Craftsman 917.271532 User Manual
Owner's Manual
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271532
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.conYcraftsman
For answers to yourquestions
about this product,Call:
1-800-659-59t7
Sears Craftsman Help Line
5 am - 5prn, Mon - Sat
Warranty...............................................2
SafetyRules.........................................3
ProductSpecifications..........................6
Assembly..............................................8
Operation............................................11
MaintenanceSchedule......................17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipmentto your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil tilters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debns, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). in general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordedng ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hofiman Estates, IL 60179
MPORTAN'r: This cuttingmachine is capable of amputating hands and feet and
throwingobjects. Failure to observe the following safety instructionscould resut in
seriousinjury or death.
I.GENERAL OPERATION
• Read, understand,and follow all
instructionsin the manual and on the
machinebeforestarting.
• Only allow responsibleadults,who are
familiar withthe instructians,to operate
the machine.
• Clear the area of objectssuchas rocks,
toys,wire, etc., whichcouldbe picked
upand thrownby the blade.
• Be sure the area is clear of otherpeople
beforemowing, Stop machineif anyone
entersthe area.
• Never carry passengers.
• Do not mow in reverse unlessabsolutely
necessary. Always lookdown and
behind before and while backing.
• Be aware ofthe mower discharge
directionand do not point it at anyone,
Do not operatethe mower without either
the entiregrass catcher or the guard in
place.
• Slow down beforeturning.
• Never leave a runningmachine
unattended. Always turn off blades, set
parkingbrake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcheror uncloggingchute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influenceof alcoholor drugs.
• Watch for trafficwhen operatingnear or
crossingroadways.
• Use extra care when loadingor unload-
ingthe machine intoa traileror truck.
• Data indicatesthatoperators, age 60
years and above, are involvedin a large
percentageof riding mower-related
injuries.These operators should
evaluate their abilityto operate the riding
mowersafely enoughto protect them-
selves and othersfrom serious injury.
• Keep machinefree of grass, leaves or
other debrisbuild-upwhich can touch
hotexhaust/ engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris whichcan cause build-
upto occur.Clean anyoil orfuel
spillagebefore operatingor storingthe
machine. Allow machine to coolbefore
storage.
II. SLOPE OPERATION
Slopesare a majorfactor related to loss-of-
controland tipoveraccidents,whichcan re-
suit in severe injury or death. All slopes
require extra caution. Ifyou cannotback up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks,tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain couldovedum the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a lowgear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improvestability.
Use extra care withgrass catchers or
other attachments. These can change
the stabiJityof the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope, if
tires bosetraction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not turn on slopes unless necessary,
and then, tam slowly and gradually
downhill, if possible.
• Do not mow near drep-offs, dftches, or
embankments. The mower could
suddenly tam over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction couldcause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do notuse grasscatcher on steep
slopes.
3
Ill. CHILDREN
Tragic accidentscan occurif the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscurevision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
a.rea.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamperwith safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machineto cool before
storing.
• Stop and inspectthe equipment ifyou
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
@@@@@
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow inreverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15° Max),
not across.
• Remove obstacles such as rocks, tree
limbs,etc.
• Watch for holes,ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Useslowspeed.Choosealowgearso
thatyouwill nothave to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_{_Look for this symbol to point out
important safety precautions. It means
CAUTIONIE[ BECOMEALERTI!! YOUR
SAFETY ISINVOLVED.
_,CAUTION: In order to prevent acci-
dental starting when setting up, transport-
ing, adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
_,CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
_CAUTION: Tow onlythe attachments
that are recommendedby and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. ]ires can lose traction with
the ground and cause you to lose control
of your tractor.
_WARNING: Engineexhaus some of
its constituents, and certain ve'hicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defecLs or other repro-
ductive harm.
