Craftsman 917271140 Owner’s Manual

Owner's Manual

rRAFTZMANo

16.5 HP ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271140

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

differently from previously built engines. Before you start the

This product has a low emission engine which operates engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before operat-

ing this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pm, Mort- Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 11

Maintenance Schedule ...................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this

product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over ifa wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area • and under the watchful care of another

responsible adult. •

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind •

and down for small children.

• Never carry children. They may fall off •

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine. •

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision. •

SERVICE

• Use extra care in handling gasoline • and other fuels. They are flammable

and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke. •

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an •

open flame, such as a water heater.

Never run a machine inside a closed

area. Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs with

the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al- low objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other * Remove obstacles such as rocks, tree people before mowing. Stop machine if

anyone enters the area. •

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- •

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off •

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another •

responsible adult.

• Be alert and turn machine off if children

enter the area. •

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across. 4

limbs, etc. Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

_Look f.orthissymboltopointout!mpor-

saretyprecautions,h means C/_u-

TION!!! BECOME AWARE!H YOUR SAFETY IS INVOLVED.

,ACAUTION: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs always dis- connect spark plug wire and place wire

where it cannot contact spark plug.

_,CAUTION: Do not coast down a hill in neutral, you may lose control of the trac-

tor.

_,CAUTION: Tgw.only the attach.ments that

are recommenaea oy ann comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor. _I,W,ARNING: The engine ex,haust from this

proouct contains cnemicals Known to the State of California to cause cancer, birth

defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.26 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OIL CAPACITY: 4.0PINTS SPARK PLUG: CHAMPION

GAP: .030") RC12YC GROUND FORWARD: 5.5 SPEED (MPH)" REVERSE: 2.4

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 15 AMPS @3600 RPM

SYSTEM: BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE:U 1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependabil-

ity and performance. Should you experience any problem you

cannot easily remedy, please contact your

nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

• k, WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available

through your nearest authorized service center/department (See REPAIR PARTS

section of this manual).

Steering Wheel

Adapter

Steering Wheel

Steering Sleeve

Steering

Extension Shaft

(1) Hex Bolt

3/8-16 x 1

(1) Knob {_

Keys

Seat

(1) Washer 17/32 x 1-3/16 x 12 Gauge

Video Cassette

(1)

Locknut 5/16-18

(1) Shoulder Bolt 5/16-18

Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center of steering wheel,

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove an_ staples in skid that may puncture tires

where tractor is to roll off skid.

Steering

_''_---_ Hex Bolt

"-_ Wheel Insert

_Lock Washm

--_--- -- "_ Large Fla

Steering _j_-_- /c_./ Wheel//- _-

Extension ....__

Shaft _....._-_Adapte r

5/16 Locknut--_---_-_'-_'_...,_.j "5/16 Hex Bolt

I _,_./ Washer

_ Steering Boot

//_-- Tabs

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in

extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten

securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

, Position steering wheel so cross bars

are horizontal (left to right) and slide inside boot and onto adapter.

Lower Steering_ _Tabs

Shaft l" . '_-_7_, ' Slots

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised position and open battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in

MAINTENANCE section of this manual for charging instructions).

Battery

Door

Label

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Shoulder Bolt

Seat Pan

Seat

NOTE: You may now roll or drive you

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See "TO TRANSPORT' in the Opera- tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and function of controls)

AqI,WARNING: Before starting, read, understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. Aft.. engine has started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place motion control lever in neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

Adjustment Knob

Flat Washer

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments section of this manual. Verify that the belts

are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE (If previously removed)

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of

mower deck.

,d_GAUTION; Do not remove deflector shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

Mulcher

Shield

Plate

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Yourmower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

_ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum I hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,I All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,I Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/ Check wiring. See that aU connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,I Engine oil is at proper level. J' Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions (See "TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

I- ;I

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON OVER TEMP

LIGHT

LOCKED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Attachment Ignition Clutch Lever Switch

Ammeter

Throttle/Choke

Control

Clutch/

Height

Adjustment

Knob

Free Wheel

Control g Brake Lever

3MPH Lever

1MPH

Lever Plunger

Lift Lever

Control

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly

towing the tractor with the engine off. IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake

position. THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into ful! "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

Attachment Clutch Lever

Throttle/Choke "Engaged" Position

Control Ignition Key

"Disengaged"

Parking Brake

Clutch/

Position Knob "Brake" STOPPING Position

MOWER BLADES -

• To stop mower blades,move attachment

clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use,

Position

Motion Control

Lever

• Never use choke to stop engine. IMPORTANT; Leaving the ignition switch

in any position other than "OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

• k CAUTION: Always stop tractor completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/ brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired direction.

• Turn knob clockwise (_) to raise

cutting height.

• Turn knob counterclockwise (1_) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in appro-

priate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten

securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

3/8.,6

Gauge

Locknut

Wheel

Bracket

Mounting __,fc _ .j

3/8 Washe_._/3houlder

Gauge Wheel Bolt

without either the entire grass catcher, on

mowers so equipped, or the deflector shield place.

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

• Avoid stopping or changing speed on

• If slowing is necessary, move throttle

• If stopping is absolutely necessary,

• Move motion control lever to neutral (N)

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de-

• To restart movement, slowly release

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

CAUTION: Do not operate the mower

Attachment Clutch Lever "Engaged"

Position Lift

Lever High Position

_Low

Position

"Disengaged_!_-: .-

Position %:_- /- Deflector

,. __ . _ Shield

/j....i;

starting up or down hills.

hills.

control lever to slower position.

push clutch/brake pedal quickly to brake position and engage parking

brake.

position.

pressed.

parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TOTRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control of

your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap

on the tube. Do not thread the cap onto

the tube. Remove and read oil level. If

necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in

quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure

good cold weather starting. A WARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

A CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Be sure freewheel control is in the transmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and

above)

• When engine starts, move the throttle control to the fast position.

The attachments and ground drive can now be used. Ifthe engine does

not accept the load, restart the en- gine and allow it to warm up for one

minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

• When engine starts, allow engine to run with the throttle control in the choke

position until the engine runs roughly, then move throttle control to fast

position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and

let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can also be used

during the engine warm-up pedod after the transmission has been warmed up.

NOTE" If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

PURGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed

during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this

section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

• Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral (N)

position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this

procedure with the motion control lever three (3) times.

Your tractor is now purged and now

ready for normal operation.

MOWINGTIPS

• Mower should be properly leveled for

best mowing performance, See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing ! _._e areas, start by turning to the rig'St so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up grass

and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has

dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpendicu- lar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

Max 1/3"

F'LL'"BATES

REGULAR SERVICE _'O_" _'_'_ _'_'_ _'_'_" _'_'_ _'_"_ £O_

ASYOOCOMP'ETE '

Check Brake Operation _ _V f

Check Tire Pressure

Check Operator Presence and

T Interlock Systems V* R Check for Loose Fasteners _ 1_7

C E DATES

I T Lubrication Chart

A Sharpen/Replace Mower Blades _s 4

0 Check Battery Level

R Clean Battery and Terminals if

Check Transaxle Cooling i I_

; Adjust Blade Belt(s) Tension V's

Adjust Motion Drive Celt(s) Tension

Check Engine Oil Level Ik_ Change Engine 0il 1_1.2,_ I_

E CieanAirFilter _:

N Clean Air Screen G Inspect Muffler/Spark Arrestor

Replace Oil Filter (If equipped) _;

E Clean Engine Cooling Fins _2

Replace Spark Plug _2 I_

Replace Air Filter Paper Cartridge Replace Fuel Filter V r

1 - Change more often when operating under a heavy load or in high ambient temperatures 5 - If equipped with adjustable sysiem* 2 - Se_ce more often when operating in dirty or dusty conditions

3 - If equipped wilh oil filter, change oil every 50 hours¸ 4 - Replace blades more Often when mowing in sandy soil¸

GENERAL RECOMMENDATIONS

6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft-Ibs, maximum.

Oo not overtighten,

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as

instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your

(DFront Wheel ,-

Bearing Zerk

tractor. AU adjustments in the Service and

Adjustments section of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure,

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

OGeneral Purpose Grease _Refer to Maintenance "Engine" Section

IMPORTANT" Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

Zerk

'_ng Zerk

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly, if your

tractor does not function as described, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in the

disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Edge Up Mandrel Assembly

Blade Center

Hole

Flat Washer Lock Washer

_-- Hex Bolt

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is

balanced.

Ce ol

BA'n'ERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the

transmission is hot. To prevent possible damage to seals, do not use high pres-

sure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To

prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service center/department.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade according to your expected operating

temperature.

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section

of this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap onto the tube securely when finished.

_ver Knob

Air Cleanel _ , . \ Wing Nut Cover -'_' _ _"_Rubber

F0am_ _"_:_'..,L. TGrommet Pc;eaner• _ _"_Air Cleaner

_, _'Paper Cartridge

_= _ o._,_'x, Air Cleaner

AIr_"k'Base Screen L_L, , \

.,_l" f :! Oil Fi' Cap/

.j_"Pr_" _"_ Dipstick

(" ;, "_Oil Drain

Plug

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