Craftsman 917271530 Owner’s Manual

Owner's Manual
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271530
Safety
Operation * Maintenance
* Repair Parts
differently from previously bulk engines. Before you start the
This product has a low emission engine which operates engine, read and understand this Owner's Manual,
CAUTION:
Read and follow all Safety
Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
VisitourCraftsmanwebsite:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Warranty ......................................... L.... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
LIMITED'I3NO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In*home warranty service is available but a trip charge will apply. This warranty applies only while this
product is in the United States. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rightswhich may vary from state to state.
Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
thrawing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc,, which could be
picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
", Be aware of the mower discharge
direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always rum off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large pementage of riding mower- related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to protect themselves and others from
seriousinjury.
II. SLOPE OPERATION Slopes are a major factor related to loss-of-
control and tipover accidents, which can result in severe injury or death, All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it,
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope, tf
tires lose traction, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
Do not mow near drop*offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves In.
Do not mow on wet grass. Reduced
traction could cause stiding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
3
Ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them,
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV.SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do not smoke,
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fue F
spillage. Allow machine to cool befor_ stodng,
Stop and inspect the equipment if yol strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subje
to wear, damage, and detedoration, which could expose moving parts or
allow objects to be thrown. Frequen check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cu
Wrap the blade(s) or wear gloves, a
use extra caution when servicing th*
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing, Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades oft,
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation,
Keep children out of the mowing area
and under the watchful care of another
responsible adult,
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
_Look for this symbol to point out
important safety precautions. It means
CAUTION!f! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
_b CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
_, CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control ofyour tractor.
_b, WARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other repro- ductive harm.
_bWARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
PRODUCTSPECIFICATIONS
GASOLINE 1.25GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR
OILTYPE SAE30(ABOVE32°F (API-SF-SJ): SAE5W-30
(Below32°F)
OILCAPACITY:3.0PINTS SPARKPLUG: CHAMPION
GAP: .030") RJ19LM OR J19LM
VALVE INTAKE: .003"-.005" CLEARANCE: EXHAUST:.005"-.007" GROUND SPEEDFORWARD:
(MPH): 1ST 1.1
2ND 1.4
3RD 2.2
4TH 3.3 5TH 4.4
6TH 4.9
REVERSE: 1.4
TIRE FRONT: !4 PSi
PRESSURE: REAR: 12 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5AMPS HEADLIGHTS BATTERY: AMP/HR: 25
MIN. CCA: 190 CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS TORQUE:
CONGRATULATIONS on your purchase of a newTrector. It has been designed,
engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, oaring for and usingyour tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_I, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless tl
engine's exhaust system is equipped wi
a spark arrester meeting applicable Ioc;
or state laws (if any). If a spark arrester
used, it should be maintained in effectiv working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands, A
spark arrester for the muffler is availabl_
through your nearest Sears service center (See REPAIR PARTS section of
this manual).
6
Steering Wheel ering
Adapter Sleeve
Steering Wheel
Steering Wheel
Insert
©
t Steering
Extension Shaft
(1) Hex Bolt
3/8-16 x 1
0
(1) Lock
(1) Large Flat Washer
washer 3/8
@
(1) Hax Bolt
5/16-18 x 1-1/4
Seat
(1) Washer
(1)Knob _ 17132 x1-3/16 x12 Gauge
For Future Use
(1) Locknut 5/16-18
Keys
(2) Keys
Video Cassette
Slope Sheet
Yournewtractorhas been assembledat the factorywit parts left unassembledfor shippingpurposes.Toensuresafe and properoperationof your
tractorall parts and hardwareyouassemble mustbe tightenedsecurely.Use the correcttoolsas necessaryto insurepropertightness.Reviewthevideocassettebefore
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16" wrench (1) Pliers
(1) 1/2"wranch (1) Utility knife (1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating position (seated behind the steering
wheel). TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes
in extension and lower shafts and install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab slots in dash and push down to
sl_cure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter
onto steedng shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remm any staples in skid that may punctu
tires where tractor is to roll off skid.
