Craftsman 917271630 Owner’s Manual

Owner's Manual

16.5 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271630

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

Thls product has a low emission engine which operates dlfferehtiy_from previously built engines, Before you start the en-

gine;read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit ourCraftsmanwebsite:www.seam.com/craftsman

Foranswerstoyour questions aboutthisproduct, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Men - Sat

Warran_ ............................................... 2

Safety Nules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance

Maintenance ....................................... 17

Service and Adjustments....................21

StoraQe ...............................................27

Troubleshooting .................................28

..................... BackCover

LIMITEDTWO YEARWARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions inthe owner's manual, Sears willrepair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is availablebut a trip charge will apply.This warranty applies only while this

product is in the United States. This Warranty does notcover:

• Expendableitemswhichbecomewornduringnormaluse, suchas blades,spark

plugs,air cleaners,beltsand oilfilters.

• Tim replacementor repaircausedby puncturesfromoutsideobjects,suchas nails,

thorns,stumps,or glass.

• Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto, damage

caused by towingobjectsbeyondthecapabilityof the ridingequipment,impacting objectsthat bendtheframe or crankshaft,oroverspeedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbutnot limitedto, electricaland mechanicaldamagecaused by improperstorage,failure to use the

propergrade and amountof engineoil,failure to keep thedeckclear offlammable

debris,or thefailure to maintainthe equipmentaccordingto the instructionscon-

tainedin the owner'smanual.

• Engine(fuel system)cleaning or repairscausedby fuel determinedto be contami-

natedor oxidized(stale). In general,fuel shouldbe usedwithinthirty(30) days of its pumhasedate.

• Ridingequipmentusedfor commemialor rentalpurposes.

LIMITED 90 DAYWARRANTY ON BATTERY For ninety (90) days from dateof purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at rio charge.Warranty

service is availablefree of charge by taking your Craftsmanriding equipment to your nearest Sears Service Center. In-home warranty serviceis available but a trip charge

will apply.This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

ThisWarranty givesyou specificlegal rights,and you mayalso have other rightswhich may varyfromstateto state.

Sears, Roebuck and Co., D/617 WA, HoffmanEstates,IL 60179

IMPORTANT Ths cuttingmachnes capabe of amputatinghandsand feet and throwingobjects.Failureto observethe followingsafetyinstructions couldresultin sedousinjuryor death.

I. GENERAL OPERATION II, SLOPE OPERATION

• Read, understand,and follow all instructionsinthe manualand on the

machinebefore starting.

• Only allowresponsibleadults, who are familiar withthe instructions,tooperate

the machine.

• Clearthe area of objectssuchas

rocks,toys,wire,etc., whichcouldbe pickedup andthrownbythe blade.

• Besurethe area is clear of other

peoplebeforemowing. Stop machine itanyoneentersthe area.

Never carry passengers.

Do notmow in reverseunlessabso- lutelynecessary. Alwayslook down

and behindbeforeand whilebacking.

• Be aware ofthe mowerdischarge directionanddo notpointitat anyone. Do notoperate the mowerwithout

eitherthe entiregrass catcherorthe guard in place.

• Slow downbeforeturning.

• Never leave a runningmachine

unattended. Alwaysturnoffblades,set parkingbrake, stopengine, and

removekeys before dismounting.

• Turn offbladeswhen notmowing.

• Stop engine before removinggrass

catcheror uncloggingchute.

• Mow onlyin daylightorgood artificial

light.

• Do notoperatethe machinewhile underthe influence of alcohol or drugs.

• Watch for trafficwhen operatingnearor crossingroadways.

• Use extracarewhen loadingor

unloadingthe machineinto a traileror truck.

• Data indicatesthat operators,age 60

yearsand above, are involvedina

largepercentageof dding mower- ralatedinjuries. These operators

shouldevaluatetheir abilityto operate the ridingmowersafelyenough to protectthemselvesandothersfrom

seriousinjury.

Slopes are a majorfactorrelatedto loss-of- control and tipover accidents, which can

resultin severeinjuryor death. All slopes requireextracaution.Ifyoucannotbackup the slopeorif youfeel uneasy on it, do not

mowit. DO:

• Mow up and down slopes,notacross.

• Remove obstaclessuchas rocks,tree

limbs,etc.

• Watchfor holes,ruts,orbumps.

