Craftsman 917271632 Owner’s Manual

Owner's Manual
JCRAFTSMRN°J
16.5 HP ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craffsman
For answers toyour questions about thisproduct, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Warranty................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly ............................................... 8
Operation ............................................. 11
Maintenance Schedule ....................... 17
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
Fortwo (2) years fromthe date of purchase, if this Craftsman Riding Equipment is
maintained, lubdcatad and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any partsfound to be defective in material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In*home warranty service is available but a trip charge will apply. This warranty applies only while this productis in the United States.
ThisWarranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire raplacement or repair caused by punctures from outsideobjects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, includingbut not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, includingbut not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructionscon- tained in the owner's manual•
Engine (fuel system) cleaning or repaim caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel shouldbe used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A productis "used for cemmercial purpose" if is used for any purpose other than singlefamily household dwellingsor in usage where profit is made.
Maintenance ........................................ 17
Service and Adjustments..................... 21
Storage ................................................ 27
Troubleshooting .................................. 28
Repair Parts ......................................... 32
Parts Ordering ...................... Back Cover
LIMITED 90 DAYWARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATETHE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state. Sears, Roebuck and Co., [:)/817WA, Hoffman Estates, IL 60179
IMPORTANT: This cuffing machine is capable of amputating hands and feet and throwingobjects. Failure to observe the followingsafety instructionscould result in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions,to operate the machine.
Clear the area of objects such as
rocks,toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing, Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do notoperate the mower without either the entire grass catcher or the guard in place.
Slow down before turning,
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or uncloggingchute,
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch fortraffic when operating near or
cresslng roadways.
Usa extra care when loading or
unloading the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower- related injuries. These operators
should evaluate their abilityto operate the r_dingmower safely enough to
protectthemselves and others from sedous injury.
II. SLOPE OPERATION Slopes are a major factor related to loss-of-
control and tipover accidents, which can result in severe in ury or death. AlLs_opes
require extra caut on. f you cannot back up the slope or if you feel uneasy on it, do not
mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope,
Follow the manufacturer's recommen- dations for wheal weights or counter-
weights to improve stability.
Usa extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stoppingon a slope, If
tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- san/, and then, turn slowly and gradu- ally downhill, if possible.
Do not mow near dropoffs, ditches,or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or ifan edge caves in.
Do notmow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
puttingyour foot on the ground.
Donotusegresscatcharonsteep
slopes.
3
IlL CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts,tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspectthe equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before end when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Usaslowspeed.Choosealowgearso thatyouwillnothavetostoporshift
whileontheslope.
Avoidstarting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
_l_ook forthis symbolto point out
importantsafety precautions. It means CAUTION!!? BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
_CAUTION: In order to prevent acci-
dental starting when setting up, transport- ing, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contactspark plug.
_CAUTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
_CAUTION: Tow only the attachments that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction'with the ground and cause you to lose control
ofyour tractor.
_WARNING: Engine exhaust some of
its constituents, and certain veh c e components contain or emit chemicals
known to the State of California to cause cancer and birthdefects or other repro-
ductive harm. _WARNING: Battery posts, terminals
and related accassortes contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductiveharm. Wash hands after handling.
PRODUCTSPECIFICATIONS
GASOLINE 1.25
CAPACITY UNLEADED
ANDTYPE: REGULAR OILTYPE SAE30(ABOVE32°F)
API-SF-SJ): SAE5W-30
(BELOW32°F) OILCAPACITY:3.0PINTS SPARKPLUG:CHAMPIONRC12YC
GAP:.030")
GROUNDSPEED(MPH): FORWARD: 1ST 1.1
2ND 1.4
3RD 2.2
4TH 3.4
5TH 4.3 6TH 5.5
REVERSE:1,7
]'IREPRESSURE:FRONT:14PSI
REAR:12PSI
CHARGING 3AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS
BA'I-I'ERY: AMP/HR: 25
MIN. CCA: 190 CASE SIZE:U 1R
BLADEBOLT TORQUE: 27-35 FT. LBS
CONGRATULATIONS on your purchase ofa new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contacta Sears or other qualified service center. We have competent, well-trained techni- cians and the propertools to service or
repair this tractor. Please read and retainthis manual. The
instructionswill enable you to assemble and maintain your tractorproperly.
