Craftsman 917271633 Owner’s Manual

Owner's Manual
ICRRFTSMRWI
16.5 HP ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
For answers toyourquestions
about thisproduct,Call:
1-800-659-5917
Sears Craftsman Help Line 5 am- 5 pm, Mort. Sat
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications........................... 6
Assembly ............................................... 8
Operation ............................................. 11
Maintenance Schedule ....................... 17
LIMITED'rWOYEAR WARRAN'rY ON CRAFTSMAN RIDING EQUIPMENT PARTS
Fortwo (2) years from the date of pumhase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free ofcharge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returningyour
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
productis in the United States. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, suchas nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, includingbut not limited to, damage caused by towing objects beyond the capabilityof the ridingequipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, includingbut not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment accordingto the instructionscon-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A productis =used for commercial purpose" if is used for any purpose other than single family household dwellingsor in usage where profitis made.
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting .................................. 28
Repair Parts ......................................... 32
Parts Ordedng ...................... Back Cover
LIMITED 90 DAYWARRANTY ON BA3-1"ERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service Is available but a trip
charge willapply. This warranty applies onlywhile this productis in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRAN'I'Y SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other dghts wNch
may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing o.bects. Failure to observe the following safety instructions could result in
serious injuryor death. I. GENERAL OPERATION
Read, understand,and follow ell
instructionsinthe manual and on the machine before starting.
Only allow responsibleadults, who are familiar withthe instructions,to operate
the machine.
Clear the area of objectssuch as rocks, toys,wire, etc., which couldbe picked up andthrownby the blade.
Be sure the area is dear of other people before mowing. Stop machine ff anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mowerwithout either
the entire grass catcher or the guard in
place.
Slow down before taming.
Never leave a runningmachine unattended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when notmowing.
Stop engine before removinggrass catcher or uncloggingchute.
Mow only in daylightor good artificial
light.
Do not operate the machine while under the influenceof alcohol or drugs.
Watch for trafficwhen operating near or
crossing roadways.
Use extra care when loading or unload- log the machine into a trailer ortruck.
Data indicatesthat operators, age 60 years and above, are involvedin a large
parcentage of ridingmower-related
injuries. These operatorsshould eveluate their abilityto operate the riding mower safely enoughto protectthem-
selves and othersfrom serious injury.
Keep machine free of grass, leaves or other debris build-upwhich can touch
hotexhaust / engine parts and bum. Do not allowthe mower deck to plowleaves
or other debris which can cause build- up to occur.Clean any oil orfuel
spillage before operating or storing the machine. Allow machine to cool before
storage. 3
II. SLOPE OPERATION Slopes are a majorfactor related to loss-of-
controland tipoveraccidents,whichcan re- suit in severe injury or death. All slopes requireextra caution. Ifyou cannot back up
the slope or if you feel uneasy on it, de not mow it.
DO:
Mow up and down slopes, notacross.
Remove obstaclessuch as rocks,tree
limbs,etc. Watch for holes, ruts,or bumps. Uneven
terrain couldovertumthe machine. Tall
grass can hide obstacles.
Use slowspeed. Choose a low gear so
that you willnot have to stopor shift while on the slope.
Followthe manufacturer's recommenda-
tionsfor wheel weights or counter- weights to improvestability.
Use extra care with grasscatchersor
other attachments. These can change the stabilityof the machine.
Keep ell movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stoppingon a slope, if tires lose traction, disengagethe blades
and proceed slowly straightdown the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, tam slowlyand gradually downhill,if possible.
Do notmow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do notmow on wet grass. Reduced trectJon could cause sliding.
Do not tryto stabilize the machine by puttingyourfoot on the ground.
Do not use grass catcher on steep
slopes.
III.CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are otlen attracled to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
respons_le adult.
Be alert.and rum machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container. . Never remove gas cap or add fuel
with ,,ha engine n_nn_ng.Allow engine to cool before refueling. Do
notsmoke.