Uneventerraincouldoverturnthe machine. Taftgrass can hide ob-

stacles.

• Use slowspeed. Choosea lowgear so

thatyou wil!nothavetostopor shift whiteon the slope.

• Followthe manufacturer'srecommen- dationsfor wheel weightsor counter- weightsto improvestability.

• Use extracare withgrasscatchersor

otherattachments. These can change

the stability of the machine.

• Keepall movementon theslopess/ow

and gradual Do not make sudden changesin speed or direction.

• Avoidstartingor stoppingon a slope. It tires lose traction, disengage the blades and proceed slowly straight

downthe slope.

DONOT:

• Do not turn on slopes unless neces-

sary, andthen, turn slowly and gradu- ally downhill,if possible.

• Do notmow neardrop-offs,ditches,or

embankments. The mowercould suddenlyturnover if a wheel isoverthe

edgeofa clifforditch,orif an edge

caves in.

• Do notmow on wet grass. Reduced

tractioncouldcause sliding.

• Do not tryto stabilizethe machineby puffingyourtoot on the ground.

• Do notuse grasscatcher on _steep slopes.

lit.CHILDREN

Tragicaccidentscan occurif the operator

is not alert to the presenceof children.

Childrenare oftenattractedto the machineandthe mowingactivi!y. Never

assumethat childrenwill remain where you last saw them.

• Keep childrenout of the mowingarea and underthe watchfulcare of another

responsibleadult.

• Be alertand turn machine oil ifchildren

enterthe area.

• Beforeand when backing,lookbehind and downfor smallchildren.

• Nevercarrychildren.They may fall off and be eedously injuredor interfere

with safe machineoperation.

• Never allowchildrento operatethe

machine.

• Use extracare when approachingblind corners,shrubs,trees, or otherobjects

that may obscurevision.

IV. SERVICE

• Use extra care in handlinggasoline and otherfuels. They are flammable

and vaporsare explosive.

- Use onlyan approvedcontainer. . Never removegas cap or add fuel

withthe enginerunning. Allow

enginetocoolbefore refueling. Do

notsmoke.

-Never refuelthe machine indoors.

-Never storethe machineor fuel

containerinsidewherethere is an

openflame, suchas a waterheater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especiallyblade

attachmentbolts,tightand keep equipmentin good condition.

• Nevertamperwithsafely devices.

Check 1heirproperoperationreguiody.

• Keep machinefree of grass,leaves,or

otherdebrisbuild-up. Clean oilor fuel spillage. Allowmachineto coolbefore storing.

• Stopand inspectthe equipmentifyou

strikeanobject. Repair,if necessary, beforerestarting.

• Never make adjustmentsor repairswith

the engine running.

• Grasscatchercomponentsaresubject

towear, damage, and deterioration, whichcouldexpose movingpartsor

allowobjectsto bethrown. Frequently checkcomponentsand replacewith manufacturer's recommendedpads,

when necessary.

• Mowerbladesare sharp and cancut.

Wrap the blade(s)or weargloves,and

useextra cautionwhen servicingthem.

• Check brake operationfrequently.

Adjustand serviceas required.

• Be surethe area is clear of other

peoplebeforemowing.Stop machineif anyoneenters the area.

• Never carrypassengers or children

even withthebladesoff.

• Do not mow in reverseunlessabso-

lutelynecessary.Always leekdown and behindbefore and while backing.

• Never carrychildren.Theymay fall off and be seriouslyinjuredor interfere

with safe machineoperation.

• Keepchildrenout of the mowingarea

and underthe watchfulcare ofanother responsibleadult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slowspeed. Choose a lowgear so thatyouwJllnothaveto stopor shift

whileon theslope.

• Avoidstartingorstoppingon a slope.If tireslose traction,disengagethe

bladesand proceedslowlystraight downthe slope.

• If machinestopswhile goinguphill, disengageblades,shiftintoreverse

and back downslowly.

• Do notturnon slopes unlessneces- sary,and then, tum slowlyand gradu- ally downhill,ifpossible.

_Look for thissymbolto pointout importantsafetyprecautions.Itmeans

CAUTION!!] BECOMEALERT!!!YOUR SAFETYIS INVOLVED.