3/8_Lock _ SteeringWh*
_._F Insert
_a/8 Hex Bolt
+,atWas,
SteeringWheel _*_
SteeringBoot /__
Ada"ter _ Extension
" _ / Shaft
5116 -------_'_'
- - i_,-- 5116Hs
LOCKNUt _-+ +- Bolt
Lower ,+- ++ !.
Steering_ #_ _- ,,
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift seat pan to raised position and open battery box door.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
_';'_t,+ Tabs
, ' _ Tab
_-_ , , Slot,.
8
Ba_e_ Box
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large
slotted hole in pan.
4, Push down on seat to engage
shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
8. Raise seat and tighten adjustment knob securely.
Seat
J
/
Seat Pan _i
__i_'_ulder
Bolt
F,at
NOTE: You may now roll or drive your tractor off the skid, Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal,
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding discharge guard up against tractor,
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read,
understand and follow all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oi! level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest
position.
6, Start the engine. After engine has
started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to Ist gear.
8, Slowly release clutch/brake pedal and
slowly ddve tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
AdjustmentKnob=- =:_
9
CHECKTIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
Forbest cuttingresults,mowerhousing
shouldbe propedyleveled. See "TO LEVEL MOWER HOUSING" inthe
Serviceand Adjustmentssectionofthis
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
v_CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction
from this Quality Product. Please review the following checklist:
-,fAll assembly instructions have been completed.
V"No remaining loose parts in carton. .4"Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
vSeat is adjusted comfortably and
tightened securely.
,,,tAil ti_'esare propedy inflated. (For
shipping purposes, the tires were ovednflated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be propedy inflated
for leveling).
,/'Check mower and drive belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
,/'Check wiring. See that all connections
are still secure and wires are prapedy clamped.
While learning how to use your tractor, pay extra attention to the following
important items:
v" Engine oil is at proper level. V"Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
v"Become familiar with all controls - their
location and function. Operate them before you start the engine.
.,/Be sure brake system is in safe
operating condition.
10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
A, =
BATTERY CAUTION OR
WARNtNG
ENGINE ON ENGINE OFF
REVERSE FORWARD FAST SLOW
OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
1
00=
FUEL CHOKE
_r_'l R N H L c®)_I
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your Iractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ammeter
Thro_le/Choke Plunger Control Attachment
Clutch Ignition Switch
," .- Lever
LiftLever
Clutch/ Adjustment
BrakePedal Indicator
Gearshift
Height
Brake Lever
\
Our tractors conform to the safety standards of the American National Standards
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
"_nddirection of tractor.
Institute.
IGNITION SWITCH - Used for starting an,
stopping the engine.
LIFT LEVER PLUNGER - Used to releas attachment lift lever when changing its position.
LIGHT SWITCH -Turns the headtights on
and off.
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
AMMETER -Indicates battery charging
(+) or discharging (-).
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release
pressure from clutch/brake pedal. Pedal should remain in "BRAKE"
position. Make sure parking brake will hold tractor secure.
AttachmentClutch Lever
"Engaged" Position
Thrn_ttlrc_'Cheke .-":_'---/F_.._._/
Clutch__' __/'_Disengaged" Brake _ _f, '_;_e(Position
PedalI _ _ '__'_. Parking
' I _ : ...... _/\ Engaged
_ F?_._ Gearshift _/i_Lever
"Brake" _Disengaged'
Position Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to
"backfire".
•Tum ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use,
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead). NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACK- WARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
13
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary
depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches dudng the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired
height. TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. _Ib,CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge
guard in place.
AttachmentClutchLever
"Engaged" Position
f, Lift Lever
High Position
Low Position
TO OPERATE ON HILLS _, CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slewing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move gearshift lever to 1stgear. Be
sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutcl'Vbrake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with
the gmund and cause you to lose control of your tractor.
