Craftsman 917.271132 User Manual

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Page 1

Owner's Manual

JCRRFTSMRWJ

16.5 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271132

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

For answers to your questions

Read and follow all Safety Rules and Instructionsbefore

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craffsman

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Page 2

Warranty ...............................................2

Safety Rules .........................................3

Product Specifications ..........................6

Assembly ..............................................8

Operation ............................................11

Maintenance Schedule ......................17

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by taking your Craftsman riding equipment to yoL_rnearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Maintenance .......................................17

Service and Adjustments .................... 21

Storage ............................................... 27

Troubleshooting ................................. 28

Repair Parts ........................................ 32

Parts Ordering ..................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Page 3

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• DO not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheelweights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

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III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of

children. Children are often attracted to the machine and the mowing activity.

Never assume that children will remain

where you last saw them.

• Keep children out of the mowing area and under the watchful care of

another responsible adult.

• Be alert and turn machine off if children enter the area.

• • Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed

area. Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide ob-

stacles.

Page 5

• Useslow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

• LLook for this symbol to point out

important samty precautions. It means CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED. _CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark plug.

_CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

_CAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. "13rescan lose traction with the ground and cause you to lose control

of your tractor. _WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

_WARNING: Battery. posts, terminals

and related accessones contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive

harm. Wash hands after handling.

Page 6

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR

OILTYPE SAE 10W30 (ABOVE

32°F)

API-SF/SG)SH): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/O FILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND SPEED FORWARD: (MPH): 1sT 1.2

2N° 1.5 3_° 2.4 4TM 3.5

5 TM 4.8

6 TM 5.3

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14

REAR: 10

PSI

CHARGING SYSTEM:

15AMPS @ 3600

RPM BAq-I-ERY:

AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department.

We have competent, well-trained technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless

the engine's exhaust system is equipped with a spark arrester meeting applicable

local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the opera- tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest authorized service

center/department (See REPAIR PARTS section of this manual).

Page 7

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

I_(1) Hex Bolt

3/8-16 x 1

Steering

Boot

(1) Lock

washer 3/8

(1) Locknut

5/16-18

Steering

, _ , Wheel Adapter

Seat

(_) 17/32 x 1-3/16 x 12

(_Washer Gauge

(1) Hex Bolt

5/16-18 x 1-1/4

Steering Extension

Shaft

_) Shoulder

olt 5/16-18

Slope Sheet

(_(1) Knob

Keys

Video Cassette

Page 8

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2"wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

Steering Wheel

_-----3/8 Hex Bolt

_ Insert

,_,.------3/8 Lock Washer

Large Flat

Washer

.Tabs

=gBoot

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or boxes and remove.

5/16 Locknut/ -- _- _5/16 Hex Bolt

Lower _L..J"_ ""-_, _

Steering / _." - ,......_ /"_

Shaft _- "'--. _Tab

//_tension Shaft

,, ,_

""\" - - -" ';' Slots

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steerng wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and open battery box door.

• If this battery is put into service after

month and year indicated on label (label located between terminals)

charge battery for minimum of one

hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual

for charging structions.)

Page 9

Seat

Terminal

Battery Door

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing, Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position,

• Raise seat and tighten adjustment

knob securely.

Seat Pan

Shoulder

Bolt

Flat Washer

Adjustment

Knob

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

AWARNING: Before startina, read, understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

NOTE: You may now roll or drive your tractor off the skid. Follow the appropri-

ate instruction below to remove the

tractor from the skid.

Page 10

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of mower deck.

_I,CAUTION: Do not remove deflector shield from mower. Raise and hold

shield when attaching mulcher plate and allow it to rest on plate while in opera-

tion.

Mulcher

Deflector__

Shield

Plate

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready

for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur-

poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,I Check wiring. See that all connections

are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level.

4" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

•/ Be sure brake system is in safe operating condition.

Page 11

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATFERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT

ATTACHMENT REVERSE

CLUTCH ENGAGED

OIL PRESSURE LIGHTS ON OVER TEMP

NEUTRAL HIGH LOW

REVERSE FORWARD FAST SLOW

LIGHT

PARKING BRAKE UNLOCKED

LOCKED

MOWER LIFT

N H L

PARKING BRAKE

A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

Page 12

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke Control

Clutch/Brake Pedal

Heig Adjustment

Knob

Attachment Clutch Lever

Ignition Switch

Lift

Lever

Plunger

Attachment

Lift Lever

Brake

Lever

Gearshift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position,

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

Page 13

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure.

Attachment Clutch Lever "Engaged"

Key

gaged"

Position

Brak

"Diser_gaged" Height

Position _-\ Adjustment Lever

,,Parking Brake

"Engaged"

Position,

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE-

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: FailUre to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by turning the height adjustment knob in

desired direction.

• Turn knob clockwise ((_I) to raise cutting height.

• Turn knob counterclockwise (1_)to

lower cutting height.

The cutting height range is approxi- mately 1-1/2" to 4-1/2". The heights are

measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being

13mowed.

Page 14

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

Mounting Bracket

3/8 - 16 Locknut

3/8 Washer

Gauge Wheel

TO'OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment

Clutch Lever

"En(

Position

"Disengaged_

Position

Attachemnt

_.: Position

Low Position

Deflector

Shield

TO OPERATE ON HILLS

ACAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move gearshift lever to lstgear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest

position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.). TOWING CARTS AND OTHER

AI-I'ACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

High

Page 15

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used

within 30 days to assure fuel fresh-

hess.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting. _,WARNING: Experience indicates, that

alcohol blended fuels (callea gasono! or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and

let it run until the fuel lines and carbure-

tor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur. _,CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N)

position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

• When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control to

fast position. This may require an engine warm-up period from several seconds to several minutes, depend-

ing on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments

section of this manual.

Page 16

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

f -,

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass

has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpen- dicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

Max 1/3"

C IL

Page 17

MAINTENANCE SCHEDULE /___

AS YOU COMPLETE

Check Brake Operation _ I_

Check Tire Pressure

Check Operator Presence and

T Intedeck Systems V' R Check for Loose Fasteners I_ 1_7 !I_

A Sharpen/Replace Mower Blades li_, C LubdcationChart

0 Check Battery Level

R Clean Batteryand Terminals I_

Check Transaxle Cooling I_ AdjustBlade Belt(s) Tension 1_5

AdjustMotion DriveBelt(s) Tension

Check Engine OII Level I_ I_ Change Engine Oil I_t=,_

E Clean AirFilter N Clean Air Screen

Inspect Muffler/SparkArrester I_Replace Oil Filter (If equipped) I_,=

E ! Clean Engine Cooling Fins V'=

Replace Spark Plug I1_

i/,Replace Air Filter Paper Cartridge

Replace Fuel Filter If #

1 - Change more often when operating under a heavy load or in high ambk_nt temperatures. 5 - If equipped with adjustable sy_em.