_ CAUTION: Inordertoprevent

accidentalstartingwhen settingup, transporting,adjustingor makingrepairs,

alwaysdisconnectspark plug wireand placewirewhere it cannotcontactspark

plug.

_ CAUTION: Do notcoast downa hill

inneutral,you maylosecontrolof the

tractor.

_, CAUTION: Tow only the attachments

thatare recommendedby and complywith specificationsof the manufacturerof your tractor. Usecommonsense whentowing. Operate onlyat the lowestpossiblespeed

whenon a slope. Tooheavy ofa load, whileon a slope,isdangerous. Tires can

losetractionwiththe groundand cause youtolosecontrolofyourtractor.

_IbWARNING: Engineexhaust,someof itsconstituents,and certainvehicle

componentscontainor emit chemicals knownto theState of Californiatocause

cancerand birthdefectsor otherrepro-

ductive harm.

_.WARNING: Batteryposts,terminals

and related accessoriescontainlead and

leadcompounds,chemicalsknownto the Stateof Califomiato causecancerand

birthdefectsor otherreproductiveharm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE 1.25

CAPACITY UNLEADED ANDTYPE: REGULAR

OILTYPE SAE 30 (ABOVE 32°F

'API-SF- SJ): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RC12YC (GAP: .030")

VALVE INTAKE:. .003"- .005" CLEARANCE: EXHAUST: .005"-.007"

GROUND SPEED (MPH): FORWARD: 1ST 1.1

2ND 1.4 3RD 2.2 4TH 3.3

5TH 4.4 6TH 4.9 REVERSE: 1.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190 CASE SIZE:U 1R

BLADE BOLT TORQUE: 27-35 FT. LBS

CONGRATULATIONS on yourpurchase of a newtractor. Ithas been designed,

engineeredand manufactured to give you the best possibledependabilityand

performance. Shouldyou experience any problemyou

cannoteasilyremedy,pleasecontacta Sears or otherqualifiedservicecenter.

We have competent,well-trainedtechni- cians andthe propertoolsto serviceor

repairthistractor. Pleaseread and retainthismanual. The

instructionswillenable you to assemble and maintainyourtractorproperly. Always observethe =SAFETYRULES".

REPAIR AGREEMENT

A RepairAgreementis availableon this

product.ContactyournearestSears

storefordetaJls.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, cadng for and using your tractor.

• Follow the instructions under "Mainte-

nance" and =Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective

working order by the operator. In the state of California the above is

required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service

center (See REPAIR PARTS section of this manual).

Steering Wheel

Steering

Wheelinsert

(1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18_ (1)Lockwasher3/8 H

IIIIIIII11 SteeringWheel /_]_:/" Extension

Adapter //_l!_i Steering Shaft

Seat

_(1) Washer

_(1) Knob

(1) Hex Bolt

3/8-16 x 1

(1) Large FlatWasher

/_i/ Steedng

_,LS/_ Boot

17/32 x 1-3/16 x 12 Gauge

Keys

(2) Keys

Video Cassette

Slope Sheet

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft

unassembladfor shippingpurposes.To ensuresafe and properoperationof your

tractorall parts and hardwareyouassemblemustbe tightenedsecurely.Use the correcttoolsas necessaryto insurepropertightness.Reviewthevideocassettebefore

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socketwrenchset will make assembly easier. Standardwrench sizesyou need

are listedbelow. (1) 9/16"wrench (1) Pliers

(2) 1/2"wrench (1) Utility knife

(1) Tire pressure gauge When rightor lefthandis mentionedin

thismanual,it meanswhenyou are inthe operatingposition(seated behindthe

steeringwheel). TO REMOVETRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessiblelooseparts and partscartons fromcarton.

2. Cut, fromtopto bottom,alonglineson allfourcomersofcarton, and lay

panelsflat.

3. Checkfor any additionallooseparts or cartonsand remove.

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension end lower shafts and instaJl 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steering boot over tab slots in dash and push down to

secure,

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cress bars

are horizontal (left to dgbt) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center of steering wheel.

SteeringWheel

Adapter_

5/16 Locknut , ^- _._)._, 5/16 Hex Bolt

Lower Steedngl_ "-,," "

Shaft , ,

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

I. Lift seat pan to raised position end

open battery box door.

