Craftsman 917271743 Owner’s Manual

Owner's Manual

£ °

17.5 HP ELECTRIC START

42" MOWER

AUTOMATmC

LAWN TRACTO

Model No.

917.271743

• Safety o Assembly

oOperation

Maintenance

Repair Parts

I_:l This pr°duct has a I°w emissi°n engine which °perates ::_:: ::

CAUTION: Read and follow all Safety

Rules and Instructions before operating this equipment.

differently from previously built engines. Before you start the en- gine, readand understand this Owner's Manual. i i : ::: i::

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www,sears,com/craftsman

Warranty..............................................................2

SafetyRules..........................................3

ProductSpecifications............................6

Assembly..............................................8

Operation............................................11

Maintenance............................................18

MaintenanceSchedule......................18

Serviceand Adjustments.....................22

Storage................................................29

Troubleshooting......................................30

RepairParts..........................................34

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS Fortwo(2) yearsfromthedateof purchase,if thisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingto theinstructionsinthe owner's manual,Searswillrepairor replace,freeof charge,any partsfoundto bedefectivein

materialor workmanship_Warrantyserviceis availablefree of chargebyreturning your Craftsmanridingequipmentto yournearestSearsServiceCenter. In-home warrantyserviceis availablebuta trip chargewill apply.Thiswarrantyappliesonly

whilethisproductis inthe UnitedStates. ThisWarrantydoesnotcover:

,, Expendableitemswhichbecomewornduringnormaluse, suchas blades,spark

plugs,aircleaners,beltsand oilfilters.

. Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails,

thorns,stumps,or glass.

• Repairsnecessarybecauseof operatorabuse,includingbut notlimitedto, damage

causedby towingobjectsbeyondthecapabilityof theridingequipment,impacting objectsthatbendthe frameor crankshaft,or overspeedingtheengine.

° Repairsnecessarybecauseof operatornegligence,includingbut notlimitedto,

electricalandmechanicaldamagecausedby improperstorage,failureto usethe propergradeand amountof engineoil, failureto keepthedeckclearof flammable

debris,orthe failureto maintaintheequipmentaccordingtotheinstructions containedin the owner'smanual.

° Engine(fuelsystem)cleaningor repairscausedby fuel determinedto becontami-

natedor oxidized(stale).Ingeneral,fuel shouldbe usedwithinthirty(30)daysof its purchasedate.

o Ridingequipmentusedfor commercialor rentalpurposes.A productis "usedfor

commercialpurpose"if is usedfor anypurposeotherthansinglefamilyhousehold dwellingsor in usagewhereprofit ismade.

LIMITED90DAYWARRANTYONBATTERY Forninety(90)daysfromdate ofpurchase,ifanybatteryincludedwiththisriding

equipmentprovesdefectivein materialor workmanshipand ourtestingdetermines

the batterywillnot holdacharge,Searswill replacethe batteryat nocharge.War-

rantyserviceis availablefree of chargebyreturningyour Craftsmanridingequipment toyournearestSearsServiceCenter. In-homewarrantyserviceis availablebuta trip

chargewill apply.Thiswarrantyappliesonlywhilethis productis inthe UnitedStates.

TOLOCATETHENEARESTSEARSSERVICECENTERORTOSCHEDULEIN-

HOMEWARRANTYSERVICE,SIMPLYCONTACTSEARSAT1-800-4-MY-HOME

ThisWarrantygivesyouspecificlegalrights,and youmayalso haveotherrights whichmayvaryfromstatetostate.

Sears,RoebuckandCo.,D/817WA,HoffmanEstates,IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death°

I, GENERAL OPERATION

o Read, understand, and follow all

instructions in the manual and on the machine before starting.

o Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade,

. Be sure the area is clear of other

people before mowing° Stop machine if anyone enters the area_

o Never carry passengers. o Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

. Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place. o Slow down before turning° ° Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting. ° Turn off blades when not mowing°

o Stop engine before removing grass

catcher or unclogging chute° ° Mow only in daylight or good artificial

light.

° Do not operate the machine while

under the influence of alcohol or drugs,

° Watch for traffic when operating near or

crossing roadways.

o Use extra care when loading or

unloading the machine into a trailer or

truck.

° Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

o Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves or other debris which can cause build-

up to occur, Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage,

II, SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can

result in severe injury or death° All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it. DO:

• Mow up and down slopes, not across° o Remove obstacles such as rocks, tree

limbs, etc.

o Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Taft grass can hide ob-

stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments, These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction,

• Avoid starting or stopping on a slope° If tires lose traction, disengage the

blades and proceed slowly straight down the slope

DO NOT:

o Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

o Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced

traction could cause sliding_

o Do not try to stabilize the machine by

putting your foot on the ground_

o Do not use grass catcher on steep

slopes.

!I1.CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them°

• Keep children out of the mowing area and under the watchful care of another

responsible adulL

° Be alert and turn machine off if children

enter the area.

o Before and when backing, look behind

and down for small children.

o Never carp/children° They may fall off

and be seriously injured or interfere with safe machine operation.

° Never allow children to operate the

machine.

o Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVlCE

o Use extra care in handling gasoline

and other fuels° They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fue! with the engine running° Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater°

° Never run a machine inside a closed

area.

o Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

o Never tamper with safety devices.

Check their proper operation regularly.

° Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

o Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running,

o Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary,

° Mower blades are sharp and can cuL

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

o Check brake operation frequently.

Adjust and service as required.

o Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

o Never carry passengers or children

even with the blades ofL

° Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

° Never cam./children. They may fall off

and be seriously injured or interfere with safe machine operation.

o Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area°

o Before and when backing, look behind

and down for small children.

o Mow up and down slopes (15 ° Max),

not across°

° Remove obstacles such as rocks, tree

limbs, etc.

o Watch for holes, ruts, or bumps,,

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

o Useslowspeed.Choosea lowgear so

thatyouwill nothaveto stoporshift whileonthe slope.

° Avoidstartingorstoppingona slope.If

tires losetraction,disengagethe

bladesand proceedslowlystraight downthe slope.

o If machinestopswhilegoing uphill,

disengageblades,shiftinto reverse andbackdownslowly°

° Do notturnonslopesunlessneces_

sary,andthen,turnslowlyandgradu- allydownhill,if possible.

_Look forthissymbolto pointout

importantsafetyprecautions.It means CAUTION!!!BECQMEALERT!!!YOUR

SAFETYISINVOLVED.

CAUTION: Inordertoprevent

accidentalstartingwhensettingup, transporting,adjustingor makingrepairs, alwaysdisconnectsparkplug wireand

placewirewhereit cannotcontactspark

plug.

CAUTION: Donot coastdownahill

in neutral,you maylosecontrolofthe tractor.

CAUTION:Towonlythe attachments

thatare recommendedby andcomply withspecificationsofthe manufacturerof

yourtractor, Usecommonsensewhen

towing, Operateonlyatthe lowest

possiblespeedwhenon a slope° Too heavyofa load,whileon a slope,is

dangerous.Tirescanlosetractionwith

the groundandcauseyouto losecontrol

ofyourtractor.

_WARNING- Engineexhaust,someof

itsconstituents,andcertainvehicle componentscontainor emitchemicals

knownto theStateofCaliforniato cause cancerandbirthdefectsorother repro-

ductiveharm.

_WARNING: Batteryposts!t?rminals ,

ariarelateaaccessoriescontain leaaana leadcompounds,chemicalsknownto the

Stateof Californiato causecancerand birthdefectsor otherreproductiveharm.

Washhandsafterhandling,

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS CAPAC ITY UN LEA DE D

AND TYPE: REGULAR

OILTYPE SAE 30 (ABOVE 32°F) (API-SF-SJ): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RC12YC

(GAP: .030") GROUND SPEED FORWARD:5,5 (MPH): REVERSE: 2.4

TIRE PRESSURE: FRONT: t4 PSI

REAR: 10PSI

CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN.CCA: 190 CASE SIZE: U1R

BLADE BOLT 27-35 FT_ LBS.

