Craftsman 917.271132 User Manual

Owner's Manual

JCRRFTSMRWJ

16.5 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271132

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

For answers to your questions

Read and follow all Safety Rules and Instructionsbefore

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craffsman

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty ...............................................2

Safety Rules .........................................3

Product Specifications ..........................6

Assembly ..............................................8

Operation ............................................11

Maintenance Schedule ......................17

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by taking your Craftsman riding equipment to yoL_rnearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Maintenance .......................................17

Service and Adjustments .................... 21

Storage ............................................... 27

Troubleshooting ................................. 28

Repair Parts ........................................ 32

Parts Ordering ..................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• DO not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheelweights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of

children. Children are often attracted to the machine and the mowing activity.

Never assume that children will remain

where you last saw them.

• Keep children out of the mowing area and under the watchful care of

another responsible adult.

• Be alert and turn machine off if children enter the area.

• • Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed

area. Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide ob-

stacles.

• Useslow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

• LLook for this symbol to point out

important samty precautions. It means CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED. _CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark plug.

_CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

_CAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. "13rescan lose traction with the ground and cause you to lose control

of your tractor. _WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

_WARNING: Battery. posts, terminals

and related accessones contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive

harm. Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR

OILTYPE SAE 10W30 (ABOVE

32°F)

API-SF/SG)SH): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/O FILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND SPEED FORWARD: (MPH): 1sT 1.2

2N° 1.5 3_° 2.4 4TM 3.5

5 TM 4.8

6 TM 5.3

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14

REAR: 10

PSI

CHARGING SYSTEM:

15AMPS @ 3600

RPM BAq-I-ERY:

AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department.

We have competent, well-trained technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless

the engine's exhaust system is equipped with a spark arrester meeting applicable

local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the opera- tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest authorized service

center/department (See REPAIR PARTS section of this manual).

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

I_(1) Hex Bolt

3/8-16 x 1

Steering

Boot

(1) Lock

washer 3/8

(1) Locknut

5/16-18

Steering

, _ , Wheel Adapter

Seat

(_) 17/32 x 1-3/16 x 12

(_Washer Gauge

(1) Hex Bolt

5/16-18 x 1-1/4

Steering Extension

Shaft

_) Shoulder

olt 5/16-18

Slope Sheet

(_(1) Knob

Keys

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2"wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

Steering Wheel

_-----3/8 Hex Bolt

_ Insert

,_,.------3/8 Lock Washer

Large Flat

Washer

.Tabs

=gBoot

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or boxes and remove.

5/16 Locknut/ -- _- _5/16 Hex Bolt

Lower _L..J"_ ""-_, _

Steering / _." - ,......_ /"_

Shaft _- "'--. _Tab

//_tension Shaft

,, ,_

""\" - - -" ';' Slots

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steerng wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and open battery box door.

• If this battery is put into service after

month and year indicated on label (label located between terminals)

charge battery for minimum of one

hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual

for charging structions.)

Seat

Terminal

Battery Door

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing, Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position,

• Raise seat and tighten adjustment

knob securely.

Seat Pan

Shoulder

Bolt

Flat Washer

Adjustment

Knob

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

AWARNING: Before startina, read, understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

NOTE: You may now roll or drive your tractor off the skid. Follow the appropri-

ate instruction below to remove the

tractor from the skid.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of mower deck.

_I,CAUTION: Do not remove deflector shield from mower. Raise and hold

shield when attaching mulcher plate and allow it to rest on plate while in opera-

tion.

Mulcher

Deflector__

Shield

Plate

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready

for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur-

poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,I Check wiring. See that all connections

are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level.

4" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

•/ Be sure brake system is in safe operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATFERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT

ATTACHMENT REVERSE

CLUTCH ENGAGED

OIL PRESSURE LIGHTS ON OVER TEMP

NEUTRAL HIGH LOW

REVERSE FORWARD FAST SLOW

LIGHT

PARKING BRAKE UNLOCKED

LOCKED

MOWER LIFT

N H L

PARKING BRAKE

A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke Control

Clutch/Brake Pedal

Heig Adjustment

Knob

Attachment Clutch Lever

Ignition Switch

Lift

Lever

Plunger

Attachment

Lift Lever

Brake

Lever

Gearshift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position,

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure.

