Craftsman 917.271132 User Manual

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Owner's Manual
JCRRFTSMRWJ
16.5 HP ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
For answers to your questions
Read and follow all Safety Rules and Instructionsbefore
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II60179
Visit our Craftsman website:www.sears.com/craffsman
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
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Warranty ...............................................2
Safety Rules .........................................3
Product Specifications ..........................6
Assembly ..............................................8
Operation ............................................11
Maintenance Schedule ......................17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your Craftsman riding equipment to yoL_rnearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Maintenance .......................................17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to
operate the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
DO not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
II. SLOPE OPERATION
Slopes are a major factor related to loss-of- control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen- dations for wheelweights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope.
If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Do not turn on slopes unless neces- sary, and then, turn slowly and
gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
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III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the machine and the mowing activity.
Never assume that children will remain
where you last saw them.
Keep children out of the mowing area and under the watchful care of
another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other
objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area. Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing
them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine
if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide ob-
stacles.
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Useslow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
LLook for this symbol to point out
important samty precautions. It means CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED. _CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark plug.
_CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
_CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. "13rescan lose traction with the ground and cause you to lose control
of your tractor. _WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Battery. posts, terminals
and related accessones contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm. Wash hands after handling.
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PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR
OILTYPE SAE 10W30 (ABOVE
32°F)
API-SF/SG)SH): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.5 PINTS
W/O FILTER: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED FORWARD: (MPH): 1sT 1.2
2 1.5 3 2.4 4TM 3.5
5 TM 4.8
6 TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14
REAR: 10
PSI
PSI
CHARGING SYSTEM:
15AMPS @ 3600
RPM BAq-I-ERY:
AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department.
We have competent, well-trained technicians and the proper tools to
service or repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears
store for details. CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless
the engine's exhaust system is equipped with a spark arrester meeting applicable
local or state laws (if any). If a spark arrester is used, it should be maintained
in effective working order by the opera- tor.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available through your nearest authorized service
center/department (See REPAIR PARTS section of this manual).
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Steering
Wheel Insert
C?
Steering Wheel
(1) Large Flat Washer
I_(1) Hex Bolt
3/8-16 x 1
Steering
Boot
(1) Lock
washer 3/8
(1) Locknut
5/16-18
Steering
, _ , Wheel Adapter
Seat
(_) 17/32 x 1-3/16 x 12
(_Washer Gauge
(1) Hex Bolt
5/16-18 x 1-1/4
Steering Extension
Shaft
_) Shoulder
olt 5/16-18
Slope Sheet
(_(1) Knob
Keys
Video Cassette
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Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2"wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
Steering Wheel
_-----3/8 Hex Bolt
_ Insert
,_,.------3/8 Lock Washer
Large Flat
Washer
.Tabs
=gBoot
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton.
Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or boxes and remove.
5/16 Locknut/ -- _- _5/16 Hex Bolt
Lower _L..J"_ ""-_, _
Steering / _." - ,......_ /"_
Shaft _- "'--. _Tab
//_tension Shaft
,, ,_
""\" - - -" ';' Slots
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
Slide extension shaft onto lower steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steerng wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised postion and open battery box door.
If this battery is put into service after
month and year indicated on label (label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual
for charging structions.)
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Seat
Terminal
Battery Door
INSTALL SEAT
Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the cardboard packing, Remove the
cardboard packing and discard.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position,
Raise seat and tighten adjustment
knob securely.
Seat Pan
Shoulder
Bolt
Flat Washer
Adjustment
Knob
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise
attachment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and function of controls)
AWARNING: Before startina, read, understand and follow all instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
Be sure all the above assembly steps have been completed.
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to its highest
position.
Start the engine. After engine has started, move throttle control to idle
position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropri-
ate instruction below to remove the
tractor from the skid.
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INSTALL MULCHER PLATE
(If previously removed)
Raise and hold deflector shield in
upright position.
Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of mower deck.
_I,CAUTION: Do not remove deflector shield from mower. Raise and hold
shield when attaching mulcher plate and allow it to rest on plate while in opera-
tion.
Mulcher
Deflector__
Shield
Plate
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly,
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
Latch Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready
for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overin- flated at the factory for shipping pur-
poses. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
,I Check wiring. See that all connections
are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level.
4" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe operating condition.
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATFERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT
ATTACHMENT REVERSE
CLUTCH ENGAGED
OIL PRESSURE LIGHTS ON OVER TEMP
NEUTRAL HIGH LOW
REVERSE FORWARD FAST SLOW
LIGHT
PARKING BRAKE UNLOCKED
LOCKED
MOWER LIFT
N H L
PARKING BRAKE
!
A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
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KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Throttle/Choke Control
Clutch/Brake Pedal
Heig Adjustment
Knob
Attachment Clutch Lever
Ignition Switch
Lift
Lever
Plunger
Attachment
Lift Lever
Brake
Lever
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when
changing its position,
LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
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The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN- GAGED" position and release pres-
sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Attachment Clutch Lever "Engaged"
Key
gaged"
Position
Brak
"Diser_gaged" Height
Position _-\ Adjustment Lever
,,Parking Brake
"Engaged"
Position,
STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE-
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: FailUre to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF"
will cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING
HEIGHT
The cutting height is controlled by turning the height adjustment knob in
desired direction.
Turn knob clockwise ((_I) to raise cutting height.
Turn knob counterclockwise (1_)to
lower cutting height.
The cutting height range is approxi- mately 1-1/2" to 4-1/2". The heights are
measured from the ground to the blade tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height
of grass and types of grass being
13mowed.
Page 14
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this manual).
With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and
tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mounting Bracket
3/8 - 16 Locknut
3/8 Washer
Gauge Wheel
TO'OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disen- gage attachment clutch control.
ACAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
Attachment
Clutch Lever
"En(
Position
"Disengaged_
Position
Attachemnt
_.: Position
Low Position
Deflector
Shield
TO OPERATE ON HILLS
ACAUTION: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to
brake position and engage parking brake.
Move gearshift lever to lstgear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest
position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.). TOWING CARTS AND OTHER
AI-I'ACHMENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
14
High
Page 15
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap
onto the tube. Remove and read oil
level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used
within 30 days to assure fuel fresh-
hess.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to
help insure good cold weather starting. _,WARNING: Experience indicates, that
alcohol blended fuels (callea gasono! or using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and
let it run until the fuel lines and carbure-
tor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may
occur. _,CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutral (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
When engine starts, allow engine to run with the throttle control in the
choke position until the engine runs roughly, then move throttle control to
fast position. This may require an engine warm-up period from several seconds to several minutes, depend-
ing on the temperature.
The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need to be adjusted for best engine perfor-
mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments
section of this manual.