Guard
14
BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces- san], add oil until "FULU' mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL . VISCOSITY CHART" inthe Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve tile). Do not mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
_I, WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
,.._.CAUTION: Fill to bottom of gas tank tiller neck. Do not overfill. Wipe offany
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When startingthe engine forthe firsttimeor if
the enginehas runout of fuel, itwill take extra crankingtime to move fuel from the tankto
the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to "DISEN- GAGED" position.
4. Move throttle control to choke position. NOTE: Before starting,readthe warm and cold startingproceduresbelow.
5. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute,
Ifthe engine does not start after
several attempts, move throttle control to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)
6. When engine starts, allow engine to run with the throttle control in the
choke position until the engine runs roughly, then move throttle control to fast position. This may require an
engine warm-up period from several seconds to several minutes, depend-
ing on the temperature.
The attachments can also be used
during the engine warm-up period.
NOTE: If at a highaltitude(above 3000 feet) or in cold tam!_ratures (below 32 F) the
carburetorfuel mixturemay need tobe adjustedfor best engine performance. See
"ro ADJUST CARBURETOR" inthe Service
and Adjustmentssectionofthis manual.
15
MOWINGTIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be propedy leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for tdmming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distdbu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by turning to the dght so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip- pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the
attachment being used.
f
t
J
J
16
MAINTENANCESCHEDULE/__"_,,__ _ _ _ _ I
AS YOU COMPLETE FILL IN DATES /__ S____" DATES I
REGULAR SERVICE
I CheCk Tire Pressure
Check Operator Presence and
TR Ir_erlock Syste_'_$ M
ChickforLooU_Famne_s It/ Mr M
sharpen/Replace Mower Blades fl/4
LU_at_c_. V' I/
oT CheckBatteryLevel f_,
a ck3anBattery and Terminals M
C_ck Tra_,_xle COoling M
AdjustBladeRelt(s)Tens_ Ms
tcljusl Motion Drive Belt(s) Tension _#s Check Engi_,eOil Level Id/ M
char_ ErlgiP.e Oil _1=.3 M
Clean Air Screen II_
i clean AirFilter Me
Ip._l_ M uffler/_oGr_ Affesler M
Replace Oil Flit er (ff equipped) I_1:
N Clean Engine Cooling Fk'.s M=
Replace Spark Plug M I_ Replace Air Filter Paper Cartddge M_
Replace Fuel Filter M I
I . Change mote olten wbl_ O_lr alklg undO: a hecvy k_adot In high _ _mpera_r e$ 5 - tl ¢._Jlppld w_t adlt_lab_ I_'tlrq
2. Service n_e o;t_ wh_ op_allng _ dirtyor dusly ¢¢r,)l_r_s 3 t;equlpFed wlt_ ol ,,_t. charge ol ev_y SO hc_r_
4 R_l_Ce blades n _re otmn wheft mONklg In Mno_ Sod
M MCheck Brake OPeratio_
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must
maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your
tractor. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each
season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for toose fasteners.
l
h_ re_r_ Ifequ_,p_i_,lh r_ balt.rf.
7 TightenbOnl_le IdVO_boit"03_fl -Ibsrel_'a_m,
LUBRICATION CHART
(_ Spindle
Zerk Zerk
(_Front Wheel
Bearing
Zerk
BesdngZe_
i
: : [ i
q_SAE OR I0W30 MOTOR OIL
_REFER TO MAINTENANCE"ENGINE"
SECTION
IMPORTANT: DO not oil or grease the pivot points which have special nylon
bearings, Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubncated, use only a dry,
powdered graphite type lubricant
17sparingly'
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See TO ADJUST BRAKE" in the
Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be pumhased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachement clutch control is in the disengaged position.
When the engine is running, any attempt by the operator to leave the
seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the
seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove hex bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat treated. MandrelAssembly
TrailingI Up
Blade Center
Hole
Flat Washer,
Lock Washer
_--Hex Bol (I
*A Grade 8 heat_eated boltcanbeident_ied
by sixlines onthebolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but ifyou do, be sure the
blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-
ancer, follow the instructions supplied with balaocer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
if blade is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen the heavy end until the blade is
balanced.
5/8 'p
18
Center Hole
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