_I,WARNING: Battery posts terminals
and related accessones conta nead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling,
5
PRODUCT SPECIFICATIONS
GASOUN r= 1.25 GALLONS
CAPACITY UNLEADED
_ND TYPE: REGULAR
OILTYPE SAE 30(ABOVE 32°F)
_,PI-SF-SJ): SAE 5W-30
(Below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION
GAP: .030") RCt2YC
GROUND SPEED FORWARD:
(MPH): 1ST 1.1
2ND 1.4
3RD 2.2
4TH 3.4
5TH 4.3
6TH 5.5
REVERSE: 1.7
TIRE FRONT: 14 PSI
PRESSURE: REAR: 12 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPSHEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: 190
CASE SIZE:U1R
3LADE BOLT 27-35 FT. LBS
FORQUE:
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contactyour nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). if a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualifiedservice center.
We have competent, well-trainod techni-
cians and the proper tools to service or
repair thistractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintainyour tractor properly.
Alwaysobserve the =SAFETY RULES".
6
Steering Wheel
Steering
Wheel
Adapter
Steering
Wheel
Insert
3/8
@
5/16-18 x 1-1/4 Locknut
(1) Hex Bolt (1)
Seat
Knob
11)
5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
t Steedng
Extension
Shaft
(1) Hex Bolt
3/8-16 x 1
Keys
(2) Keys
For Future Use
Video Cassette
7
Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(1) 1/2"wrench (1) Utilityknife
(1) 33rapressure gauge
When right or left hand is mentioned in
this manuel, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines
on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractorso
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter
onto steering shaft extension.
5. Position steedng wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT:. Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
SteeringWheel
_ Inse_
_ La_8 H,eaxt_i_;sher
3/8 Lockf_
Wash_
Steering Whee_ab s
SteeringBoot f _"
Adapter_ Extension
v , _j Shaft
I
D'kou to"o"
Lower ," "'_-L.-.
Steering_ ,_ "'::" "-
sha. _ ", ",,
' "" _ Slots
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
t. Lift seat pan to raised positionand
open battery box door.
NOTE: Ifthis battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See =BA'rrERY" in Maintenance
section of this manual for charging
instructions).
8
_rminal
INSTALL SEAT
Adjust seat before tighteningadjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packingand set aside for assembly of
seat to tractor,
2. Pivotseat upwardand remove from
the cardboard packing, Remove the
cardboard packing and discard.
3. Place seat on seat pan sohead of
shoulderbolt is positioned over large
stotted hole in pan.
4. Push down on seat to engage
shoulderbolt in slot and pull seat
towardsrear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do nottighten.
6, Lower seat into operating positionand
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Bo]t
FiatWasher
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutclVbrake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_I,WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oillevel and fill fuel tank
with gasolina.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into lull
"BRAKE" position and hold. Move
gearshift lever to tst gear.
8. Slowly release clutch/brake pedal and
s]owly drive tractoroff skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
lO.Tum ignition key to "OFF" position.
Continue with the instructions that follow.
AdjustmentKnob=p B
CHECK TIRE PRESSURE
The tiros on your tractor were ovednflated
at the fadory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cuttingresults, mower housing
should be propedy leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
rep_ecieg motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routedcorrectly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
V"CHECKLIST
Before you operate and enjoy your new
tractor,we wish to assure that you receive
the best performance and satisfaction
fromthis Quality Product,
Please review the followingchecklist:
,,'All assembly instructions have been
completed.
./No remaining loose parts in carton.
./Battery is properlyprepared and
charged. (Minimum 1 hour at 6 amps).
./Seat is adjusted comfortablyand
tightened securely.
.//'Alltires are properlyinflated. (For
shipping purposes, the tires were
overlnfiatedat the factory).
./Be sure mower deck is properly leveled
side-to-side/front-to-rearfor best cutting
results. (Tires must be properly inflated
for leveling).
./Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
./Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
./Engine oil is at proper level.
./'Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
./Become familiar with all controls - their
location and function. Operate them
before you start the engine.
./Be sure brake system is in safe
operating condition.
10
These symbolsmay appear on your tractor or in literaturesupplied with the product.
Learn and understand their meaning.