2 - Service more often when ope_ting in dirty or du_y conditions. 6 - Not reqoiteq it equipped with mainter_nce-f ree batten/¸ 3 - If equipped with oil fiher, change oil eveP/50 hOUrS. 7 - Tighten front axte pivot bolt to 35 ft -Ibs maximum¸ 4 - Replace b_ades more o_len when rt_wing in sandy soi_ DO not overtighten,

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to Zerk _-'

operator abuse or negligence. To receive full value from the warranty,

operator must maintain tractor as instructed in this manual. _Front Wheel

Some adjustments will need to be made Bearing periodically to properly maintain your Zerk

tractor.

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

OSAE 30 or 10w30 MOTOR OIL ®GENERAL PURPOSE GREASE

(_REFER TO Maintenance "ENGINE" SECTIOI_ IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings. Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat- ing bearings. If you feel they must be

lubricated, use only a dry, powdered graphite type lubricant sparingly.

)indle

Zerk

Wheel

Bearing Zerk

(_Gear-

r- • I shift

= _-) Pivots

Page 18

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be adjusted. (See 'qO ADJUST BRAKE" in the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

•objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

o{oerate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailin( Edge Up

Blade Center

Mandrel Assembly

Hole

Flat Washer\ Lock Washer

_---Hex Bolt (Grade)

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

518" e

Center Hole v_

Page 19

BAI"rERY

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or

covers. Adding or checking level of

electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube. Do not thread the cap onto the

tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRAOES

6o* 80"

30. .20. .10_ _, 10- 20- 30 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Oil Fil Cap/Dipstick

Oil Drain Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and

stubborn dried gum fibers.

Page 20

CLEAN AIR INTAKEJCOOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept

clean at all times. Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are

reinstalled. NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

• cooling fins, and/or cooling shrouds removed will cause engine damage due

to overheating. AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre- cleaner after every 25 hours of operation or every season. Service paper car-

tridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow

it to dry.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will

damage the cartridge.

• Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut, cover and tighten knob securely.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the

tractor is used more than 100 hours in

one year.

• Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this

section of this manual, through step

remove drain plug).

• Remove oil filter and wipe off filter adapter.

• Apply a thin coating of new engine oil to the rubber gasket on replacement

oil filter.

• Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an addi- tional 1/2 turn.

• Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section

of this manual). For approximate capacity see "PRODUCT SPECIFICA-

TIONS" section of this manual.

• Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation.

_._.-- Oil Filter

MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it could create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100 hours of operation, whichever occurs

first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure- tor, replacement is required.

• With engine cool, remove filter and plug fuel line sections.

• Place new fuel filter in position in fuel line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

Page 21

CLEANING

We do not recommend using a garden

hose to clean your tractor unless the

of all fore=gn matter.

i Clean engine, battery, seat, finish, etc.

Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo-

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

tive type wax.

A_AUTION; .B.efore,performing,,any service or.adjqstm,ents:

• uepress ciu[cn/oraKe peaal TUllyana set parKing DraKe.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN- GAGED" position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift clutch spring off pulley bolt.

• Remove large retainer spring, slide collar off and push housing guide out

of bracket.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer springs.

• Disconnect front links from deck by removing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, rernDve the front links and hook the clutch spring onto square hole in

frame.

TO INSTALL MOWER

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure

tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated, you will not properly

adjust your mower.

Retainer S

Anti-Swm

Housing Guide

Large Retainel

Spring

Collar

Smal_ Retainer Spring

Clutch S

Bracket

Suspension Arms ,-J

-*';" *-"" uare Hole ine Pulley

Link

Retainer Springs

(Both Sides)

Page 22

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of

mower to ground. Distance "A" on both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge of mower to mower to

grbund _ ground

A-T'_'"-VGround Line _"-J'_--A

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "P against trunnion on both front links.

Recheck side-to-side adjustment.

-o . o o . . Mandrel

Both Front Links Should be Equal in Length

Nut

Suspension Arm

Lift Link

Adjustment

FRONT-TO-BACK ADJUSTMENT IMPORTANT; Deck must be level side-to

side. If the following front-to-back adjustment is necessary, be sure to

adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in

its highest position. Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge of m,ower housing as shown.

• Before making any necessary adjust- ments, check that both front links are

equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F" from trunnion on both front links.

Tighten nut "E" on both front links an equal number of turns.

Front Links

TO REPLACE MOWER BLADE DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor

on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See '_'O

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower. BELT INSTALLATION -

• Install new belt in reverse order of

removat.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of removal instructions.

Mandrel

Idler

Mandrel

Pulle_

Page 23

TO ADJUST BRAKE Your tractor is equipped with an adjust-

able brake system which is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut "A" on brake

rod.

• If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut

against nut "A".

• Road test tractor for proper stopping distance as stated above. Readjust if

necessary. If stopping distance is still greater than six (6) feet in highest

gear, further maintenance is neces- sary. Contact your nearest authorized service center/department.

With Parking Brake "Engaged"

Nut "A"

Jam Nut

Clutching Idler

Stationary Idler

Transaxle

TRANSAXLE GEAR SHIFT LEVER

NEUTRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

• Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels

move freely, the transaxle is in neutral.

• Loosen adjustment bolt in front of the right rear wheel.

• Position the gear shift lever in the

neutral (N) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

Gearshift

Neutral Lock Gate

Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a

belt installation guide decal ()n bottom side of left footrest.

• Remove mower (See 'q-O REMOVE MOWER" in this section of this

manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and remove downwards from around

engine pulley.

• Install new belt by reversing above procedure.

Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. It damage has occurred to affect the front wheel

toe-in or camber, contact your nearest

23authodzed service center/department.

Page 24

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear

wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert

square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

Positive Terminal Negative Terminal

Cables

Battery

Positive Terminal

Negative Terminal

REPLACING BATTERY

ged

TO START ENGINE WITH A WEAK

BA'n'ERY

ACAUTION: Lead-acid batteries

generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE section of this manual).

If "jumper cables" are used for emer- gency starting, follow this procedure: IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system. The other vehicle must also be a 12 volt

negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (÷) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND,

away from fuel tank and battery.

ACAUTION: Do not short battery terminals by allowing a wrench or any

other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• First connect RED battery cable to positive (+) terminal with hex bolt and

nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) terminal with remaining

hex bolt and nut. Tighten securely.

• Close battery box door.

Seat

Battery

Door Box

Page 25

Nut

Positive (Red) Cable

Negative (Black)

Cable

Hex Bolt

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOODAND GRILL ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems, which are being done at the

customers expense, may be performed by any non-road engine repair establish-

ment or individual. Warranty repairs must be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary. Check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move throttle control lever from slow to choke

position. Slowly move lever from choke to fast position.

