Craftsman 917.271142 User Manual

Page 1
Owner’s Manual
16.5 HP ELECTRIC START 42” MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.271142
•Assembly
•Operation

• Maintenance

• Repair Parts

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner*s Manual.

CAUTION:

Read and follow all Safety Rules
and Instructions before operat
ing this equipment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co , Hoffman Estates, II60179

Visit our Craftsman websiteiwww.sears.com/craftsman
Page 2
TABLE OF CONTENTS
Warranty Safety Rules
Product Specifications.
Assembly Operation
Maintenance Schedule
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Maintenance Service and Adjustments...
5 7
Storage Troubleshooting Repair Parts
Parts Ordering
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.. Back Cover
17 21
27 28 32
WARRANTY
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date,
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War
ranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Page 3
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower­related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommen dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces sary, and then, turn slowly and gradual
ly downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Page 4
SAFETY RULES
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children,
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or al
low objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad just and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always took down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly. Do nof turn on slopes unless neces sary, and then, turn slowly and gradual ly downhill, if possible.
Page 5
SAFETY RULES
Alook for this symbol to point oi^ inipor­tant safety precautions. It means CAU
TION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.
AcAUTION; In order to prevent acciden tal starling when setting up, transporting, adjusting or making repairs always dis connect spark plug wire and place wire where it cannot contact spark plug.
ACAUTION: Do not coast down a hill in neutral, you may lose control of the trac tor.
ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE:
OILTYPE
(API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG: (GAP; .030”)
GROUND SPEED (MPH);
TIRE
PRESSURE: CHARGING
SYSTEM; BATTERY:
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your
nearest authorized service center/ department. We have competent, well-
trained technicians and the proper tools to
service or repair this tractor.
1.25 GALLONS UNLEADED REGULAR
SAE 10W30
(ABOVE 32°F) SAE 5W-30 (BELOW 32°F)
W/FILTER: 4.5 PINTS W/0 FILTER:4.0 PINTS
CHAMPION RC12YC
FORWARD: 5,5
REVERSE: 2.4 FRONT; 14PS1
REAR: 10 PSI 15 AMPS @3600 RPM
AMP/HR: 30
MIN. CCA; 240 CASE SIZE:U1R
27-35 FT. LBS
Operate oniy at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
AWARNING: Engine exhaust, some of its constituents, and certain vehicle compo nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive
harm. AWARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm. Wash
hands after handling.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte nance” and “Storage" sections of this owner’s manual.
A WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush­covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through your nearest authorized service
center/department (See REPAIR PARTS
section of this manual).
Page 6
UNASSEMBLED PARTS
steering Wheel
—I I
Steering Wheel Adapter
Steering Sleeve
Steering
Wheel
Insert
Steering Extension Shaft
o
(1) Hex Bolt
3/8-16 X 1
(1) Lock washer 3/8
(1) Large Flat Washer
(1) Knob
Keys
(1) Hex Bolt 5/16-18x1-1/4
Seat
(1) Washer
^ 17/32 x 1 -3/16 x 12 Gauge
Video Cassette
(1)
Locknut 5/16-18
(1) Shoulder
Bolt 5/16-18
Slope Sheet
(2) Keys
Page 7
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering
wheel). TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
Steering Wheel Insert
Hex Bolt
Lock Washer
Large Flat Washer
Steering Wheel
Extension Shaft
5/16 Locknut
Steering Boot
Tabs
Adapter
5/16 Hex Bolt
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
Lower Steering^ Shaft >
1 Tab
I Slots
Page 8
HOW TO SET UP YOUR TRACTOR CHECK BATTERY
• Lift seat pan to raised position and
open battery box door.
• If this battery is put into service after
month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in
MAINTENANCE section of this manual for charging instructions).
Seat Pan
Battery Box Door
Terminal
Label
Terminal
INSTALLSEAT Adjust seat before tightening adjustment
knob.
• Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob
NOTE: You may now roll or drive you
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid. TOROLLTRACTOROFFSKID (See
Operation section for location and function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Release parking brake by depressing clutch/brake pedal.
• Place freewheel control in freewheeling position to disengage transmission
(See “TO TRANSPORT" in the Opera
tion section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)
AwARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel tank
with gasoline.
• Place freewheel control in "transmis sion engaged" position.
• Sit on seat in operating position, depress clutch^rake pedal and set the parking brake.
• Place motion control lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Start the engine. After engine has started, move throttle control to idle
position.
• Release parking brake.
• Slowly move the motion control lever
forward and slowly drive tractor off skid.
• Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
• Turn ignition key to "OFF" position. Continue with the instructions that follow.
8
Page 9
INSTALL MULCHER PLATE
(If previously removed)
• Raise and hold deflector shield in
upright position.
• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
^CAUTION; Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.
Deflector Shield
Mulcher
Plate
Latch Hooks
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section
of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF
ALL BELTS See the figures that are shown for
replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts
are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See 'TO ADJUST BRAKE" in the Service and Adjustments section of this manual.
%^CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: / All assembly instructions have been
completed.
/ No remaining loose parts in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
/ Before driving tractor, be sure free
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
✓ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe operat
ing condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE" and “PURGE TRANSMISSION” in the Operation
section of this manual).
Page 10
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
n;
Q
A
•m
BATTERY
©
ENGINE ON
fl
FUEL
ATTACHMENT
CLUTCH ENGAGED
CAUTION OR
WARNING
(STO^
ENGINE OFF
l\l
CHOKE
R N
REVERSE
REVERSE
'fir
OIL PRESSURE
MOWER HEIGHT
NEUTRAL
FORWARD
a|
LIGHTS ON
FAST SLOW
©1
OVER TEMP
LIGHT
©
PARKING BRAKE UNLOCKED
LOCKED
H L «!
HIGH
LOW PARKING BRAKE
IL
I
li
MOWER LIFT
?»II
ATTACHMENT
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
^r^:-
hH’
FREE WHEEL
(Automatic Models only)
10
Page 11
KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the American National Standards
Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower bladeSi or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starling the engine.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when
changing its position.
LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
11
Page 12
The operation of any tractor can result in foreign objects thrown into
r the eyes, which can result in severe eye damage. Always wear safety
^ ^ glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine,
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in “EN
GAGED” position and release pressure from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake will hold tractor secure.
Attachment Clutch Lever
Th rotti e/Choke Control
Clutch/
Brake Pedal
^Height
“Disengaged”^ Adjustment
Position Knob “Brake”
“Engaged” Position
Ignition Key
“Disengaged"
Position
Parking Brake “Engaged” Position
Motion Control Lever
STOPPING
MOWER BLADES -
• To stop mower blades,move attachment
clutch lever to “DISENGAGED” position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE” position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.
ENGINE-
• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to
**b0,ckf irG**
• Turn ignition key to “OFF position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine, IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^ CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/
brake pedal.
• Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING
HEIGHT
The cutting height is controlled by turning the height adjustment knob in desired
direction.
• Turn knob clockwise () to raise
cutting height.
• Turn knob counterclockwise () to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
12
Page 13
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appro priate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.
• Repeat for opposite side installing gauge wheel in same adjustment hole.
3/8-16
Locknut
Gauge Wheel
Mounting Bracket
3/8 Washer
Gauge Wheel
Shoulder
Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift
control.
• Start mower blades by engaging
attachment clutch control.
• TO STOP MOWER BLADES - disen gage attachment clutch control.
^ CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector
shield place.
Attachment Clutch Lever “Engaged”
Position Attachemnt Lift
^ Lever High
Position
Low Position
Deflector
Shield
TO OPERATE ON HILLS
^ CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control (ever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly. TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.
• Raise attachment lift to highest position
with attachment lift control.
• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse above procedure.
13
Page 14
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
=
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto
the tube. Remove and read oil level. If
necessary, add oil until “FULL” mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See “OIL
VISCOSITY CHART” in the Mainte nance section of this manual).
• To change engine oil, see the Mainte nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tem peratures below 32°F(0'’C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
^ WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
A CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to “DISEN GAGED” position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
