ad- just and ser_iIce as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area,
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fat1 off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the walchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-
chine, Tall grass can bide obstacJes.
Use slow speed, Choose a low gear s that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a s_ope, t
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, di, engage blades, shift into reverse and
back down slowly.
Do notturn on slopes unless neces- sary, and then, turn slowly and gradu_
ly downhill, if possible.
_ILLook for this symbol to point out impor- tant safety precautions. It means CAU-
TION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: In order to prevent acci-
dental starting when setting up, transport-
ing, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest pos-
sible speed when on a slope. Too he of a load, while on a slope, is danger_ Tires can lose traction with the groun
and cause you to lose control of your tractor.
_WARNING: Engine exhaust, some
its constituents, and certain vehicle c
ponents contain or emit chemicals known to the State of California to ca
cancer and birth defects or other rep=
ductive harm.
I,WARNING: Battery posts, termina and related accessories contain leac
and lead compounds, chemicals knc to the State of California to cause cal
and birth defects or other reproducti'., harm. Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR
OILTYPE SAE 10W30
API-SF/SG/SH): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
]ILCAPACITY: W/FILTER:4.5 PINTS
W/O FILTER: 4.0 PINTS
_PARK PLUG: CHAMPION RC12YC
3AP: .030")
CALVE INTAKE: .004"-.006" 3LEARANCE: EXHAUST: .004"-.006"
,3ROUND SPEED FORWARD: 0-5.5 ',MPH): REVERSE: 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATIERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE: U1 R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de-
signed, engineered and manufactured to give you the best possible deper_dabitity
and performance. Should you experience any problem you cannot easily remedy, please contact your
nearest authorized service center. We department (See REPAIR PARTS se have competent, well-trained technicians 5 of this manual).
and the proper tools to service or rep_ this tractor.
Please read and retain this manual. "1" instructions will enable you to assemt
and maintain your tractor properly. AI. ways observe the "SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on tl
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules,
Follow a regular schedule in maint ing, caring for and using your tract¢
Follow the instructions under "Mair nance" and "Storage" sections of tf owner's manual.
,&WARNING: This tractor is equippe with an internal combustion engine s should not be used on or near any ur
proved forest-covered, brush-covere( grass-covered land unless the engin, exhaust system is equipped with a s_ arrester meeting applicable local or
laws (if any). If a spark arrester is use should be maintained in effective wor
order by the operator.
In the state of California the above is quired by law (Section 4442 of the C_
fornia Public Resources Code). Othe states may have similar laws. Feders
laws apply on federal lands. A spark rester for the muffler is available throl
your nearest authorized service cent_
Steering Wheel
0
Wheel Insert
_ (1) Large Flat Wasl
(1) HexBolt 5/16-18x 1-1/4 (1)Locknut 5/16-18 _._ (1) Lockwasher 3/8
/v J Steering
, _ , Adapter _ //
Steering Wheel _/ J/S teenngBoot ShaftExtension[
Seat
J
(1) Washer (1) Should_
17/32 x 1-3/16 x 12 Gauge Bolt 5/16-"
_( 1) Knob
Keys
(2) Keys
Video Cassette
Slope Sheet
6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your trac-
tor all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier, Standard wrench sizes you need
are listed below. (1) 1/2" wrench (1) Pliers
(1) Utility knife (1) 9/16" wrench (1) 33re pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton.
Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or boxes and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
Remove lecknut and large flat washer from steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Slide the steering sleeve over the
steering shaft.
Align tabs and press steering sleeve
extension into bottom of steering wheel.
Position staedng wheel so cross bars
are horizontal (left to dght) and slide onto adapter.
Secure steedng wheel to steering shaft with Iocknut and large flat washer pre-
viously removed• Tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective matedals from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid•
._Steefing Wheel
nss.
_Large Flat
SteenngWheel'-_-_ _
Steering _ Adaptor Wheel E_enUon _Tabs
Steering _-_ _-- "'- Shaft
Sleeve
_-Hex Bolt
To./Lock Washer
,7._ _\ Washer
_) Steering
HOW TO SET UPYOUR TRACTOR CHECK BATTERY
Lifthoodto raisedposition.
If thisbattery is putintosen/iceafter
monthand yearindicatedon label(la- bel locatedbetweenterminals)charge
batteryfor minimumofone hourat 6-10 amps.(See"BATTERY" inMAINTE-
NANCE sectionofthis manualfor charginginstructions).
Label
••%
7
INSTALL SEAT
Adjust seat before tightening adjustment
knob,
Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the card-
board packing and discard.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt se-
curely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and
sit on seal.
Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position,
Raise seat and tighten adjustment knob securely.
Seal
Shoulder Seat Pan
Bolt
Adjustment
Knob
Flat Washer
NOTE: You may now roll or drive your tractor off the skid. Follow the appropri-
ate instruction below to remove the trac- tor from the skid.