15
Page 16
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" inthe
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively
high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
f -,
JL
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into
the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the
blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the early afternoon. At this time the grass
has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpen- dicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
L
Max 1/3"
C IL
16
Page 17
MAINTENANCE SCHEDULE /___
AS YOU COMPLETE
Check Brake Operation _ I_
Check Tire Pressure
Check Operator Presence and
T Intedeck Systems V' R Check for Loose Fasteners I_ 1_7 !I_
A Sharpen/Replace Mower Blades li_, C LubdcationChart
0 Check Battery Level
=/
R Clean Batteryand Terminals I_
Check Transaxle Cooling I_ AdjustBlade Belt(s) Tension 1_5
AdjustMotion DriveBelt(s) Tension
Check Engine OII Level I_ I_ Change Engine Oil I_t=,_
E Clean AirFilter N Clean Air Screen
Inspect Muffler/SparkArrester I_Replace Oil Filter (If equipped) I_,=
E ! Clean Engine Cooling Fins V'=
Replace Spark Plug I1_
i/,Replace Air Filter Paper Cartridge
Replace Fuel Filter If #
1 - Change more often when operating under a heavy load or in high ambk_nt temperatures. 5 - If equipped with adjustable sy_em.
2 - Service more often when ope_ting in dirty or du_y conditions. 6 - Not reqoiteq it equipped with mainter_nce-f ree batten/¸ 3 - If equipped with oil fiher, change oil eveP/50 hOUrS. 7 - Tighten front axte pivot bolt to 35 ft -Ibs maximum¸ 4 - Replace b_ades more o_len when rt_wing in sandy soi_ DO not overtighten,
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this tractor does not
cover items that have been subjected to Zerk _-'
operator abuse or negligence. To receive full value from the warranty,
operator must maintain tractor as instructed in this manual. _Front Wheel
Some adjustments will need to be made Bearing periodically to properly maintain your Zerk
tractor.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
OSAE 30 or 10w30 MOTOR OIL ®GENERAL PURPOSE GREASE
(_REFER TO Maintenance "ENGINE" SECTIOI_ IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings. Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricat- ing bearings. If you feel they must be
lubricated, use only a dry, powdered graphite type lubricant sparingly.
17
)indle
Zerk
Wheel
Bearing Zerk
I
I
I
I
(_Gear-
r- I shift
= _-) Pivots
Page 18
TRACTOR
Always observe safety rules when
performing any maintenance. BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted. (See 'qO ADJUST BRAKE" in the Service and Adjustments section of
this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can
harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachement clutch control is in the disengaged position.
When the engine is running, any
attempt by the operator to leave the seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
o{oerate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assem-
bly, center hole in blade must align with
star on mandrel assembly.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat treated.
Trailin( Edge Up
Blade Center
Mandrel Assembly
Hole
Flat Washer\ Lock Washer
_---Hex Bolt (Grade)
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the
mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen the heavy end until the blade is
balanced.
518" e
Center Hole v_
18
Page 19
BAI"rERY
Your tractor has a battery charging system which is sufficient for normal use.
However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or
covers. Adding or checking level of
electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
Open battery box door.
Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
Rinse the battery with plain water and
dry.
Clean terminals and battery cable
ends with wire brush until bright.
Coat terminals with grease or petro-
leum jelly.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND ADJUSTMENTS section of this
manual).
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear.
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check
the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
Remove drain plug.
After oil has drained completely, replace oil drain plug and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube. Do not thread the cap onto the
tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRAOES
6o* 80"
30. .20. .10_ _, 10- 20- 30 _
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Oil Fil Cap/Dipstick
Oil Drain Plug
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and
stubborn dried gum fibers.
19
Page 20
CLEAN AIR INTAKEJCOOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept
clean at all times. Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other
cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are
reinstalled. NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due
to overheating. AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre- cleaner after every 25 hours of operation or every season. Service paper car-
tridge every 100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under
dusty conditions.
Remove knob and cover.
Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth. Allow
it to dry.
Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge or use pressurized air, as this will
damage the cartridge.
Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.
Reassemble air cleaner, wing nut, cover and tighten knob securely.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the
tractor is used more than 100 hours in
one year.
Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this
section of this manual, through step
remove drain plug).
Remove oil filter and wipe off filter adapter.
Apply a thin coating of new engine oil to the rubber gasket on replacement
oil filter.
Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an addi- tional 1/2 turn.
Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section
of this manual). For approximate capacity see "PRODUCT SPECIFICA-
TIONS" section of this manual.
Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation.
I
jE
_._.-- Oil Filter
MUFFLER
Inspect and replace corroded muffler
and spark arrester (if equipped) as it could create a fire hazard and/or
damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure- tor, replacement is required.
With engine cool, remove filter and plug fuel line sections.
Place new fuel filter in position in fuel line with arrow pointing towards
carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
20
Page 21
CLEANING
We do not recommend using a garden
hose to clean your tractor unless the
of all fore=gn matter.
i Clean engine, battery, seat, finish, etc.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automo-
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a short-
ened engine life.
tive type wax.
F
A_AUTION; .B.efore,performing,,any service or.adjqstm,ents:
uepress ciu[cn/oraKe peaal TUllyana set parKing DraKe.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER Mower will be easier to remove from the
right side of tractor.
Place attachment clutch in "DISEN- GAGED" position.
Move attachment lift lever forward to lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off pulley bolt.
Remove large retainer spring, slide collar off and push housing guide out
of bracket.
Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
Disconnect suspension arms from rear
deck brackets by removing retainer springs.
Disconnect front links from deck by removing retainer springs.
Raise lift lever to raise suspension arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, rernDve the front links and hook the clutch spring onto square hole in
frame.
TO INSTALL MOWER
Raise attachment lift lever to its highest position.
Slide mower under tractor with discharge guard to right side of tractor.
Lower lift lever to its lowest position.
Install mower in reverse order of
removal instructions.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure
tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated, you will not properly
adjust your mower.
Retainer S
Anti-Swm
Housing Guide
Large Retainel
Spring
Collar
Smal_ Retainer Spring
Clutch S
Bracket
Suspension Arms ,-J
-*';" *-"" uare Hole ine Pulley
Link
Retainer Springs
(Both Sides)
21
Page 22
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bottom edge of
mower to ground. Distance "A" on both sides of mower should be the
same or within 1/4" of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjust-
ing.
Bottom edge of Bottom edge of mower to mower to
grbund _ ground
A-T'_'"-VGround Line _"-J'_--A
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "P against trunnion on both front links.
Recheck side-to-side adjustment.
-o . o o . . Mandrel
Both Front Links Should be Equal in Length
Nut
Suspension Arm
Lift Link
Adjustment
FRONT-TO-BACK ADJUSTMENT IMPORTANT; Deck must be level side-to
side. If the following front-to-back adjustment is necessary, be sure to
adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in
its highest position. Check adjustment on right side of tractor.
Measure distance "D" directly in front
and behind the mandrel at bottom edge of m,ower housing as shown.
Before making any necessary adjust- ments, check that both front links are
equal in length. Both links should be approximately 10-3/8".
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut "E" on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F" from trunnion on both front links.
Tighten nut "E" on both front links an equal number of turns.
Front Links
TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drive belt may be
replaced without tools. Park the tractor
on level surface. Engage parking brake.
BELT REMOVAL-
Remove mower from tractor (See '_'O
REMOVE MOWER" in this section of
this manual).
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower. BELT INSTALLATION -
Install new belt in reverse order of
removat.
Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower in reverse order of removal instructions.
Mandrel
Idler
Mandrel
Pulle_
22
Page 23
TO ADJUST BRAKE Your tractor is equipped with an adjust-
able brake system which is mounted on the right side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in
highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut "A" on brake
rod.
If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
Road test tractor for proper stopping distance as stated above. Readjust if
necessary. If stopping distance is still greater than six (6) feet in highest
gear, further maintenance is neces- sary. Contact your nearest authorized service center/department.