14
Page 15
• Insert key into ignition and turn key clockwise to “START” position and
release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine stilt does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
Whenenginestarts.movethethrottle control to the fast position.
The attachments and ground drive
can now be used. If the engine does not accept the load, restart the en gine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING { 50° F and below)
• When engine starts, allow engine to run with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast
position. This may require an engine warm-up period from several seconds to several minutes, depending on the
temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission should be warmed up
as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
• Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can also be used during the engine warm-up period after the transmission has been warmed up.
NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disen
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor
mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace
ment. it should be purged after reinstalla tion before operating the tractor.
• Place tractor safely on level surface
with engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling
position (See “TO TRANSPORT” in this section of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
• Move motion control lever to full forward
position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE; During this procedure there will be no movement of drive wheels. The air
is being removed from hydraulic drive
system.
• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.
• Engage transmission by placing freewheel control in driving position
(See ‘TO TRANSPORT’ in this section of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
• Slowly move motion control lever fonward, after the tractor moves approxi
mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
• Your tractor is now purged and now
ready for normal operation.
15
Page 16
MOWING TIPS
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
• If grass is extremely tail, it should be
mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWING TIPS
IMPORTANT; For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine
(blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu
lar to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
r
r. -
^
1
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
V
c
V
1
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-S
^
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16
Page 17
MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and Interlock Systems
Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level
Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Bett(s) Tension
Adjust Motion Olive Bert{s) Tension
Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen
Inspect Muffler/Spark Arrestor
Replace Oil RIter (If equipped)
Ctean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 ' Changa mora oftan whan oparatlng under a haavy load or In high ambient temparaturaa. S • 2 - Service more often when operating in dirty or dusty conditions. 6 ■ 3 * if equipped with oil l^ar, change oil every 50 hours. 7 • 4 < Replace blades more often when mowing in sandy soH.
✓ ✓
✓ ✓
✓ 7 ✓ 4 ✓
✓ ✓
✓ 3
✓ 5
1^2,3
✓ 2 ✓ 2
✓ 2
✓ ✓ 2
“T“
If *quipp«d with pdju«tabf« system. Not required if equipped with maintenance-free battery. Tighten front axle pivot bolt to 35 ft.-lbe. maximum. Do r>ot overtighten.
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual. Some adjustments will need to be made periodically to properly maintain your
tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners. -¡y
LUBRICATION CHART
©General Purpose Grease ©Refer to Maintenance “Engine” Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubncated, use only a dry,
powdered graphite type lubricant
sparingly.
Page 18
TRACTOR
Always observe safety rules when
performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad
justed. (See ‘TO ADJUST BRAKE” in the
Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS" section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
cost
BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to
allow access to blades,
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat treated.
Trailing Edge Up Assembiy
V Blade Center
Hole
Flat Washer Lock Washer
'^^Hex Bolt (Grade)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head,
TO SHARPEN BLADE
NOTE: We do not recommend sharpen
ing blade - but if you do, be sure the blade is baianced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is
balanced.
Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.
18
Page 19
NOTE; The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.
• Open battery box door.
• Disconnect BLACK battery cable first then RED battery cable and remove .
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petro leum jelly.
• Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmis
sion while engine is running or while the
transmission is hot. To prevent possible damage to seals, do not use high pres sure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• inspect cooling fins for dirt, grass clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID The transaxle was sealed at the factory
and fluid maintenance is not required for the life of the transaxle. Should the transaxie ever leak or require servicing,
contact your nearest authorized service
center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil’s SAE viscosity grade
according to your expected operating
temperature.
SAE Viscosrrv GRADES
9T if *cr
TIMPCRATURC RANGE ANTICIPATED BEFORE tCKT OIL CHANGE
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container,
• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
• Remove drain plug.
• After oil has drained completely, replace oil drain plug and tighten
securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS" section of this manual.
• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest thè oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
“FULL” line on dipstick. Tighten cap onto the tube securely when finished.
Cover Knob
Air Cleaner
Cover
Foam Pre
Cleaner
Air. Screen
Oil Drain
■plug
19
Wing Nut
Rubber
Grommet
^Air Cleaner
Paper Cartridge
.^Air Cleaner
Base
Oil Fil Cap/
Dipstick
Page 20
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions),
remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
• Remove knob and cover.
• Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.
• Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
• Reassemble air cleaner, wing nut,
cover and tighten knob securely.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
• Drain oil from engine crankcase (See
“TO CHANGE ENGINE OIL” in this section of this manual, through step
remove drain plug).
• Remove oil filter and wipe off filter
adapter.
• Apply a thin coating of new engine oil
to the rubber gasket on replacement oil filter.
• Install replacement oil filter on filter
adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional
1/2 turn.
• Fill crankcase with new oil (See 'TO CHANGE ENGINE OIL” in this section of this manual). For approximate capacity see “PRODUCT SPECIFICA TIONS" section of this manual.
• Start the engine and check for oil leaks.
Correct any leaks before placing engine into full operation.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel line with arrow pointing towards
carburetor.
• Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled
Clamp
Page 21
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels
free of all gasoline, oil, etc.
• Protect painted surfaces with automo tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
SERVICE AND ADJUSTMENTS
A CAUTION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug._____________________________
TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.
• Place attachment clutch in “DISEN GAGED” position.
• Move attachment lift lever forward to lower mower to its lowest position.
• Roll belt off engine pulley.
• Remove small retainer spring, and lift clutch spring off pulley bolt.
• Remove large retainer spring, slide collar off and push housing guide out of bracket.
• Disconnect anti-swaybar from chassis bracket by removing retainer spring.
• Disconnect suspension arms from rear deck brackets by removing retainer springs.
Small Retainer Spring
Clutch Spring
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with dis
charge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Square Hole
Engine Pulley
Retainer Spring
Anti-Sway Bar
Collar
Housing Guide
Large Retainer Spring
Front Link
Retainer Springs (Both Sides)
21
Page 22
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD
UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated,
you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge of Bottom edge of mower to ground mnwar to ground
To lower front of mower loosen nut “E” on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links. To raise front of mower, loosen nut “F" from trunnion on both front links.
Tighten nut “E” on both front links an
equal number of turns.
When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “F" against
trunnion on both front links.
Recheck side-to-side adjustment.
S Suspension Arm
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust
ment is necessary, be sure to adjust both
front links equally so mower will stay level side-to-side. To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.
• Before making any necessary adjust ments, check that both front links are equal in length. Both links should be approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
TO REPLACE MOWER BLADE
DRIVE BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL-
• Remove mower from tractor (See “TO REMOVE MOWER” in this section of
this manual).
• Work belt off both mandrel pulleys and idler pulleys.
• Pull belt away from mower,
BELT INSTALLATION -
• Install new belt in reverse order of
removal.
• Make sure belt is in all pulley grooves
and inside all belt guides.
• Install mower in reverse order of
removal instructions.
22
Page 23
Mandrel Pulley
Idler Pulleys
Mandrel Pulley
TO ADJUST BRAKE Your tractor is equipped with an adjust
able brake system which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and
engage parking brake.
• Measure distance between brake
operating arm and nut “A” on brake rod.
• If distance is other than 1-9/16", loosen
jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.
• Road test tractor for proper stopping
distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces sary. Contact your nearest authorized service center/department.
With Parking Brake “Engaged”
Nut “A”