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly,

Always observe tile "SAFETY RULES"°

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

o Read and observe the safety rules, o Follow a regular schedule in maintain-

ing, caring for and using your tractor.

o Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual,

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is used, it should be maintained in effective

working order by the operator,

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code)_ Other states may have similar laws. Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Steering Steering Wheel

Wheel Insert

(1) Large Flat Washer

Steering

Boot

(1) Hex Bolt (!) Lock

3/8-16 x 1

[[_[] Steering

........._ ,,, Wheel Adapter

washer 3/8

(1) Locknut

5/I 6-18

Seat

l) Washer

7/32 x 1-3/t6 x 12

Gauge

(1) Hex Bolt

5/16-18 x 1-1/4

= Steering

Extension

Shaft

Slope Sheet

_(1) Knob

Keys

Video Cassette

(1) Oil Drain Tube

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely° Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin. TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier° Standard wrench sizes you need

are listed below. (1) 9!16"wrench (I) Pliers

(2) 1/2"wrench (1) Utility knife (I) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

(__ Large Flat

Steering Whee_ steering Boot

Adapter---_

_------3f8 Hex Bolt

_ Insert

3/8 Lock Washer

Washer

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton_

2o Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque_ 2o Place tabs of steering boot over tab

slots in dash and push down to secure°

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension°

5. Position steering wheel so cross bars

are horizontal (left to right) and slide inside boot and onto adapter.

5116 t,,,._,,,,t/ .,-!--, "_'_5t16 Hex Bolt

Lower /_ ,,.,,., , Steering -_,_. ' _/ ,";%..I

Shaft i, Tab

"- :.--. ",',' Slots

_'_,_ i I1

6_ Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

7o Snap steering wheel insert into center

of steering wheel,

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY 1o Lift seat pan to raised position and

open battery box door.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10 amps, (See "BATTERY" in Maintenance section of this manual for charging

instructions).

Extension Shaft

Label

Seat

Terminal

Battery Door

Terminal

INSTALL SEAT Adjust seat before tightening adjustment

knob°

t. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3+ Place seat on seat pan so head of

shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer Ioosely_ Do not tighten°

6+ Lower seat into operating position and

sit in seat.

7_ Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9, Raise seat and tighten adjustment

knob securely+

Seat

Bolt

Ftat Washer

Adj Knob

NOTE: You may now rolf or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid_

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1+ Press lift lever plunger and raise

attachment lift lever to its highest position,

2. Release parking brake by depressing clutch/brake pedal,

3. Place freewheel control in freewheel-

ing position to disengage transmission (See "TO TRANSPORT" in the

Operation section of this manual),

4, Roll tractor forward off skid,

5. Remove banding holding deflector shield up against tracton

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls) _, WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

I+ Be sure all the above assembly steps

have been completed.

2 Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "transmis+ sion engaged" position.

4+ Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position_

6+ Press lift lever plunger and raise

attachment lift lever to its highest position,

7. Start the engine. After engine has

started, move throttle control to idle position.

8 Release parking brake,

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking brake and place motion control lever

in neutral position.

11 ,Turn ignition key to "OFF" position. Continue with the instructions that follow.

INSTALL MULCHER PLATE

(if previously removed)

1. Raise and hold deflector shield in upright position°

2. Place front of mutcher plate over front of mower deck opening and slide into

place, as shown,

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

&CAUTION: Do not remove deflector shield from mowen Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation..

Mufcher Plate

Shield

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place_ Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: it is not necessary to change blades. The mulcher blades are de-

signed for discharging and bagging also. CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance, , Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual° Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

,!CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive the best performance and satisfaction

from this Quality Product,

Please review the following checklist:

v" All assembly instructions have been

completed, ,/No remaining loose parts in carton. ¢" Battery is properly prepared and

charged.. (Minimum 1 hour at 6 amps)o ,/Seat is adjusted comfortably and

tightened securely.. v" All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). v" Be sure mower deck is properly leveled

side-to-side/front4o-rear for best cutting

results. (Tires must be properly inflated

for leveling). ,/Check mower and drive belts, Be sure

they are routed properly around pulleys

and inside all belt keepers,

,/Check wiring. See that a!l connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position. While learning how to use your tractor, pay extra attention to the following

important items:

¢" Engine oil is at proper level.. v" Fuel tank is filled with fresh, clean,

regular unleaded gasoline. ¢ Become familiar with all controls - their

location and function. Operate them

before you start the engine. ,/Be sure brake system is in safe

operating condition°

¢ It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and transmission purging instructions (See 'q-o START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual)..