With Parking Brake "Engaged"
Nut "A"
Jam Nut
Clutching Idler
Stationary Idler
Transaxle
TRANSAXLE GEAR SHIFT LEVER
NEUTRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:
Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels
move freely, the transaxle is in neutral.
Loosen adjustment bolt in front of the right rear wheel.
Position the gear shift lever in the
neutral (N) position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift
Neutral Lock Gate
Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a
belt installation guide decal ()n bottom side of left footrest.
Remove mower (See 'q-O REMOVE MOWER" in this section of this
manual.)
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
Pull belt toward front of tractor and remove downwards from around
engine pulley.
Install new belt by reversing above procedure.
Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. It damage has occurred to affect the front wheel
toe-in or camber, contact your nearest
23authodzed service center/department.
Page 24
TO REMOVE WHEEL FOR REPAIRS
Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear
wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert
square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle Cover
TO REMOVE CABLES, REVERSE
ORDER -
BLACK cable first from chassis and then from the fully charged battery.
RED cable last from both batteries.
Positive Terminal Negative Terminal
Cables
Battery
Positive Terminal
Negative Terminal
REPLACING BATTERY
ged
TO START ENGINE WITH A WEAK
BA'n'ERY
ACAUTION: Lead-acid batteries
generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emer- gency starting, follow this procedure: IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system. The other vehicle must also be a 12 volt
negative grounded system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to the POSITIVE (÷) terminal of each
battery, taking care not to short against
chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully
charged battery.
Connect the other end of the BLACK cable to good CHASSIS GROUND,
away from fuel tank and battery.
ACAUTION: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
Lift seat pan to raised position and open battery box door.
Disconnect BLACK battery cable first then RED battery cable and carefully
remove battery from tractor.
Install new battery with terminals in same position as old battery.
First connect RED battery cable to positive (+) terminal with hex bolt and
nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) terminal with remaining
hex bolt and nut. Tighten securely.
Close battery box door.
Seat
Battery
Door Box
24
Page 25
Ke
Nut
Positive (Red) Cable
Negative (Black)
Cable
Hex Bolt
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the
backside of the grill.
Replace bulb in holder and push bulb
holder securely back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOODAND GRILL ASSEMBLY
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems, which are being done at the
customers expense, may be performed by any non-road engine repair establish-
ment or individual. Warranty repairs must be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be
necessary. Check adjustment as described below before loosening cable.
If adjustment is necessary, proceed as
follows:
With engine not running, move throttle control lever from slow to choke
position. Slowly move lever from choke to fast position.
Check to see if hole in throttle lever
and hole in speed control bracket are aligned.
If holes are not aligned, loosen cable clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit through both holes.
Pull throttle cable up to remove slack and tighten cable clamp screw.
Remove alignment pencil or drill bit.
s0jCr°Wcontro,
Headlight Wire Connector
Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the factory and adjustment should not be
necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude
or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles
In (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out (counterclockwise) increases the
supply of fuel to the engine giving a
richer fueVair mixture.
25
Page 26
IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap, which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap cannot be removed without breaking the
adjusting needle.
Be sure you have a clean air filter and the throttle control cable is adjusted
properly (see above).
Start engine and allow to warm for five minutes. Make adjustments with
engine running and shift/motion control lever in neutral (N) position.
Idle speed setting - With throttle control 'lever in slow position, engine should
idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
Idle fuel needle setting - With throttle control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then
turn out (counterclockwise) until
engine runs rough. Turn needle to a point midway between those two
positions.
Recheck idle speed. Readjust if
necessary.
ACCELERATION TEST -
Move throttle control lever from slow to fast position. If engine hesitates or
dies, turn idle fuel adjusting needle
out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if
necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do not,adjust - damage may result.
IMPORTANT: Never tamper with the engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed high speed needs adjusting, contact your nearest autho- rized service center/department, which has proper equipment and experience to
make any necessary adjustments.
Idle Speed Adjusting
Screw
Idle Fuel
Adjusting.
Needle
26
Page 27
Immediately prepare your tractor for
storage at the end of the season or if the tractor will not be used for 30 days or
more. _CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before storing in any enclosure.
_A_OR
Remove mower from tractor for winter
storage. When mower is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
Inspect and replace belts, if necessary (See belt replacement instructions in
the Service and Adjustments section of this manual).
Lubricate as shown in the Mainte- nance section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BA'n'ERY
Fully charge the battery for storage.
After a period of time in storage,
battery may require recharging.
To help prevent corrosion and power
leakage during long periods of
storage, battery cables should be
disconnected and battery cleaned
thoroughly (see "TO CLEAN BATTERY
AND TERMINALS" in the Maintenance
section of this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol blended fuels 9called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
Drain the fuel tank.
Start the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow the mix ratio found on stabilizer container. Run
engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINEOIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
Turn ignition key to "START" position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from
dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows conden- sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still
warm.
27
Page 28
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start
Out of fuel.
Engine not "CHOKED"
properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
Loose or damaged wiring.
Carburetor out of adjustment,
Engine valves out of adjustment.
Fill fueltank.
See "-I'O START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh gasoline and replace
fuel filter.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/
department.
Hard to start
Enginewill not turn over
Dirtyair filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of adjustment.
Clutch/brake pedal not depressed.
Attachment clutch is
engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized
service center/department.
Depress clutch/brake pedal.
Disengage attachment
clutch.
Recharge or replace battery.
Replace fuse.
Clea n battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
Engine clicks but
will not start
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
28
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
Page 29
"ROUBLESHOOTING CHART
PROBLEM
Loss of power
CAUSE CORRECTION
Cutting too much grass/too fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.
Spark plug wire loose.
Dirty engine air screen/fins
Dirty/clogged muffler
Loose or damaged wiring
Carburetor out of
adjustment
Engine valves out of adjustment
Set in "Higher Cut" position/ reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark p!ug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
Connect and tighten spark
plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See "To Adjust Carburetor" in
Service Adjustments section.
Contact an authorized
service center/department.
Excessive vibration
Engine continues
to run when oper- ator leaves seat
with attachment clutch engaged
Poor cut ouneven
Mower bladeswill not rotate
Worn, bent or loose blade. Bent blade mandrel.
Loose/damaged part(s).
Faulty operator-safety presence control system.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of grass, leaves, and trash
around mandrels. Obstruction in clutch
mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley. Frozen blade mandrel.
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and connections. If not
corrected, contact an autho
rized service center/
department.
Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
29
Page 30
TROUBLESHOOTING CHART
PROBLEM Poor grass
discharge
Headlight(s) not working (if so equipped)
CAUSE
Engine speed too slow. Travel speed too fast.
Wet grass.
Mower deck not level. Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn. Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of grass,
leaves, and trash around mandrels.
Switch is "OFF".
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
CORRECTION
Place throttle control in
"FAST" position.
Shift to slower speed.
Allow grass to dry before
mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade.
Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge
down.
Replace with blades listed in
this manual.
Clean around mandrels to
open vent holes.
Turn switch "ON".
Replace bulb(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
Battery will not
charge
Engine "backfires"
when turning engine "OFF"
Bad battery cell(s).
Poor cable connections,
Faulty regulator
Faulty alternator.
Engine throttle control not
set at "SLOW" position
for 30 seconds before
stopping engine.