• Check to see if hole in throttle lever

and hole in speed control bracket are aligned.

• If holes are not aligned, loosen cable clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit through both holes.

• Pull throttle cable up to remove slack and tighten cable clamp screw.

Remove alignment pencil or drill bit.

s0jCr°Wcontro,

Headlight Wire Connector

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude

or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles

In (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out (counterclockwise) increases the

supply of fuel to the engine giving a

richer fueVair mixture.

Page 26

IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap cannot be removed without breaking the

adjusting needle.

• Be sure you have a clean air filter and the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for five minutes. Make adjustments with

engine running and shift/motion control lever in neutral (N) position.

• Idle speed setting - With throttle control 'lever in slow position, engine should

idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained.

• Idle fuel needle setting - With throttle control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then

turn out (counterclockwise) until

engine runs rough. Turn needle to a point midway between those two

positions.

• Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

• Move throttle control lever from slow to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do not,adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed setting can be dangerous. If you think the

engine-governed high speed needs adjusting, contact your nearest autho- rized service center/department, which has proper equipment and experience to

make any necessary adjustments.

Idle Speed Adjusting

Screw

Idle Fuel

Adjusting.

Needle

Page 27

Immediately prepare your tractor for

storage at the end of the season or if the tractor will not be used for 30 days or

more. _CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before storing in any enclosure.

_A_OR

Remove mower from tractor for winter

storage. When mower is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

• Lubricate as shown in the Mainte- nance section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BA'n'ERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see "TO CLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or

storage container. Always follow the mix ratio found on stabilizer container. Run

engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to "START" position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows conden- sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still

warm.

Page 28

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start

• Out of fuel.

• Engine not "CHOKED"

properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment,

• Engine valves out of adjustment.

• Fill fueltank.

• See "-I'O START ENGINE" in Operation section.

• Wait several minutes before attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carburetor, refill tank with fresh gasoline and replace

fuel filter.

• Check all wiring.

• See "To Adjust Carburetor" in Service Adjustments

section.

• Contact an authorized service center/

department.

Hard to start

Enginewill not turn over

• Dirtyair filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of adjustment.

• Clutch/brake pedal not depressed.

• Attachment clutch is

engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence switch(es).

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor" in Service Adjustments

section.

• Contact an authorized

service center/department.

• Depress clutch/brake pedal.

• Disengage attachment

clutch.

• Recharge or replace battery.

• Replace fuse.

• Clea n battery terminals.

• Check all wiring.

• Check/replace ignition switch.

• Check/replace solenoid or starter.

• Contact an authorized service center/department.

Engine clicks but

will not start

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or starter.

Page 29

"ROUBLESHOOTING CHART

PROBLEM

Loss of power

CAUSE CORRECTION

• Cutting too much grass/too fast.

• Throttle in "CHOKE" position.

• Build-up of grass, leaves and trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins

• Dirty/clogged muffler

• Loose or damaged wiring

• Carburetor out of

adjustment

• Engine valves out of adjustment

• Set in "Higher Cut" position/ reduce speed.

• Adjust throttle control.

• Clean underside of mower housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change

spark p!ug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor" in

Service Adjustments section.

• Contact an authorized

service center/department.

Excessive • vibration

Engine continues •

to run when oper- ator leaves seat

with attachment clutch engaged

Poor cut ouneven •

Mower bladeswill • not rotate

Worn, bent or loose blade. Bent blade mandrel.

Loose/damaged part(s).

Faulty operator-safety presence control system.

Worn, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves, and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent holes from buildup of grass, leaves, and trash

around mandrels. Obstruction in clutch

mechanism.

Worn/damaged mower drive belt.

Frozen idler pulley. Frozen blade mandrel.

• Replace blade. Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and connections. If not

corrected, contact an autho

rized service center/

department.

• Replace blade. Tighten blade bolt.

• Level mower deck.

• Clean underside of mower housing.

• Replace blade mandrel.

• Clean around mandrels to open vent holes.

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

Page 30

TROUBLESHOOTING CHART

PROBLEM Poor grass

discharge

Headlight(s) not working (if so equipped)

CAUSE

Engine speed too slow. Travel speed too fast.

Wet grass.

Mower deck not level. Low/uneven tire air pressure.

Worn, bent or loose blade.

Buildup of grass, leaves and trash under mower.

Mower drive belt worn. Blades improperly installed.

Improper blades used.

Clogged mower deck vent holes from buildup of grass,

leaves, and trash around mandrels.

• Switch is "OFF".

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

CORRECTION

• Place throttle control in

"FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connections.

• Replace fuse.

Battery will not

charge

Engine "backfires"

when turning engine "OFF"

• Bad battery cell(s).

• Poor cable connections,

• Faulty regulator

Faulty alternator.

Engine throttle control not

set at "SLOW" position

for 30 seconds before

stopping engine.

• Replace battery.

• Check/clean all connections.

• Replace regulator. (if so equipped).

• Replace alternator. Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before stopping engine.

Page 31

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271132

RED

AMMETER

(OPTIONAL) wH,rE

IGNITION

SWITCH

BATTERY

FUSE

SEAT SWITCH

(NOT OCCUPIED)

BL,_CK

SOLENOID

WHITE

I BLUe ft _UEL

ATT'MENT C_ I

(CLUTCH OFF) 1 ,_'

....... t

'qW i

OPERATOR

PRESENCE RELAY W1

_) SPARK

IGNITION _ PLUGUNIT GAP

yELLOW

CHARGING SYSTEM OUTPUT I 15 AMP DC @ 3_0 RPM _b,

REGUkATOR_

-- ALTERNATOR YELLOW _

STARTER

BLACK •

FUEL SHUT-OFF

SOLENOID

(IFSO EQUIPPED)

BLACK

• BLACK

2 PLUGS ON

TWIN CYL ENG NES)

IGNITION SWITCH

POSITION CIRCUIT "MAKE" I [I =_ n I

OFF M+G+AI : NONE

RUN/LIGHT B÷A1 A2+L

RUN B+A1 NONE

START B+ S +A1 NONE RELAY

(REGULATOR C]SCONN£CTED)

BROWN BLN:K_

PRESENCE RELAY 03

,,-;..... -o.

muE ,(__ HEADLIGHTS /

; O T .Eo --

• ---'O--

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

L w

Page 32

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271132

.......... 22" ........

