Craftsman 917271642 Owner’s Manual

Owner's Manual
16.5 HP ELECTRIC START
42" MOWER AUTOMATIC
LAWN TRACTOR
Model No.
917.271642
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.comJcraffsman
Foranswersto yourquestions
aboutthis product,Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance ....................................... 18
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipmentis
maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this productis in the United States.
ThisWarranty does notcover:
Expendable items which become worn during normal use, such as blades, spark plugs,air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, suchas nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, includingbut not limitedto, damage caused by towing objects beyond the capability of the riding equipment, impacting objectsthat bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, includingbut not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear offlammable
debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used withinthirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes.
Maintenance Schedule ...................... 18
Service and Adjustments.................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service isavailable but a trip charge will apply.This warranty applies only while this productis in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN- HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
ThisWarranty gives you specific legal rights, and you may also have other rights whichmay vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects.Failure to observe the followingsafety instructions could result in
seriousinjury or death. I. GENERAL OPERATION
Read, understand, and follow all instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions,to operate
the machine.
Clear the area of objects such as rocks, toys,wire, etc., which could be
picked up andthrown bythe blade.
Besure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a traileror
truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
II. SLOPE OPERATION
Slopes are amajor factor related toloss-of- control and tipover accidents, which can
resultin severe injuryor death. All slopes requireextra caution. Ifyou cannot backup
the slope or if you feel uneasy on it, do not
mow it. DO:
Mow up and down slopes, notacross.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps,
Uneven terrain could overtum the machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear so that you will nothave to stop or shift while on the slope.
Followthe manufacturer's recommen- dations for wheel weights or counter- weights to improvestability.
Use extra care with grass catchers or other attachments. These can change
the stability ofthe machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turnon slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
Do notmow near dropoffs, ditches, or
embankments. The mower could suddenly turn over if a wheel isover
the edge of a cliffor ditch,or if an edge
caves in.
Do notmow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
puttingyour foot on the ground.
Donotusegrasscatcheronsteep
slopes.
IlLCHILDREN
Tragic accidents can occur if the operator
isnot alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last sew them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs,trees, or other objects that may obscure vision,
IV. SERVICE
Use extra care in handling gasoline and other fuels. They ere flammable
end vapors ere explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
-Never refuel the machine indoors.
-Never storethe machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts,tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting,
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary, Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation,
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enterthe area,
Before and when backing, look behind end down for small children.
Mow up and down slopes (15° Max),
notacross.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts,or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so thatyou will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- san/, and then, turn slowly and gradu-
ally downhill, if possible.
_,Look for this symbol to pointout
importantsafety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
CAUTION: Do notcoast down a hill
in neutral, you may lose control of the tractor.
_i, CAUTION: Tow onlythe attachments that are recommended by and comply
with specificationsof the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest
possiblespeed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose Control
ofyour tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birthdefects or other repro- ductive harm.
_I_WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birthdefects or other reproductiveharm. Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED ANDTYPE: REGULAR
OILTYPE SAE 30 (ABOVE 32"F
API-SF-SJ): SAE 5W-30
(BELOW 32"F)
OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED FORWARD:5.2
MPH): REVERSE: 2.7
TIRE PRESSURE: FRONT: 14 PSi
REAR: 12PSI
CHARGING 3 AMPS BATTERY SYSTEM: 5AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: 190 CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
ciansand the proper tools to service or
repair thistractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintainyour tractorproperly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, cadng for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sectionsof this
owner's manual.
_kWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush- covered or grass-coverad land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective
workingorder by the operator. In the state ofCalifornia the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arraster for the muffler is available through your nearest Sears service
center (See REPAIR PARTS sectionof this manual).
6
Steedng
Wheel Insert
Steering Wheel
(1) Large Flat Washer
I_(1) Hex Bolt
3/8-16 x 1
1) Lockwasher 3/8
(1) Locknut
5/16-18
_ Steering
Wheel Adapter
Seat
(_Washer
C_17/32 x 1-3/16 x 12
Gauge
1) Knob
(1) Hex Bolt
5/16-18 x 1-1/4
t Steering
EhXtaeftnsn
Slope Sheet
Keys
Video Cassette
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and properoperation of your tractor all parts and hardware you assemble must be tightened securely. Use the correcttools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed betow. (1) 9/16"wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your pointof view, when you are in the operating
position(seated behind the steering
wheel). TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay
panels fiat.
3. Check for any additional loose parts or cartons and remove•
BEFORE REMOVINGTRACTOR FROM SKID
ATTACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely.
2. Place tabs of steering boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position frontwheels ofthe tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter
onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
SteeringWheelS
Adapter-----"--'_
Lower ", Steering _. , J Shaft _,."""- Tab
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex boltand tighten securely•
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR CHECK BATrERY
1. Lift seat pan to raised positionand
open battery box door.
NOTE: If this battery isput into service
after month and year indicated on label (label located between terminals) charge
battery for minimumof one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
_--_3/8 HexBolt _3/8 LockWasher
ff _ LargeFiat
_'_ . , Washer
St
eedng
Tabs
,/,_ ExtensionShaft
-,.. ,,;, Slots
Boot
8
Terminal
Batten/ Door
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer secudng seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large s}otted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat
towards rear of tractor.
5, Pivot seat and pan forward and
assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating positionand sit in seat.
7. Slide seat untila comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Shkoulder
Bolt
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and function of controls)
1. Press lift lever plungerand raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in freewheel-
ing positionto disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual),
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_kWARNING: Before starting, read, understand and follow all instructionsin
the Operation section of thismanual. Be
sure tractor isin a welt-ventilated area. Be
sure the area in front of tractor isclear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel controlin "transmis-
sion engaged" position.
4. Sit on seat in operating position, depress clutch/brake pedal and set
the parking brake.
5. Place motioncontrol lever in neutral (N) position.
6. Press lift lever plunger and raise
attachment liftlever to its highest
position.
7. Start the engine. After engine has started, move throttle controlto idle position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking brake and place motion control lever
in neutral position.
11.Turn ignition key to "OFF" position.
Continue with the instructionsthat follow.
9
INSTALLMULCHERPLATE
(If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
Deflector Plate Shield
A
_NLCAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and allow it
to rest on plate while in operation. TO CONVERTTO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It isnot necessary tochange
blades. The mulcher blades are de-
signed for discharging and bagging also. CHECKTIRE PRESSURE The tires on your tractor were overinflated
at the factoryfor shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual,
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO LEVEL MOWER HOUSING" inthe
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sectionof this manual. Verifythat the belts are routed correctly.
Mulcher
Latch
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,checkto see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments
sectlon of this manual.
_ CHECKLIST
Before you operate and enjoy your new tractor,we wish to assure that you receive the best performance and satisfaction from thisquality product.
Please review the following checklist:
`/ All assembly instructions have been
completed.
`/No remaining loose parts in carton. `/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
`/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
4" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
`/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
`/Check wiring. See that all connections
are still secure and wires are properly
clamped.
`/Before driving tractor, be sure free-
wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following important items:
`/Engine oil isat proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
sectionof this manual).
10
These symbols may appear on your tractor or in literature suppliedwith the product.
Learn and understand their meaning.
BA]_ERY CAUTION OR REVERSE FORWARD FAST
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
WARNING
LIGHT
i I'.,I 0 0
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
_r_R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
ATrACHMENT
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
MOWERLI_
SLOW
L
!
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with yourtractor to familiarize yourself with the locations of
various controlsand adjustments. Save this manual for future reference.
Attachment IgnitionSwitch
Clutch
Lever
Ammeter ..... .
Throttle/Choke Attachment
Control Lift Lever
Clutch/Brake Height
Pedal Adjustment
Freewheel Control Parking Brake Lever
Our tractors conformto the safety standardsof the American
National Standards Institute.
Light Switch
L_
J Lever
Plunger
Indicator
MoUon Control
Lever
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, tower, and adjust the mower deck or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor end
starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for startingand stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal intothe brake position. THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed. FREEWHEEL CONTROL -
Disengagages transmission for pushing
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses,
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running,any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal,
Pedal should remain in "BRAKE" position. Make sure parking brake will
hold tractor secure.
AttachmentClutchLever Ignition
"Engaged"Position Key
"Disengaged"
Position
Choke
Clutch/ Position Brake
=Disengaged' =Brake" Position Position
Brake
Control
Lever
STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED" position,
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is de-
pressed. ENGINE -
Move throttlecontrol to slow position.
NOTE: Failure to movethrottle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire'.
Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choketo stop engine.
IMPORTANT: Leavingthe ignitionswitch in any positionother than "OFF" will cause the battery to be discharged, (dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas. _,CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position; to empty
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance. TO MOVE FORWARD AND BACKWARD The directionand speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake and clutch/ brake pedal.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The positionof the attachment lift lever
determines the cutting height,
Grasp lift lever.
Press plungerwith thumb and move lever to desired position,
The cutting height range is approxi-
mately 1-1/2 to 4", The heights are measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed,
13
The average lawn should be cut to approximately 2-1/2 inches during the
coolseason and to over 3 inches dudng hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut relatively high;the second to desired
height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine runningand the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutchcontrol.
TO STOP MOWER BLADES - disengage attachment clutch control.
_,CAUTION: Do not operate the mower withouteitherthe entire grass catcher, on
mowers so equipped, or the deflector shield in place.