- Never refuel the machine indoors.
-Never storethe machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debds build-up, Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipmentif you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject
to wear, damage, end deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when see'icing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine If anyone enters the area.
Never carry passengers or chlldran even with the blades O1t.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children.They may fall off and be sedously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mew up and down slopes(15 ° Max),
not aeross.
Remove obstacles such as rocks,tree
limbs, etc.
Watch for holes, ruts,or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will nothave to stop or shift
while on the slope.
Avoid starting or stoppingon a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not tum on slopes unless neces-
sary, and then, tum slowly and gradu- ally downhill, if possible.
_Look for this symbolto pointout important safety precautions. It means
CAUTION!I1 BECOMEALERTlll YOUR SAFETY IS INVOLVED.
_CAUTION: In order to prevent acci- dental startingwhen setting up, transport-
ing, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_CAUTION; Do notcoast down a hill in
neutral, you may lose control of the
tractor.
_CAUTION: Tow only the attachments that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires con lose tractionwith
the ground and cause you to lose control of your tractor.
A_kWARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birthdefects or other repro- ductive harm.
_)_WARNING: Battery posts,terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
5
PRODUCT SPECIFICATIONS
3ASOLINE 1.25 CAPACITY UNLEADED
A.NDTYPE: REGULAR 3ILTYPE SAE 30 (ABOVE 32°F)
_,PI-SF - SJ): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RCt2YC
SAP: .030")
GROUND SPEED (MPH): FORWARD: 1ST 1.1
2ND 1.4 3RD 2.2
4TH 3,4 5TH 4.3
6TH 5.5
REVERSE: 1.7
TIRE PRESSURE: FRONT:t4 PSi
REAR: 12 PSI
CHARGING 3 AMPS BA3-rERY SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: 190 CASE SIZE:U 1R
BLADE BOLT TORQUE: 27-35 FT. LBS
CONGRATULATIONS on your purchase ofa newtractor, It has been designed,
engineered and manufactured to give you the best possible dependability and performance. Should you expedence any problem you cannot easily remedy, please contact a Sears or other qualified service center, We have competent, well-trained techni- cians and the propertools to service or
repair this tractor.
Please read and retain this manual. The instructionswill enable you to assemble and maintain your tractor properly.
Always observethe =SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears storefor details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules,
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructionsunder "Mainte- nance" and =Storage" sections ofthis
owner's manual.
/I, WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (ffany). Ifa spark arrester is used, it should be maintained in effective working order bythe operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service center (See REPAIR PARTS section of this manual).
6
Steering Wheel
Steering
Wheet Insert
(1) Large Flat Washer
['[J_[:_ Steering _ Steering
(1) HexBolt 5/16-18x 1-1/4Wheel11)Locknut 5/16-18_ (11Lockwasher 3/8 1
Adapter teedng EhXta'f_sion
_Boot
Seat
Keys
(2) Keys
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
For Future Use
Slope Sheet
I1) Washer
Video Cassette
7
Yournew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin. TOOLS REQUIRED FOR ASSEMBLY
_ Insert
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16"wrench (1) Pliers (2) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge When dght or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the
J _ fSteedng Boot
SteedngWheel
steering wheel). TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
Adapter---"-"_
Tabs
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from topto bottom, along lines on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
A'n'ACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steedng shaft. Align mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut securelyto 18-22 ft. Ibs torque.
2. Place tabs of steedng boot over tab
slotsin dash and push down to
secure,
INSTALL STEERING WHEEL
3. Positionfront wheels of the tractor so
they are pointing straight forward.
4. Remove steedng wheel adapter from steedng wheel and slide adapter onto steering shaft extension.
7. Snap steedng wheel insert into center
of steedng wheel.
8. Remove protective materials from tractor hood and gall.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR CHECK BA'rrERY
1. Liftseat pan to raised positionand open battery box door.
NOTE: If this battery is put intoservice after month and year indicated on label
(label located between terminals) charge
battery for minimumof one hourat 6-10 amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
5. Position steering wheel so cress bars
are horizontal (left to dght) and slide inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten
securely.
8
/abe_
Batter Door
Terminal
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1, Remove adjustment knob and flat
washer securingseat to cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat
towards rear of tractor.
5, Pivot seat and pan forward and
assemble adjustment knob and flat washer loosely, Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Bolt
Flat
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor from the skid,
TO ROLLTRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lift lever plungerand raise
attachment liftlever to its highest
position.
2, Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractorforward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVETRACTOR OFF SKID (See Operation section for location and
function of controls)
-_WARNING: Before starting, read,
understand and follow all ins_tructldnsin the Operation section ofthis manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
1. Be sure all the above assembly steps
have been completed,
2. Check engine oil level and fillfuel tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parldng brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment liftlever to its highest position.
6. Start the engine. After engine has started, move throttle controlto idle
position,
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift laver to 1st gear.
8, Slowly release clutch/brake pedal and
slowlydrive tractor off skid.
9, Apply brake to stoptractor, set parking
brake and place gearshift lever in neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructionsthat follow.
9
INSTALL MULCHER PLATE (If previously removed)
t. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over frent
of mower deck opening and slide into place, as shown.
3. Hookfront latch intohole on front of
mower deck.
4. Hook rear latch into hole on back of mower deck.
Mulcher
Def[eclor Plate
Latch
_' Hooks
_ILCAUTION: Do notremove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and
allow it to reston plate while in opera- tion.
TO CONVERTTO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place.Your mower is now ready
for discharging or installationof optional grass catcher accessory. NOTE: It is notnecessary to change
blades. The mulcher blades are de- signed for discharging and bagging also.
CHECKTIRE PRESSURE The tires on your tractor were overin-
flated at the factory for shipping pur- poses. Correcttire pressure is important
for best cuttingperformance.
Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" inthe
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sectionof this manual. Verifythat the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,checkto see that the brake is properly adjusted. See "1"0 ADJUST BRAKE" in the Service and Adjustments
section of this manual.
/ CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING CHECKLIST:
v"All assembly instructions have been
completed.
/ No remainingloose parts in carton. / Battery is pmpedy prepared end
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortablyand
tightened securely.
,/All tires are propedy inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
J Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting results, (Tires must be properly inflated
for leveling).
/ Check mower and drive bells. Be sure they are muted propedy around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls- their
locationand function. Operate them before you start the engine.
,/Be sure brake system is in safe
operating condition.
10
These symbols may appear on yourtractor or in literature supplied with the product.
Learn and understand their meaning.
BAI"FERY CAUTION OR REVERSE FORWARO FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP t
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LOCKED
LIGHT
MOWERLI_
r 'l R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
IGNITION
ATTACHMENT
CLUTCH DISENGAGED (SEE SAFE'rY RULES SECTION)
!
DANGER_ KEEP HANDS AND FEET AWAY
FREE WHEEL
(AutomaticModelsonly)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractorto familiadze yourself with the locations of
variouscentrals and adjustments, Save this manual for future reference.
Throttle/Choke
Control
Crutch/Brake
Pedal
Attachment Ignition Switch
Light Switch
Clutch
Lift
Ammeter i"__.,_"-.,, Plunger
Attachment
LiftLever
Height Adjustment
Brake Lever
Gearshift Lever
Our tractorsconformto the safety standardsof the American
National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. A'rrACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other attachments mounted to your tractor. A'n'ACHMENT LIFT LEVER - Used to
raise, lower, and adjustthe mower deck
or other attachments mounted to your tractor.
CLUTCWBRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and directionof tractor.
IGNITION SWITCH - Used for startingand stopping the en_g=ine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position.
LIGHT SWITCH - Turnsthe headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
THROTTLE/CHOKE CONTROL- Used for starting and controllingengine speed,
12
The operation of any tractor can result in foreign objects thrown into the eyes, whichcan result in severe eye damage. Always wear safety
glasses or eye shieldswhile operating your tractor or performing any adjustments or repairs. We recommend a wide visionsafety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Yourtractor is equipped with an operator presence sensing switch. When engine is running,any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
=BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" positionand release pressure from clutch/brake pedal.
Pedal should remain in "BRAKE" position, Make sure parking brake will
holdtractor secure.
Attachment Clutch Lever "Engaged" Position
Position
Choke-_ Brake
Clutch/ Position
=Engaged"
Lever
Position Position STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive,depress clutcW brake pedal intofull =BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position. NOTE: Failureto move throttle controlto
slow positionand allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" positionand remove key. Always remove key when
leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,
(dead). NOTE: Under certainconditions when
tractor Is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,always stop engine when stoppingtractor on grass areas.
_CAUTION: Always stoptractor completely, as oescdbed above, before
leavingthe operator's position;to empty grass catcher,etc.
TO USE TH RO'rFLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offersthe best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD The directionand speed of movement is
controlled bythe gearshift lever.
1. Starttractor with clutch]brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bdng tractor to a complete stop before shifting or changing gears.
Failure to do so will shortenthe usefullife of your transaxle.
TO ADJUST MOWER CuI-nNG HEIGHT The positionof the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cuttingperformance, grass over 6 inches in height should be
mowedtwice. Make the first cut relatively high;the second to desired
height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutchcontrol.
TO STOP MOWER BLADES - disengage attachment clutch control
_I,CAUTION: Do notoperate the mower withouteither the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment
ClutchLever Attachemnt =Engaged""
Posi#on , Position
Low
position
Position
Deflector
Shield
TO OPERATE ON HILLS
_kCAUTION: Do not drive up or down
hills with slopes greater than 15° and do
notddve across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hi((s.
If slowingis necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push elutch/brake pedal quickly to
brake position and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightlyas you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment liftcontrol.
When pushing or towingyour tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push ortow tractor at more than five (5) MPH.
NOTE: To protect hoodfrom damage when transportingyour tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with specificationsof the manufacturer of your tractor.Use (_ommonsense when towing, Too heavy of a load, while on a slope, is dangerous. "rims can lose tractionwith
the ground and cause you to lose control ofyour tractor.
BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oilfill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wad for a few seconds,
remove and read oil level. If neces- sary, add ell until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (Sea "OIL
VISCOSITY CHART" inthe Mainte-
nance section of thismanual).
To change engine oil, see the Mainte-
nance section in this manual.
Oil Fill Cap/
Dipstick
14
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve llfe). Do not mix oilwith gasoline. Purchasefuel in quantitiesthat can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
_WARNING: Experience indicatesthat alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisturewhich leads to separation and
formation of acids duringstorage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run untilthe fuel lines and carburetorare empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur. _,CAUTION: Fill to bottomof gas tank
fillerneck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spillor use gasoline near an open flame.
TO START ENGINE Whenstartingtheengine forthe ifrstifma or if
theenginehasrun out offuel, itwil take extra crankingifma to movefuel fromthe tankto the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to =DISEN- GAGED" position.
4. Move throttle oontrol to choke position.
NOTE: Beforestarting,readthewarm and coldstarling _res below.
5. Insert key into ignitionand turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuouslyfor morethan fifteen seconds per minute. Ifthe engine does not start after several attempts, move throttlecontrol
to fast position, wait a few minutes
and try again. If engine still does not start,move the throttlecontrol back to
the choke position and retry.
WARMWEATHER STARTING (50°F and
above)
6. When engine starts, move the throttle controlto the fast position.
The attachments and ground drive can
now be used. Ifthe engine does not accept the load, restartthe engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, allow engine to
run with the throttle control in the
choke position untilthe engine runs
roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend- ing on the temperature.