0r i

I I

t t I

Page 33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271132

KEY PART NO. NO. DESCRIPTION

1 163465 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4

8 156417 Case Battery 16 161343 Switch InterlOck

21 166182 Harness, Light Socket (w/4152J) 22 4152J Light Bulb

24 4799J Cable, Battery 25 146147 Cable, Battery 26 166180 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable, Ground

29 160784 Switch, Seat 30 163968 Switch, Ignition 33 140403 Key, Molded 40 170219 Harness, Ignition

41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2 42 131563 Cover, Terminal

43 145673 Solenoid 45 122822X Ammeter

52 141940 Protection Wire Loop (Hour Meter)

70 170250 Harness Engine

81 t09748X RelayAsm

NOTE: Allcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

TRACTOR - - MODEL NUMBER 917.271132

CHASSIS AND ENCLOSURES

58 12

208

208_

208

2o6

Page 35

TRACTOR - - MODEL NUMBER 917.271132

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 169830 2 169061

3 17060612

5 155272 9 168337X013

10 STD533710

11 155927 12 145660

13 172108

17 144983X558 18 126938X

25 19131312 26 STD541437 28 156725X558 29 155217X599 30 164918X558 31 139976

37 17490508

38 169834 51 73800400 52 19091416 53 145201

54 161464 55 145202 57 STD552507 58 150127 60 72140606

64 154798 74 STD541437

114 158112

115 17060620

142 165867 143 154966 144 154207

145 156524 206 170165 207 17670508 208 17670608

211 145212 212 165919

- - 5479J

NOTE: All component dimensions given in U.S. inches

Chassis

Drawbar

Screw 3/8-16 x 3/4

Bumper Hood/Dash Dash

Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH

Clip Tinnerman Grille P/L Panel, Dash, RH

Hood Assembly Bumber Hood

Washer 13/32 x 13/16 x 12 Gauge Loeknut, Hex, with Insert 3/8-16 UNC Grille

Lens, Grille Fender/Footrest

Bracket, Fender/Support Screw, Thdrol. 5/16-18 x 1/2 TYT

Pivot Bracket Assembly, LH, Mower, Rear

Nut Lock W/Insert 1/4 - 20 UNC Washer 9/32 X 7/8 X 16 Ga.

Bracket Gdlle Pickoff LH

Screw, Hex Wshd #8-18 x 7/8

Bracket Grille Pickoff RH Bolt FinHex 1/4 -20 UNC X.75 Air Duct

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash LowerSTLT

Nut Crownlock 3/8-16 UNC

Keeper Belt Screw 3/8-16 x 1-1/4

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod Pivot Chassis/Hood

Bolt Shoulder 5/16-18"17

Screw Thdrol 5/16o18 x 1/2

Screw Thdrol 3/8-16 x 1/2

Nut Flange Hex

Insert Lens

Plug Button

1 inch = 25.4 mm

Page 36

GROUND DRIVE

TRACTOR "" MODEL NUMBER 917.271132

29 26

Page 37

TRACTOR - - MODEL NUMB ER 917.271132

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

........ Transaxle(SeeBreakdown)

Peerless206-545C

2 146682 Spring, Return, Brake 3 123666X Pulley, Transaxle

4 12000028 Ring, Retainer 5 121520X Strap, Torque

6 17060512 Screw 5/16-18 x 3/4

8 165866 Rod Shifter Fender STLT 10 STD561210 Pin, Cotter 11 105701X Washer, Shift Plate

13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 14 10040400 Washer Lock Hvy Helical

16 STD541431 Nut Lock Hx W/Ins 5/16-18 x Gr.5 18 STD523710 Bolt Fin Hex 3/8-16UNC x 1 Gr. 5

19 STD541437 Nut 21 106933X Knob 22 130804 Rod, Brake

24 STD541237 Nut 25 106888X Spring, Brake Rod

26 STD551037 Washer 27 STD561210 Pin

28 145204 Rod, Parking Brake 29 71673 Cap, Parking Brake

30 169592 Bracket, Transaxle 32 STD523107 Bolt

34 155071 Shaft Assembly, Foot Pedal 35 120183X Beedng, Nylon 36 STD551062 Washer 37 STD571810 Roll Pin

38 131494 Pulley, Idler, Flat 39 STD533727 Bolt

40 4470J Spacer, Split .395 x .59 41 165838 Keeper, Belt, Idler 42 19131312 Washer 13/32 x 13/16 x12 Ga.

47 127783 Pulley, Idler, V-Groove, Plastic 48 154407 Bellcrank Clutch Grnd Dry Stl

49 123205X Retainer, Belt 50 STD523715 Bolt

51 STD541437 Nut Crown Lock 3/8-16 UNC 52 STD541431 Nut Crown LockS/16-18 UNC

53 105710X Link, Clutch

55 105709X Spring, Clutch Return

56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 57 130801 V-Belt, Ground Ddve 59 169691 Keeper, Belt, Center Span

61 17060612 Screw 3/8-16 x 3/4

62 888.3R Cover, Pedal 63 140186 Pulley, Engine

64 71170764 Bolt, Hex 7/16-20 x 4 Grade 5 65 STD551143 Washer

154778

66 Keeper, Belt, Engine, Fool Proof

134683

70 Guide, Mower Drive Belt, R.H. 72 Washer 13/32 x 1-1/4 x 12 Ga.

19132012 137057

74 Spacer, Axle 75 Washer 25/32 x 1-1/4 x 16 Ga.

121749X

STD581075

76 E-Ring

123583X

77 Key, Square 2.0 x .1845/1865

78 Washer 25/32 x 1-5/8 x 16 Ga

121748X

STD580025

79 Key Woodruff

145090

80 Arm, Shift

165592

81 Shaft Asm Cross Tapered 650 20

165711

82 Spring, Torsion 83 Washer 17/32 x 3/4 x 16 Ga.

19171216

84 Link Transaxle

166231 150360

85 Nut, Nylock 89 158391X428 Console, Shift, STLT 90

124346X

STD624003

112

19091210 113 127285X 116 72110610 145 74490540

150 165850 151 19133210 156 166002 158 165589

159 165494 161 72140406 162 73680400

163 74780416 164 19091010

165 165623 166 166880 168 165492 169 165580

170 173898 197 169613 198 169593 202 72110612

NOTE: AJIcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

Nut, Self-Thding, Wsh Hd 1/4 Retainer Spring 1"

Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees

Bolt Rdhd Sqneck 3/8-16 x 1.25 Bolt, Hex Flghd 5/16-18 Gr. 5 Bushing Bellcrank Grd. Drive

Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125

Bracket Shift Mount Hub Tapered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt Keeper Belt Transaxle PmsVDana

Nyliner Snap-In Washer Nyliner

Bolt Carr. SH 3/8-16 x 1-1/2 Gr. 5

Page 38

TRACTOR - - MODEL NUMBER 917.271132

STEERING ASSEMBLY

"---'---63

_"- 41

65 44

68 67 67

15 15

28/

:38

Page 39

TRACTOR - - MODEL NUMBER 917.271132

STEERING ASSEMBLY

KEY PART NO, NO.

1 139768

2 154427 3 169840 4 169839 5 6266H

6 121748X

7 19272016 8 12000029

9 3366R

10 169832 11 STD551137 13 136518 15 145212

17 156546 18 57079 19 160395 22 165857 23 165851

25 154406 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210

32 130465 36 155099

37 152927 38 139769 39 19133812

40 STD541537 41 100711L

42 145054X428 43 121749X

44 153720 46 121232X 47 6855M 51 73800500 54 74780520

62 167902 63 74780616

65 160367 66 154404 67 72140618 68 169827

79 19132O12 80 74950612 82 169835 85 133835

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Steering Wheel Front Axle Assembly

Spindle Assembly, LH. Spindle Assembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25/32 x t-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip Beadng, Steering Column

Link, Drag Washer, Lock Spacer, Beadng, Front Axle

Nut, Hexflange Lock Shaft Assembly, Steedng

Washer, Thrust .515 x .750 x .033 Support, Shaft

Screw hex Wshhd Torx Pittman Shaft Assembly

Bracket, Steering Bushing, Link, Drag

Gear, Sector Washer 13/32 x 7/6 x 16 Gauge

Screw 3/8-16 x 3/4 Pin

Rod, Tie Bushing, Bteedng

Screw TT #10-32 x 5 x 3/6 Flange

Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge

Lock Nut Center 3/8-24 UNF Adaptor, Steedng Wheel

Boot, Steering Dash P/L Mtl BIk

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Staedng Non-Adjust

Cap, Spindle

Fitting, Grease

Nut Lock Hx W/Ins 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit, Steering Assembly, Service

Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq 3/8-15 Uric x 2-1/4

Brace Axle

Washer 13/32 x 1-1/4 x 12 Ga

Bolt Hex Nylon 3/8-16 x 3/4

Bracket Susp Chassis Front Fastener Christmas Tree

Page 40

ENG|NE

TRACTOR"" _v_----

Page 41

ENGINE

TRACTOR -- MODEL NUMBER 917.271132

KEY PART NO. NO. DESCRIPTION

162156 ControlThrot/Choke

17720410 Screw Hex Thd Cut 1/4-20x5/8 T

....... Engine (See Breakdown) Kohler Model No. CV16s-43519

4 159420 Muffler 13 12-041-03 Gasket

14 13280328 Nipple, Pipe 3/8 NPT x 3-1/2 15 13200300 Elbow, Std 90 Degree 3/8-18 Npt

16 STD551231 Washer

23 169837 Shield, BRN/DBR Guard 29 137180 Arrestor, Spark

31 109202X Tank, Fuel 32 158990 Cap Assembly, Fuel Tank, Vented 33 123487X Clamp Hose BIk

37 137040 Line Fuel

38 ....... Plug Oil Drain (See Engine Breakdown)

40 124028X 44 17670412 45 17000612 46 19091416

62 STD551131 77 19101216

79 M740108025 80 74760508 81 73510400

101 M73030800 NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bushing, Snap, Fuel Line

Screw, Hex Washer Head, Thd. Roll 1/4-20 x 3/4

Screw Hexwsh Thdr 3/8-16 x 3/4

Washer, 9/32 x 7/8 x 16 Guage

Washer Lock Hvy Hlcl Spr 5/16 Washer 5/16 x 3/4 x 16 Guage

Bolt Hex

Bolt, Hex Hd 5/16-18 Unc x 1/2 Nut, Keps Hex 1/4-20 Unc NutFlangeMB-1.25

Page 42

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,271132

KEY PART

NO. NO.

1 140123 2 140551 3 71110616

4 1913161O

5 145006

6 STD541437

7 124181X 8 17000616

9 19131614 10 155925

11 166369 12 121246X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat 3450 BIk/blk Craftsman Bracket Pat Pivot Seat (blk)

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 3/4 X 10 Ga

Clip Push In Hinged Nut Hex Lock w/Ins 3/6-16 Unc

Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1.5 SMGML

Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk)

Knob Seat Bracket Pnt Mounting Switch

13 121248X 14 72050412

15 134300 16 121250X 17 123976X

21 171852 22 STD541431 24 19171912 25 127018X

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr5 Zinc Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

Bolt Shoulder 5/16-18 X62

Page 43

DECALS

TRACTOR - - MODEL NUMBER 917.271132

KEY PART NO. NO.

1 156439

2 163207

3 171698

4 171699

5 168920 6 133644

7 171764 9 163204

11 156368 13 146046

KEY PART

DESCRIPTION NO. NO.

Decal Fender Danger Sears 14 163263 Decal Fend Auto Sears Gold 15 160396

Decal Hood Rh Craftsman 19 138047 Decal Hood Lh Craftsman 20 166887

Decal Engine 22 149516 Decal Maint Customer Sears Dora - - 138311

Decal Replacement Srs - - 165800X428 Decal Fender Craftsman Gold - - 165799X428

Decal Fender STLTH Oper Inst - - 174965 E/S - - 174966

Decal V-belt Dr Sch Tractor E

11 2

DESCRIPTION

Decal bash Panel Decal Mower Drive Schematic

Decal, Battery Diehard Sears Decal Deck Mower EZ3

Decal Battery

Decal Lift Handle Pad Footrest Lh STLT

Pad Footrest Rh STLT Manual, Owner's (English)

Manual, Owner's (Spanish)

WHEELS & TIRES

4,10

KEY PART NO. NO. DESCRIPTION

59192

65139

106222X

3 4

59904

5 106732X427 6 278H

7 9040H

8 106108X427

9 122082X 10 7152J

11 104757X

- - 144334 NOTE: All component dimensions given in U,S, inches

Valve Cap, Tire Stem, Valve

Tire, Front Tube, Front Tire

(Not Provided, Service Item Only)

Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only)

Rim, Rear Tire, Rear Tube, RearTire

(Not Provided, Service Item Only)

Cap, Axle

Sealant, Tire (10 oz. Tube)

1inch = 25,4 mm

Page 44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271132

28 27

5 49

32 /

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271132

KEY PART NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Asm. 2 159471 Shaft Asm. Lift

3 105767X Pin Groove 4 12000002 ERing

5 19211621 Washer 21/32 x 1 x 21 Ga. 6 120183X Beadng Nylon

7 125631X Grip Handle Fluted 8 122365)( Button Plunger Red

11 139865 Link Lift L.H. 12 139866 Link Lift R.H.

13 STD624008 Retainer Spring 15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2-13 Unc

19 139868 Arm Suspension Rear 20 163552 Retainer Spring 23 110807X Nut, Special

24 19131016 Washer 13/32 x 5/8 x 16 Ga. 25 2876H Spnng

26 169484 Retainer Clip 27 126971X Rod, Adjust Lift

28 73350600 Nut, HexJam 3/8-16 UNC

29 138057 Knob, Infinite Height Adjustment

30 150233 Trunnion, Inf. Height

31 169865 Beadng, Pvt. Lift.