BA3-i-E Ry CAUTION OR REVERSE FORWARD FAST SLOW
WARN]NG
ENG,.SO.e.G,NSOSFO,LPRSSSORSL,O.TEONO%_.IMPT
FUEL CNOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
_r_R N H L
ATTACHMENT REVERSE NELrTRAL HIGH LOW
CLUTCH ENGAGED
LOCKED
®3]
PARKING BRAKE
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
A_ACHMENT
CLUTCH DISENGAGED
4,
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
11
FREE WHEEL
(Automatic Models onty)
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the igustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ammeter Clutch Ignition Switch
Throttle/Choke
Control
Switch
Lever
Plunger
LiftLever
Clutch/ _Adjustment
Brake Pedal Indicator
_Brake Lever
Gearshift
Height
\
Our tractorsconformto the safety standardsof the
Amedcan National Standards Institute.
ATrACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachmentsmounted toyour tractor,
ATI'ACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutchingand braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and directionof tractor.
IGNITION SWITCH - Usedfor starting and
stoppingthe engine.
LIFT LEVER PLUNGER - Used torelease
attachment lilt leverwhen changing its
position.
LIGHT SWITCH - Turns the headlightson
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THRO'rFLE/CHOKE CONTROL - Used
for startingand controllingengine speed,
AMMETER - Indicatesbattery charging
(+) or discharging (-).
12
The operation of any tractor can result in foreign objects thrown into the
eyes which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
_adjustments or repairs. We recommend a wide vision safety mask over
spectaoles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running,any attempt by the operator to
leave the seat without firstsetting the
parkingbrake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parkingbrake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "DRAKE"
position. Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever
Throttle/Choke
F'osition
ignitionKey
/
Clutch
Broke
pedal
Brake
"Engaged"
Position
Gearshift
=Brake"
Position "Disengage 6_"
STOPPING
Position
MOWER BLADES -
• TO stop mower blades,move attach-
ment clutch lever to =DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttlecontrol to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
Lever
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_kCAUTION: Always stop tractor
completely,as described above, before
leavingthe operator's position;to empty
grass catcher,etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttlereduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACK-
WARD
The directionand speed of movement is
controlledby the gearshift lever.
1. Start tractor with clutch/brakepedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release cJutch/brakepedal to
start movement.
IMPORTANT: Bring tractorto a complete
stop before shiftingor changing gears,
Failure todo so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CU'I-rlNG HEIGHT
The positionof the attachment lift lever
determines the cutting height.
• Grasp liftlever.
• Press plunger with thumb and move
lever to desired position,
13
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn shoaid be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cuttingperformance, grass
over 6 inches in height should be
mowedtwice. Make the first cut
relativelyhigh; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachmentclutch control.
To stop mower blades -
disengage attachment clutch control.
_CAUTION: Do not operate the mower
withouteither the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutchLever
Lift Lever
High Position
Position
Position _
Shield
TO OPERATE ON HILLS
_CAUTION: Do notdrive up or down
hills with slopes greater than 15° and do
not ddve across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowingis necessary, move throttle
controllever to slower position.
• If stoppingis absolutelynecessary,
push clutchYorakepedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1stgear. Be
sure you have allowed room for tractor
to rotislightlyas you restartmovement.
• To restart movement, slowlyrelease
parking brake and clutchForekepedal
• Make all turnsslowly.
TO TRANSPORT
• Raise attachment liftto highestposition
with attachment liftcontrol.
• When pushing or towingyour tractor,
be sure gearshiftlever is in neutral (N)
position.
• Do notpush or towtractor at more than
five(5) MPH.
NOTE: To protecthood fromdamage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured totractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachmentsthat are
recommended by and comply with
specificationsof the manufacturerof your
tractor.Use common sense whentowing.
Too heavy of a load, while ona slope, is
dangerous. "13rescan lose tractionwith
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped,from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstickand wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstickis reached. Do not overfill.
• For cold weather operation you should
change oil for easier starling(See "OIL
VISCOSITY CHART" in the Mainte-
nanca section of this manual).
• To change engine oil, see the Mainte-
nance sectionin thismanual.
14
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasolinewith a minimumof
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil withgasoline. Purchase fuel in
quantities that can be used within30
days to assure fuel freshness.
IMPORTANT: When operatingin
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
WARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol)can attract
moisturawhich leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
nextseason. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_1_CAUTION: Fill to bottom of gas tank
filler neck. Do not ovediU. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/Drake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to choke position.