Thesesymbolsmayappearonyour tractoror in literaturesuppliedwiththe producL

Learnand understandtheirmeaning.

E::3&

BATTERY CAUTION OR REVERSE

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT

ATTACHMENT

CLUTCH ENGAGED

REVERSE NEUTRAL

FORWARD FAST

LIGHTS ON OVER TEMP

LIGHT

PARKING BRAKE UNLOCKED

LOCKED

SLOW

MOWER LIFT

H L

HIGH LOW PARKING BRAKE

ATTACHMENT

IGNIT1ON

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOW YOU R TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments,, Save this manual for future reference,

Throttle/Choke Control

Clutch/Brake Pedal

Freewheel Control

Ammeter

Attachment Clutch

Lever \\\

Approx,

Speed

2 MPH"

1MPH

Ignition Switch

Light Switch

Lift

_ Lever

Parking Brake Lever

Motion Control Lever

Plunger

Attachment

Lift Lever

o Height

Adjustment

Indicator

Our tractors conform to the safety standards of the

American National Standards institute,

AMMETER - Indicates charging (+) or discharging (-) of battery,

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT I,.EVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

CLUTOHIBRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position_

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed. FREEWHEEL CONTROL -

Disengagages transmission for pushing or slowly towing the tractor with the

engine off.

'12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or pedorming any adjustments or repairs, We recommend a wide vision safety mask

over spectacles or standard safety glasses°

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE "Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine_

I. Depress clutch/brake pedal into full

"BRAKE" position and hold.

2. Place parking brake lever in "EN- GAGED" position and release pressure from clutchtbrake pedal.

Pedal should remain in "BRAKE" position. Make sure parking brake will

hold tractor secure.

Motion Control Lever

"Disengaged" "B rake" Position Position

STOPPING MOWER BLADES -

o To stop mower blades,move attach-

ment clutch lever to "DISENGAGED" position,

GROUND DRIVE - o To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position°

. Move motion control lever to neutral

(N) position,

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed. ENGINE -

o Move throttle control to slow position°

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key° Always remove key when

leaving tractor to prevent unauthorized

use,

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will

cause the battery to be discharged, (dead),

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas,

CAUTIOI'_: AI,ways stop tra,ctor com-

ely, as aescnoea above, oeTore

leaving the operator's position; to empty

grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACK- WARD

The direction and speed of movement is controlled by the motion control lever.

1, Start tractor with motion control lever

in neutral (N) position°

2. Release parking braker

3. Slowly move motion control lever to desired position°

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height, o Grasp lift lever.

o Press plunger with thumb and move

Fever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heights are

measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being mowed,

, The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth,

• For best cutting performance, grass over 6 inches in height should be

mowed twice° Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface,

I. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this manual).

2. With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel ,p_ _ ,_-,,_,

Mounting -_( ( _'_Y-l_

3/8 Washer _ Shotulder

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control..

_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place,

Attachment Attachemnt

Clutch Lift Lever "Engaged" ? Position

Position

"Disengaged_..

Position

TO OPERATE ON HILLS ,,JlkCAUTION: Do not drive up or down

hills with slopes greater than t5 ° and do not drive across any slope.

° Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on hills°

° tf slowing is necessary, move throttle

control lever to slower position°

. If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

° Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutchlbrake pedal is den

pressed.

° To restart movement, slowly release

parking brake and cfutchlbrake pedal.

° Slowly move motion control lever to

slowest setting.

" Make all turns slowly, TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position_ Free wheel control is located at the rear drawbar of tractor.

I. Raise attachment lift to highest

position with attachment lift control.

2_ Pull freewheel control out and down

into the slot and release so it is held in the disengaged position_

° Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

High

Low

Position

Deflector

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.),

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous.. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level, if neces- sary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

° For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

o Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life).

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel freshness,

IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting,

,_k WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck° Do not overfill° Wipe off any

spilled oil or fuel, Do not store, spill or use gasoline near an open flame°

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine..

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake°

3. Place motion control lever in neutral

(N) position.

4.. Move attachment clutch to "DISEN- GAGED" position..