Attachment Clutch Lever "Engaged"

Key

gaged"

Position

Brak

"Diser_gaged" Height

Position _-\ Adjustment Lever

,,Parking Brake

"Engaged"

Position,

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE-

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: FailUre to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by turning the height adjustment knob in

desired direction.

• Turn knob clockwise ((_I) to raise cutting height.

• Turn knob counterclockwise (1_)to

lower cutting height.

The cutting height range is approxi- mately 1-1/2" to 4-1/2". The heights are

measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being

13mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

Mounting Bracket

3/8 - 16 Locknut

3/8 Washer

Gauge Wheel

TO'OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment

Clutch Lever

"En(

Position

"Disengaged_

Position

Attachemnt

_.: Position

Low Position

Deflector

Shield

TO OPERATE ON HILLS

ACAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move gearshift lever to lstgear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest

position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.). TOWING CARTS AND OTHER

AI-I'ACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

High

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used

within 30 days to assure fuel fresh-

hess.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting. _,WARNING: Experience indicates, that

alcohol blended fuels (callea gasono! or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and

let it run until the fuel lines and carbure-

tor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur. _,CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N)

position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

• When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control to

fast position. This may require an engine warm-up period from several seconds to several minutes, depend-

ing on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

f -,

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass

has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpen- dicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

Max 1/3"

C IL

MAINTENANCE SCHEDULE /___

AS YOU COMPLETE

Check Brake Operation _ I_

Check Tire Pressure

Check Operator Presence and

T Intedeck Systems V' R Check for Loose Fasteners I_ 1_7 !I_

A Sharpen/Replace Mower Blades li_, C LubdcationChart

0 Check Battery Level

R Clean Batteryand Terminals I_

Check Transaxle Cooling I_ AdjustBlade Belt(s) Tension 1_5

AdjustMotion DriveBelt(s) Tension

Check Engine OII Level I_ I_ Change Engine Oil I_t=,_

E Clean AirFilter N Clean Air Screen

Inspect Muffler/SparkArrester I_Replace Oil Filter (If equipped) I_,=

E ! Clean Engine Cooling Fins V'=

Replace Spark Plug I1_

i/,Replace Air Filter Paper Cartridge

Replace Fuel Filter If #

1 - Change more often when operating under a heavy load or in high ambk_nt temperatures. 5 - If equipped with adjustable sy_em.

2 - Service more often when ope_ting in dirty or du_y conditions. 6 - Not reqoiteq it equipped with mainter_nce-f ree batten/¸ 3 - If equipped with oil fiher, change oil eveP/50 hOUrS. 7 - Tighten front axte pivot bolt to 35 ft -Ibs maximum¸ 4 - Replace b_ades more o_len when rt_wing in sandy soi_ DO not overtighten,

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to Zerk _-'

operator abuse or negligence. To receive full value from the warranty,

operator must maintain tractor as instructed in this manual. _Front Wheel

Some adjustments will need to be made Bearing periodically to properly maintain your Zerk

tractor.

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

OSAE 30 or 10w30 MOTOR OIL ®GENERAL PURPOSE GREASE

(_REFER TO Maintenance "ENGINE" SECTIOI_ IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings. Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat- ing bearings. If you feel they must be

lubricated, use only a dry, powdered graphite type lubricant sparingly.

)indle

Zerk

Wheel

Bearing Zerk

(_Gear-

r- • I shift

= _-) Pivots

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be adjusted. (See 'qO ADJUST BRAKE" in the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

•objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

o{oerate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailin( Edge Up

Blade Center

Mandrel Assembly

Hole

Flat Washer\ Lock Washer

_---Hex Bolt (Grade)

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

518" e

Center Hole v_

+ 42 hidden pages

Craftsman 917.271132 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual