Craftsman 917271645 Owner’s Manual

Owner's Manual
ELECTRIC START
42" MOWER AUTOMATIC
LAWN TRACTOR
Model No.
917.271645
Safety
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat
Visit our Craftsman website:www.sears.corn/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance ....................................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.
Maintenance Schedule ...................... 18
Service and Adjustments .................... 22
Storable ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BA'FFERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by retuming your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended, Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or other debds build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION Slopes are a major factor related to loss-of-
control and tipover accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces-
saP/, and then, turn slowly and gradu- ally downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the ed.ge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
3
IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV.SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
_iI, Look for this symbol to point out important safety precautions. It means
CAUTIONll! BECOMEALERTI!! YOUR SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control
,_you r tractor.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm. ,I_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCTSPECIFICATIONS
GASOLINE
.3APACITY kND TYPE:
21LTYPE SAE 30 (ABOVE 32°F
(API-SF-SJ): SAE 5W-30
OILCAPAClTY: 3.0 PINTS
3PARK PLUG: CHAMPION RC12YC
'GAP: .030") GROUND SPEED FORWARD:5.2 (MPH): REVERSE: 2.7
TIRE PRESSURE: FRONT: 14 PSI
CHARGING 3 AMPS BA"(-IERY SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
1.25 GALLONS
UNLEADED
REGULAR
(BELOW 32°F)
REAR: 12 PSI
MIN. CCA: 190 CASE SIZE: U1R
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor propedy. Always observe the "SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_LWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available through your nearest Sears service
center (See REPAIR PARTS section of this manual).
6
Steering
Wheel Insert
(1) Hex Bolt
3/8-16 x 1
Steering Wheel
(1) Lockwasher 3/8
(1) Locknut
5116-18
(1) Large Flat Washer
(1) Hex Bolt
5/16-18 x 1-1/4
t Steering n
Boot
_ Steering
Wheel Adapter
(1) Washer 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
For Future Use
Shaft
Slope Sheet
Keys
i
Video Cassette
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness• Review the video cassette before
you begin. TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wiU make assembly easier. Standard wrench sizes you need
are listed below•
(1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from tractor hood and grill.
iMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
this manual, it means, from your point of view, when you are inthe operating position (seated behind the steering
wheel). TO REMOVE TRACTOR FROM
__L--.-3/8 Hex Bolt
_.,1.._j_jlnser t
3/8 Lock Washer
Large Flat
CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four corners of carton, and lay
SteefingWheel
Washeioot
.Tabs
panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely.
iMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter
onto steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
Lower
I
Steennn_'_.. ' _', _ ]
Shaft _ "-.
. -_ ._ ._- Tab
"" - ' " Slots
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
8
Label
rminal
Batter, Door
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Bolt
Flat Washer _
Adjustmen//_tKno_ 1
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in freewheel- ing position to disengage transmis-
sion (See "TO TRANSPORT" in the Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)
k WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "transmis- sion engaged" position.
4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest position.
7. Start the engine. After engine has
started, move throttle control to idle position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in neutral position.
1 1.Turn ignition key to "OFF" position. Continue with the instructions that follow.
9
INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
Mulcher
Deflector
Shield
A
CAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and allow it
to rest on plate while in operation.
Plate
Latch Hooks
TO CONVERTTO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional
grass catcher accessory. NOTE: It is not necessary to change
blades. The mulcher blades are de- signed for discharging and bagging also.
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" inthe Service and Adjustments section of this manual.
i/CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive
the best performance and satisfaction from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
J" Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/frent-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
While learning how to use your tractor, pay extra attention to the following
important items: ,/Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,I Become familiar with all controls - their
location and function. Operate them before you start the engine.
,I Be sure brake system is in safe operat-
ing condition.
,/It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and
transmission purging instructions (See "TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
I- -_1
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
LIGHT
MOWER LIFT
R N H L
A'I-rACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
KEEP AREA CLEAR SLOPE HAZARDS
!
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Throttle/Choke
Control
Clutch/Brake Pedal
Freewheel
Control
Ammeter
Attachment
Clutch
Ignition Switch
Light Switch
Lift
J Lever
Plunger
Attachment
Lift Lever
Height
Adjustment
Indicator
Parking Brake Lever
Motion Control
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
A'n'ACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed. FREEWHEEL CONTROL -
Disengagages transmission for pushing or slowly towing the tractor with the
engine off.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs, We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal. Pedal should remain in "BRAKE"
position. Make sure parking brake will hold tractor secure.