32 73540600 Nut Crownlock 3/8-24

49 145212 Nut, Hex Flange Lock

50 110452X Nut, Push Phos. &-Oil NOTE: An component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271132

113 111 11

119 121

101

14 I

Page 47

MOWERDECK

TRACTOR-- MODEL NUMBER 917.271132

KEY PART NO. NO.

1 165892

2 STD533107 3 138017

4 165460

5 STD624008 6 130832 8 850857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

18 72140505

19 132827 20 159770 21 STD541431 22 134753

23 131267 24 105304X 25 123713X 26 110452X 27 130968X428

28 19111016 29 131491

30 157722 31 129963 32 153535 33 137266 34 STD533717 35 133835

36 131494 37 19131316 40 STD541437 44 140088

45 STD624003 46 137729 48 133944

49 174284 50 131340 51 STD541410

52 139888 53 131845

54 133943 55 155046 56 165723 59 141043

67 149846

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Mower Housing 68 144959 Bolt 90 74760616

Bracket Assembly,Sway 91 132274 Bar,Front 92 STD541437

Bracket Sway Bar 38/42" 93 19171416 Retainer Spdng 94 132264

Arm, Suspension, Rear 95 132273

Bolt, Hex 3/8-24 x 1.25 Gr. 8 101 136420 Washer, Lock 102 71081010 Washer, Hardened 103 19061216

Blade, .Mulching 104 STD551110

Bearing, Ball 105 160793

Shaft Assembly, Mandrel, 106 2029J

Vented (Incl. Key Number 6) 111 155197

Housing, Mandrel,Vented 112 155198

Bearing, Bali, Mandrel 113 17060514

Stripper, Vented Mower Deck 114 73510500

Bolt, Carriage 5/16-18 x 5/8 115 72110504

Bolt, Shoulder 116 4898H

Baffle, Vortex 117 165746

Nut, Crownlock 5/16-18 UNC 118 73930600

Stiffener Bracket 119 19121414

Bracket, Deflector 121 143723 Cap, Sleeve 128 153390

Spring, Torsion, Deflector 129 19131312

Nut, Push 130 STD523710 Shield, Deflector 131 STD533710

Washer 11/32 x 5/8 x 16 Ga. 142 165890

Rod, Hinge 143 157109 Screw Thdrol Rolling Wsh Hd 144 158634

Washer, Spacer 145 165888

Pulley, Mandrel 146 171977

Nut, Toplock, Flanged 147 131335

Bolt 148 169022

Fastner, Christmas Tree 149 165898

Pulley, Idler, Flat 150 19091216 Washer 13/32 x 13/16 x 16 Ga. 151 169670

Nut, Crownlock 3/8-16 UNC 152 169676 Guard, Mandrel, L.H. 153 169674 Retainer 154 169675

Screw, Thd. Roll 1/4-20 x 5/8 155 169671 Washer, Hardened 156 169672 Roller Assembly, Cam Follower 157 169669

Bolt, Shoulder #10-24 Grade 5 158 17720410

Locknut 159 STD533717

Bolt, Shoulder 5/16-18 UNC -- 130794 Arm Assembly, Pad, Brake

Washer, Hardened - - 169583 Arm, Idler Spacer, Retainer

Guard, Tuv Idler Knob Custom Oval

NOTE: All component dimensions given in U.&inches

1 inch = 25.4 mm

V-Belt Bolt Fin Hex 3/8-16 Unc x 1

Bracket Asm Noseroller LH Locknut, Hex W/Wsh 3/8-16 UNC

Washer 17/32 x 7/8 x 16 Ga. Roller Nose Bracket Asm Noseroller RH

Cover Mulching 42" Black Screw Pan Hd Phillip10-24 x5/8

Washer#10 Washer Lock

Latch Asm Bagger Nut Weld

Bracket Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw 5/16-18

Nut, Hex Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Crownlock 3/8-16

Washer 13/32 x 7/8 x 14 Ga.

Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 uncx 1 Gr.5

Bolt Rdhd Sqnk 3/8-16 UNC x 1 Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carraige Idler Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch Cable Clutch 42"

Washer flat 3/8" Type B Spring Retainer Spring Retention Lever

Spacer

Rod Clutch

Screw Rex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 Uric x 1-3/4

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 32)

Mower Deck, Complete (Std deck - order separately mulcher plate components key nos. 101-106)

Page 48

TRACTOR - - MODEL NUMBER 917.271132

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

150

157

NUMBERS

Page 49

TRACTOR -- MODEL NUMBER 917.271132

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A

3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066

6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356

9 784352 Shift Collar 50 778338

10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352

12 778309 Input Bevel Pinion (13 teeth) 53 778350

13 778368 Bevel Gear (13 teeth) (Include. 14) 54 778346 14 778368 Bevel Pinion (13 teeth) 56 778355

15 778370 Ring Gear (43 teeth) 58 778353 17 786188 Ddve Pin 59 778351

18 786102 Spacer 1.130 X .695 60 778349 20 792077A Ball 5/16" dia 61 778345 21 792078 Set Screw 3/8 - 16 x 3/8" 65 780189 22 792079 Spring .310 OD x ,625 L 66 776422 25 792073A Screw 1/4 - 20 x 1-1/4" 67 776396

25A 792177 Screw 1/4-20x 1-3/8" 69 792170 26 792125 Retaining Ring (pkg of 2) 70 786187 27 792035 Retaining Ring 71 788069 28 788040 Retaining Ring 71B 788092

29 780072 Thrust Washer .627 ID x.031W 76 780090 29A 780160 Thrust Washer,762 ID x.031W 77 788078A 29B 780051 Thrust Washer.762 ID x.031W 79 792144

29C 780199 Anti-Rotation Washer .632 82 778333 30 780108 Cup Washer 1.127 ID x .032W 83 778338 31 780001 Fiat Washer .750 ID x .056W 85 792154

31A 780195 Flat Washer.750 ID x.062W 150 788093A 32 788083 Oil Seal 5/8" 157 788088A

34 780194 Bushing .563 180 730229A 35 780193 Flanged Bushing 5/8"1D 900 794712

35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin

40 792076A Flat Washer .312 ID x .059W

(Include. 13) 57 778337

(Use As Needed) 87 788089A

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Brake Lever

Screw 1/4 - 20 x 1-1/4"

Screw 1/4 - 20 x 2 1/4"

Locknut 5 / 16 - 24 Brake Pad Holder

Spacer .2625 x 1.0

Brake Lever Bracket

Axle (t 1-15 / 16" Long) Axle (16 - 1 / 2" long)