Replace battery.
Check/clean all connections.
Replace regulator. (if so equipped).
Replace alternator. Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before stopping engine.
3O
Page 31
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.271132
RED
RED
AMMETER
(OPTIONAL) wH,rE
IGNITION
SWITCH
BATTERY
FUSE
SEAT SWITCH
(NOT OCCUPIED)
BL,_CK
SOLENOID
WHITE
I
I BLUe ft _UEL
ATT'MENT C_ I
(CLUTCH OFF) 1 ,_'
....... t
'qW i
I
OPERATOR
PRESENCE RELAY W1
_) SPARK
IGNITION _ PLUGUNIT GAP
yELLOW
CHARGING SYSTEM OUTPUT I 15 AMP DC @ 3_0 RPM _b,
REGUkATOR_
-- ALTERNATOR YELLOW _
STARTER
BLACK
FUEL SHUT-OFF
SOLENOID
(IFSO EQUIPPED)
BLACK
BLACK
2 PLUGS ON
TWIN CYL ENG NES)
I
I
b
IGNITION SWITCH
POSITION CIRCUIT "MAKE" I [I =_ n I
OFF M+G+AI : NONE
RUN/LIGHT B÷A1 A2+L
RUN B+A1 NONE
START B+ S +A1 NONE RELAY
(REGULATOR C]SCONN£CTED)
BROWN BLN:K_
PRESENCE RELAY 03
,,-;..... -o.
muE ,(__ HEADLIGHTS /
; O T .Eo --
---'O--
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
F_
L w
7
Page 32
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.271132
.......... 22" ........
21
t
0r i
41
f
t
t
I I
25
\
\
\
!
/
/
t t I
I
32
Page 33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.271132
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4
8 156417 Case Battery 16 161343 Switch InterlOck
21 166182 Harness, Light Socket (w/4152J) 22 4152J Light Bulb
24 4799J Cable, Battery 25 146147 Cable, Battery 26 166180 Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable, Ground
29 160784 Switch, Seat 30 163968 Switch, Ignition 33 140403 Key, Molded 40 170219 Harness, Ignition
41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2 42 131563 Cover, Terminal
43 145673 Solenoid 45 122822X Ammeter
52 141940 Protection Wire Loop (Hour Meter)
70 170250 Harness Engine
81 t09748X RelayAsm
NOTE: Allcomponent dimensions given in U.S. inches
1 inch = 25.4 mm
33
Page 34
TRACTOR - - MODEL NUMBER 917.271132
CHASSIS AND ENCLOSURES
31
28
58 12
53
208
208_
208
54
60
/
2_
74
3
2o6
34
Page 35
TRACTOR - - MODEL NUMBER 917.271132
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 169830 2 169061
3 17060612
5 155272 9 168337X013
10 STD533710
11 155927 12 145660
13 172108
17 144983X558 18 126938X
25 19131312 26 STD541437 28 156725X558 29 155217X599 30 164918X558 31 139976
37 17490508
38 169834 51 73800400 52 19091416 53 145201
54 161464 55 145202 57 STD552507 58 150127 60 72140606
64 154798 74 STD541437
114 158112
115 17060620
142 165867 143 154966 144 154207
145 156524 206 170165 207 17670508 208 17670608
211 145212 212 165919
- - 5479J
NOTE: All component dimensions given in U.S. inches
Chassis
Drawbar
Screw 3/8-16 x 3/4
Bumper Hood/Dash Dash
Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH
Clip Tinnerman Grille P/L Panel, Dash, RH
Hood Assembly Bumber Hood
Washer 13/32 x 13/16 x 12 Gauge Loeknut, Hex, with Insert 3/8-16 UNC Grille
Lens, Grille Fender/Footrest
Bracket, Fender/Support Screw, Thdrol. 5/16-18 x 1/2 TYT
Pivot Bracket Assembly, LH, Mower, Rear
Nut Lock W/Insert 1/4 - 20 UNC Washer 9/32 X 7/8 X 16 Ga.
Bracket Gdlle Pickoff LH
Screw, Hex Wshd #8-18 x 7/8
Bracket Grille Pickoff RH Bolt FinHex 1/4 -20 UNC X.75 Air Duct
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash LowerSTLT
Nut Crownlock 3/8-16 UNC
Keeper Belt Screw 3/8-16 x 1-1/4
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Footrest STLT
Rod Pivot Chassis/Hood
Bolt Shoulder 5/16-18"17
Screw Thdrol 5/16o18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Nut Flange Hex
Insert Lens
Plug Button
1 inch = 25.4 mm
35
Page 36
GROUND DRIVE
TRACTOR "" MODEL NUMBER 917.271132
77
25
29 26
36
27
Page 37
TRACTOR - - MODEL NUMB ER 917.271132
GROUND DRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
........ Transaxle(SeeBreakdown)
Peerless206-545C
2 146682 Spring, Return, Brake 3 123666X Pulley, Transaxle
4 12000028 Ring, Retainer 5 121520X Strap, Torque
6 17060512 Screw 5/16-18 x 3/4
8 165866 Rod Shifter Fender STLT 10 STD561210 Pin, Cotter 11 105701X Washer, Shift Plate
13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 14 10040400 Washer Lock Hvy Helical
16 STD541431 Nut Lock Hx W/Ins 5/16-18 x Gr.5 18 STD523710 Bolt Fin Hex 3/8-16UNC x 1 Gr. 5
19 STD541437 Nut 21 106933X Knob 22 130804 Rod, Brake
24 STD541237 Nut 25 106888X Spring, Brake Rod
26 STD551037 Washer 27 STD561210 Pin
28 145204 Rod, Parking Brake 29 71673 Cap, Parking Brake
30 169592 Bracket, Transaxle 32 STD523107 Bolt
34 155071 Shaft Assembly, Foot Pedal 35 120183X Beedng, Nylon 36 STD551062 Washer 37 STD571810 Roll Pin
38 131494 Pulley, Idler, Flat 39 STD533727 Bolt
40 4470J Spacer, Split .395 x .59 41 165838 Keeper, Belt, Idler 42 19131312 Washer 13/32 x 13/16 x12 Ga.
47 127783 Pulley, Idler, V-Groove, Plastic 48 154407 Bellcrank Clutch Grnd Dry Stl
49 123205X Retainer, Belt 50 STD523715 Bolt
51 STD541437 Nut Crown Lock 3/8-16 UNC 52 STD541431 Nut Crown LockS/16-18 UNC
53 105710X Link, Clutch
55 105709X Spring, Clutch Return
56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 57 130801 V-Belt, Ground Ddve 59 169691 Keeper, Belt, Center Span
