Craftsman 917271731 Owner’s Manual
Owner's Manual
17.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTO
Model No.
917.271731
=Safety
oAssembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission engine which operates
differently from previously built engines, Before you start the en-
gine, read and understand, this Owner's Manual.: ...... : ....
CAUTION:
Read and follow all Safety
Rules and instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www sears.com/craftsman
Warranty........................................................2
SafetyRules...............................................3
ProductSpecifications............................6
Assembly.............................................................8
Operation............................................................11
MaintenanceSchedule.........................17
Maintenance..................................................17
ServiceandAdjustments........................21
Storage...........................................................27
Troubleshooting.........................................28
RepairParts...................................................32
PartsOrdering.....................BackCover
LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS
Fortwo (2) yearsfromthedateof purchase,ifthis CraftsmanRidingEquipmentis
maintained,lubricatedandtunedupaccordingto theinstructionsintheowner's
manual,Searswill repairor replace,freeofcharge,any partsfound to bedefectivein
materialor workmanship.Warrantyserviceis availablefreeof chargeby takingyour
CraftsmanridingequipmenttoyournearestSearsServiceCenter. in-homewarranty
serviceis availablebut a trip chargewillapply.Thiswarrantyappliesonlywhilethis
productisintheUnitedStates.
ThisWarrantydoesnotcover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.,
. Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine°
. Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oi!, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale)° In general, fuel should be used within thirty (30) days of its
purchase date°
• Riding equipment used for commercial or rental purposes_
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the batter,/at no charge_ Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center.. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state_
Sears, Roebuck and Co.., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result in
serious injury or death
I. GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting,,
. Only allow responsible adults, who are
familiar with the instructions, to operate
the machine,
. Clear the area of objects such as
rocks, toys, wire, etc,, which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
° Do not mow in reverse unless abso-
lutely necessary, Always look down
and behind before and while backing.
. Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Stow down before turning.
. Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
. Turn off blades when not mowing°
. Stop engine before removing grass
catcher or unclogging chute_
• Mow only in daylight or good artificial
light
° Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways°
. Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
I!, SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death° All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
- Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine, Tall grass can hide obstacles,
. Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope
. Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability
• Use extra care with grass catchers or
other attachments,, These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
o Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible
. Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in,
• Do not mow on wet grass. Reduced
traction could cause sliding,
• Do not try to stabilize the machine by
putting your foot on the ground,
• Do not use grass catcher on steep
slopes
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity,. Never
assume that children will remain where
you last saw them
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.,
• Be alert and turn machine off if children
enter the area.
. Before and when backing, took behind
and down for small children°
° Never carry children° They may fall off
and be seriously injured or interfere
with safe machine operation,
• Never allow children to operate the
machine°
, Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision,
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling,. Do
not smoke.
Never refuel the machine indoors°
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater..
. Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition,
• Never tamper with safety devices.
Check their proper operation regularly.
. Keep machine free of grass, leaves, or
other debris build-up. Clean oi! or fuel
spillage.. Allow machine to cool before
storing..
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting,.
, Never make adjustments or repairs
with the engine running.
, Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary,
• Mower blades are sharp and can cut..
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them°
. Check brake operation frequently.
Adjust and service as required,,
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
. Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing,
° Never carry children They may fall off
and be seriously injured or interfere
with safe machine operation..
• Keep children out of the mowing area
and under the watchful care of another
responsible adult. 4
. Be alert and turn machine off if children
enter the area°
, Before and when backing, look behind
and down for small children,
. Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps,
Uneven terrain could overturn the
machine.. Tal! grass can hide obstacles.
• Use slowspeed..Choosea lowgearso
thatyouwillnothavetostoporshift
whileon theslope,
• Avoidstartingor stoppingona slope_If
tireslosetraction,disengagethe
bladesand proceedslowlystraight
downthe slope.
° if machinestopswhilegoinguphill,
disengageblades,shiftinto reverse
and backdownslowly.
• Do notturn on slopesunlessneces-
sary,andthen,turnslowlyandgradu-
ally downhill,if possible.
_,Look forthissymbolto pointout
importantsafetyprecautions.It means
CAUTION!!! BECOMEALERT!!!YOUR
SAFETYtSINVOLVED
Z_
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_ CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor, Use common sense when
towing Operate only at the lowest
possible speed when on a slope° Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor,
_I_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor,
5
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:
OlLT'YPE
API-SF-SJ):
OIL CAPACITY:
'GAP: .030") , ,
GROUND SPEED FORWARD:
MPH): IsT I .2
TIRE PRESSURE: FRONT: 14 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMPtHR: 25
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
1o25 GALLONS
UNLEADED
REGULAR
SAE 30 (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
WtFILTER: 3,5 PINTS
WlOFILTER: 3.0 PINTS
CHAMPION RC12YCSPARK PLUG:
2ND 1,5
3"D 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1.5
REAR: 10 PSI
MIN. CCA: t90
CASE SIZE: U 1R
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center,.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual., The
instructions wilt enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES'L
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules,
• Follow a regular schedule in maintain-
ing, caring for and using your tractor,
. Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any)° If a spark arrester is
used, it should be maintained in effective
working order by the operator,.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code)..
Other states may have similar laws.
Federal laws apply on federal lands, A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6
Steering
Wheel insert
Steering Wheel
(1) Large Fiat Washer
(1) Hex Bolt (1) Lock
3/8-16 x 1 washer 3/8
(1) Locknut
5/16-18
Steering Extension
Boot Shaft
, , Wheel Adapter
_(1 ) Knob
Steering
l) Washer
7/32 x 1-3/16 x 12
Gauge
(1) Hex Bolt
5/16-18 x 1-1/4
Steering
O
Slope Sheet
For Future Use
Keys
F-7
Video Cassette
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes,, To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely,, Use the
correct tools as necessary to insure proper tightness,,
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier,. Standard wrench sizes you need
are listed below.
(I) 9/t6" wrench (1) Pliers
(2) !/2"wrench (I) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2 Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat..
3. Check for any additional loose parts
or cartons and remove_
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shafL Align mounting holes
in extension and lower shafts and
install 5116 hex bolt and locknut,
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4o Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5, Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter,,
6 Assemble large flat washer, 318 lock
washer, 318 hex bolt and tighten
securely.
7, Snap steering wheel insert into center
of steering wheel,.
8, Remove protective materials from
tractor hood and grill,
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to rol! off skid
G
Large Flat
Washer
Shaft
5116 Locknut, t16 Hex Bolt
Lower "_', '
Steerlng/'_,. ' _I -,_,
Shaft _ "" Tab
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1, Lift seat pan to raised position and
open battery box dooL
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTER"(" in Maintenance
section of this manual for charging
instructions)_
Seat
Battery
Door
'"
".'- ", '/ Slots
8
t
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob,
1, Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor,.
2o Pivot seat upward and remove from
the cardboard packing, Remove the
cardboard packing and discard.
3,, Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4 Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor,
5, Pivot seat and pan forward and
assemble adjustment knob and flat
washer Ioosely_ Do not tighten_
6. Lower seat into operating position and
sit in seat.,
7, Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down,,
8, Get off seat without moving its
adjusted position,
9, Raise seat and tighten adjustment
knob securely,
Seat
Seat Pan-_
Bolt
Flat Washer
Adj
NOTE: You may now roll or drive your
tractor off the skid, Follow the appropriate
instruction below to remove the tractor
from the skid,
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1, Press lift lever plunger and raise
attachment lift lever to its highest
position,
2, Release parking brake by depressing
cbtch/brake pedal,
3 Place gearshift lever in neutral (N)
position,,
4. Roll tractor forward off skid.
5, Remove banding holding discharge
guard up against tractor,,
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual, Be
sure tractor is in a well-ventilated area,
Be sure the area in front of tractor is clear
of other people and objects°
1., Be sure all the above assembly steps
have been completed,
2. Check engine oil level and fitl fuel
tank with gasoline,,
3, Sit on seat in operating position,
depress clutch!brake pedal and set
the parking brake,
4 Place gear shift lever in neutral (N)
position
5, Press lift lever plunger and raise
attachment lift lever to its highest
position.
6_ Start the engine. After engine has
started, move throttle control to idle
position,
7, Depress clutch/brake pedal into full
"BRAKE" position and hold, Move
gearshift lever to 1st gear°
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid,
9 Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
1O,Turn ignition key to "OFF" position.
Continue with the instructions that follow,
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes,
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
9
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual,,
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual,, Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted., See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual
INSTALL MULCHER PLATE
(If previously removed)
1o Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck,,
4o Hook rear latch into hole on back of
mower deck,
,,_kCAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
",/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
./'All assembly instructions have been
completed°
./No remaining loose parts in carton.
./Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely_
./All tires are properly inflated, (For
shipping purposes, the tires were
overinfiated at the factory).
./Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results,, (Tires must be properly inflated
for leveling)_
./Check mower and drive belt&, Be sure
they are routed properly around pulleys
and inside all belt keepers
./Check wiring, See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
,/Engine oil is at proper level,,
./Fuel tank is filled with fresh, clean,
regular unleaded gasoline,,
,/Become familiar with all controls - their
location and flJnction Operate them
before you start the engine,
./Be sure brake system is in safe
operating condition_
Mulcher
De1
Shield
Plate
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place° Your mower is now ready for
discharging or installation of optional
grass catcher accessory,,
NOTE: It is not necessary to change
blades, The mulcher blades are de-
signed for discharging and bagging also,
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning,
,e
BATTERY CAUTION OR REVERSE
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
IXl
FUEL
A'FTACHMENT
CLUTCH ENGAGED
CHOKE MOWER HEIGHT
REVERSE NEUTRAL
FORWARD
(I--
LIGHTS ON
PARKING BRAKE
LOCKED
HIGH
FAST
SLOW
og
OVER TEMP
LIGHT
UNLOCKED
LOW PARKING BRAKE
MOWER LIFT
ATTACHMENT
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Aulomatic Models only)
!1
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments Save this manual for future reference,,
ThrottletChoke
Control
ClutchtBrake
Pedal
Ammeter
Attachment
Clutch
Lever \.
""-'"-VC"_"::-"
©
Ignition Switch
Light Switch
Lift
_ Lever
Parking Brake Lever
Plunger
Attachment
Lift Lever
Height
Adjustment
Indicator
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor°
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine,
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position_
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL _ Used
for starting and controlling engine speed,
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
'four tractor is equipped with an operator
presence sensing switch_ When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2, Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal°
Pedal should remain in "BRAKE"
position, Make sure parking brake will
hold tractor secure,
Attachment Clutch Lever
"Engaged" Ignition Key
Position
"Disengaged"
Position
Parking Brake
Position
Brake Pedat_
"Disengaged"
Position
STOPPING
MOWER BLADES -
' To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position°
GROUND DRIVE-
, To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.,
• Move gearshift lever to neutral (N)
position,,
ENGINE-
. Move throttle control to slow position,
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire"°
, Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
. Never use choke to stop engine,
Position
ed"
rshift
Lever
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas,
(_,CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USETHROTTLE CONTROL
Always operate engine at full throttle,
, Operating engine at less than full
throttle reduces the battery charging
rate°
• Full throttle offers the best bagging
and mower performance,.
TO MOVE FORVVARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutchfbrake pedal
depressed and gearshift lever in
neutral (N) position,
2. Move gearshift lever to desired
position.
3 Slowly release clutchlbrake pedal to
start movement,.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle_
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height°
. Grasp lift lever.
. Press plunger with thumb and move
lever to desired position°
The cutting height range is approxi-
mately 1-112 to 4",, The heights are
measured from the ground to the blade
tip with the engine not running, These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.,
t3
. The average lawn should be cut to
approximately 2-I/2 inches during the
cool season and to over 3 inches
during hot months, For healthier and
better looking lawns, mow often and
after moderate growth,
• For best cutting performance, grass
over 6 inches in height should be
mowed twice° Make the first cut
relatively high; the second to desired
height,,
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position, Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface_
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2 With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
groun& install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely,
3 Repeat for opposite side installing
gauge wheel in same adjustment
hole.
Gauge
Wheel
Mountin
Bracket
3/8-16
Locknut
Shoulder Bolt
3/8
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch, Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine,
1, Select desired height of cut,
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES-
disengage attachment clutch control..
_,CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment
Clutch Lever Attachemnt
"En Lever High
Position :.Position
!
Low
Position
Deflector
Shield
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
o Avoid stopping or changing speed on
hills.
• if slowing is necessary, move throttle
control lever to s!ower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake,
. Move gearshift lever to 1st gear Be
sure you have allowed room for tractor
to roll slightly as you restart movement,
. To restart movement, slowly release
parking brake and clutch/brake pedal.
o Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor° Use an appropriate
means of tying hood to tractor (rope, cord,
etco).
14
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing
Too heavy of a load, while on a slope, is
dangerous, Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
I. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil tevel_ If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
, For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Maintenance
section of this manual).
. To change engine oil, see the Mainte-
nance section in this manual.
Oil Fili Cap/
Dipstick
ADD GASOLINE
• Fill fuel tank.. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline_ Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness..
IMPORTANT: When operating in
temperatures below32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting,
_,WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer° Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the flJel
tank or permanent damage may occur.
_I_CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if
the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine..
1o Sit on seat in operating position,
depress clutchlbrake pedal and set
parking brake°
2. Place gear shift lever in neutral (N)
position
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to choke position..
NOTE: Before starting, read the warm and
cold starting procedures below,
5. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again.. If engine still does not start,
move the throttle control back to the
choke position and retry°
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position_
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above_
COLD WEATHER STARTING ( 50 ° F and
below)
6 When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position, This may require an
engine warm-up period from several
seconds to several minutes, depend-
15
ing on the temperature.
• Theattachmentscanalsobe used
duringthe enginewarm-upperiod..
NOTE:Ifata highaltitude(above3000feet)
orincoldtemperatures(below32F)the
carburetorfuelmixturemayneedtobe
adjustedforbestengineperformanceSee
"TOADJUSTCARBURETOR"intheService
andAdjustmentssectionofthismanual..
MOWINGTIPS
• Tirechainscannotbe usedwhenthe
mowerhousingis attachedtotractor.
• Mowershouldbe properlyleveledfor
bestmowingperformance.See"TO
LEVELMOWERHOUSING"in the
ServiceandAdjustmentssectionofthis
manual.
, Theleft handsideof mowershouldbe
usedfor trimming.
. Driveso that clippingsare discharged
ontothe area thathasbeencut. Have
thecut areato therightofthe tractor'.
Thiswillresultin a moreevendistribu-
tion of clippingsandmoreuniform
cutting,.
• Whenmowinglargeareas,startby
turningto the rightso thatclippingswill
dischargeawayfrom shrubs,fences,
driveways,etc, Afteroneortwo
rounds,mow in the oppositedirection
makingleft handturnsuntilfinished
• if grassis extremelytall,it shouldbe
mowedtwiceto reduceload and
possiblefire hazardfromdried clip-
pings, Makefirstcut relativelyhigh;the
secondto the desiredheight.
° Donotmowgrasswhenitiswet,.Wet
grasswill plug mowerand leave
undesirableclumps. Allowgrassto dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash_ Clean after each use°
o The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed, Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades_
° Avoid cutting your lawn when it is weL
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your fawn is the
early afternoon, At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun..
- For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly°
. Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings.. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
, Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max t13"
, C----__J
16
MAINTENANCE SCHEDULE ./'_+__./_o_o_._
FiLL 1N DATES /__'_, _!
REGULAR SERVICE
s ooco
Check Brake Operaiion if tM#
Check Tire Pressure _ 6#_
Check Operator Presence and
T lntedock Systems _€
R Check forLoose Fasieners V _ 1_7
A Sharpen/Replace Mower Blades _4
T L_ii_"iiOnchert ......................_ ............. _
0 Check Battery Level
R Ctean Batteryand Terminals V t
Check Transaxle Coating !MI
Adius[ BladeBell(s)Tension _#',
Adjusl Melion Drive Belt(s) Tension V_s
Check Engine Oil Level _/' V'
Change Engine Oil .............................................._t2,_ !/ ....................
E =cle,nA![Filter........... V'= ......
N Clean Alr Screen I/z
G "'i'n'spect Muffledspark Arreeler .................... _ ' '
/
....Re';iac; :Oil Fiiier {if equipped) V_,= .......
NE E,g_neco0,ng _
Replace Spark Plug _ V _'
Replace Air Fitter Paper Cadridg,e ................. _/'_
Replace Fuei Fitter ! V ° I
., Change more ogen when opemling ueder a heavy load at in high amblenl tempr_reture_ 5 - it equipped wilh ad}ustable sys]em
2 - Service more often when operating indgly or du.,..lyr:ondiliens
3 - If equipped wilh ofl II_er, change off every 50 hmlrs
4 _ Replace biedos more enen when mowing In_andy soil
F_ns
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence° To receive full value
from the warranty', operator must maintain
tractor as instructed in this manual_
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season
, Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
I, Check engine oil level.
2_ Check brake operation.
3. Check tire pressure_
4. Check operator presence and
interlock systems for proper operation.
5 Check for loose fasteners_
ii ,/ ,
6 - Not req_imd itequipped with me_rflenencmfree betlory
7 • Tighten #Phi axle pivot bolt to 35 I|-IbS maxtmL_m
Do hal overtighton
LUBRICATION CHART
S )indle
Zerk r; Zerk
_)Front Wheel Wheel
Bearing Bearing Zerk
Zerk
@Engine/
f |
l l t
l _ _Gear-
i --! -r ' _ shift
| t _ _' Pivots
(DSAE 30 or 10w30 MOTOR OIL
@GENERAL PURPOSE GREASE
@REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings, Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly
17
TRACTOR
Always observe safety rules when
performing any maintenance..
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justedo (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual)..
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual),
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber°
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damager
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediatelyr
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position..
. When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
. When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
, The attachment clutch should never
operate unless the operator is in the
seal
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades°
BLADE REMOVAL
1.. Raise mower to highest position to
allow access to blades.
2, Remove hex bolt, lock washer and flat
washer securing blade.
3,. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must atign with star
on mandrel assembly_
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown,
5. Tighten bolt securely (27-35 Ft, Lbs.
torque)_
IMPORTANT: Blade bolt is grade 8 heat
treated
Trailing Edge Up
Blade Center
Flat
Lock Washer
k_Hex Bolt (Grade)
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head,
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balancedo
Care should be taken to keep the blade
balanced° An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancero (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
o Slide blade on to an unthreaded
portion of the steet bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position,. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balancedp_n'__ //
5/8" Bolt or
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
18 an automotive charger wilt extend its life.
Center Hole w._
Mandrel Assembly
Hole
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