Always observe the =SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules,
Follew a reguTarschedule in maintain-
ing, caring for and using your tractor.
Follow the instructionsunder =Mainte- nance" and =Storage" sections of this
owner's manual.
_kWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush° covered or gress-covered land unless the engine's exhaust system is equipped with
a spark an'ester meeting applicable local or state laws (if any). If a spark attester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
Steering Wheel
Steering
Wheel insert
(1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18_ (1) Lockwasher 3/8
J_ Ste_ddngtwrheel _teadng ;thEX_a_sngn
(1) Hex Bolt
3/8-16 x 1
_Boot
(1) Large Flat Washer
Seat
(1)Washer
17132 x 1-3116 x 12 Gauge
_(1) Knob
Keys
For Future Use
Slope Sheet
7
Video Cassette
Your now tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely.Use the correct tools as necessary to insure proper tightness, Review the video cassette before
you begin. TOOLS REQUIRED FOR ASSEMBLY
A socketwrench set will make assembly easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wranch (1) Pliers (2) 1/2"wrench (1) Utility knife (1) Tire pressure gauge
When dght or left hand is mentioned in this manual, it means when you are in the
operatingposition (seated behind the steering wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from topto bottom, along lineson
all four comers of carton, and lay panels fiat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR
5/16 HexBott
L,,_
Lower ", =
Steering .....
Shaft ;_ Tab
"'-._-.. ",,',' Slots
FROM SKID ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower
steedng shaft. Align mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely.
2. Place tabs of steering boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Positionfront wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR CHECK BATTERY
1. Liftseat panto raised positionand
open battery box door.
NOTE: If this battery is put intoservice
after month and year indicated on label
(label located between terminals) charge batteryfar minimum of one hour at 6-10 amps. (See "BA'i-rERY" in Maintenance section of this manual for charging instructions).
steedng wheel and slide adapter onto steedng shaft extension.
5. Positionsteering wheel so cross bars
Label
are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large fiat washer, 3/8 lock washer, 3/8 hex boRand tighten
Batter Door
securely.
7. Snap steering wheel insert into center of steedng wheel.
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pullseat
towards rear of tractor.
5. Pivotseat and pan forward and assemble adjustment knob and fiat
washer loosely. Do not tighten,
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without movingits adjusted position.
9, Raise seat and tighten adjustment
knob securely.
Seat
Bolt
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift leverto its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVETRACTOR OFF SKID (See Operation section for location and
function of controls) _WARNING: Before starting, read,
understand and follow all instructionsin
the Operation section of this manual Be
sure tractor is in a well-ventilated area, Be sure the area in front of tractor is clear
of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment liftlever to its highest
position.
6. Start the engine. After engine has started, move throttle contrel to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowlydrive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in neutral position.
1O.Tum ignitionkeyto "OFF" positLon. Continue with the instructionsthat follow.
9
INSTALL MULCHER PLATE (If previously removed)
1, Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch intohole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
Mulcher
Deflector Plate
Latch
Hooks
_,CAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and
allow it to rest on plate while in opera- tion.
TO CONVERTTO BAGGING OR
DISCHARGING Simply remove mulcher plate and store
in a safe place. Your mower is now ready for discharging or installation of optional
grass catcher accessory. NOTE: It is not necessary to change
blades. The mulcher blades are de- signed for discharging and bagging else.
CHECKTIRE PRESSURE The tires on your tractor were overin-
flated at the factory for shipping pur- poses. Correcttire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS"
section of this manual. CHECK DECK LEVELNESS For best cuffing results, mower housing
should be properly leveled. See =TO LEVEL MOWER HOUSING" in the
Service and Adjustments section ofthis manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figuresthat are shown for replacing motion and mower blade drive belts in the Service and Adjustments sectionof this manual. Verify that the belts are routed correctly,
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,check to see that the bra_e is propedy adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WiSH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST: / All assembly instructions have been
completed. / No remaining loose parts in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and
tightened securely.
/ All tires are propedy inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
4" Check mower and drive belts. Be sure
they are routed propedy around pulleys and inside all belt keepers.
/ Check wiring. See that all connections are stillsecure and wires ere properly clamped.
WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING iMPORTANT ITEMS:
,/Engine oil is at proper level. ,/Fuel tank is filledwith fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls- their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe
operating condition.
10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENo,REoNE"GINEOFFO'LPRE_OREL'GHTSO_OVegT_'P[
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LCCKED
MOWER LIFT
r 't R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automa_cModelsonly)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the iflustrationswith your tractor to familiarize yourself with the locations of
various controlsand adjustments. Save this manual for future reference.
ThrotUe/Choke
Control
Pedal
Attachment
Clutch
Ammeter
Our tractorsconformto the safety standardsofthe American
NationalStandardsInstitute.
IgniUonSwitch
Gearshift Lever
Light Switch
Lift
Plunger
Attachment
Lift Lever
Height Adjustment
Indicator
Parking Brake Lever
AMMETER - Indicates charging (+) or
discharging(-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor. CLUTCH/BRAKE PEDAL - Used for declutchingand braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and directionof tractor.
IGNITION SWITCH - Used for startingand stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment liftlever when changing its
position. LIGHT SWITCH oTurns the headlightson
and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, whichcan result in severe eye damage. Always wear safety
glasses or eye shieldswhile operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running,any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine,
1. Depress clutch/brake pedal into full "BRAKE" positionand hold,
2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal.
Pedal should remain in =BRAKE" position. Make sure parking brake will
hold b'actorsecure.
AttachmentClutchLever =Engaged"Position
_ _lgnition Key .
,,._"_-__ _/. Disengaged
Throttle/'_ ._---_// Position Choke _ .
A oke.---.._ ', \ ',_'_._ _" zParklng Brake
uontrol
BrokePeda_ "..... _
k? 2.Oear ,',,,t
/ _ _' _ Laver
=Disengaged/ ._ "B=tk-Ua'_
Position Position STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutchlever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full =BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle controlto slow position.
NOTE: Failureto move throttle controlto slow position and allowing engine to idle
before stopping may cause engine to "backfire'.
Turn ignitionkey to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leavingthe ignitionswitch
in any position other than "OFF" will
cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning"of grass. To eliminate
this possibility,always stop engine when
stoppingtractor on grass areas. _CAUTION: Always stop tractor
completely, as described above, before leaving the operator's position;to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttlereduces the battery charging
rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controtled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life ofyour transaxle.
TO ADJUST MOWER CUTTING HEIGHT The positionof the attachment lift lever
determines the cutting height.
Grasp liftlever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn shouldbe cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
/I, CAUTION: Do not operate the mower wLthouteither the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment
ClutchLever Attachemnt =Engaged"" igh
Position Position
Low Position
Position
Deflector Shield
TO OPERATE ON HILLS A_LCAUTION: Do not drive up or down
hillswith slopes greater than 15° and do notdrive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowingis necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move geamhiff lever to 1st gear. Be
sure you have allowed room for tractor to rollslightlyas you restart movement.
To restart movement, slowlyrelease parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment liftcontrol.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do notpush or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.). TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with specificationsof the manufacturer of your tractor.Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory,already filled with summer weight oil.
1. Check engine oilwith tractor on level ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsertthe dipstickand screw cap tight, wait for a few seconds,
remove and read oil level. If neces- sary, add oiluntil "FULL" mark on
dipstickis reached. Do not overfill.
For cold weather operation you should
change oil for easier starting(See "OiL
VISCOSITY CHAR'r" in the Mainte- nanca section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
Oil Fill Cap/
Dipstick
14
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide depositsand reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
/kWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formationof acids during storage, Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run untilthe fuel lines and carburetorare empty. Usa fresh fuel nextseason, See Storage Instructionsfor additional information. Never use engine or carburetor c_eaner products in the fuel tank or permanent damage may occur.