Attachment Clutch Lever Ignition "Engaged" Position Key
"Disengaged"
Position
Choke g Control Brake
led"
Clutch/ ,-...... Position
Motion Control Lever
"Disengaged" "Brake"_"
Position Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de- pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. _1_CAUTION: Always stop tractor completely, as described above, before
leaving the operator's position; to empty
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CU'I-FING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired
height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_I, CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
Attachment Attachemnt Clutch Lever
"Engaged" High Position Position
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by
placing freewheel control in freewheeling position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and into the slot and release so it is held in the
disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
Position
Position
TO OPERATE ON HILLS
_I, CAUTION: Do not drive up or down hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
Deflector
TOWING CARTS AND OTHER ATrACH-
MENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. 13res can lose traction with the ground and cause you to lose control of
your tractor.
14
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces- sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" inthe Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase
fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral (N) position.
4. Move attachment clutch to "DISEN- GAGED" position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to =START" position and
release key as soon as engine starts. Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
7. When engine starts, allow engine to
run with the throttle control in the choke position until the engine runs
roughly, then move throttle control to fast position. This may require an
engine warm-up period from several seconds to several minutes, depend-
ing on the temperature.
15
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral. Release the parking brake
and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used
during the engine warm-up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGE TRANSMISSION
A CAUTION: Never engage or disengage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in freewheeling
position (See 'frO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With motion control lever in neutral (N)
position, slowly disengage clutch/ brake pedal.
4. Move motion control lever to full
forward position and hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air
is being removed from hydraulic drive
system.
5. Move motion control lever to neutral (N) position. Shut- oft engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2)
speed. With motion control lever in
neutral (N) position, slowly disen- gage clutch/brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly move motion control lever to reverse
position. After the tractor moves approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with the motion control lever three (3)
times.
Your tractor is now purged and now
ready for normal operation.
16
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of
this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively
high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the
attachment being used.
f
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recur
the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch with your highest engine
(blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass
has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu- lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
Max 1/3"
1
/
17
MAINTENANCE SCHEDULE _ s _ _ _ °_'
AS YOU COMPLETE
.EoO, BBB"V,OE SE"V'C'
C,.Bo,+O--lion
CheckTire pressure
Check Operator Presence and
T i InterlockSystems If R Check lot Loose Fasteners V t _, V +
T Lubrication Chart V +
_C Sharpen/Replace Mower Blades !4
0 Check Battery Level
R Clean Battery and Terminals
Check Transaxio Cooling Adjust Blade Bell(s) Tension V's
Adjust Motion Drive Belt(s) Tension _s
Check Engine Oil Level I_ I_ Change Engine Oil _,: I_
E c*_ AkFiller 1_21 N CleanAirScreen V'z
IG Inspect MuffiedSpark Arrester V'
Replace Oil Filter (If equipped) _.=
N Ck_n Engine Cooling Fins 14/=
Replace Spark Plug I_ I1_ Replace Air Filter Paper Cadrldge Replace Fuel FIHer i II_
I -Ch_t+Igem0ce c_en wt._Jr+_ti,_*_l u_1oe_R l'_laWk_,_id_ inhlgh_nbienl lon_•nltutell. 5- Ifequipped wilt1 aciiu_able syste<n. 2 - Selvice morn often when operating in dlrly or dusty c0nCtk_k 8 - _ reqCmd if equipped with r_ir_er,ar_l-lrN batterf, 3 - If equipped wflh oil fil_', cttange oM_eP/50 hours. 7 - Tighten front Lxle p4votbolt to 35 R.-I_. _.
4 - Replace t:_des more olten whe_ mowing In sandy =ol. Do not _ertighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must
maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper opera- tion.
5. Check for loose fasteners.
i/,
LUBRICATION CHART
(_ Spindle----q ('--'_---_ I-- _ Spindle
Zer i'( : Zer
_Front Wheel..LL_/ _: (DFrontWheel
Bearing _ ..... I ,_Beadng Zerk
(_Engine' ,.-_--/, _ '_,--_-_-_-_-_-_-_.
i + i i
_General Purpose Grease @Flefer to Maintenance "FNGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings, if you feel
they must be lubricated, use only a dry, powdered graphite type lubricant
sparingly.
18
)i
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