NOTE; Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignitionand turn key
clockwiseto "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50" F and
above)
6. When engine starts, move the throttle
controltothe fast position.
• The attachments and ground ddve can
now be used. if the engine does not
accept the load, restart the engine and
allow itto warm up for one minute
usingthe choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, allow engine to
runwith the throttlecontrolin the
choke position until the engine runs
roughly,then move throttlecontrol to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
• The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
15
MOWING TIPS
• Mower should be propedy leveled for
best mowingperformance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cutarea to the rightofthe tractor.
This will resultin a more even distribu-
tion of clippingsand more uniform
cutting.
• When mowing large areas, start by
turningto the rightso that clippingswill
dischargeaway from shrubs, fences,
driveways, etc. After one or two
rounds,mow in the oppositedirection
making [eft hand turns until finished.
• If grass isextremely tall, itshouldbe
mowedtwice to reduce load and
possiblefire hazard from dried clip-
pings. Make first cut relativelyhigh;the
secondto the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure bettermowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
F
16
MAINTENANCESCHEDULE
_S YOU COMPLETE
REGUL_,R SERVICE _ERV;CE DATES
Che¢_ Blake Oporation _
Che_ "_ pmssure V' I/
CheCk _ralof prese,_;e a,,,:d
]r_erk_ Systerr_ k/
Check for Loose Fastenem _ _T If
Sl_rpelVReplace MoWS# Blade_ I_11_
Lu_rk;a_onchart If If
Ch_k Battery Level Vii
Clean Batte_ and Tetminab I1/
(_eck Trar,saxm Cooing I//
AdjUst 8lade _ell{$) Ten_ I_' s
AdjustMOtionDrk,eBali[s) Tension _
Check Engir_e O= Level _ V S
Clean Air Filter I11=
Clean Air Screen V/=
Replace Oil Filler ( ff equipped)
(_ean Engine COOling Firm _e
Re_e Air Filler paper Cao_l_e
Re_ce SPark Ptug _z If
Replace FIJ_ Fiber if
I. C_arlje mon_ _4teq w_ o_g U_ * h_Z_y _ltd o_ _ h_ &r_mt b*r,_ml. 5. ff equtpp_m ,t_h B_ _**'1_
2. ,_c_ m,o_eclte__,,ha_oper=_Tngin dmy _- dU_4y_
6. kLot =eq_d _ e_ad wilh tlmin_.lt =e _.
GENERAL RECOMMENDATIONS
The warrantyon this tractor does not
cover itemsthat have been subjected to
operatorabuse or negligence. To receive
full value fromthe warranty, operator must
maintain tractoras instructed in this
manual,
Some adjustmentswill need to be made
periodicallyto properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
seasoe.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for properoperation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle
Zerk Zerk
(_Front Wheel
Bearing Bearing Zerk
Zerk
(_SAE OR 10W30 MOTOR OIL
@REFER TO MAINTENANCE "ENGINE"
SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the lile of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
17sparingly-
'_Engine
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE; Toseal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. _re sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. Ifyour
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutcWbrakepedal is fully depressed
and attachement clutch controlis in the
disengaged position.
• When the engine is running,any
attempt by the operator to leave the
seat withoutfirst setting the parking
brake shouldshut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat shouldshut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
Forbest results mower blades must be
kept sharp, Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest positionto
allow access to blades.
2. Remove hex bolt, lock washer and fiat
washer securing blade.
3. Installnew or resharpened blade with
trailing edge up towards deck as
shown. 18
IMPORTANT: Toensure proper assembly,
center hole in blade mustalign with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and fiat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt isgrade 8 heat
treated.
Trailing EdgeUp j
Blade Cenler j_('_
MandrelAssembly
_--Hex Bolt (Grade)*';'L'-'_-_"
*AGrade8 heattreatedboltcanbe identified
bysixlinesonthebolthead.
TO SHARPEN BLADE
NOTE: We do notrecommendsharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care should betaken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a tile
oron a grindingwheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin,or a cone
balancer. (When usinga cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nailfor balancing
blade. The lobes ofthe center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portionof the steel bolt or pinand hold
the bolt or pin parallel with the ground.
If blade is balanced, itshould remain in
a horizontalposition. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
Canter Hole
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