TO ROLL TRACTOR OFF SKID
(See Operation section for location
and function of controls)
Press lift lever plunger and raise at-
tachment lift lever to its highest posi-
tion.
Release parking brake by depressing clutch/brake pedal.
Place freewheel control in freewheel- ing position to disengage transmission
(See "TO TRANSPORT" in the Opera- tion section of this manual).
Roll tractor forward off skid.
Remove banding holding discharge guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
_.WARNING: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been completed.
Check engine oil level and fill fuel tank with gasoline,
Place freewheel control in "transmis- sion engaged" position.
Sit on seat in operating position, de-
press clutch/brake pedal and set the parking brake.
Place motion control lever in neutral
(N) position.
Press lift lever plunger and raise at-
tachment lift lever to its highest posi- tion.
Stad the engine. After engine has started, move throttle control to idle po-
sition.
Release parking brake.
Slowly move the motion control lever forward and slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place gearshift lever in neu-
tral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
8
INSTALL MULCHER PLATE (If previ- ously removed)
Raise and hold deflector shield in up-
right position.
Place front of muloher plate over front
of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
Deflector
Shield
Mulcher Plate
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best cut-
ting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
Latch
Hooks
o/ CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFAC- TION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST: ,/ All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are property inflated. (For
shipping purposes, the tires were overinflated at the factory).
J" Be sure mower deck is properly lev-
eled side-to-side/front-to-rear for best cutting results. (Tires must be properly
inflated for leveling).
#" Check mower and drive belts. Be sure
they are routed properly around pul- leys and inside all belt keepers.
#" Check wiring. See that all connections
are still secure and wires are properly clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS: ,1 Engine oil is at proper level.
,/" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/It is important to purge the transmis-
sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual).
lO
These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF O_L PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LOCKED
LIGHT
MOWER LIFT
_r_'=R N H L (®_1
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT
KEEP AREA CLEAR SLOPE HAZARDS
!
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter Switch
Ignition
Light Switch
Position
Attachment
Switch
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at- tachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL- Used for setting and controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for deelutching and braking the tractor and
starting the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
MOTION CONTROL LEVER: Selects the speed ,and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position. IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position.
12
The operation of any tractor can result in foreign objects thrown into the I
eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments I
or repairs. We recommend a wide vision safety mask over spectacles, or I standard safety glasses. I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
Push-Into AttachmentClutch
_engaged' SwitchPullOutTo
Throttle/ _ _-_._ "Engage" Choke .._._s_'_'_ _- '-,_
Brake' --_ \"('_-_ Motion_%7 .7
Po6ition_/ _f_'_,_ Control
__• Lever
_Brake_.He!gh! X "Engaged Position
Pedal"Drive" Adjustment\,Disengaged,, Position Knob Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach- ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
Move motion control lever to neutral (N)" position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de- pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT; Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
ACAUTION: Always stop tractor com- pletely, as described above, before leav-
ing the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle,
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the motion control lever.
Stad tractor with motion control lever in
neutral (N) position.
Release parking brake and clutch/
brake pedal.
Slowly move motion control lever to de- sired position.
TO AI_JUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming
the height adjustment knob in desired di- rection.
Turn knob clockwise (F.q) to raise cut-
ting height.
Turn knob counterclockwise (w)to
lower cutting height.
13
The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the
engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap- proximately 2-1/2 inches dudng the cool season and to over 3 inches dur-
ing hot months. For healthier and bet-
ter looking lawns, mow often and after
moderate growth•
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper po-
sition to help prevent scalping in most ter- rain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
With mower in desired height of cut po- sition, gauge wheels should be as-
sembled so they are slightly off the ground. Install gauge wheel in appro-
priate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten
securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
OougeWhae,-<2
Mounting ._ _ r_ _"
Srockot
3/8-16 / ,_._,_ Locknutf3/8 Was'_her(_. _6houlder Bolt
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch• Any attempt by
the operator to leave the seat with the en- gine running and the attachment clutch
engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment liftcon-
trol.
Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
AttachmentClutch AttachmentLift Lever Switch PullOut To HighPosition
"Engage" _ - , Low
_ _ :::_position
PushlnTo_ _< _;;F_'_,/Shield "Disengage" f Y _ _\_/
_ _ _,__r_._../
_)))_ \_#_
_:\ Deflector
TO OPERATEON HILLS
A.CAUTION: Do not ddve up or down hills with slopes greater than 15° and do not drive across any slope, Use the slope guide provided at the back of this manual,
Choose the slowest speed before
starting up or down hills,
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does r_t return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by plac- ing freewheel control in freewheeling po-
sition. Free wheel control is located at the rear drawbar of tractor.
14
Raise attachment lift to highest position with attachment lift control.
Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and se-
cured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifica- tions of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dan-
gerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Unthraad and remove oil fill cap/dip- stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec- essary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte- nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide depos- its and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to
assure fuel freshness.
IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help in- sure good cold weather starting.
_,WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an en- gine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season. See Storage Instructions for additional in- formation. Never use engine or carburetor cleaner products in the fuel tank or per- manent damage may occur.
ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Be sure freewheel control is in the
transmission engaged position.
Sit on seat in operating position, de- press clutch/brake pedal and set park-
ing brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to "DISEN- GAGED" position.
Move throttle control to choke position.
15
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START" position and re- lease key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several at- tempts, move throttle control to fast po- sition, wait a few minutes and try again.
If engine stilldoes not start, move the
throttle control back to the choke posi-
tion and retry.
WARM WEATHER STARTING (50 ° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not ac-
cept the load, restart the engine and al- low it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
When engine starts, allow engine to run with the throttle control in the choke
position until the engine runs roughly, then move throttle control to fast posi- tion. This may require an engine warm- up period from several seconds to sev-
eral minutes, depending on the tem- perature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
Be sure the tractor is on level ground,
Placethe motion control lever in neutral. Release the parking brake
and let the clutch/brake slowly return tooperatingposition.
Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used dur- ing the engine warm-up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGE TRANSMISSION
ACAUTION: Never engage or disen-
gage freewheel lever while the engine is running.
To ensure proper operation and perfor- mance, it is recommended that the trans-
mission be purged before operating trac- tor for the first time. This procedure will re-
move any trapped air inside the transmis- sion which may have developed during
shipping of your tractor. IMPORTANT: Should your transmission
require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor.
Place tractor safely on level surface
with engine off and parking brake set.
Disengage transmission by placing freewheel control in freewheeling posi-
tion (See "TO TRANSPORT" in this sec- tion of manual).
Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. With motion control lever in neutral (N) posi-
tion, slowly disengage clutch/brake
pedal.
Move motion control lever to full for- ward position and hold for five (5) sec-
onds, Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air
is being removed from hydraulic drive system.
Move motion control lever to neutral (N) position, Shut off engine and set park- ing brake.
Engage transmission by placing free- wheel control in driving position (See
"TO TRANSPORT" in this section of maniJal).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) posi- tion, slowly disengage clutch/brake pedal.
t6
Slowly move motion control lever for-
ward; after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5)
feet return the motion control lever to the neutral (N) position. Repeat this
procedure with the motion control lever three (3) times.
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Ser-
vice and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cut- ting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the sec- ond to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave unde-
sirable clumps. Allow grass to dry be- fore mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at-
tachment being used.
f
/
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and re- duce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch with your highest engine (blade)
speed as this will provide the best re- cutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and in- terferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has
dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass condi- tions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to Week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
Max 1/3
17
AS COMPLETE .....
F,LL,NDA EE
REaULAR SERVICE _'/_SERVICE DATES
Check Brake Operation V f I/ Check Tire Pressure if I1_
Check Operator Presence and
r Interlc.:k System_ I_
Check for Loose Fasteners ii_ 11_7 JIf Shargen/Replace Mower Blades I_4
Lubrication Chart i/ II/
0 Check Battery Level I_s R Clean Battery and Terminals I_ V*
Check Ttansaxfe Cooling I_ Adjust Blade Belt(S) Tension I_s
Adjust Motion Drive Belt(s) Tension I_s
Check Engine Oil Level II/ If Change Engine Oil 11_1z: IIIt
E Clean Air Filter 1_2
N CleanAirScreen 11/2 G Inspect Muffler/Spark Arrester I1 /
NI Replace Oil Filter (If E Clean Engine Cooling Fins I_1_
Replace Spark Plug i# # I/ Replace Air Filter Paper Cartridge I##z
Replace Fuel Filter I_
i. Change more often wr,,en oper aling under a fteavy k)ad or m h4gn ambient [emperatures 5. II eq ulppe:l Withadjuslable system
2. Ser_e more often when operating ,T1dirty or dIJsty cond,tions 6. NOl requi_e_ ,f equ_ppe_ w,lh maintenance-free batlery
3. If eq uJpped with oil filler¸ €flange C41every 5O hours¸ 7. Tight,_l front axle prvot bolt Io 35 ft .It,s maximum
,_. ReplaCa blades n_re often when mowing ,n _andy sod {3o r_t ovc*rt=ghten
equipped) 2
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. "Toreceive full value from the warranty, operator
must maintain tractor as instructed in this
manual. Some adjustments will need to be made periodically to properly maintain
your tractor. All adjustments in the Service and Adjust-
ments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter as-
sure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation,
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
_Spindle - QSpindle
Zerk Zerk
OFront Wheel Wheel
Bearing zerk Bearing zerk
(_Engine
i
OGeneral PurposeGrease _Refer to Maintenance"ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
18
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