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom
side of left footrest.
• Remove mower (See ‘TO REMOVE
MOWER” in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.
• Pull belt toward front of tractor and
remove downward from around engine
pulley.
• Install new belt by reversing above procedure.
TRANSMISSION REMOVAL/REPLACE
MENT Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before operating the tractor. See “PURGE
TRANSMISSION” in the Operation section
of this manual.
Operating Arm
Do not touch this nut. If further brake
adjustment is necessary contact your
nearest authorized service center/department
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not be necessary.
• Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
• Start engine and move motion control lever until tractor does not move
fon/vard or backward.
• Hold motion control lever in that
position and turn engine off.
• While holding motion control lever in
place, loosen the adjustment bolt.
23
Page 24
• Move motion control lever to the neutral
(N) (lock gate) position.
• Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:
• Loosen the adjustment bolt.
• Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to
creep.
• Tighten adjustment bolt securely.
• Start engine and test.
• If tractor still creeps, repeat above steps
until satisfied.
Motion Control Lever
Neutral Lock Gate
Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN
MENT If steering wheel crossbars are not
horizontal (left to right) when wheels are positioned straight fon/vard, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized
service center/department. TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
• Replace washers and snap retaining ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Retaining Ring
Axle Cover
Square Key (Rear Wheel Only)
Was
TO START ENGINE WITH A WEAK
BATTERY
A CAUTION: Lead-acid batteries
generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE
section of this manual),
if “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
24
Page 25
Positive Terminal
Negative Terminal
Keps Nut
^ Hex
Bolt
Chassis
Cables
Charged Battery
Positive Terminal
Negative Terminal
REPLACING BATTERY
^CAUTION; Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental grounding.
• Lift seat pan to raised position and
open battery box door.
• Disconnect BLACK battery cable first then RED battery cable and carefully
remove battery from tractor.
• Install new battery with terminals in same position as old battery.
• First connect RED battery cable to
positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
• Close battery box door.
Positive (Red) Cable
Negative (Black) Cable
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
• To replace, reverse above procedure.
Hood
Headlight Wire Connector
Seat Pan
Battery Box Door '
___
_
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
25
Page 26
to ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows;
• With engine not running, move throttle control lever from slow to choke
position. Slowly move lever from choke to fast position.
• Check to see if hole in throttle lever and hole in speed control bracket are aligned.
• If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4“ drill bit through both holes.
• Pull throttle cable up to remove slack
and tighten cable clamp screw. Re-
Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.
• Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above).
• Start engine and allow to warm for five minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
• Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained,
• Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise)
until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions.
• Recheck idle speed. Readjust if
necessary.
TO ADJUST CARBURETOR The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjust ment, proceed as follows;
In general, turning the adjusting needles in (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture. IMPORTANT: Damage to the needles and
the seats in carburetor may result if
needle is turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap, which allows some adjustment within the
limits allowed by the cap.
ACCELERATION TEST-
• Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs
adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to
make any necessary adjustments.
idle Speed
26
Page 27
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
4^ CAUTION: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
• Clean entire tractor (See “CLEANING”
in the Maintenance section of this manual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of this manual).
• Lubricate as shown in the Mainte
nance section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage,
battery may require recharging.
• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see ‘TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).
• After cleaning, leave cables discon nected and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol
blended fuels called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or
permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual),
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to “START" position
for a few seconds to distribute oil.
• Replace with new spark piug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden sation to form and will cause your tractor to rust,
IMPORTANT: Never cover tractor while engine and exhaust areas are still
warm.
27
Page 28
TROUBLESHOOTING CHART
PROBLEM CAUSE
Will not start • Out of fuel.
• Engine not “CHOKED"
properly.
• Engine flooded.
• Bad spark plug.
• Dirty air filter.
• Dirty fuel filter.
• Water in fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
Service Adjustments
• Engine valves out of
adjustment.
Hard to start • Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment.
CORRECTION
• Fill fuel tank.
• See “TO START ENGINE"
in Operation section.
• Wait several minutes before
attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.
• Check all wiring.
• See “To Adjust Carburetor” in
section.
• Contact an authorized
service center/department.
• Clean/replace air filter.
• Replace spark plug.
• Recharge or replace battery.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See ‘To Adjust Carburetor” in Service Adjustments section.
• Contact an authorized service center/department.
Engine will not
turn over
Engine clicks but
will not start
Loss of power
• Clutch/brake pedal not
depressed
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Faulty operator presence
switch(es).
• Weak or dead battery.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty solenoid or starter.
• Cutting too much grass/too
fast.
• Throttle in “CHOKE”
position.
• Depress clutch/brake pedal.
• Disengage attachment clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Check all wiring.
• Check/replace ignition switch.
• Check/replace solenoid or
starter.
• Contact an authorized service
center/department.
• Recharge or replace battery.
• Clean battery terminals.
• Check all wiring.
• Check/replace solenoid or
starter.
♦ Set in “Higher Cut” position/
reduce speed.
• Adjust throttle control.
28
Page 29
TROUBLESHOOTING CHART
PROBLEM Loss of power
(Continued)
CAUSE CORRECTION
• Build-up of grass, leaves and trash under mower. housing.
• Dirty air filter. • Clean/replace air filter.
• Low oil ievel/dirty oil.
• Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel. • Drain fuel tank and refill with
• Water in fuel. • Drain fuel tank and carbure
• Spark plug wire loose.
• Dirty engine air screen/fins. • Clean engine air screen/
• Dirty/clogged muffler. •Clean/replace muffler.
• Loose or damaged wiring.
• Carburetor out of • See “To Adjust Carburetor” adjustment.
• Engine valves out of adjustment.
• Clean underside of mower
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
fresh gasoline.
tor, refill tank with fresh
gasoline and replace fuel filter.
• Connect and tighten spark
plug wire.
fins.
• Check all wiring.
in Service Adjustments section.
• Contact an authorized service center/department.
Excessive • Worn, bent or loose blade. • Replace blade. vibration
• Bent blade mandrel. • Replace blade mandrel.
• Loose/damaged part(s). • Tighten loose part(s).
Engine continues • Faulty operator-safety
to run when
presence control system. connections. If not corrected,
Tighten blade bolt.
Replace damaged parts.
• Check wiring, switches and
operator leaves contact an authorized seat with
service center/department.
attachment clutch engaged
Poor cut - uneven • Worn, bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves, and trash under mower. housing.
• Bent blade mandrel.
• Clogged mower deck vent
from build-up of grass,
leaves, and trash around mandrels.
• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
• Replace blade mandrel.
• Clean around mandrels to open vent holes.
Mower blades will not rotate
* Obstruction in clutch
mechanism.
• Wom/damaged mower
drive belt.
• Frozen idler pulley.
• Frozen blade mandrel.
29
• Remove obstruction.
• Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.
Page 30
TROUBLESHOOTING CHART

PROBLEM

Poor grass
discharge

CAUSE CORRECTION

Engine speed too slow.
Travel speed too fast. Wet grass.
• Mower deck not level.
• Low/uneven tire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves and
trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
Place throttle control in
“FAST” position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure.
Replace/sharpen blade.
Tighten blade bolt. Clean underside of mower
housing. Replace mower drive belt. Reinstall blades sharp edge down.
Replace with blades listed in
this manual.
Clean around mandrels to open vent holes.
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Loss of drive
Engine “backfires” when turning engine
“OFF”
• Switch is “OFF”.
• Bulb(s) burned out.
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator
(if so equipped).
• Faulty alternator.
• Freewheel control in
“disengaged" position.
• Motion drive belt worn,
damaged, or broken.
• Air trapped in transmission during shipment or servicing.
Engine throttle control not
set at “SLOW”
position for 30 seconds stopping engine.
Turn switch “ON”.
Replace bulb(s). Check/replace light switch. Check wiring and connec tions.
Replace fuse.
i
Replace battery. Check/clean all connections. Replace regulator.
Replace alternator.
Place freewheel control in
“engaged” position.
Replace motion drive belt.
Purge transmission.
• Move throttle control to “SLOW” position and allow to idle for 30 seconds before
stopping engine.
qn
Page 31

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271142
[ POSITION
' O F F IRUN/LIGHT
; RUM
i START
cmcuiT I “MAKE”
M+iT+AI
B+A1
i3-hA!
B + S "" Al
NOME
A2-L
NOME
jMONE
RELAY
REMOVABLE
CONNECTIONS
WIRING iNSULATED CUPS
MOTE: ¡F WIRING iMSULATED CUPS WERE REMOVED FOR SERVICING OF UNIT, : HEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
31
..
Page 32
ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.271142
-
-------------
32
Page 33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271142
KEY PART
NO. NO.
DESCRIPTION
163465
1
74760412 Bolt, Hex 1/4-20 x 3/4
2
156417 Case Battery
8
161343 Switch Interlock
16
166182 Harness, Light Socket (w/4152J)
21 22 4152J Light Bulb 24 4799J Cable, Battery
146147
25
166180
26 27 73510400 Nut Keps Hex 1/4-20 Line
4207J
28
29 160784 Switch, Seat 30 163968 33 140403 Key, Molded
40 170219 Harness, Ignition 41
71110408 42 131563 Cover, Terminal 43 145673 Solenoid
45 122822X Ammeter 52 141940 Protection Wire Loop {Hour Meter) 70 170250 Harness, Engine
109748X Relay Asm
81 NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Battery
Cable, Battery Fuse
Cable, Ground Switch, Ignition
Bolt BIk Fin Hex 1/4-20 UNC x 1/2
33
Page 34
TRACTOR - - MODEL NUMBER 917.271142
CHASSIS AND ENCLOSURES
34
Page 35
TRACTOR - - MODEL NUMBER 917.271142
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
1
2
3 5 9
10
11
12 13 17 18 25 26 28
29
30 31 37 38 51 52 53 54 55 57 58 60 64 74
142 143 144 145
206
207 208
212
NOTE: All component dimensions given in U.S. inches
DESCRIPTION
169830 169061 17060612 155272 168337X013
STD533710
155927 145660 172108 144983X558 126938X
19131312 STD541437 156725X558 155217X599
164918X558
139976
17490508
169834 73800400
19091416
145201
161464
145202 STD552507
150127
72140606
154798
STD541437
165867
154966
154207
156524
170165
17670508
17670608
165919
5479J
1 inch = 25.4 mm
Chassis Drawbar Screw 3/8-16x3/4 Bumper Hood/Dash Dash Bolt, Carriage 3/8-16x1 Panel, Dash, LH Clip Tinnenman Grille P/L Panel, Dash, RH Hood Assembly Bumber Hood Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Grille/Lens Asm. Lens, Grille Fender/Footrest Bracket, Fender/Support Screw, Thdrol. 5/16-18 x 1/2 TYT Pivot Bracket Assembly, LH, Mower, Rear Nut Lock W/lnsert 1/4 - 20 UNC Washer 9/32 X 7/8 X 16 Ga. Bracket Grille Pickoff LH Screw, Hex Wshd #8-18 x 7/8
Bracket Grille Pickoff RH
Bolt FinHex 1/4 -20 UNC X.75 Air Duct
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT NutCrownlock3/8-16UNC Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood Bolt Shoulder5/16-18TT Screw Thdrol 5/16-18x1/2 Screw Thdrol 3/8-16 x 1/2 Insert Lens Reflective
Plug Button
35
Page 36
GROUND DRIVE
TRACTOR -- MODEL NUMBER 917.271142
36
Page 37

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271142
KEY PART NO. NO.
1
8
165866
10
STD561210 Pin Cotter 1/8 X 1 CAD
14
10040400
15
74490544
16
STD541431
19
STD541437
21
130564
22
169498
24
73350600
25
106888X
26
STD551037
27
STD561210 28 145204 29
71673 30
169592 32
74760512 34
155071 3b
120183X 36
19211616 Washer 37
1572H 38 131494
39
74760644
40
4470J
41
165838
42
19131312
47
127783 48 154407 49 123205X 50
STD523715 51
STD541437 52
STD541431 53
10571 OX 55
105709X 56
STD523712
57
140294
59
169691
61
17060612
62
8883R
63
140186
DESCRIPTION
T ransaxle (See Breakdown} HydroGr314-0510 Rod Shift Fender Adjust
Washer Lock Hvy Helical
Bolt Hex FLGHD 5/16-18 GR.5 Nut Lock Hex W/lns. 5/16-18 Unc Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Deluxe 1/2-13
Rod, Brake Hydro Nut, Hex Jam 3/8-16 Unc Spring, Brake Rod Washer Pin Cotter 1/8 X 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxie Bolt Hex Hd 5/16-18 Unc X 3/4 Shaft, Foot Pedal Bearing, Nylon
Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt Idler
Washer 13/32 x 13/16 x 12 Ga. Pulley, Idler, V-Groove Bellcrank Clutch Gmd Drv STL Retainer, Belt Bolt NutCrownlock 3/8-16 UNC Nut, Crownlock 5/16-18 Unc Link, Clutch Spring, Return, Clutch
Boll Hex 3/8-16x1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw 3/8-16x3/4 Cover, Pedal Pulley, Engine
KEY PART
NO.
NO.
64
71170764
65
STD551143
66
154778
70
134683
71
169183
72
19132012
73
169182 74 137057 75
121749X
76
STD581075 E-Ring
77
123583X
78
121748X
81
165596
82
165711
83
19171216
84
169594
89
164890X428
90
124346X
95
170201
96 4497H
116
72110610
150
165850
151
19133210
156
166002
158
165589
159
165494
161
72140406
162
73680400
163
74780416
164
19091010
165
165623
166
166880
168
165492
169
165580
197
169613
198
169593
199
169612
200
72140508
202
72110612
DESCRIPTION
Bolt Hex 7/16-20 x 4 Gr, 5
Washer
Keeper Belt Engine Hydro Guide Belt RH Engine Strap Torque Lh
Washer 13/32 x 1-1/4 x 12 Ga.
Strap Torque Rh
Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga.
Key, Square Washer 25/32 x 1 -5/8 x 16 Ga. Shaft Asm Cross SpringTorsion Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Control Bypass Retainer Spring 1" Zinc/Cad Bolt Carr. 3/8-16 X 1.25 Bushing Bellcrank Grd Drive Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16ID x 1.125 Bracket Shift Mount Hub Tappered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 NutCrownlock1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18x5/8 Bolt Shoulder 5/16-18 X .561 Plate Fastening Lt NylinerSnap-ln
Washer Nytiner BoltShoulder5/16-18UNC
Bolt RDHD SQNK 5/16-18UNC x 1 Bolt Carr SH 3/8-16 X 1 -1/2Gr.5
NOTE: All component dimensions given in U S. inches
1 inch = 25.4 mm
37
Page 38
STEERING ASSEMBLY
TRACTOR - - MODEL NUMBER 917.271142
38
Page 39
STEERING ASSEMBLY
TRACTOR--MODEL NUMBER 917.271142
KEY PART NO. NO. DESCRIPTION
1 139768 Steering Wheel 2 154427 Front Axle Assembly 3 169840 Spindle Assembly. LH. 4 169839 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 X 1-5/8 X 16 Gauge
7 19272016 Washer27/32x 1-1/4x 16 Gauge
8 12000029 Ring, Klip
9 3366R Bearing, Steering Column
10 169832 Link, Drag 11 STD551137 Washer, Lock 13 136518 Spacer, Bearing, Front Axle 15 145212 Nut, Hexfiange Lock 17 156546 Shaft Assembly, Steering 18 57079 Washer, Thrust .515 x .750 x ,033 19 160395 Support, Shaft
22 165857 Screw hex Wshhd Torx 23 165851 Pittman Shaft Assembly 25 154406 Bracket, Steering
26 126847X Bushing, Link, Drag
27 136874 Gear, Sector
28 19131416 Washer 13/32x7/8x16 Gauge
29 17060612 Screw 3/8-16x3/4
30 STD561210 Pin
32 130465 Rod, Tie
36 155099 Bushing, Steering
37 152927 Screw TT #10-32 x 5 x 3/8 Flange
38 139769 Insert, Steering Wheel
39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge
40 STD541537 Lock Nut Center 3/8-24 UNF
41 100711L Adaptor, Steering Wheel
42 145054X428 Boot, Steering Dash P/L Mtl BIk
43 121749X Washer 25/32 x 1-1/4 x 16 Gauge
44 153720 Extension Steering Non-Adjust
46 121232X Cap, Spindle
47 6855M Fitting, Grease
51 73800500 Nut Lock Hx W/lns 5/16-18 UNC 54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4 62 167902 Kit, Steering Assembly, Service 63 74780616 Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5 65 160367 Spacer Brace Axle 66 154404 Bearing Arm Pittman 67 72140618 Bolt RdhdSq 3/8-16 Unc X 2-1/4 68 169827 Brace Axle 79 19132012 Washer 13/32 X 1-1/4 X 12 Ga 80 74950612 Bolt Hex Nylon 3/8-16 x 3/4 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree
NOTE: Alt component dimensions given in U.S. inches
1 inch - 25.4 mm
39
Page 40
ENGINE
TRACTOR -- MODEL NUMBER 917.271142
40
Page 41

ENGINE

TRACTOR - - MODEL NUMBER 917.271142
KEY PART NO. NO.
162156
1
17720410
2
3 4
159420
12-041-03
13
13280328
14
13200300
15
STD551231
16
169837
23
29
137180 109202X
31 32
158990 123487X
33 37
137040
38
124028X
40
17670412
44
17000612
45
19091416
46 62
STD551131
77
19101216
79
M740108025 74760508
80 81
73510400
M73030800
101
DESCRIPTtON
Control Throt/Choke Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Kohler Model No. CV16S-43519 Muffler
GBSkst
Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Std 90 Degree 3/8-18 Npt Washer Shield, BRN/DBR Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp Hose Btk Line Fuel
Plug Oil Drain (See Engine Breakdown) Bushing, Snap, Fuel Line Screw, Hex Washer Thdrol 1/4-20x3/4 Screw Hexwsh Thdr 3/8-16x3/4 Washer, 9/32 x 7/8 x 16 Gauge Washer Lock Hvy Hid Spr 5/16
Washer 5/16 x 3/4 x 16 Gauge
Bolt Hex Bolt, Hex Hd 5/16-18 Uncx 1/2
Nut, Keps Hex 1/4-20 Line
Nut Flange MB-1.25
NOTE: Ail component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.271142
KEY PART
NO. DESCRIPTION NO. NO.
NO.
1 140123 Seat 3450 BIk/bIk Craftsman 12 2
140551
71110616
3
19131610
4
145006 Clip Push In Hinged 16
5
STD541437 Nut Hex Lock w/lns 3/8-16 Unc
6
124181X
7
17000616
8
19131614 Washer 13/32 X 1 X 14 Ga
9
155925
10
166369
11
Bracket Pnt Pivot Seat (bik ) 13 Bolt Fin Hex3/8-16uncX 1
Washer 13/32 X 3/4 X 10 Ga 15
Spring Seat Cprsn 2 250 BIk Zi 21 Screw 3/8-16 X 1.5 SMGML 22
Pan Pnt Seat (bik ) Knob Seat
KEY
14
17
24 25
NOTE: All component dimensions given in U.S. inches
42
PART
DESCRIPTION
121246X
121248X
72050412
134300 121250X 123976X 171852 STD541431 19171912 127018X
1 inch = 25,4 mm
Bracket Pnt Mounting Switch Bushing Snap Bik Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 Bik Pnt
Nut Lock 1/4 Lge Fig Gr5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/lns 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18X62
Page 43

DECALS

TRACTOR - - MODEL NUMBER 917.271142
22
KEY PART
NO. NO.
DESCRIPTION
KEY PART NO. NO.
1 156439 Decal FenderDangerSears 15 2 163205 3 171698 Decal Hood Rh Craftsman 4
171699
5 168920 Decal Engine
133644
6 7 171765 Decal Replacement S rs
163204 Decal Fender Craftsman Gold
9
156811 Decal Fender STLTH Oper Inst E/S
11
13 146046
14 163263

WHEELS & TIRES

Decal Fend Auto Sears Gold 19
20
Decat Hood Lh Craftsman 22
* -
Decal Maint Customer Sears Dorn
- •
- -
- -
- -
Decal V-be!t Dr Sch Tractor E Decal Dash Panel
DESCRIPTION
160396 138047 166887 149516
169210 138311 165800X428
165799X428
174967
174968
Decal Mower Drive Schematic Decal, Battery Diehard Sears Decal Deck Mower EZ3 Decal Battery Decal By Pass Lt Hydro Decal Lift Handle Pad Footrest Lh STLT
Pad Footrest Rh STLT Manual, Owner’s (English) Manual, Owner’s (Spanish)
KEY PART NO. NO.
1
59192
2
65139
106222X
3 4
59904
106732X427
5
278H
6
7
9040H 106108X427
8
122082X
9
7152J
10
104757X
11
144334
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Fiange (Front Wheel Only) Rim, Rear Tire, Rear Tube, RearTire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube)
43
Page 44
LIFT ASSEMBLY
TRACTOR -- MODEL NUMBER 917.271142
44
Page 45
UFT ASSEMBLY
TRACTOR ■ - MODEL NUMBER 917.271142
PART
KEY NO. NO.
1 159460
159471
2
105767X
3 4 12000002
5 19211621
120183X
6
125631X
7
122365X
8
139865 Link Lift LH.
11
139866 Link Lift R.H.
12
STD624008
13
173288 Link Front
15
73350800
16
130171 T runnion
17 18 73800800
139868 Arm Suspension Rear
19
163552 Retainerspring
20
110807X
23
24 19131016
2876H Spring
25
169484 RetainerClip
26 27 126971X 28 73350600 29 138057 Knob, Infinite Height Adjustment
150233 Trunnion, Inf. Height
30
169865 Bearing, Pvt. Lift
31 32 73540600 Nut C rownlock 3/8-24
145212 Nut, Hex Flange Lock
49 50 110452X Nut, Push Phos. &-Oil
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Lift Lever Inner Wire Asm. Shaft Asm. Lift Pin Groove
E Ring Washer 21/32 x 1 x 21 Ga. Bearing Nylon
Grip Handle Fluted
Button Plunger Red
Retainer Spring
Nut Jam Hex 1/2-13 Unc
Locknut, Hex, with Washer Insert 1/2-13 Unc
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Rod, Adjust Lift
Nut, Hex Jam 3/8-16 UNC
45
Page 46
MOWER DECK
TRACTOR - - MODEL NUMBER 917.271142
46
Page 47

MOWER DECK

KEY
PART
NO.
NO. DESCRIPTION
1
165892
2
STD533107
3
138017
4
165460
5
STD624008 Retainer Spring
6
130832
3
850857
3
STD551137
10
140296
11
134149
12
129895
13
137645
14
128774
15
110485X
16
140329
18
72140505
19
132827
20
159770
21
STD541431
22
134753
23
131267
24
105304X 25 123713X 26 110452X 27
130968X428 28
19111016 29
131491 30
157722
31
129963 32
153535 33
137266 34
STD533717 35 133835 36
131494
37
19131316 40
STD541437 44
140088 15
STD624003 Retainer 46
137729 18 133944 19 174284 50 131340 51
STD541410 52 139888 53 131845 54
133943 55 155046 5659165723
141043 57
149846
144959
38
Mower Housing Bolt Bracket Assembly,Sway Bar,Front Bracket Sway Bar 38/42"
Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (Incl. Key Number 6) Housing, Mandrel, Vented Bearing, Bali, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18x5/8 Bolt, Shoulder Baffle, Vortex Nut, Crownlock 5/16-18 UNC Stiffener Bracket
Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector
Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw Thdrol Rolling Wsh Hd Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas T ree Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Ga. Nut, Crownlock 3/8-16 UNC
Guard. Mandrel, L.H. Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC - ­Arm Assembly, Pad, Brake
Washer, Hardened Arm, Idler Spacer, Retainer Guard, Tuv idler Knob Custom Oval V-Belt
TRACTOR - - MODEL NUMBER 917.271142
KEY
PART
NO.
NO.
90
74760616
91
132274
92
STD541437
93
19171416
94
132264
95
132273 101 136420 102
71081010 103
19061216 104
STD551110 Washer Lock 105 160793 106
2029J 111
155197
112
155198 113 17060514 114
73510500 115 72110504 116 4898H 117
165746 118 73930600 119 19121414 121
143723 128
153390 129 19131312 130 STD523710 131
STD533710
142
165890
143
157109
144
158634
145
165888 146 171977 147
131335 Spring Extension 148 169022 149 165898 150 19091216 151 169670 152
169676 153
169674 154
169675 Spring Retainer
155 169671 156 169672 157
169669
158 17720410 159 STD533717
130794
- •
169583
NOTE: All component dimensions given in U.S.inches
1 inch = 25,4 mm
DESCRIPTION
Bolt Fin Hex 3/8-16 Unc x 1 Bracket Asm Noseroller LH Locknut, Hex W/Wsh 3/8-16 UNC Washer 17/32 x 7/8 x 16 Ga. RollerNose Bracket Asm Noseroller RH Cover Mulching 42" Black Screw Pan Hd Phillip 10-24 x5/8 Washer#l0
Latch Asm Bagger Nut Weld Bracket Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw Tapping 5/16-18 Unc Nut, HexKeps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder Wheel, Gauge Nut, Crownlock 3/8-16 Washer 13/32 x 7/8 x 14 Ga. Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 unc x 1 Gr.5 Bolt Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carraige Idler
Spring Return Idler Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42" Washer flat 3/8" Type B
Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4 Mandrel Assembly (Includes Key Numbers 8-10,12-15,31 and 32) Mower Deck, Complete (Std deck ­order separately mulcher plate components key nos. 101-106)
47
Page 48
TRACTOR -- MODEL NUMBER 917.271142
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
48
Page 49
TRACTOR - - MODEL NUMBER 917.271142
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
<EY
PART
'40.
NO.
1
170351
3
170352 Side Housing, Assembly 59
i
170353 Center Section, Assembly 60
t
170354 Swashplate, T runion Machined 61
S
169898 Block' Assembly 62 142887
3
170355
7
170356 Hex Flange Screw 1/4-20 X 1,25
3
170357 Stud, 5/16-24 Hex Double End 64
)
170358 Shaft, Input
10
170359 Ring-Retaining
11
170360 Spacer 67
I2
169870 Ring-Retaining
13
170361
14
169869
16
170362
17
170363 Lip Seal 18 X 32 X 7
18
170364 19 150771 23
170365 Check Plug Assembly, Washer 24
170366 Shaft, Motor 27 170367 28
170368 29
170369 30 170370 31
170371 32 170389
33 142991 34
170390 35 170391
36 170392 37
150792 38 150793 39
150809 40 170393 Ring, Spiral Retaining 41 170394 42 170395 43 170396
150797
14
170397
15
170398
46
47
170999 Actuator, Bypass
170400
18
170401
19
50 170202
170403
51
170404
52
170405
53 54 170406
142977
55 56 142978
150798
57
DESCRIPTION
Main Housing, Assembly 58 170407
Sealant 10.5 Oz 63 170410
Seal. Up .67 X 1.58 X .276 69 Ball Brg 17mm Id X 40mm OdX12mm Hex Flange Head Screw 5/16-24X0,75 72
Arm, Control Bearing, 30x52x13 Thrust
Gear - Pinion, 13t 10t/48t Gear Gear, lot Jackshaft 77 601 Bull Gear Sleeve Bearing .75 X 1.575 X .625 SleeveBearing(Outboard) 80 .75x1.750x.625 Washer, 3/4 Id X 1-1/2 OdX.13Thk Up Seal Axle Seal Shaft, Axle .75 X 11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, LH.) Miter Gear (Spllned) Miter Gearl5t (0.5 Id) Shaft
Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X 2.5 Long Filter Base, Filter
Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.0 0dX.05 Thk Retaining Ring Bearing, Center Block Spring - Helical Compression Washer 20w-500il
KEY
PART
NO. NO. DESCRIPTION
170408 142883 Brake Puck 142881 Puck Plate
142892 65 170411 Spacer 66 170412 Spring, Brake Arm Bias
170413 68 170414
170415 Slotted Hex Nut 5/16-24 70 170416 Cotter Pin 3/32 X 3/4 71
170417 Compression Spring Brake
170418 Washer, HI 73 142884 74
170419 75 170420
76 170421
170422 Puck, .330 X 1.50 X .0975 78
142969 Spring, Helical Comp 79
142980 Spacer
150778 Hex Lock Nut 5/16-24 Unf 81
170423 Wedge, Friction Pack 82 170424
83 161162 84
170425 Fitting, 5/16 Sae 5/32 Tube 85
170426 86 170427 Expansion Tank 87 170424 88
170429 Bolt, Self Tappingl0-32 X 1/2 90 170430 Puck, Inner Wedge 93
170431 107
170432 108 170433
109 170434 Plug, Sae #6
111
170435 112
170436 Shield, Vent 113
170437 Bracket, Support Expansion 116
170438 119 170439 Fan, 7 In. 120
170440 121
170441 Hex Lock Nut 1/2-20 (Nylon Insert) 122 170442 123
170443 124
170444 CenterSection-Fitter-Bypass 125
170445 Filter Assembly 126 170446 Fan - Pulley Service Assembly 127
170447 900
166768 T ransaxle Complete
Brake Yoke Rotor, Brake
Brake Actuating Pin Hfhcs 1/4-20x2 W/Patch, SpecialFlange Bolt, 1/4-20 X 1 W/Patch
Sq. Hd. Bolt 5/16-24-Ribbed
Arm, Brake
Anti-Drag
.5 l.D. X 1 O.D. X ,032 Flat - Washer
11/32 l.D. X 7/8 O.D Oil Seal .625 XI.OX.25 Check Plug Assembly. .027, Washer Stud, 5/16-24 Friction Pack
(Nylon Insert) Clip, Washer
.316x1.50X.1046 (Plated)
Pin, Standard Headless
Hose, Expansion Tank Cap - Poppet Valve
Spring Clip - Housing Thrust
Deflector Washer, Motor Shaft
,7lidx1.15odx.030thk 0-Ring .07 X .301 l.D.
Tank Silicon Sponge
Pulley Washer, Belleville
Belt Keeper Assembly
Seal - 0-Ring Kit
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
49
Page 50
TRACTOR - - MODEL NUMBER 917.271142
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
CYUNDER HEAD, VALVE AND BREATHERf
CRANKCASE
S6-—.4
50
Page 51
TRACTOR - - MODEL NUMBER 917.271142
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
CYLINDER HEAD/VALVE/BREATHER
KEY PART NO.
NO.
1
25-351-01
2
12-755-81 12-041-01
12-041-02
12-041-03
3
12-411-01
4
12-041-10
5
12-017-01 12-017-02
6 12-016-01 Valve, exhaust (Std.) 12-422-09
12-016-02 Valve, exhaust (.25)
7
X-75-23 Plup, alien hd. pipe 1/8
8
12-318-19
9 25-186-01 Arm, rocker (2) 12-422-12 Shim, camshaft (A.R.) gray
10 12-599-03 Pivot, rocker arm (2) 12-422-13 Shim, camshaft (A.R.) black 11 M-0640034 Screw, hex. flange 12-422-07 Shim, camshaft (A.R.) white
12
12-089-01 13 12-173-01 Cap, valve spring (2) (Includes 11-12) 14
12-755-03 15 12-468-05 16 12-112-13
17 12-086-15 18 X-426-9 Clamp, hose (2)
19 12-326-03 Hose, breather 20 M-0645020
21 12-096-07 22
M-0545010 Screw, hex. flange 23 12-018-01 Retainer, breather reed
24 12-402-02
DESCRIPTION
Lifter, valve (2) Kit, cylinder head (Includes 3-17) Carburetor gasket(2) 3 12-445-02 Strap, iifting Air cleaner base gasket Exhaust maniford gasket
Rod, push (2) 5 Gasket, cylinder head Valve, intake (Std.) 7 12-089-31 Valve, intake (.25)
Cylinder Head 12-422-11 Shim, camshaft (A.R.) green
M6xl.0x34 (2)
Spring, valve (2)
Kit, retainer (2)
Washer, plain 13/32
Spacer, head bolt exhaust
port 11 12-018-02 Retainer, piston pin (2)
Screw, hex. flange
M10x1.5x81 (5) 12-108-08 Ring Set (.25)
Screw, hex. flange
M6x1.0x20 (5)
Cover, valve w/nipple
M5x0.8x10
Reed, breather
CRANKCASE
PART
KEY NO. NO.
1 12-032-03
2
4
M-0839025
12-380-17 12-755-49 Kit, camshaft (Includes T;B)
6 8 12-422-08
12-422-10 Shim, camshaft (A.R.)
12-144-27 Shaft, balance
9
12-874-07 Piston w/Ring Set (Std.)
10
24-874-11
12-874-08 Piston w/Ring Set (.25) 12-874-09 Piston w/Ring Set (.50)
12-108-07
12
12-108-09 12-067-05 Connecting Rod (Std.)
13
12-067-06 14 12-380-01 15 12-043-05
M-0631005 Washer, plain 6mm
16 17 12-144-02 Shaft, governor gear
18 52-139-09 Plug, cup
12-755-64
19
21 X-25-102 22 12-032-01 Seal, governor cross shaft
SM-0631015
23
24 12-154-05
DESCRIPTION
Seal, crankshaft Block, cylinder (Use Shorr Biock 12 522 18)
Screw, hex. flange M8x1.25x25 Dowel, locating (4)
Spring, actuating Shim, camshaft (A.R.) blue Shim, camshaft (A.R.) red
yeilow
Piston w/Ring Set (.08)
Ring Set (Std.) Ring Set (.50) Connecting Rod (.25)
Pin, governor reguiating Gear, governor assembly
Kit, gov. cross shaft w/ctip (Includes 24) Washer, plain 1/4
Washer, plain 6mm Clip, hitch pin
51
Page 52
TRACTOR - - MODEL NUMBER 917.271142
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
IGNITION / ELECTRICAL
BLOWER HOUSING AND BAFFLES
1'^
s
12
as
0-
11
—®
52
Page 53
TRACTOR - - MODEL NUMBER 917.271142
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
IGNITION/ELECTRICAL KEY PART
NO. NO.
1
12-086-14
2 12-468-03 3
24-162-03
4
M-0639016
6
12-157-03
7
41-403-09 8 X-22-11 Washer, lock (2) 7 12-027-54 Housing, blower 9 236602 Connector
10 X-42-15 Key 11
12-025-35
12
41-155-02
13
M-0548025
14
12-085-01 Stator assembly - 15 amp 15 12-132-02 Spark Plug 16 X-728-1 Clip, cable 17
M-0545010 18
12-584-08 19
12-452-02
20
12-086-35 Screw, hex. socket
2122M-0461013
12-584-12
23 25-086-47
NOT ILLUSTRATED
25-518-29 Lead 25-518-05
12-176-36
X-25-5 Washer, plain 5/16"
12-155-02
23-517-03
DESCRIPTION
Screw, hex. flange MIOx1.5x46 Washer, plain 3/8 Screen, grass Screw, hex. flange
M6x1.0x16 {6) Fan Regulator, rectifier
Flywheel Connector (4 contact) Screw, hex. cap M5x0.8x25
(?)
Screw, hex. flange M5x0.8x10 (2) Module, ignition Terminal
M5x0.8x20 (2) Screw, pan head M4,2x13 (2)
Module, speed advance Shoulder M6X1.0X16 (4)
Lead Harness
Connector Clip Cable
BLOWER HOUSING & BAFFLES KEY PART
NO. NO.
1
M-0545010
2 24-468-10 3 12-146-07 4 24-086-18
5 24-096-05 6 220534
8 12-063-10 9 25-154-02
12-086-37
10 11
M-0645016
12 12-063-08 Baffle, cylinder head
12-063-09 Baffle, cylinder
13
NOT ILLUSTRATED
X-25-92 WASHER, PLAIN 3/16" (2)
AIR INTAKE/FILTRATION KEY
PART
NO.
NO.
1 25-341-03 Knob, air cleaner cover 2 12-096-24 Cover, air cleaner 3 12-083-12 Precleaner, element 4
12-083-10