61 17060612 Screw 3/8-16 x 3/4
62 888.3R Cover, Pedal 63 140186 Pulley, Engine
64 71170764 Bolt, Hex 7/16-20 x 4 Grade 5 65 STD551143 Washer
154778
66 Keeper, Belt, Engine, Fool Proof
134683
70 Guide, Mower Drive Belt, R.H. 72 Washer 13/32 x 1-1/4 x 12 Ga.
19132012 137057
74 Spacer, Axle 75 Washer 25/32 x 1-1/4 x 16 Ga.
121749X
STD581075
76 E-Ring
123583X
77 Key, Square 2.0 x .1845/1865
78 Washer 25/32 x 1-5/8 x 16 Ga
121748X
STD580025
79 Key Woodruff
145090
80 Arm, Shift
165592
81 Shaft Asm Cross Tapered 650 20
165711
82 Spring, Torsion 83 Washer 17/32 x 3/4 x 16 Ga.
19171216
84 Link Transaxle
166231 150360
85 Nut, Nylock 89 158391X428 Console, Shift, STLT 90
124346X
96
STD624003
112
19091210 113 127285X 116 72110610 145 74490540
150 165850 151 19133210 156 166002 158 165589
159 165494 161 72140406 162 73680400
163 74780416 164 19091010
165 165623 166 166880 168 165492 169 165580
170 173898 197 169613 198 169593 202 72110612
NOTE: AJIcomponent dimensions given in U.S. inches
1 inch = 25.4 mm
Nut, Self-Thding, Wsh Hd 1/4 Retainer Spring 1"
Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1.25 Bolt, Hex Flghd 5/16-18 Gr. 5 Bushing Bellcrank Grd. Drive
Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125
Bracket Shift Mount Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt Keeper Belt Transaxle PmsVDana
Nyliner Snap-In Washer Nyliner
Bolt Carr. SH 3/8-16 x 1-1/2 Gr. 5
37
Page 38
TRACTOR - - MODEL NUMBER 917.271132
STEERING ASSEMBLY
"---'---63
_"- 41
11
i
65 44
68 67 67
47
13
67
43
15 15
4O
28/
30
:38
Page 39
TRACTOR - - MODEL NUMBER 917.271132
STEERING ASSEMBLY
KEY PART NO, NO.
1 139768
2 154427 3 169840 4 169839 5 6266H
6 121748X
7 19272016 8 12000029
9 3366R
10 169832 11 STD551137 13 136518 15 145212
17 156546 18 57079 19 160395 22 165857 23 165851
25 154406 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210
32 130465 36 155099
37 152927 38 139769 39 19133812
40 STD541537 41 100711L
42 145054X428 43 121749X
44 153720 46 121232X 47 6855M 51 73800500 54 74780520
62 167902 63 74780616
65 160367 66 154404 67 72140618 68 169827
79 19132O12 80 74950612 82 169835 85 133835
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Steering Wheel Front Axle Assembly
Spindle Assembly, LH. Spindle Assembly, R.H.
Beadng, Race, Thrust, Hardened
Washer 25/32 x t-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip Beadng, Steering Column
Link, Drag Washer, Lock Spacer, Beadng, Front Axle
Nut, Hexflange Lock Shaft Assembly, Steedng
Washer, Thrust .515 x .750 x .033 Support, Shaft
Screw hex Wshhd Torx Pittman Shaft Assembly
Bracket, Steering Bushing, Link, Drag
Gear, Sector Washer 13/32 x 7/6 x 16 Gauge
Screw 3/8-16 x 3/4 Pin
Rod, Tie Bushing, Bteedng
Screw TT #10-32 x 5 x 3/6 Flange
Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge
Lock Nut Center 3/8-24 UNF Adaptor, Steedng Wheel
Boot, Steering Dash P/L Mtl BIk
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Staedng Non-Adjust
Cap, Spindle
Fitting, Grease
Nut Lock Hx W/Ins 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit, Steering Assembly, Service
Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq 3/8-15 Uric x 2-1/4
Brace Axle
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp Chassis Front Fastener Christmas Tree
39
Page 40
ENG|NE
TRACTOR"" _v_----
Page 41
ENGINE
TRACTOR -- MODEL NUMBER 917.271132
KEY PART NO. NO. DESCRIPTION
1
162156 ControlThrot/Choke
2
17720410 Screw Hex Thd Cut 1/4-20x5/8 T
3
....... Engine (See Breakdown) Kohler Model No. CV16s-43519
4 159420 Muffler 13 12-041-03 Gasket
14 13280328 Nipple, Pipe 3/8 NPT x 3-1/2 15 13200300 Elbow, Std 90 Degree 3/8-18 Npt
16 STD551231 Washer
23 169837 Shield, BRN/DBR Guard 29 137180 Arrestor, Spark
31 109202X Tank, Fuel 32 158990 Cap Assembly, Fuel Tank, Vented 33 123487X Clamp Hose BIk
37 137040 Line Fuel
38 ....... Plug Oil Drain (See Engine Breakdown)
40 124028X 44 17670412 45 17000612 46 19091416
62 STD551131 77 19101216
79 M740108025 80 74760508 81 73510400
101 M73030800 NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Bushing, Snap, Fuel Line
Screw, Hex Washer Head, Thd. Roll 1/4-20 x 3/4
Screw Hexwsh Thdr 3/8-16 x 3/4
Washer, 9/32 x 7/8 x 16 Guage
Washer Lock Hvy Hlcl Spr 5/16 Washer 5/16 x 3/4 x 16 Guage
Bolt Hex
Bolt, Hex Hd 5/16-18 Unc x 1/2 Nut, Keps Hex 1/4-20 Unc NutFlangeMB-1.25
41
Page 42
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917,271132
KEY PART
NO. NO.
1 140123 2 140551 3 71110616
4 1913161O
5 145006
6 STD541437
7 124181X 8 17000616
9 19131614 10 155925
11 166369 12 121246X
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Seat 3450 BIk/blk Craftsman Bracket Pat Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged Nut Hex Lock w/Ins 3/6-16 Unc
Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1.5 SMGML
Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk)
Knob Seat Bracket Pnt Mounting Switch
13 121248X 14 72050412
15 134300 16 121250X 17 123976X
21 171852 22 STD541431 24 19171912 25 127018X
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr5 Zinc Bolt Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X62
42
Page 43
DECALS
TRACTOR - - MODEL NUMBER 917.271132
KEY PART NO. NO.
1 156439
2 163207
3 171698
4 171699
5 168920 6 133644
7 171764 9 163204
11 156368 13 146046
6
2O
14
KEY PART
DESCRIPTION NO. NO.
Decal Fender Danger Sears 14 163263 Decal Fend Auto Sears Gold 15 160396
Decal Hood Rh Craftsman 19 138047 Decal Hood Lh Craftsman 20 166887
Decal Engine 22 149516 Decal Maint Customer Sears Dora - - 138311
Decal Replacement Srs - - 165800X428 Decal Fender Craftsman Gold - - 165799X428
Decal Fender STLTH Oper Inst - - 174965 E/S - - 174966
Decal V-belt Dr Sch Tractor E
7
4
1
11 2
14
13
DESCRIPTION
Decal bash Panel Decal Mower Drive Schematic
Decal, Battery Diehard Sears Decal Deck Mower EZ3
Decal Battery
Decal Lift Handle Pad Footrest Lh STLT
Pad Footrest Rh STLT Manual, Owner's (English)
Manual, Owner's (Spanish)
WHEELS & TIRES
4,10
KEY PART NO. NO. DESCRIPTION
1
59192
2
65139
106222X
3 4
59904
5 106732X427 6 278H
7 9040H
8 106108X427
11
9 122082X 10 7152J
11 104757X
- - 144334 NOTE: All component dimensions given in U,S, inches
Valve Cap, Tire Stem, Valve
Tire, Front Tube, Front Tire
(Not Provided, Service Item Only)
Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only)
Rim, Rear Tire, Rear Tube, RearTire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire (10 oz. Tube)
1inch = 25,4 mm
43
Page 44
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.271132
28 27
23
7
13
19
13
5 49
12
13
19
20
30
3
20
15
32 /
44
Page 45
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.271132
KEY PART NO. NO. DESCRIPTION
1 159460 Lift Lever Inner Wire Asm. 2 159471 Shaft Asm. Lift
3 105767X Pin Groove 4 12000002 ERing
5 19211621 Washer 21/32 x 1 x 21 Ga. 6 120183X Beadng Nylon
7 125631X Grip Handle Fluted 8 122365)( Button Plunger Red
11 139865 Link Lift L.H. 12 139866 Link Lift R.H.