The attachments can also be used during the engine warm-up period.
NOTE: ffat a highaltitude (above3000 feet)
or incoldtemperatures(below32 F)the
carburetorfuelmixture may need to be ac_ustadfor best engine performance. See
"1"OADJUST CARBURETOR" inthe Service
andA_ustments section of this manual.
15
MOWINGTIPS
Mower should be propedy leveled for bestmowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be usedfor trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the dght of the tractor.
This will result in a more even distribu- tion of clippings and more uniform
cutting.
When mowing large areas, start by turningto the right so that clippingswill
discharge away from shrubs, fences,
driveways, etc. Afterone or two
rounds, mow inthe opposite direction making left hand turns untilfinished.
If grass is extremely tall, it should be
mowed twice to reduce load and possiblefire hazard from dried clip.
pings. Make first cut relatively high; the second to the desired height.
Do not mow grasswhen it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine atfull throtUe when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
groundspeed that will suitthe terrain and give best performance of the attachment being used.
f
MULCHING MOWINGTIPS
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrede quickly to provide nutrientsfor the lawn. Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cuttingyour lawn when it iswet.
Wet grasstends to form clumpsand
interferes with the mulchingaction. The best time to mow your lawn is the
eady aftemoon. At this timethe grass
has dried and the newly cut area will notbe exposed to the direct sun.
For best results, adjust themower
cuttingheight so that the mower cuts off onlythe top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the firstcut path.
Change your cutting pattern from week
to week. Mow northto southone week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
Max 1/3"
16
MAINTENANCESCHEDULE
FILL IN DATES AS YOU COMPLE3E REGULAR SERVICE
Ch,v_kBrakeOperation t/ t/ CheckT'.. Pm_uro t,/ t/
Check Operator Prese_cs a_d
InterlockSystems b/
ER_CEDATES
c_.d_forLooseFas_n_x= J V', I,/
Sherpen/R ep_ar_ k4owet Bled_ _4
Ch_k Batter/Lewl I_s
Ckmn_tlsry andTeeninak b/ I/
Ch_:_ Tmnsa)de Cooling
Adjust81andBelt(s)Teeslon f_
Adlust
Mo(io_ D_e Be_t(s)Tension _
Check Engbe Oil Level _
ChangeEn0ineON l_?,_ b#
Air Filter _
Clean Ak-Scrsen b/2 Inspect MuffledSpa_ Arrester I_
Replace Oil Filter (If equipped) k_t2
Clean Engine Cooling Fir_s I_=
Rep_ca Nr Filter Paper C_lddge 1_2 Repine Fuel miter (_
3. _ eou;pp_d v,_*_o_ _lt _, d._ oa m 50 h_xr_ 7.11ghtm tront_ ph_t _dt I_ 35 P_4_. rra_mJm.
GENERAL RECOMMENDATIONS
The warranty on thistractordoes notcover
itemsthat have been subjected to operator abuse or negligence, To receivefull value
from the warranty,operator must maintain tractor as instructedin this manual.
Some adjustments willneed to be made pedodicallyto properly maintain your
tractor. All adjustmentsin the Service and
Adjustmentssection ofthis manual should be checked at leastonce each season.
Once a year you should replacethe
spark plug, clean or replace air filter, and check blades andbeltsfor wear. A new
spark plugand clean air filter assure proper air-fuel mixtureand help your engine run better and last longer.
BEFORE EACH USE 1, Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
intedeck systems for proper operation.
5, Check for loose fasteners.
LUBRICATION CHART
_) SpindLe
Zerk Zerk
(_Front Wheel
Bearing Bearing Zerk
Zerk
, - _- ,--_ shirt L__., '"- - _ Pivots
_SAE 30 or 10w30MOTOROIL @GENERALPURPOSEGREASE
@REFERTO Maintenance=ENGINE"
SECTION IMPORTANT: Do notoil or graase the
pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that willshorten the life of the self.lubricatingbearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant
17sparingly.
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