Spur Gear (29 teeth) Spur Gear (27 teeth)

Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth)

Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth)

Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth)

Flat Washer .563 ID x .062W Input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer .890 Square Cut Ring "O" Ring

Flat Washer 1.128 ID x .058W

Inverted Retaining Ring

Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth)

Oil Fill Plug Oil Seal 9 / 16"

Liquid Gasket RTV Silicone Oil Seal 3/4"

Gear Oil 80W90 Replacement MST- 206-545C

Transaxle

Page 50

TRACTOR - - MODEL NUMBER 917.271132

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

CYLINDER HEAD, VALVE AND BREATHER I

20--_'

CRANKCASE I

_b--4

Page 51

TRACTOR - - MODEL NUMBER 917.271132

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

CYLINDER HEAD/VALVFJBREATHER

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

25-351-01 Lifter, valve (2) 1 12-032-03

12-755-81 Kit, cylinder head (Includes 2 Block, cylinder 12-041-01 Carburetor gasket(2) 3 12-445-02

12-041-02 Air cleaner base gasket 4 M-0839025

12-041-03 Exhaust maniford gasket

12-411-01 Rod, push (2) 5 12-380-17

12-041-10 Gasket, cylinder head 6 12-755-49

12-017-01 Valve, intake (Std.) 7 12-089-31 12-017-O2 Valve, intake (.25) 8 12-422-08

12-016-01 Valve, exhaust (Std.) 12-422-09 12-016-02 Valve, exhaust (.25) 12-422-10

X-75-23 Plug, allen hal. pipe 1/8

12-318-19 Cylinder Head 12-422-11

25-186-01 Arm, rocker (2)

12-599-03 Pivot, rocker arm (2) 12-422-12

M-0640034 Screw, hex. flange 12-422-13

12-089-01 Spring, valve (2) 9 12-144-27

12-173-01 Cap, valve spring (2) 10 12-874-07

12-755-03 Kit, retainer (2)°

12-468-05 Washer, plain 13/32 24-874-11

12-112-13 Spacer, head bolt exhaust 12-874-08

12-086-15 Screw, hex. flange 11 12-018-02

X-426-9 Clamp, hose (2) 12-108-08

12-326-03 Hose, breather 12-108-09

M-0645020 Screw, hex. flange 13 12-067-05

12-096-07 Cover, valve w/nipple 14 12-380-01

M-0545010 Screw, hex. flange 15 12-043-05

12-018-01 Retainer, breather reed 17 12-144-02

12-402-02 Reed, breather 18 52-139-09

3-17)

M6xl.0x34 (2) 12-422-07

port 12-874-09 M10x1.5x81 (5) 12 12-108-07

M6xl.0x20 (5) 12-067-06

M5x0.8xl0 16 M-0631005

CRANKCASE

19 12-755-64

21 X-25-102 22 12-032-01 23 SM-0631015

24 12-154-05

Seal, crankshaft (Use Short Block 12 522

18) Strap, lifting

Screw, hex. flange M8x1.25x25

Dowel, locating (4) Kit, camshaft (,Includes 7,8)

Spring, actuating Shim, camshaft (A.R.) blue

Shim, camshaft (A.R.) red Shim, camshaft (A.R.)

yellow Shim, camshaft (A.R.) green Shim, camshaft (A.R.) gray

Shim, camshaft (A.R.) black Shim, camshaft (A.R.) white

Shaft, balance Piston w/Ring Set (Std.)

(Includes 11-12) Piston w/Ring Set (.08)

Piston w/Ring Set (.25) Piston w/Ring Set (.50) Retainer, piston pin (2)

Ring Set (Std.) Ring Set (.25)

Ring Set (.50) Connecting Rod (Std.) Connecting Rod (.25) Pin, governor regulating Gear, governor assembly

Washer, plain 6mm Shaft, governor gear Plug, cup Kit, gov. cross shaft w/clip

(Includes 24) washer, plain 1/4 Seal, governor cross shaft

Washer, plain 6mm Clip, hitch pin

Page 52

TRACTOR - - MODEL NUMBER 917.271132

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

IGNITION / ELECTRICAL I

22 _ -- 6

e__o \

BLOWER HOUSINGAND BAFFLES I

_-- 23

1--10

--11

AIR INTAKE I

Page 53

TRACTOR-- MODEL NUMBER 917.271132

KOHLER ENGINE-MODEL NUMBER CV16S,TYPE NUMBER PS-43519

IGNITION/ELECTRICAL

KEY PART

NO. NO.

1 12-086-14-S 2 12-468-03-S

3 24-162-03-S 4 25-086-47-S

5 12-157-03-S 6 X-42-15-S

7 12-025-35-S 8 12-155-09-S

9 M-548025-S

10 12-085-09-S 11 41-403-09-S

12 X-22-11 -S 13 M-639016-S

14 236602-S

15 12-132-02-S 16 X-728-1-S

17 M-545010-S 18 12-584-14-S

19 12-452-02-S

20 12-086-35-S 21 M-461013-S

22 12-584-12-S

NOT ILLUSTRATED

12 176 45-S 12 176 44-S

24 518 12-S

235173-S 47 154 01-S

BLOWER HOUSING & BAFFLES

DESCRIPTION

Screw, hex. flange M10x1.5x46 1

Washer, plain 3/8"

Screen, grass 2 Bolt, shoulder M6X1.0X16 3

(4) 4 Fan

Key 5 24-096-05-S Flywhee 6 12-027-76-S

Connector 8 25-154-02-S Screw, hex. cap 9 12-086-37-S M5xO.8x25 (2)

Stator 10 12-063-08-S

Regulator, rectifier 11 M-645016-S Washer, lock 1/4" (2) Screw, hex. flange 12 12-063-01-S

M6xl.0x16 (2) Connector

Spark Plug AIR INTAKE/FILTRATION

Clip, cable

Screw, hex. flange KEY PART

M5x0.8xl0 (2) NO. NO,

Module, ignition Terminal 1 25-341-03-S

Screw, hex. socket 2 12-096-24-S

M5x0.8x20 (2) 3 12-083-12-S

Screw, pan head M4.2x13 4 12-100-08-S

(2) 5 12-083-10-S

Module, speed advance

Harness, wiring 7 230046-S

Harness, wiring 8 12-032-11 -S

Lead, black (6"- 12 9 12-094-07-S

gauge- insulated grip

barrel eyelet terminals) 10 12-072-04-S

Clip, cable

Clip, cable 1t 12-086-O1-S

KEY PART

NO. NO. DESCRIPTION

M-545010-S 24-468-10-S

12-146-07-S M-550010-S

7 12-063-05-S

6 12-743-12-S

12 12-041-02-S

Screw, hex. flange

M5xO.8xl0 (5)

Washer, plain 1/4"