13 STD624008 Retainer Spring 15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion
18 73800800 Locknut, Hex, with Washer Insert 1/2-13 Unc
19 139868 Arm Suspension Rear 20 163552 Retainer Spring 23 110807X Nut, Special
24 19131016 Washer 13/32 x 5/8 x 16 Ga. 25 2876H Spnng
26 169484 Retainer Clip 27 126971X Rod, Adjust Lift
28 73350600 Nut, HexJam 3/8-16 UNC
29 138057 Knob, Infinite Height Adjustment
30 150233 Trunnion, Inf. Height
31 169865 Beadng, Pvt. Lift.
32 73540600 Nut Crownlock 3/8-24
49 145212 Nut, Hex Flange Lock
50 110452X Nut, Push Phos. &-Oil NOTE: An component dimensions given in U.S. inches
1 inch = 25.4 mm
45
Page 46
MOWER DECK
TRACTOR - - MODEL NUMBER 917.271132
34
113 111 11
119 121
\
16
I
2
101
21
94
22
24
25
27
14 I
6
46
Page 47
MOWERDECK
TRACTOR-- MODEL NUMBER 917.271132
KEY PART NO. NO.
1 165892
2 STD533107 3 138017
4 165460
5 STD624008 6 130832 8 850857
9 STD551137
10 140296
11 134149
12 129895
13 137645
14 128774
15 110485X
16 140329
18 72140505
19 132827 20 159770 21 STD541431 22 134753
23 131267 24 105304X 25 123713X 26 110452X 27 130968X428
28 19111016 29 131491
30 157722 31 129963 32 153535 33 137266 34 STD533717 35 133835
36 131494 37 19131316 40 STD541437 44 140088
45 STD624003 46 137729 48 133944
49 174284 50 131340 51 STD541410
52 139888 53 131845
54 133943 55 155046 56 165723 59 141043
67 149846
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Mower Housing 68 144959 Bolt 90 74760616
Bracket Assembly,Sway 91 132274 Bar,Front 92 STD541437
Bracket Sway Bar 38/42" 93 19171416 Retainer Spdng 94 132264
Arm, Suspension, Rear 95 132273
Bolt, Hex 3/8-24 x 1.25 Gr. 8 101 136420 Washer, Lock 102 71081010 Washer, Hardened 103 19061216
Blade, .Mulching 104 STD551110
Bearing, Ball 105 160793
Shaft Assembly, Mandrel, 106 2029J
Vented (Incl. Key Number 6) 111 155197
Housing, Mandrel,Vented 112 155198
Bearing, Bali, Mandrel 113 17060514
Stripper, Vented Mower Deck 114 73510500
Bolt, Carriage 5/16-18 x 5/8 115 72110504
Bolt, Shoulder 116 4898H
Baffle, Vortex 117 165746
Nut, Crownlock 5/16-18 UNC 118 73930600
Stiffener Bracket 119 19121414
Bracket, Deflector 121 143723 Cap, Sleeve 128 153390
Spring, Torsion, Deflector 129 19131312
Nut, Push 130 STD523710 Shield, Deflector 131 STD533710
Washer 11/32 x 5/8 x 16 Ga. 142 165890
Rod, Hinge 143 157109 Screw Thdrol Rolling Wsh Hd 144 158634
Washer, Spacer 145 165888
Pulley, Mandrel 146 171977
Nut, Toplock, Flanged 147 131335
Bolt 148 169022
Fastner, Christmas Tree 149 165898
Pulley, Idler, Flat 150 19091216 Washer 13/32 x 13/16 x 16 Ga. 151 169670
Nut, Crownlock 3/8-16 UNC 152 169676 Guard, Mandrel, L.H. 153 169674 Retainer 154 169675
Screw, Thd. Roll 1/4-20 x 5/8 155 169671 Washer, Hardened 156 169672 Roller Assembly, Cam Follower 157 169669
Bolt, Shoulder #10-24 Grade 5 158 17720410
Locknut 159 STD533717
Bolt, Shoulder 5/16-18 UNC -- 130794 Arm Assembly, Pad, Brake
Washer, Hardened - - 169583 Arm, Idler Spacer, Retainer
Guard, Tuv Idler Knob Custom Oval
NOTE: All component dimensions given in U.&inches
1 inch = 25.4 mm
V-Belt Bolt Fin Hex 3/8-16 Unc x 1
Bracket Asm Noseroller LH Locknut, Hex W/Wsh 3/8-16 UNC
Washer 17/32 x 7/8 x 16 Ga. Roller Nose Bracket Asm Noseroller RH
Cover Mulching 42" Black Screw Pan Hd Phillip10-24 x5/8
Washer#10 Washer Lock
Latch Asm Bagger Nut Weld
Bracket Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw 5/16-18
Nut, Hex Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-16
Washer 13/32 x 7/8 x 14 Ga.
Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 uncx 1 Gr.5
Bolt Rdhd Sqnk 3/8-16 UNC x 1 Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carraige Idler Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable Clutch 42"
Washer flat 3/8" Type B Spring Retainer Spring Retention Lever
Spacer
Rod Clutch
Screw Rex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 Uric x 1-3/4
Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 31 and 32)
Mower Deck, Complete (Std deck - order separately mulcher plate components key nos. 101-106)
47
Page 48
TRACTOR - - MODEL NUMBER 917.271132
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
150
83
157
47
13
2g
157
I
79
NUMBERS
48
Page 49
TRACTOR -- MODEL NUMBER 917.271132
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A
3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066
6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356
9 784352 Shift Collar 50 778338
10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352
12 778309 Input Bevel Pinion (13 teeth) 53 778350
13 778368 Bevel Gear (13 teeth) (Include. 14) 54 778346 14 778368 Bevel Pinion (13 teeth) 56 778355
15 778370 Ring Gear (43 teeth) 58 778353 17 786188 Ddve Pin 59 778351
18 786102 Spacer 1.130 X .695 60 778349 20 792077A Ball 5/16" dia 61 778345 21 792078 Set Screw 3/8 - 16 x 3/8" 65 780189 22 792079 Spring .310 OD x ,625 L 66 776422 25 792073A Screw 1/4 - 20 x 1-1/4" 67 776396
25A 792177 Screw 1/4-20x 1-3/8" 69 792170 26 792125 Retaining Ring (pkg of 2) 70 786187 27 792035 Retaining Ring 71 788069 28 788040 Retaining Ring 71B 788092
29 780072 Thrust Washer .627 ID x.031W 76 780090 29A 780160 Thrust Washer,762 ID x.031W 77 788078A 29B 780051 Thrust Washer.762 ID x.031W 79 792144
29C 780199 Anti-Rotation Washer .632 82 778333 30 780108 Cup Washer 1.127 ID x .032W 83 778338 31 780001 Fiat Washer .750 ID x .056W 85 792154
31A 780195 Flat Washer.750 ID x.062W 150 788093A 32 788083 Oil Seal 5/8" 157 788088A
34 780194 Bushing .563 180 730229A 35 780193 Flanged Bushing 5/8"1D 900 794712
35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate
38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin
40 792076A Flat Washer .312 ID x .059W
(Include. 13) 57 778337
(Use As Needed) 87 788089A
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Brake Lever
Screw 1/4 - 20 x 1-1/4"
Screw 1/4 - 20 x 2 1/4"
Locknut 5 / 16 - 24 Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (t 1-15 / 16" Long) Axle (16 - 1 / 2" long)
Spur Gear (29 teeth) Spur Gear (27 teeth)
Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth)
Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth)
Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth)
Flat Washer .563 ID x .062W Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890 Square Cut Ring "O" Ring
Flat Washer 1.128 ID x .058W
Inverted Retaining Ring
Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth)
Oil Fill Plug Oil Seal 9 / 16"
Liquid Gasket RTV Silicone Oil Seal 3/4"
Gear Oil 80W90 Replacement MST- 206-545C
Transaxle
49
Page 50
TRACTOR - - MODEL NUMBER 917.271132
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
CYLINDER HEAD, VALVE AND BREATHER I
2
20--_'
CRANKCASE I
18
_b--4
50
Page 51
TRACTOR - - MODEL NUMBER 917.271132
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
CYLINDER HEAD/VALVFJBREATHER
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1
25-351-01 Lifter, valve (2) 1 12-032-03
2
12-755-81 Kit, cylinder head (Includes 2 Block, cylinder 12-041-01 Carburetor gasket(2) 3 12-445-02
12-041-02 Air cleaner base gasket 4 M-0839025
12-041-03 Exhaust maniford gasket
3
12-411-01 Rod, push (2) 5 12-380-17
4
12-041-10 Gasket, cylinder head 6 12-755-49
5
12-017-01 Valve, intake (Std.) 7 12-089-31 12-017-O2 Valve, intake (.25) 8 12-422-08
6
12-016-01 Valve, exhaust (Std.) 12-422-09 12-016-02 Valve, exhaust (.25) 12-422-10
7
X-75-23 Plug, allen hal. pipe 1/8
8
12-318-19 Cylinder Head 12-422-11
9
25-186-01 Arm, rocker (2)
10
12-599-03 Pivot, rocker arm (2) 12-422-12
11
M-0640034 Screw, hex. flange 12-422-13
12
12-089-01 Spring, valve (2) 9 12-144-27
13
12-173-01 Cap, valve spring (2) 10 12-874-07
14
12-755-03 Kit, retainer (2)°
15
12-468-05 Washer, plain 13/32 24-874-11
16
12-112-13 Spacer, head bolt exhaust 12-874-08
17
12-086-15 Screw, hex. flange 11 12-018-02
18
X-426-9 Clamp, hose (2) 12-108-08
19
12-326-03 Hose, breather 12-108-09
20
M-0645020 Screw, hex. flange 13 12-067-05
21
12-096-07 Cover, valve w/nipple 14 12-380-01
22
M-0545010 Screw, hex. flange 15 12-043-05
23
12-018-01 Retainer, breather reed 17 12-144-02
24
12-402-02 Reed, breather 18 52-139-09
3-17)
M6xl.0x34 (2) 12-422-07
port 12-874-09 M10x1.5x81 (5) 12 12-108-07
M6xl.0x20 (5) 12-067-06
M5x0.8xl0 16 M-0631005
CRANKCASE
19 12-755-64
21 X-25-102 22 12-032-01 23 SM-0631015
24 12-154-05
Seal, crankshaft (Use Short Block 12 522
18) Strap, lifting
Screw, hex. flange M8x1.25x25
Dowel, locating (4) Kit, camshaft (,Includes 7,8)
Spring, actuating Shim, camshaft (A.R.) blue
Shim, camshaft (A.R.) red Shim, camshaft (A.R.)
yellow Shim, camshaft (A.R.) green Shim, camshaft (A.R.) gray
Shim, camshaft (A.R.) black Shim, camshaft (A.R.) white
Shaft, balance Piston w/Ring Set (Std.)
(Includes 11-12) Piston w/Ring Set (.08)
Piston w/Ring Set (.25) Piston w/Ring Set (.50) Retainer, piston pin (2)
Ring Set (Std.) Ring Set (.25)
Ring Set (.50) Connecting Rod (Std.) Connecting Rod (.25) Pin, governor regulating Gear, governor assembly
Washer, plain 6mm Shaft, governor gear Plug, cup Kit, gov. cross shaft w/clip
(Includes 24) washer, plain 1/4 Seal, governor cross shaft
Washer, plain 6mm Clip, hitch pin
51
Page 52
TRACTOR - - MODEL NUMBER 917.271132
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
IGNITION / ELECTRICAL I
22 _ -- 6
/
e__o \
BLOWER HOUSINGAND BAFFLES I
_-- 23
1--10
--11
ii
AIR INTAKE I
tl
52
Page 53
TRACTOR-- MODEL NUMBER 917.271132
KOHLER ENGINE-MODEL NUMBER CV16S,TYPE NUMBER PS-43519
IGNITION/ELECTRICAL
KEY PART
NO. NO.