Attachment Attachemnt
"Engaged" , High Position Position
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de- pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motioncontrol lever to
slowest setting.
Make all turns slowly. TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by
placing freewheel control in freewheeling position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
ete.).
Position
Position
Deflector
*'Shield
TO OPERATE ON HILLS _I, CAUTION: Do not drive up or down
hillswith slopesgreater than 15° and do notdrive across any slope,
Choose the slowest speed before
starting up or down hills,
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recommended by and comply with specificationsof the manufacturer of your tractor.Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of
your tractor.
14
BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oillevel, if neces- sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operationyou should
change oil for easier starting(See =OIL VISCOSITY CHART" inthe Mainte-
nance sectionof this manual).
To change engine oil, see the Mainte-
nance section in this manual
ADD GASOLINE
Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
wilt increase carbon and lead oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase
fuel in quantitiesthat can be used
within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
a_coWARNING: Experience indicates that
hol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
_I, CAUTION: Fill to bottomof gas tank filler neck. Do not overfill. Wipe offany
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When startingthe engine for the first time
or if the engine has run outof fuel, it will take extra crankingtime to move fuel from the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position_
2. Sit on seat inoperating position, depress clutch/breke pedal and set
parking brake.
3. Place motion control lever in neutral (N) position.
4. Move attachment clutch to "DISEN- GAGED" position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute. Ifthe engine does not start after
several attempts, move throttle control to fast position, wait a few minutes and try again, if engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
7. When engine starts, allow engine to run with the throttle control in the
choke position until the engine runs roughly, then move throttle controlto fast position. This may require an engine warm-up period from several seconds to several minutes, depend- ing on the temperature.
15
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to
warm up. This can be done dudng the engine warm up period.
The attachments can also be used duringthe engine warm-up period after
the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGETRANSMISSION
_CAUTION: Never engage or disen- gage freewheel lever while the engine is
running. To ensure proper operation and perfor- mance, it is recommendedthat the
transmissionbe purged before operating tractorfor the flint time. This procedurewill
removeany trapped air inside the trans- missionwhich may have developed during
shippingof your tractor.
IMPORTANT: Should yourtransmission requireremoval for serviceor replacement, it shouldbe purged after reinstallation before operatingthe tractor.
1. Placa tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position(See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
4. Move motion control lever to full forward position and hold for five (5)
seconds. Move lever to full reverse position end hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: Duringthis procedure there will be no movement ofdrive wheels. The air
is being removed from hydraulic ddve system.
5. Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2)
speed. With motion control lever in neutral (N) position, slowly disen- gage clutch/brake pedal.
8. Slowly move motion control lever forward, after the tractor moves
approximately five (5) feet, slowly move motion control lever to reverse
position. After the tractor moves approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal operation.
16
MOWlNGTIPS
Mower should be properly leveled for bestmowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be usedfor trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area tothe rightof the tractor. This will result in a more even distribu-
tion of clippingsand more uniform
cutting.
When mowing large areas, start by turningtothe rightso that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load end
possiblefire hazard from dried clippings. Make first cut relatively
high;the second to the desired height.
Do not mow grasswhen it iswet. Wet grass will plug mower and leave undesirable dumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the mower cuttingperformance as well as the qualityof cut desired.
When operating attachments, select a ground speed that will suitthe terrain and give best performance of the attachment being used.
MULCHING MOWlNGTIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will racut
the grass clippingsmany times and
reduce them insize so that as they fall onto the lawn they will disperse into the
grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
Avoidcuttingyour lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn isthe eady afternoon. At thistime the grass
has dried and the newly cut area will notbe exposed to the direct sun.
For best results,adjust the mower cuttingheight so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass
and mow slowly.
Certain types ofgrass and grass
conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu- larto the first cut path.
Change your cutting pattern from week
toweek. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
Max 113"
17
GENERAL RECOMMENDATIONS The warrantyon thistractor does not
cover itemsthat have been subjected to operatorabuse or negligence. To receive
full value fromthe warranty, operator must
maintain tractor as instructedin this
manual. Some adjustmentswill need to be made
periodically to propedy maintain your tractor.
All adjustmentsin the Service and Adjustments section ofthis manual should
be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug andclean air filter
assure properair-fuel mixtureand help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper opera- tion.
5. Check for loose fasteners.
LUBRICATION CHART
@Spindle_ f'_ -- @Spindle
Zerk i'_: Zerk
@FrontWheel ,-. /
Beadng _ --".......
@Engine,]-_,,,"
@SAE 30 or 10w30 MOTOR OIL @REFERTO Maintenance "ENGINE" SECTION
IMPORTANT: Do notoil or grease the pivot points which have special nylon bearings. Viscous lubricantswill attract
dust and dirtthat will shortenthe lifeof the self-lubricating]bearings. If you feel
they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
/
\
)FrontWheel
Boadng Zerk
18
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