NOTE: Ifthis battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Batter Door

_ Insert

_------3/8 HexBolt _,_-..._3/8 LockWasher

__rgs_Ftat

/ _ /Steering Boot

Tabs

nsion Shaft

-_'-. "'--: ,F" ]'ab

"_,.'- , ', Slots

,-<,, ,,,,

INSTALL SEAT Adjustseat beforetightening adjustment

knob.

1. Removeadjustmentknoband flat washersecuringseat tocardboard packingandset asidefor assemblyof

seattotractor.

2. Pivotseat upwardand removefrom

thecardboardpacking.Remove the cardboardpackingand discard.

3. Placeseat on seat penso head of shoulderboltis positionedover large

slottedhole in pan.

4. Pushdownon seat to engage shoulderboltin slotand pullseat towardsrearof tractor.

5. Pivotseat and pan forwardand assembleadjustmentknoband flat

washer loosely.Do nottighten.

6. Lowerseat intooperatingpositionand sit inseat.

7. Slide seat untila comfortableposition

isreached whichallowsyouto press

clutch/brake pedal all the way down,

8. Get offseat withoutmovingits adjusted position.

8. Raise seat and tightenadjustment

knobsecurely.

Seat Pan_

Flat Washer

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLLTRACTOR OFFSKID (See

Operation section for location and

function of controls)

1. Press liftlever plungerand raise attachmentliftleverto itshighest position.

2. Release parkingbrake by depressing clutch/brakepedal.

3. Place gearshiftleverin neutral(N) position.

4. Rolltractorforwardoffskid.

5. Remove bandingholdingdeflector shieldup againsttractor.

TO DRIVETRACTOR OFF SKID (See Operation section for location and

function of controls) _IILWARNING: Beforestarting,read,

understandand follow all insfructionsin the Operationsectionofthismanual.Be

suretractoris in a well-ventilatedarea. Be surethe area in front of tractorisclear

ofother peopleand objects.

1. Be sure all the aboveassemblysteps have been completed.

2. Checkengine oillevel and fill fuel

tank withgasoline.

3. Sit on seat in operatingposition,

depress clutch/brakepedaland set

the parkingbrake.

4. Place gearshiftlever in neutral(N) position.

5. Press lift lever plungerand raise

attachmentliftleverto itshighest position.

6. Start theengine.Afterenginehas started,movethrottlecontrolto idle

position.

7. Depress clutch/brakepedal intofull

"BRAKE" positionandhold.Move

gearshiftleverto 1stgear.

8. Slowly release clutch/brakepedal and slowlydrivetractoroffskid.

9. Applybraketo stoptractor,set parking

brakeand place gearshiftleverin neutralposition.

10.Turnignitionkey to "OFF" position.

Continuewiththe instructionsthatfollow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and holddeflectorshieldin

upright position.

2. Place front of muloher plate over front of mower deck opening and slide into

place,as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

Mulcher

Deflector

dPlkCAUTION: Do not remove deflector shield from mower. Raise and hold

shield when attaching mulcher plate and allow it to rest on plate while in opera-

tion.

Plate

Latch Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcherplate and store in a safe place.Yourmoweris now ready for dischargingorinstallationofoptional

grasscatcheraccessory.

NOTE: Itis not necessarytochange blades. The mulcherblades are de-

signedfor dischargingand baggingalso. CHECKTIRE PRESSURE

The tireson your tractorwere overin- flated at the factoryfor shippingpur-

poses. Correcttire pressureis important for best cuttingperformance,

• Reducetire pressureto PSI shownin

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See thefiguresthatare shownfor replacingmotionand mower blade drive

beltsin the Serviceand Adjustments

sectionofthismanual. Verifythatthe beltsare routedcorrectly.

CHECK BRAKE SYSTEM

Afteryou learnhowto operateyour tractor,checktosee that thebrakeis

properly adjusted.See "TOADJUST BRAKE"inthe ServiceandAdjustments

sectionof thismanual.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST: ,/' Al! assembly instructions have been

completed.

,/No remaining loose parts in carton. ,,xBattery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

4 Seat is adjusted comfortably and

tightened securely.

4" All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is propedy leveled

side-to-side/front-to.rear for best cutting

results. (Tires must be properly inflated

for leveling).

#" Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are propedy clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: / Engine oil is at proper level.

4' Fuel tank isfilled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

/ Be sure brake system is in safe

operating condition.

These symbolsmayappearonyour tractororin literaturesuppliedwiththe product,

Learnand understandtheir meaning.

,,lilt

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP _1_

WARNING

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

LOCKED

MOWER LIFT

_r_'=R N H L (®)_J

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Comparethe illustrationswith yourtractortofamiliarizeyourselfwiththe locationsof

variouscontrolsand adjustments.Save thismanualforfuturereference.

Throttle/Choke

Control

Clutch/Brake Pedal

Attachment Ignition Switch

Light Switch

Clutch

Lift

Ammeter

Plunger

Attachment

Lift Lever

Height

Brake Lever

Gearshift Lever

Our tractors conform to the safety standards ofthe American

National Standards Institute.

AMMETER - Indicatescharging(+) or

discharging(-) of battery. ATTACHMENTCLUTCH LEVER - Used

toengage the mower blades,or other attachments mountedto yourtractor.

ATTACHMENTLIFT LEVER - Usedto raise, lower,and adjustthe mowerdeck or otherattachmentsmountedto your

tractor.

CLUTCWBRAKE PEDAL - Usedfor declutchingand brakingthe tractorand

startingthe engine, GEARSHIFT LEVER - Selectsthespeed

and directionoftractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

The operationofanytractorcan result in foreign objects throwninto theeyes, whichcan resultinsevere eye damage. Alwayswearsafety

glassesor eye shieldswhileoperatingyourtractoror performingany adjustmentsor repairs. We recommenda widevisionsafety maskover

spectaclesor standardsafetyglasses.

HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Yourtractoris equippedwithan operator

presencesensing switch. When engine is running,anyattemptbytheoperatorto leavethe seatwithoutfirst settingthe

parkingbrakewill shutoff theengine.

1. Depressclutch/brakepedalintofull

"BRAKE"positionand hold.

2. Place parkingbrake lever in "EN- GAGED"positionand release

pressurefromclutch/brakepedal. Pedal shouldremainin "BRAKE"

position. Makesure parkingbrakewill holdtractorsecure.

AttachmentClutch Lever

"Engagsff' Position

_f'_/ _lgniUon Key

Throttle/_ ++_+--_ //Position Choke

A :).ke-_._'_ \_'_ _" /Parking Brake

L;ontroi . .

_---'_-_%,_ _/,"Disengaged"

+_[ml____.._._.._\, \ 1/;Engaged

clut sitio.

'_ _."_ _ - Gearshlft

/ _ _ . .,"_._Lever

.Disengaged_" " ake Position Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to "backfire".

•Tum ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leavingthe ignitionswitch in anypositionotherthan "OFF" will causethe batteryto be discharged,

(dead). NOTE: Undercertainconditionswhen

tractoris standingidlewith the engine running,hotengine exhaustgases may

cause"browning" of grass. Toeliminate thispossibility,alwaysstop enginewhen

stoppingtractoron grassareas.

_I,CAUTION: Alwaysstoptractor

completely,as describedabove,before leavingthe operator'sposition;to empty

grasscatcher,etc.

TO USETHROTTLE CONTROL

Always operate engineat full throttle.

• Operatingengineat less thanfull

throttlereducesthe battery charging

rate.

• Fullthrottleoffersthe best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The directionand speedof movement is

controlledby the gearshift lever.

1. Start tractorwithclutch/brakepedal

depressedand gearshiftlever in neutral(N) position.

2. Move gearshiftlever to desired position.

3. Slowly release clutch/brakepedalto start movement.

IMPORTANT: Bringtractortoa complete stopbeforeshiftingor changinggears.

Failureto do so willshortenthe usefullife ofyourtransaxle.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lover.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

ecol season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

TO"_i_ _FIAT E MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

Attachment Clutch Lever Attachemnt

Position Position

LOw

Position

Deflector

Shield

TO OPERATE ON HILLS _I,CAUTION Do not dr va up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking brake,

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restartmovement,slowlyrelease parking brake and clutch/brakepedal.

• Makeall turnsslowly.

TO TRANSPORT

• Raise attachmentliftto highestposition withattachmentlift control.

• When pushingor towing your tractor, be sure gearshift lever is in neutral (N)

position.

• Do notpush or tow tractor at more than five (5) MPH.

NOTE: Toprotect hood from damage

whentransportingyourtractoron a truck or a trailer,besure hoodis closedand

securedto tractor. Use an appropriate " meansof tyinghoodtotractor(rope,cord,

etc.).

TOWING CARTS AND OTHERATTACH- MENTS

Towonlythe attachmentsthat are

recommendedby and complywith

specificationsofthe manufacturerof your tractor.Usecommonsensewhentowing.

Tooheavyof a load,whileon a slope,is dangerous.Tires can losetractionwith

the groundand cause youto losecontrol

ofyourtractor.

BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oiluntil "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oilfor easier starting (See =OIL

VISCOSITY CHART _in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

oi,Fil,cap/

_/__ Dipstick

ADD GASOLINE

• Fillfuel tank. Usefresh,clean, regular unleadedgasolinewith a minimumof

87 octane. (Useof leaded gasoline willincrease carbonand lead oxide

depositsand reducevalvelife). Do not mixoil withgasoline. Purchasefuel in

quantities thatcan be usedwithin30 daysto assurefuelfreshness.

IMPORTANT: When operatingin temperaturesbelow32°F(0°C), use fresh, clean wintergradegasolineto help insuregoodcoldweatherstarting.

4_WARNING: Experienceindicatesthat alcoholblended fuels (called gasoholor usingethanolor methanol)can attract

moisturewhichleadstoseparationand formationofacidsduringstorage. Acidic gascan damagethefuelsystemofan enginewhilein storage. To avoidengine

problems,thefuelsystemshouldbe emptiedbeforestorageof 30 daysor

longer. Drainthe gastank,startthe engineand let it rununtilthe fuellines

and carburetorare empty. Use freshfuel nextseason. See Storage Instructionsfor

additionalinformation.Never use engine or carburetorcleanerproductsin the fuel

tankor permanentdamagemay occur. _1_CAUTION: Filltobottomofgastank

fillerneck. Do notoverfill.Wipeoffany spilledoilorfuel. Do notstore,spillor

use gasolinenear an openflame. TO START ENGINE Whenstartingtheengineforthe firsttimeorif

theenginehasrunoutoffuel,itwilltakeextra crankingtimetomovefuelfromthetankto

theengine.

1. Sit on seat in operatingposition, depressclutch/brakepedaland set

parkingbrake.

2. Place gearshiftlever in neutral(N) position.

3. Moveattachmentclutchto =DISEN- GAGED"position.

4. Move throttlecontrolto chokeposition.

NOTE: Beforestarting,readthewarmand coldstartingproceduresbelow.

5. Insertkey intoignitionand turnkey

clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes

and try again. If engine still does not start, move the throttle control back to

the choke position and retry.

WARM WEATHER STARTING (50° F and above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for One minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

6. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast.position. This may require an engine warm-up period from several

seconds to several minutes, depend-

ing on the temperature.

• The attachments can also be used

during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be adjusted for best engineperformance. See

"TO ADJUST CARBURETOR" in the Service and Adjustments sectionof this manual.

MOWINGTIPS

• Mowershouldbe propedyleveledfor

I_estmowingperformance.See "TO LEVELMOWER HOUSING" inthe

ServiceandAdjustmentssecUonofthis

manual.

• The left hand side of mowershouldbe

usedfor trimming.

• Driveso that clippingsare discharged ontothe area thathas beencut. Have

the cutarea to the rightofthe tractor. Thiswill resultina moreeven distribu-

tionof clippingsand more uniform cutting.

• When mowinglarge areas, start by turningto the right Sothatclippingswill

dischargeawayfromshrubs,fences, driveways,etc. Afterone ortwo

rounds,mow in the oppositedirection

making lefthandturnsuntilfinished.

• Ifgrassisextremelytall, itshouldbe mowed twice to reduceload and

possiblefirehazard from driedclip- pings. Make firstcut relativelyhigh; the secondto the desiredheight,

• Donot mow grasswhen itiswet. Wet grasswill plugmowerand leave

undesirableclumps. Allowgrasstodry before mowing.

• Always operate engine at full throttle when mowing to assurebettermowing

performanceand properdischargeof material. Regulategroundspeed by

selectinga low enoughgear to give the mowercuttingperformanceas well as

the qualityofcut desired.

• When operatingattachments,selecta groundspeed thatwillsuitthe terrain

and givebest performanceOfthe attachmentbeingused.

[

MULCHING MOWINGTIPS IMPORTANT: For best performance,

keep mower housing free ot built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutdents for the lawn. Always mulch with your highest engine

(blade) speed as this will provide the best recufting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

+,°x,,++

MAINTENANCE SCHEDULE

FILL iN DA_ES AS YOU COMPLETE

REGULAR SERVtCE SERVICE DATES

CheCk Brske Operation I_ I_

Check1"IrePressu{e if t_

CheckOperatorPresenceand IntedeckSystems li_

Check for Loose Fasteners V # 1_7 I_ Shsrpen/Replsce Mower Blades 11_4

I.ubrtca,onChart M

Check Battery Loved

Clean Battery and Terminals _

CheckTrensaxleCocting I_

A_t_t Blade Bsit(e) Tension (#d s

Adjust M0{_onDrive Bolt(s) Tension Ks

CheCk Engine Oil Level _ (1_ Change Engine OII k_,l I1_ J

C_un Air Filter I_ Ciesn Air Screen II_z

I_,=pect MJeri$perk An_ster I_ Replace Oil Finer (if equipped} I_1.=

Clesn Englr_ Cooling Fins i#1_

Replace Spark Plug g_

Replace Nr Filter Paper Cartridge _= Replace Fuel Rtler ll_

t - Chlclgo _ oiton wheh Opef_dl_ _ mhl4r._y told m kl _ lu'_bkl_dl_emur_. S. r; lq_Jlpp_Kh,_llhIi_j_ll_ lyllllm

2. Service mor_ often v*_en _ in dirty ¢# dully _lonl 6. NOt rlq_JIr*d if equipped _,Jthtt_i,_ep_,_e-f tee battery 3 -# equl_ wlh _1 flltlr, ehangl d# I_.P/50 houri, 7. Tigh_n frotit axle ph.c_ b_t to _ h +lb= r_xirt, u_

4 • I_*¢e b_adu more often whe_ moef_g I_ 8a_dy I_l DO _ o_lght_,m.

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value

Zerk Zerk

- _) Spindle

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor.

_Front Wheel

Bearing

Zerk

Bearing Zerk

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your

engine ruR better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

(_SAE 30 or 10w30 MOTOR OIL _GENERAL PURPOSE GREASE

(_REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivo!

points which have special nylon bearings. Viscous lubricants will attract dust and dirt

interlocksystemsfor proper operation, thatwillshortenthe life of the self-lubricat-

5. Checkfor loosefasteners, ingbearings. If youfeel they mustbe

lubricated,use onlya dry, powdered

17graphitetype lubricantsparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

iftractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires tree ot gasoline, oil, or insect control Ghemioals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly, tf your

tractor does not function as described, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT:Toensure proper assem- bly,centerhole in blademustalignwith

staron mandrel assembly.

4. Reassemblehexbolt,lockwasher

and flat washerinexact orderas shown.

5. Tightenboltsecurely(27-35 Ft. Lbs. torque).

IMPORTANT; Blade boltisgrade 8 heat treated.

Trailing Edge Up Mandrel A_jernbly

X,_ Blade Center _

FlatWashar._."_ _ ;_ LockWasher_1_-'-'-'-'-'-'-'-'-'_'_'__,Star

G_---HexBolt(Grade _'_

*AGrade8 heattreatedboltcanbeidentified

bysixlinesonthebolthead.

TO SHARPEN BLADE NOTE: We do notrecommendsharpen-

ing blade- but ifyoudo,be surethe blade is balanced.

Care shouldbe taken tokeep theblade

balanced. An unbalancedblade will cause excessivevibrationandeventual

damageto mowerand engine.

• The blade can be sharpenedwitha file or ona gdndingwheel. Do notattempt

tosharpenwhile on the mower.

• To checkblade balance,youwill need

a 5/8"diametersteel bolt,pin,or a Gone balancer. (When usinga conebal-

ancer,follow the Instructionssupplied with balancer.)

NOTE= Do not useanailforbalancing blade. The lobesof the centerholemay appearto be centered,butare not.

• SIkie blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pinparallel with the ground. It blade is balanced,it shouldremain in

a horizontal position. If eitherend of the blade moves downward, sharpen

the heavy end until the blade is balanced.

5/8" B_d a

Center Hole _1

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