1 12-086-14-S 2 12-468-03-S
3 24-162-03-S 4 25-086-47-S
5 12-157-03-S 6 X-42-15-S
7 12-025-35-S 8 12-155-09-S
9 M-548025-S
10 12-085-09-S 11 41-403-09-S
12 X-22-11 -S 13 M-639016-S
14 236602-S
15 12-132-02-S 16 X-728-1-S
17 M-545010-S 18 12-584-14-S
19 12-452-02-S
20 12-086-35-S 21 M-461013-S
22 12-584-12-S
NOT ILLUSTRATED
12 176 45-S 12 176 44-S
24 518 12-S
235173-S 47 154 01-S
BLOWER HOUSING & BAFFLES
DESCRIPTION
Screw, hex. flange M10x1.5x46 1
Washer, plain 3/8"
Screen, grass 2 Bolt, shoulder M6X1.0X16 3
(4) 4 Fan
Key 5 24-096-05-S Flywhee 6 12-027-76-S
Connector 8 25-154-02-S Screw, hex. cap 9 12-086-37-S M5xO.8x25 (2)
Stator 10 12-063-08-S
Regulator, rectifier 11 M-645016-S Washer, lock 1/4" (2) Screw, hex. flange 12 12-063-01-S
M6xl.0x16 (2) Connector
Spark Plug AIR INTAKE/FILTRATION
Clip, cable
Screw, hex. flange KEY PART
M5x0.8xl0 (2) NO. NO,
Module, ignition Terminal 1 25-341-03-S
Screw, hex. socket 2 12-096-24-S
M5x0.8x20 (2) 3 12-083-12-S
Screw, pan head M4.2x13 4 12-100-08-S
(2) 5 12-083-10-S
Module, speed advance
Harness, wiring 7 230046-S
Harness, wiring 8 12-032-11 -S
Lead, black (6"- 12 9 12-094-07-S
gauge- insulated grip
barrel eyelet terminals) 10 12-072-04-S
Clip, cable
Clip, cable 1t 12-086-O1-S
KEY PART
NO. NO. DESCRIPTION
M-545010-S 24-468-10-S
12-146-07-S M-550010-S
7 12-063-05-S
6 12-743-12-S
12 12-041-02-S
Screw, hex. flange
M5xO.8xl0 (5)
Washer, plain 1/4"
Plate, blower housing Screw, hex. flange
M5x0.8xl0 (2) Cover, pinion
Housing, blower Baffle, retake side
Clip, mounting (3) Screw, captive washerM5
X0.8 X20 (3)
Baffle, cylinder head Screw, hex. flange M6x1.0x16 (2) Baffle, cylinder
DESCRIPTION
Knob, air cleaner cover Cover, air cleaner
Precleaner, element Wing Nut
Kit air cleaner element (includes 6-8)
Filter, element (includes
7&8)
Seal, breather Seal 1-7/16"
Base, air cleaner (Includes
10,11)
Stud, mounting plate
M6X1.0X75
Screw, #10 Hi-Lo thread forming (2)
Gasket, air cleaner
NOT ILLUSTRATED
12 113 53-S Decal, air cleaner
53
Page 54
TRACTOR - - MODEL NUMBER 917.271132
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
STARTING SYSTEM I
ENGINE CONTROLS I
0
_..__fr-
._s,
4
11
OIL PAN / LUBRICATION I
2 3 __9 -- 13
8--
-'_---4
8--
_--_
21 20/ 1___..__._____1S
O--16
54
Page 55
TRACTOR - - MODEL NUMBER 917.271132
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
STARTING SYSTEM ENGINE CONTROLS KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO, DESCRIPTION
M-0839070 Screw, hex. flange
M8xl.25x70 (2) 1
25-096-05 Starter assembly (Includes 2
3
12-755-54 Kit, drive end
4
12-227-06 Cap, drive end 4 12-170-05 Armature 5
5 6
12-221-01 Kit, brush & spring
7
12-227-13 Cap, commutator end 6
8
12-211-01 Bolt, hex. flange
OIL PAN/LUBRICATION KEY PART
NO. NO. DESCRIPTION
12-038-01
2
25-755-13
3
12-153-03
4
12-153-02
5
12-123-04
6
M-0545020
7
12-153-01
8
25-162-07
9
12-096-03
10
M-0545016 25-462-09
11 13
52-050-02
14
X-75-10
15
12-393-01
16
12-153-06
17
12-096-34
18
M-0545016
19
12-032-03
20
24-086-16
21
24-086-17
22
12-199-53
3°8) 3
1/4-20x4-5/8 (2) 7
Dipstick assembly (Includes 2-3)
Kit, oil fill cap (Includes 3) O-Ring, oil fill cap O-Ring, upper oil fill tube
Tube, oil fill Screw, hex. flange
M5xO.8x20
O-Ring, lower oil filltube Screen, oil pickup
Cover, oil pickup screen Screw, hex. flange
M5x0.8x16
Valve, oil pressure relief
Filter, oil Plug, sq. hd. solid 3/8 Pump, oil assembXy
O-Ring, oil pump cover
Cover, oil pump Screw, hex. flange M5x0.8x16 (3)
Seal, oil (P.T.O. end) Screw, hex. flange
M8x1.25x45 (11) Screw, hex. flange
M8x1.25x45 Assembly, Pan, oil (Incl.
11,15-18)
8 9 10 11
12 13 14
15 16
17
12-079-07 12-237-01
M-0664020 24-086-43
12-536-10 M-0443025
M-0443020
12-089-11 12-089-23
12-089-24 12-755-83
12-100-07
52-211-04
12-090-28
25-158-08
12-079-01
25-158-11
Linkage, choke
Clamp, cable Screw, lobed socket
M6xl.Ox20 (2) Screw, hex. flange
Control, speed assembly
(Includes 6,8,9)
Screw, pan head
M4x0.7x25 Screw, pan head
M4xO.7x20 Spring, choke (2)
Spring, choke return Spring, governor
Kit, governor lever (Includes 12-14) Nut, hex flange 1/4 - 20"
Bolt, 1/4 - 20 X 1" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage
55
Page 56
TRACTOR - - MODEL NUMBER 917.271132
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
CRANKSHAFT
FUEL SYSTEM
2
I!-'
3m_
_._s /I /t3
€_24 0 12
. ,_-
U
56
Page 57
TRACTOR - - MODEL NUMB ER 917.271132
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519
FUEL SYSTEM KEY PART
NO. NO.
1
M-0641060
3
X-22-11
M-0629116
4
12-853-95
5
12-454-01 12-041-02 12-053-95
8
12-041-01
9
12-265-04
10
47-154-01
11
X-426-09
12
25-353-10
13
25-050-02
NOTILLUSTRATED
12-757-02 12-757-03
12-041-01
12-041-02 12-041-05
12-041-06 12-032-06 12-757-33
12-041-06 12-454-01
25-452-20
12-454-03 M-0561010
M-0645020
CRANKSHAFT
DESCRIPTION KEY PART
NO. NO.
Nut, hex. flange M6xl.0 (2) Washer, star 1/4 1 12-014-37
Stud M6x1.0x116 (2) 2 12-139-01 Kit, carburetor w/gasket (Includes 6,7,8 qty 1 EXHAUST
25452-20)
Gasket, air cleaner KEY PART Carburetor assembly NO. NO.
(For information only not available separately) 1 25-072-04 Gasket, carburetor (2) 2 12-041-03
Deflector, heat 4 12-126-11 Clip cable 5 12-445-06 Clamp, hose (2) 6 M-0645025
Line, fuel 9"
Filter, fuel 12-522-18
12-755-82
Kit, float Kit, carburetor repair
Gasket, carburetor Gasket, air cleaner
Gasket, bowl Gasket, bowl screw Seal, solenoid
Kit, solenoid repair Gasket, bowl screw
Tie, wire Terminal
Tie cable Screw, thread forming
M5X0.8X10 Screw, hex. flange
M6X1.0X20 (2)
DESCRIPTION
Crankshaft (Includes 2) Plug, cup
DESCRIPTION
Stud (2) Gasket, exhaust manifold
Bracket, muffler Strap, lifting Screw, hex. flange
M6xl.0x25 (2) Short Block Gasket Set
57
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
SIGHTING _. .. CUT GUIDE THe.S
Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme I
._ caution when changing direction on slopes. I
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_i_ii!i¸i!i!il...... ___ ,_ _ _
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold itt
1-800-4-MY-HOME SM Anytime,day or night
(1-800-469-4663)
www.sears.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 Anytime, day or night
www.sears.com
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectSM!
1 800 366 PART
" " " 6 a.m.- 11 p.m. CST,
(1-800-366-7278) 7 days a week
www.sears.comlpartsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m.- 5 p.m. CST, Mon.- Sat.
...................... _i_i!_i!_i_!i_
Para pedir servicio de reparacidna domicilia, Au Canada pour service en fran_ais:
y para ordenar piezas con entrega a domicilio:
1-888-SU-HOGAR s.
1-888-784-6427') I
1 877 LE FOYERs"
(1-877-533-6937)
HomeCentral"
© Sears, Roebuck and Co.
Registered Trademark / T. Trademark of Seam, Roebuck and Co.
Marca Registrada / TM Marca de FSbrica de Seam, Roebuck and Co.
174965 6.1.00 TR Printed in U.S.A.
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