5. Move throttle control to choke position_

NOTE: Before starting, read the warm and cold starting procedures below.

6o Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute.. If the engine does not start after several attempts, move throttle control

to fast position, wait a few minutes

and try again° If engine still does not start, move the throttle control back to

the choke position and retry°

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, move the throttle control to the fast position,

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

7. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control to

fast position. This may require an engine warm-up period from several seconds to several minutes, depend- ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral, Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm UpoThis can be done during the engine warm up period.

,, The attachments can also be used

during the engine warm-up period after the transmission has been warmed up.

NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

_CAUTION: Never engage or disen- gage freewheel lever while the engine is

running. To ensure proper operation and perfor- mance, it is recommended that the

transmission be purged before operating tractor for the first time., This procedure will

remove any trapped air inside the transmission which may have developed during shipping of your tractor°

IMPORTANT: Should your transmission require removal for service or replacement,

it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set,

2. Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in this section of manual)_

3_ Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position_ With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

4o Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times°

NOTE: During this procedure there will be no movement of drive wheels, The air is

being removed from hydraulic drive system_

5. Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake,

6. Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual)°

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

8o Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N)

position, Repeat this procedure with

the motion control lever three (3) times.

Your tractor is now purged and now ready for normal operation.

MOWING TIPS

o Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

° The left hand side of mower should be

used for trimming.

o Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform

cutting.

° When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etco After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

o If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings, Make first cut relatively high; the second to the desired height.

° Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry

before mowing.

o Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired,

o When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

.,.,,

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up

grass and trash° Clean after each use°

o The special mulching blade wilt recut

the grass clippings many times and reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed, Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn, Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

° Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

o For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path_

o Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn_

Max 1t3"

" Z . "]

.... ,,,,2

MAINTENANCE SCHEDULE ./-__. n_o_ _. o-_ _ ..........

FILLI.DATE°

AS YOU COMPLETE

REGULAR SERVICE /_'4_"'_;'f SERV;CE DATES

Check Brake Operation $/ I

Check Tire Pressure $/ $/#4

Check Operator Presence and i

T Interlock .Systems $/

R Check for Loose Fasteners 6/ 6##7 .... $/ . .

/__._oD,_ ........

Sh,rpe_Rep,aceMe.orB_ades ......................_ .....

Lubrication Chart _ . t _ .........

0 Check BalteryLevel

a clean Batten7 and Terminals _ _'

Check Transaxle Goofing ................ i _ ...........

Adjust Blade Be],(s) Tension I V#'s , _ , ,

. Adjus! Motion Drive Belt(s) Tension I $/'s

Check Engine Oil Level t_ _'

Change Engine 0!I......... _t_..3 ........ 6/ ....

E. Clean Air Filter .............._Z ..........................

inspect Mulfler/Spark Arrester J _'_ ! ...........

i lean Air Smeen $/2

Replace eli Filter (fi equipped) i 1 { 6,,_,_. :;

N Ciean Engine COoling Fins ' I =] I_

Replace Spark Plug V F $/ Replace Air FilterPaper Carlridge 6,/_. Repiace Fuat Filter 6#,#

I - Change mote ellen when eperaling under a heavy load ot tn high amt;_iont lempe,ate, e= 5 - # equippad with adiuslablo system 2 * Sen,iCe mote ellen when opat_ling tn _i{ly or desly candtllena. 3 - II equipped with oil tillar, change oil everf 50 houm, 4 - Replace blades mote ellen when mowing in sandy' sail

..... : : : : =

6 - N¢,I required i_equipped wilh maJnlenaneeffee ballely 7 -- Tlghlan front axle pivel bell to 35 It -Ibs msximum

De nef eveMi.qhlen

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at Ieast once each season,

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE I,, Check engine oil level.

2, Check brake operation.

3. Check tire pressurm

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners°

LUBRICATION CHART

(_ Spindle • Spindle

Zerk r _ Zerk

(bFront Wheel Wheel

Bearing Bearing Zerk

Zerk

®Engine

: I

OGeneral Purpose Grease

(_Refer 1o Maintenance "ENGINE" seclion

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings, Viscous lubricants witl attract

dust and dirt that will shorten the life of the self-lubricating bearings, If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly,

+ 42 hidden pages