A_kCAUTION: Fill to bottomofgas tank fillerneck. Do not overfill. Wipe offany spilled oilor fuel. Do not store, spillor use gasoline near an open flame.
TO START ENGINE When sta_ng theengineforthe firsttimeorif
the enginehas runoutoffuel, itwilltakeextra crankingitme to movefuel fromthe tankto the engine.
1. Siton seat in operating position, depress elutclVbreke pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to =DISEN- GAGED" position.
4. Move throttle controlto choke position.
NOTE: Beforestarting,readthe warm and coldstartingproceduresbelow,
5. Insert key into ignitionand turn key
clockwise to =START" positionand release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute,
If the engine does not start after several attempts, move throttle control to fast position,wait a few minutes
and try again. If engine stilldoes not
start, move the throttle control backto
the choke positionand retry.
WARMWEATHER STARTING(50° F and above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it towarm upfor one minute
using the choke as described above,
COLDWEATHER STARTING( 50° F and below)
6. When engine starts, allow engine to run with the throttlecontrolin the
choke positionuntil the engine runs roughly,then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend-
ing on the temperature.
The attachments can also be used
during the engine warm-up period.
NOTE: if ata highalt_de (above3000 feet)
or in coldtemperatures(below 32 F) the carburetorfuel mixturemay needto be adjustedfor bestengine performance.See
"TOADJUST CARBURETOR" inthe Service andAdj_ents sectionof this manual.
15
MOWlNGTIPS
Mower should be propedy leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Se,_,'iceand Adjustments section ofthis manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the rightof the tractor.
Thiswill result in a more even distribu- tion of clippingsand more uniform
cutting.
When mowing large areas, start by
turningto the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns untilfinished.
If gress is extremely tali, it should be
mowed twice to reduce load and possiblefire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it iswet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the mower cuttingperformance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suitthe terrain and give best performance of the
attachment being used.
MULCHING MOWlNGTIPS IMPORTANT: For best performance,
keep mower housingfree of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting actionof the blades.
Avoid cutting your lawn when it is wet. Wet grasstends toform clumps and interfereswith the mulching action. The best time to mow your lawn is the early afternoon. At thistime the grass has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjustthe mower cuttingheight so that the mower cuts off onlythe top one-third ofthe grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a second cat, mow across or perpendicu- lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
16
c_,=_,,,P,..,,r. _ V'
Check Operator Presence ar_l
T Im_lo_sys_ I/
T Lutx_at_C_=_ I/ I/
0 Check Battery Lev=
R c_a.B_th_a.dTe_m_=s I/ eJ
Ched_ Trans=de Cooling Adju_ Blade Belt(s) Tension Ills
Adjust Motion Drive Belt(s) Tendon t_/s
Chedc Engine (31 Level 11_ ll_
ChargeEng_eC*i l_u,3 _'
E Clean Air Filter li_t
N Ck_nALrSarsen k4=
IG _nsp_'tMum_r/Sl_A_emr
Replace Oil Niter (If equipped) _,:
N Clean Engine Cooing Fins I_z
RePlaCe Sl_rk Plug I1_ i (1_
ReplaceRePlaceAir Filter PaperCarlddgeFu_Fb'ter _1_2
GENERAL RECOMMENDATIONS
The warranty onthis tractor does not cover
itemsthat have been subjected to operator abuse or negligence. To receive full value from the warranty,operator must maintain
tractoras instructedinthis manual. Some adjustmentswill need to be made
periodicallyto propedy maintain your tractor.
All adjustmentsin the Service and Adjustmentssection ofthis manual should
be checked at leastonce each season.
Once a year you should replace the
spark plug, cleanor replace air filter, and checkblades and belts for wear. A new
spark plug and dean air filter assure proper air-fuel mixture and helpyour engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
_) Spindle _) Spindle
Zerk Zerk
_Front Wheel
Bearing Zerk
I i
' shiR
= i I I
........ Pivots
Beadng Ze_
_SAE 30 or I0w30 MOTOR OIL _)GENERALPURPOSEGREASE
_)REFER TO Maintenance "ENGINE"
SECTION
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants wilt attract
dust and dirtthat will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
17sparingly.
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