5 1230046 Seal 3/4" 6 12-100-01 7
12-032-11 Seat 1-7/16"
8
12-094-07 Base, air cleaner{lncludes
9
12-072-04 Stud, mounting plate
10
12-086-01 Screw, #10 Hi-Lo thread 12-041-02 Gasket, air cleaner
11
ILLUSTRATED
NOT
12-113-53 Decal, air cleaner
DESCRIPTION
Screw, hex, flange
M5x0.8x10 (8)
Washer, plain 1/4
Plate, blower housing Screw, phillip hd M4x0.7 X8
(2) Cover, pinion
Washer, plain 5/16 (2)
Baffle, intake side Clip, mounting (3) Screw,captive washerMS X0.8 X20 (3) Screw, hex. flange M6x1.0x16 (2)
DESCRIPTION
Kit air cleaner element {includes 5,7)
Wing Nut
10,11) M6X 1.0X75 forming (2)
53
Page 54
TRACTOR - - MODEL NUMBER 917.271142
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
STARTING
SYSTEM I
/
ENGINE CONTROLS
IT
*Vi*-
1
13
OIL PAN/LUBRICATION I
U V
54
Page 55
TRACTOR - - MODEL NUMBER 917.271142
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
STARTING SYSTEM <EY
PART
MO.
NO.
1
M-0839070
2
25-098-05 Starter assembly (Includes
3
12-755-54 Kit, drive end
4
12-227-06 Cap, drive end
5
12-170-05 Armature
6
12-221-01
7
12-227-13 Cap, commutator end
8
12-211-01 Bolt, hex. flange 1/4-20x4-
OIL PAN/LUBRICATION KEY
PART
NO.
NO. DESCRIPTION
12-038-01
2
25-755-13
3
12-153-03
4
12-153-02
5
12-123-04
6
M-0545020
7
12-153-01
8
25-162-07
9
12-096-03
10
M-0545016
11
25-462-09
13
52-050-02
14
X-75-10
15
12-393-01
16
12-153-06
17
12-096-34
18
M-0545016
19 12-032-03
20 24-086-16 21 24-086-17 22 12-199-53
DESCRIPTION
Screw, hex. flange M8x1.25x70 (2)
3-8)
Kit, brush & spring
5/8 (2)
Dipstick assembly {Includes
2-3)
Kit, oil fill cap (Includes 3) 0-Ring, oil fill cap 0-Ring, upper oil fill tube Tube, oil fill Screw, hex, flange
M5x0,8x20 0-Ring, lower oil fill tube Screen, oil pickup Cover, oil pickup screen Screw, hex. flange
M5x0.8x16 Valve, oil pressure relief
Filter, oil
Plug, sq. hd. solid 3/8
Pump, oil assembly
O-Ring, oil pump cover
Cover, oil pump
Screw, hex. flange
M5x0.8x16 (3)
Seal, oil (P.T.O. end)
Screw, hex. flange
M8x1.25x45 (11)
Screw, hex. flange
M8x1.25x45 Assembly,Pan, oil (Incl.
11,15-18)
ENGINE CONTROLS KEY PART
NO. NO. DESCRIPTION
1 12-079-07
2
12-237-01 Clamp, cable
3
M-0664020 Screw, lobed socket
4
24-086-43 Screw, hex. flange
5 12-536-10 6 M-0443025 7
M-0443020 Screw, pan head
8 12-089-11 9 12-089-23
10 12-089-24 11 12-755-83
12 12-100-07 13 52-211-04 Bolt, 1/4 - 20 X 1" 14
12-090-28 Lever, governor
25-158-08
15 16 12-079-01 17
25-158-11 Bushing, throttle linkage
Linkage, choke
M6xl.0x20 (2) Control, speed assembly
(Includes 6,8,9) Screw, pan head M4x0.7x25
M4x0.7x20 Spring, choke (2) Spring, choke return Spring, governor Kit, governor lever (Indue
12-14)
Nut, hex flange 1/4 - 20“
Bushing, throttle linkage Linkage, throttle
55
Page 56
TRACTOR - - MODEL NUMBER 917.271142
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
56
Page 57
TRACTOR - - MODEL NUMBER 917.271142
<OHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
-UEL SYSTEM <EY PART
^IO.
NO.
1
M-0641060 3 X-22-11 4
M-0629116 5
12-853-95
6
12-041-02
7
12-053-95 Carburetor assembly KEY
8
12-041-01
9 12-265-04 Deflector, heat 2
10 47-154-01 11
X-426-09 Clamp, hose (2) 5 12-445-06 12 25-353-10 13
25-050-02
MOT ILLUSTRATED
12-757-02
12-757-03 Kit, carburetor repair
12-041-01
12-041-02 Gasket, air cleaner
12-041-05 12-041-06 Gasket, bowl screw 12-032-06 12-757-33 12-041-06 Gasket, bowl screw 12-454-01 Tie, wire
25-452-20 Terminal
12-454-03
M-0561010
M-0645020
DESCRIPTION NO. NO.
Nut, hex. flange M6x1.0 (2) 1 12-014-37 Washer, star 1/4 2 12-139-01 Stud M6x1.0x116 (2)
Kit, carburetor w/gasket
(Includes 6,7,8 qty 1
12-454-01, 25452-20)
Gasket, air cleaner
(For information only not
available separately)
Gasket, carburetor (2) 1
Clip cable
Line, fuel 9" 6 M-0645025
Filter, fuel
Kit, float 12-755-82
Gasket, carburetor
Gasket, bowl
Seal, solenoid
Kit, solenoid repair
Tie cable
Screw, thread forming
M5X0.8X10
Screw, hex. flange
M6X1.0X20 (2)
CRANKSHAFT KEY PART
EXHAUST
NO. NO.
4
PART
25-072-04
12-041-03 12-126-11
12-522-18
DESCRIPTION
Crankshaft (Includes 2) Plug, cup
DESCRIPTION
Stud (2) Gasket, exhaust manifold
Bracket, muffler Strap, lifting Screw, hex. flange
M6xl.0x25 (2) Short Block Gasket Set
57
Page 58
58
Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

cn <o
T
SIGHTING GUIDE
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
,vv vvvvvvvvvttvwvtv vvvvtvvvivvtvvv» vtvtvvvvvySTv
Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu
A
ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Wii iffi lllf fM
Page 60
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME®^ Anytime, day or night
(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 Anytime, day or night

www.sears.com

For the replacement parts, accessories and owner’s manuals
that you need to do-it-yourself, call Sears PartsDirect®'^!
1 -800-366-PART 6 a m. - 11 p m. CST,
(1-800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon. - Sat.
Para pedir servicio de reparación a domicilio,
y para ordenar piezas con entrega a domicilio;
1-888-SU-HOGAR®“
(1-888-784-6427)
SEARS

HomeCentral

I Sears, Roebuck and Co.
® Registered Trademark / Trademark ot Sears, Roebuck and Co. ® Marca Registrada / ™ Marca de Fábrica de Sears, Roebuck and Co.
Au Canada pour service en français:
1-877-LE-FOYER®“
(1-877-533-6937)
174967 06.07.00 RH
Printed in U.S.A.
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