Plate, blower housing Screw, hex. flange

M5x0.8xl0 (2) Cover, pinion

Housing, blower Baffle, retake side

Clip, mounting (3) Screw, captive washerM5

X0.8 X20 (3)

Baffle, cylinder head Screw, hex. flange M6x1.0x16 (2) Baffle, cylinder

DESCRIPTION

Knob, air cleaner cover Cover, air cleaner

Precleaner, element Wing Nut

Kit air cleaner element (includes 6-8)

Filter, element (includes

7&8)

Seal, breather Seal 1-7/16"

Base, air cleaner (Includes

10,11)

Stud, mounting plate

M6X1.0X75

Screw, #10 Hi-Lo thread forming (2)

Gasket, air cleaner

NOT ILLUSTRATED

12 113 53-S Decal, air cleaner

Page 54

TRACTOR - - MODEL NUMBER 917.271132

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

STARTING SYSTEM I

ENGINE CONTROLS I

_..__fr-

._s,

OIL PAN / LUBRICATION I

2 3 __9 -- 13

8--

-'_---4

8--

_--_

21 20/ 1___..__._____1S

O--16

Page 55

TRACTOR - - MODEL NUMBER 917.271132

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

STARTING SYSTEM ENGINE CONTROLS KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

M-0839070 Screw, hex. flange

M8xl.25x70 (2) 1

25-096-05 Starter assembly (Includes 2

12-755-54 Kit, drive end

12-227-06 Cap, drive end 4 12-170-05 Armature 5

5 6

12-221-01 Kit, brush & spring

12-227-13 Cap, commutator end 6

12-211-01 Bolt, hex. flange

OIL PAN/LUBRICATION KEY PART

NO. NO. DESCRIPTION

12-038-01

25-755-13

12-153-03

12-153-02

12-123-04

M-0545020

12-153-01

25-162-07

12-096-03

M-0545016 25-462-09

11 13

52-050-02

X-75-10

12-393-01

12-153-06

12-096-34

M-0545016

12-032-03

24-086-16

24-086-17

12-199-53

3°8) 3

1/4-20x4-5/8 (2) 7

Dipstick assembly (Includes 2-3)

Kit, oil fill cap (Includes 3) O-Ring, oil fill cap O-Ring, upper oil fill tube

Tube, oil fill Screw, hex. flange

M5xO.8x20

O-Ring, lower oil filltube Screen, oil pickup

Cover, oil pickup screen Screw, hex. flange

M5x0.8x16

Valve, oil pressure relief

Filter, oil Plug, sq. hd. solid 3/8 Pump, oil assembXy

O-Ring, oil pump cover

Cover, oil pump Screw, hex. flange M5x0.8x16 (3)

Seal, oil (P.T.O. end) Screw, hex. flange

M8x1.25x45 (11) Screw, hex. flange

M8x1.25x45 Assembly, Pan, oil (Incl.

11,15-18)

8 9 10 11

12 13 14

15 16

12-079-07 12-237-01

M-0664020 24-086-43

12-536-10 M-0443025

M-0443020

12-089-11 12-089-23

12-089-24 12-755-83

12-100-07

52-211-04

12-090-28

25-158-08

12-079-01

25-158-11

Linkage, choke

Clamp, cable Screw, lobed socket

M6xl.Ox20 (2) Screw, hex. flange

Control, speed assembly

(Includes 6,8,9)

Screw, pan head

M4x0.7x25 Screw, pan head

M4xO.7x20 Spring, choke (2)

Spring, choke return Spring, governor

Kit, governor lever (Includes 12-14) Nut, hex flange 1/4 - 20"

Bolt, 1/4 - 20 X 1" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage

Page 56

TRACTOR - - MODEL NUMBER 917.271132

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

CRANKSHAFT

FUEL SYSTEM

I!-'

3m_

_._s /I /t3

€_24 0 12

. ,_-

Page 57

TRACTOR - - MODEL NUMB ER 917.271132

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

FUEL SYSTEM KEY PART

NO. NO.

M-0641060

X-22-11

M-0629116

12-853-95

12-454-01 12-041-02 12-053-95

12-041-01

12-265-04

47-154-01

X-426-09

25-353-10

25-050-02

NOTILLUSTRATED

12-757-02 12-757-03

12-041-01

12-041-02 12-041-05

12-041-06 12-032-06 12-757-33

12-041-06 12-454-01

25-452-20

12-454-03 M-0561010

M-0645020

CRANKSHAFT

DESCRIPTION KEY PART

NO. NO.

Nut, hex. flange M6xl.0 (2) Washer, star 1/4 1 12-014-37

Stud M6x1.0x116 (2) 2 12-139-01 Kit, carburetor w/gasket (Includes 6,7,8 qty 1 EXHAUST

25452-20)

Gasket, air cleaner KEY PART Carburetor assembly NO. NO.

(For information only not available separately) 1 25-072-04 Gasket, carburetor (2) 2 12-041-03

Deflector, heat 4 12-126-11 Clip cable 5 12-445-06 Clamp, hose (2) 6 M-0645025

Line, fuel 9"

Filter, fuel 12-522-18

12-755-82

Kit, float Kit, carburetor repair

Gasket, carburetor Gasket, air cleaner

Gasket, bowl Gasket, bowl screw Seal, solenoid

Kit, solenoid repair Gasket, bowl screw

Tie, wire Terminal

Tie cable Screw, thread forming

M5X0.8X10 Screw, hex. flange

M6X1.0X20 (2)

DESCRIPTION

Crankshaft (Includes 2) Plug, cup

DESCRIPTION

Stud (2) Gasket, exhaust manifold

Bracket, muffler Strap, lifting Screw, hex. flange

M6xl.0x25 (2) Short Block Gasket Set

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

SIGHTING _. .. CUT GUIDE THe.S

Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme I

._ caution when changing direction on slopes. I

Page 60

_i_ii!i¸i!i!il...... ___ ,_ _ _

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold itt

1-800-4-MY-HOME SM Anytime,day or night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 Anytime, day or night

www.sears.com

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1 800 366 PART

" " " 6 a.m.- 11 p.m. CST,

(1-800-366-7278) 7 days a week

www.sears.comlpartsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m.- 5 p.m. CST, Mon.- Sat.

...................... _i_i!_i!_i_!i_

Para pedir servicio de reparacidna domicilia, Au Canada pour service en fran_ais:

y para ordenar piezas con entrega a domicilio:

1-888-SU-HOGAR s.

1-888-784-6427') I

1 877 LE FOYERs"

(1-877-533-6937)

HomeCentral"

Registered Trademark / T. Trademark of Seam, Roebuck and Co.

Marca Registrada / TM Marca de FSbrica de Seam, Roebuck and Co.

174965 6.1.00 TR Printed in U.S.A.

Craftsman 917.271132 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual