Craftsman 917271555 Owner’s Manual

Owner's Manual
JCRRFTSMIIN'J
LAWN TRACTOR
15.5 HP, 42" Mower Electric Start
6 Speed Transaxle
Model No.
917.271555
IMPORTANT: Read and follow all Safety
Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www, sears,com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Une 5 am - 5 pm, Mon- Sat
I
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications...........................6
Assembly/Pre-Operation.......................8
Operation.............................................11
MaintenanceSchedule........................17
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
blades, spark plugs, air cleaners, belts, and oil filters.
i xpendable items which become worn during normal use, including but not limited to
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting ................................... 28
Repair Parts ......................................... 32
Sears Service ........................ Back Cover
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 6017,9
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
,_IbWARNING: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
plug.
_I_WARNING: Do not coast down a
hill in neutra!, you may lose control of the tractor.
_ILWARNING: Tow only the attach-
ments that are recommended by and comply with specifications of the man- ufacturer of your tractor. Use common
sense when towing. Operate only at the
lowest possible speed when on a slope.
Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor. ,_WARNING: Engine exhaust, some
of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm.
_I=WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling,
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions in the manual and on the machine
before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un- loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in-
judes. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build- up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
II, SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree timbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the stope.
Follow the manufacturer's recommend- ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Oo not use grass catcher on steep
slopes.
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity, Neveras- sume that children will remain where you
last saw them,
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and clown for small children.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is
an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
cheok components and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
4
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may tall off and be seriously iniured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven ter_in could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 1.25 Gallons Capacity Unleaded
and Type: Regular Oil Type: SAE 30 (above 32°F)
API-SF-SJ): SAE 5W-30 (below 32°F
Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC
(Gap: .030") Ground Speed Forward:
(MPH): 1st 1.1
2nd 1.4
3rd 2.2 4th 3.4
5th 4.3
6th 5.5
Reverse: 1.7
Tire Pressure: Front: 14 PSI
Rear: 12 PSI
Charging 3 Amps Battery System: 5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
_%ywner's manual.
ARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator. In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your near-
est Sears service center (See REPAIR
PARTS section of this manual).
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructionswill enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
6
Steering
Wheel Insert
Steering
Boot
(1) Locknut
1/2-20
Steering Wheel
(1) Locknut
1/4-28
,=_ Steering
Wheel Adapter
(1) Large Flat Washer
(1) Hex Bolt
1/4-28 x 1-1/4
Steering Extension
Shaft
Slope Sheet
(_ 17/32 x 1-3/16 x 12
(1) Washer Gauge
_(1) Knob
For Future Use
Keys
D
Video Cassette
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16"wrench (1) Pliers (1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut, from top to bottom, along lines on all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
Insert
_S/2 Hex Nut
Steering l-_---_ ) /
Wh_l_steering
,nsion
1/4 Locknut 1/4 Hex
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
CHECK BATTERY
1. Lift seat pan to raised position,
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge
battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
8
Label
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard,
3. Place seat on seat pan so head of shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its ad- justed position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat
Bolt
Flat Washer
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press liftlever plunger and raise
attachment lift lever to its highest po- sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
_n/VAction of controls)
RNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press liftlever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle position.
7. Depress clutch/brake pedal intofull
"BRAKE" positionand hold. Move gear- shift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in neutral position.
10.Turn ignitionkey to "STOP" position.
Continue with the instructionsthat follow.
Adjustment Knob
9
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" section
of this manual,
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly. CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
,/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist:
/ All assembly instructions have been completed.
/" No remaining loose parts in carton. ,I Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/"All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
/ Be sure mower deck is properly leveled side-to-side/frent-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
1/"Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important
items: ,/Engine oil is at proper level.
1/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,I Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF UGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
L_GHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform- ation about hazards which can
result in death, serious injury and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicatesa hazard which,ifnot avoided,
will result In death or serious injury.
WARNING indicatesa hazardwhich, ifnotavoided,
could result In death or serious injury.
CAUTION indicatesa hazard which,if notavoided,
might result In minor or moderate injury. CAUTION when used without thealertsymbol,
indicatesa situationthat could result In damage to the tractor and/or engine.
HOT SURFACES indicatesa hazard which, il notavoided,could result In death, serious injury
and/or property damage.
FIRE indicatesa hazard which,ifnot avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
LOCKED UNLOCKED
(SEE SAFETY RULES SECTION)
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Attachment
Ammeter
Throttle/Choke
Control Attachment
Pedal
Clutch Lever IgnitionSwitch
Position
." .- Plunger
LiftLever
Height
' Adjustment
Indicator
Gearshift Lever / _
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or
other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor. IGNITION SWITCH - Used for starting and
stopping the engine.
Brake Lever
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH POSITION - Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed. AMMETER - Indicates battery charging
(+) or discharging (-).
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever
Throttle/Choke Control
"Brake" .Disengagecr,_
Position
"Engaged" Position
Ignition Key
Parking "Engaged"
Position
j Gearshift
Lever
Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment clutch lever to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position. NOTE: Failure to move throttle control
to slow position and allowing engine to
idle before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT; Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTION: Always stop tractor com- pletely, as described above, before leaving
the operator's position. TO USETHROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired position,
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running.
13
These heights are approximate and may vary depending upon soil conditions,
height of grass and types oi grass being mowed.
The average lawn should be cut to ap- proximately 2-1/2 inches during the cool
season and to over 3 inches during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging at- tachment dutch control.
To stop mower blades - _engage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Crutch Lever
Lift Lever High Position
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor,
Position
Position
Shield
TO OPERATE ON HILLS AI_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULIL' mark on dipstick is
reached. Do not overfill.
= For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
14
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
_iL CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
,
Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, allow engine
to run with the throttle control in the choke position until the engine runs
roughly, then move throttle control to fast position. This may require an engine warm-up period from several
seconds to several minutes, depending on the temperature.
° The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual).
15
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
° If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it iswet.
Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow- ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
¢
J
J
16
AS YOU COMPLETE _,4, _,_
Check Brake Operation _
Check 33re Pressure
Check Operator Presence and
T Interlock Systems I_ R Ch_ for Loose Fa.lleners _ I_ If
T Lubficatlon Chart I_
0 Check B_,ttery Level
A Sharpen/Replace Mower Blades 7
R Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level _ I_ Change Engine Oil (With oil rdter) li_l.2 I_
v'
a Clean Air Filter E c_nge EngineCdl(withoutoilfilter) _i"
G Clean Air Screen
Inspect Muffler/Spark
E Replace Oil Filter (if equipped) _,_
Clean Engine _llng Fins _ ±
Replace Spark Plug I_
Replace Air Filter Paper Cartridge _= Replace Fuel Filter _#
1 - Change nlore often whenoperating up,tier a heavy load o_ 3 -Re_a_e blades mo_eellen when mowing in sandy ._iil.
in hl_ ambient len'_eratures. 4 Not required il equippe_ withJ_ai_enal_-f_e_ balt_iy.
2 - Serv_e n_ore oftenwhen operating in d[dy or dusty conditions. 5 - T_ghtenfront axle pivot boll to35 ft.-IbS,maximum.
Arrester
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed inthis manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. All adjustments in the Service and Adjust-
ments section of this manual should be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2, Check brake operation.
3. Check tire pressure, 4, Check operator presence and
interlock systems for proper operation.
5, Check for loose fasteners,
l/
DOnot overtighten.
LUBRICATION CHART
L_ - (_ Spindle Zerk t";-'_ Zerk
_Front Wheel
Bearing
Zerk
General Purpose Grease
® Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants willattract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly,
Bearing Zerk
17
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