Craftsman 917271821 Owner’s Manual

Owner's Manual

ICRRFTSMRN°I

19.5HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271821

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

_ i_ ":,_::':_!_:_.:: _:::_ :::::.'.':_-_-_:_. :::::::::::::::::::::::::::::::::::::::::::::::::: "_::_:'::::.:_:_ ========================================.::.:. : ..::-.-...- ::..:..:.:: :_.. ========================

CAUTION: Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 19

Maintenance ....................................... 19

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordedng ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubdcated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by returning your

Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn dudng normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could resur[ in

serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructionsIn the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rooks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and

behind before and while backing.

• Be aware ofthe mower discharge

direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large

pementage of riding mower-related

injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves

or other debris which can cause build- up to occur. Clean any oil orfuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION Slopes are a major factor related to loss-of-

control and tipover accidents, which can re- salt in severe injury or death. All slopes

require extra caution, ff you cannot beck up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts,or bumps. Uneven terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda- tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, If possible.

• Do notmow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliffor ditch, or ifan edge

caves in.

• Do notmow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot onthe ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur ifthe operator

isnot alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammabte

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-

ally downhill, if possible.

_,Look for this symbol to point out important safety precautions. It means

CAUTIONII! BECOMEALERTll! YOUR SAFETY IS INVOLVED.

_, CAUTION: In order to prevent accidental starting when setting up,

transporting, adjusting or making repairs, always disconnect spark plug wire and

place wire where it cannot contact spark plug.

,_ CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor. _IbWARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other repro-

ductive harm.

_,WARNING: Battery posts, terminals

and related accessodes contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR OILTYPE SAE 30

API-SF-SJ): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OIL CAPACITY:

SPARK PLUG:

GAP: .030")

GROUND

ISPEED (MPH): TIRE

PRESSURE: CHARGING

SYSTEM: BAI-FERY:

3.0PINTS CHAMPION

RJ19LM OR J19LM FORWARD: 5.5

REVERSE: 2.4

FRONT: 14 PSI REAR: 10 PSI

3AMPS BATTERY 5 AMPS HEADLIGHTS

AMP/HR: 30 MIN. CCA: 240

CASE SIZE:U1R

BLADE BOLT

TORQUE:

27-35 FT. LBS

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

AWARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is used, it should be maintained in effective

working order by the operator. In the state of California the above is

required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arraster for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

Steering Wheel

sd_:ri_g

Adapter

o /@

Steering

Steering Sleeve Shaft

SWhteering

nsert

eel

Extension

i (1) Hex Bolt

3/8-16 x 1

(W1)asLarge Flat __',_ L71ck.__

Seat

_ilsher

17/32 x 1-3/16 x 12 Gauge

(1) Knob _

Video Cassette

Keys

Slope Sheet

(2) Keys

(1) Oil Drain Tube For Future Use

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife (1) "13rapressure

drive ratchet gauge When right or left hand is mentioned in this manual, it means when you are inthe

operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tire

where tractor is to roll off skid.

[_ __...- Steering

=_- Wheel Insert

Hex Bolt

_Lock Washer

f/,_,..._ _"_ _'-"-- Large Flat

) Washer

Steering _-_.,,,."-,----'_

Wheel f _ Boot

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BAI-rERY" in Maintenance section of this manual for charging

instructions).

=,_-_::._d._.,-° .... --,

•÷* f *

.o-" ,,-" ,o" Label

,.:......

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

8. Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Flat Washer

Adjustme/nt Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis- sion (See =TO TRANSPORT" in the

Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_I=WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis- sion engaged" position.

4. Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest

position.

7. Start the engine. After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking brake and place motion

control lever in neutral position.

11.Tum ignition key to "OFF" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overlnfleted

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service end Adjustments

section of this manuel.

INSTALL MULCHER PLATE

(ff previously removed)

1. F_ise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening end slide into place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on beck of

mower deck.

CAUTION: Do not remove deflector shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

Deflector

Mulcher Plale

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are de-

signed for discharging and bagging also.

t/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

J All assembly instructions have been

completed.

,/No remaining loose parts in carton.

•/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

#' Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/' Check wiring. See that all connections

are still secure and wires are properly clamped.

J Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level. 4' Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

•/ Become familiar with all controls - their location and function. Operate them

before you start the engine.

•/ Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions (See "30 START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BA'FrERV CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONE.G,NEOFFO.LRRESSUREL,GHTSO.O%._MP i

fl ® c2 m

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

H L

A'rI'ACHMENT REVERSE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

'_._.... ._._._.:

DANGER, KEEP HANDSAND FEET AWAY

NEUTRAL HIGH LOW

KEEPAREA CLEAR SLOPE HAZARDS

PARKING BRAKE

FREE WHEEL

(AutomaticModelsonly)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiadze yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment Ignition Clutch Lever

Lever

Choke Plunger

Throttle

Clutch/

Brake Pedal

Free Wheel

Control

Lilt Lever

Height

Adjustment

Indicator

Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery. A'n'ACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other attachments mounted to your tractor.

A'I-rACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

CHOKE CONTROL - Used when starting a cold engine.

CLUTCWBRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. LIGHT SWITCH - Turns the headlights on

and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake

position.

THROTrLE CONTROL - Used to control engine speed.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full "BRAKE" position and hold.

2. Place parking brake lever in "EN-

GAGED" position and release pressure from clutch/brake pedal.

Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

Choke

Attachment Clutch Lever

iEngaged" Position

Control -_.

Throttle

Control-_

Clutch/__. Brake "-_

"Disengaged"

Position

=Brake"

Position

j Ignition Key t "Disengaged"

Position

Motion Control

"Engaged"

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT; The motion control lever does not return to neutral (N) position

when the clutclVbrake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle controlto

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake. 3, Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment liftlever

determines the cutting height.

• Grasp liftlever.

• Press plunger with thumb and move

lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running.

These heightsare approximate and may

vary depending upon soil conditions,

height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CU-I-rlNG HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment

hole.

Locknut_

Gauge

Wheel

3/8-16

Mounting Brac k_8 Washe r"_'_ ff"JJ_ yShoulder

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

---""- _ _(" Bolt

TO STOP MOWER BLADES -

disengage attachment clutch control. ACAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

AttachmentClutchLever

=Engaged" Position

Lift

Lever High

Position

/:::_"_- Low

Position

Shield

TO OPERATE ON HILLS ACAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by

placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER

ATTACHMENTS Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. "]ires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oil until =FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting. _WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_0=CAUTION: Fill to bottom of gas.tank

filler neck. Do not ovenill. Wipe on any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When startingthe enginefor thefirsttime orif the engine has runoutoffuel, itwilltake

extracrankingtime to move fuel from the tankto the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to "DISEN- GAGED" position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control

may not be needed.

NOTE: Beforestarting,readthe warm and cold starlingproceduresbelow.

7. Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute.

Ifthe engine does not start after

several attempts, push choke control in, wait a few minutes and try again. If

engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

8. When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly.

• The attachmentsand grounddrivecan

now bo used.Iftheenginedoes notacsept thebad,restarttheengineand allowitto

warm upfor one minute usingthe choke as described above.

COLD WEATHER STARTING (50° F and below)

8. When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds

and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature. AUTOMATICTRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

PURGE TRANSMISSION _ILCAUTION: Never engage or disengage

freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during

shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

4. Move motion control lever to full

forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

6. Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves approximately five (5) feet, slowly

move motion control lever to reverse position. After the tractor moves

approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Mower should be propedy leveled for best mowing performance. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distdbu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried dip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattem from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

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