Craftsman 917.271130 User Manual
Owner’s Manual
<8»
CRnFTSMRII
16.5 HP
ELECTRIC START
42” MOWER
6 SPEED TRANSA}^^
LAWN TRACT0R
Model No.
917.271130
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call;
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II60179
Visit our Craftsman website:
www.sears.conVcraftsman
TABLE OF CONTENTS
Warranty
Safety Rules................
Product Specifications.
Assembly
Operation
Maintenance Schedule .....16
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'.5
...... 7
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10
2
"Service and Adjustments...
3-
Storage
Troubleshooting
Repair Parts
Pails Ordering
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...............32
.. Back Cover
WARRANTY
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge. Sears will replace the battery at no charge. War
ranty service is available free of charge by taking your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
20
26
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT; This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions couid
result in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mowerrelated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow It.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you wilt not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommen
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not turn on slopes unless neces
sary, and then, turn slowly and gradual
ly downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
SAFETY RULES
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso
lutely necessary. Always look down and
behind before and while bacidng.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide (Ostades.
Use slow speed. Choose a low gear so
that you wilt not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces
sary, and then, turn slowly and gradual
ly downhill, if possible.
SAFETY RULES
^Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME AWARE!!! YOUR
SAFETY !S INVOLVED.
^CAUTION: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs always
disconnect spark plug wire and place wire
where it cannot contact spark plug.
ÁCAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:
OILTYPE
(APi-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030“)
GROUND SPEED FORWARD:
(MPH): 1ST 12
TIRE PRESSURE: FRONT: 14 PSI
CHARGING
SYSTEM:
BATTERY:
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible depend
ability and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
1.25 GALLONS
UNLEADED
REGULAR
SAE10W30 (ABOVE
32°F)
SAE 5W-30
(BELOW 32°F)
W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
CHAMPION RC12YC
1.5
3«'^ 2.4
4^» 3.5
5™ 4.8
6™ 5.3
REVERSE: 1.5
REAR: 10 PSI
1 SAMPS @ 3600 RPM
AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
27-35 FT. LBS.
^CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
^WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the “SAFETY RULES”.
REPAIR AGREEMENT
A Sears Repair Agreement is available
on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner's manual.
 WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless
the engine's exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it should be maintained
in effective working order by the opera
tor.
In the state of California the above is
required by taw (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized sen/ice
center/department (See REPAIR PARTS
section of this manual).
UNASSEMBLED PARTS
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those carts left
unassernbled for shipping purposes. To ensure safe and proper operation o?your
tractor all parts and hardware you assemble must be tightened securely Use the
5ou iegiiT ® necessary to insure proper tightness. Review the video cassette before
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steenna
wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts
and parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Remove mower and packing materi
als.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and locknut.
Tighten securely.
• Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Remove steerng wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
• Lift seat pan to raised postion and
open battery box door.
• If this battery is put into service after
month and year indicated on label (la
bel located between terminals) charge
battery for minimum of one hour at 6
10 amps. (See “BATTERY” in MAINTE
NANCE section of this manual for
charging structions.)
Seat Pan
Battery BoxDoor
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
• Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutchA)rake pedal all the way down.
• Get off seat without moving its adjusted
position.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from
the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Release parking brake by depressing
ciutch^rake pedal.
• Place gearshift lever in neutral (N)
position.
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and
function of controls)
^WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel tank
with gasoline.
• Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
• Place gear shift lever in neutral (N)
position.
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Start the engine. After engine has
started, move throttle control to idle
position.
• Depress clutch/brake pedal into full
“BRAKE" position and hold. Move
gearshift lever to 1st gear.
• Slowly release clutcfi^rake pedal and
slowly drive tractor off skid.
• Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
• Turn ignition key to “OFF position.
Continue with the instructions that follow.
8
INSTALL MULCHER PLATE
(If previously removed)
• Raise and hold deflector shield in
upright position.
• Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
^CAUTION: Do not remove deflector
shield from mower. Raise and hold
shield when attaching mulcher plate and
allow it to rest on plate while in opera
tion.
Mulcher
Deflector
Plate
Shield
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de
signed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overin
flated at the factory for shipping pur
poses. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS”
section of №is manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Senrice and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See TO ADJUST
BRAKE” in the Service and Adjustments
section of this manual.
^CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
✓ All assembly instructions have been
completed.
✓ No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
✓ Seat is adjusted comfortably and
tightened securely.
✓ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
✓ Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
/ Check wring. See that all connections
are stilt secure and wires are properly
clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
✓ Be sure brake system is in safe
operating condition.
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
Q
BATTERY
©
ENGINE ON
i
FUEL
A
CAUTION OR
WARNING
ENGINE OFF
l\l
CHOKE
REVERSE
OIL PRESSURE
MOWER HEIGHT
a;
FORWARD
a|
LIGHTS ON
©
PARKING BRAKE
LOCKED
Â* R N H L ®II
ATTACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
FAST SLOW
©I
OVER TEMP
LIGHT
UNLOCKED
LOW
IL
Í
li
MOWER LIFT
PARKING BRAKE
ATTACHMENT
IGNITION
DANGER. KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HA2!ARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatk; Models only)
10
KNOWYOUR-mACTOR
YOUR TRAcSon^”^ MANUAL AND SAFETY RULES BEFORE OPERATING
Compare the illustrations with your tractor to familiarize yourself with the locations of
vanous controls and adjustments. Save this manual for future reference.
Our tractors conforrn to the safety standards of the American
_______________National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed
HEIGHT ADJUSTMENT KNOB - Used
to adjust the mower cutting height.
11
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in “EN
GAGED" position and release pres
sure from clutch/brake pedal. Pedal
should remain in “BRAKE" position.
Make sure parking brake will hold
tractor secure, attachment Clutch Lever
“Engaged” Position
“Disengaged”
Position
Throttle
Control
Clutch/
Brake PedalfX'
“Disengagetf Height Lever
Position Adjustment Knob
-ut ' Gearshift
Parking
Brake
"Engaged”
Position
STOPPING
MOWER BLADES -
• To stop mower blades, move attach
ment dutch lever to “DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE” position.
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFP position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
A CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
• Move gearshift lever to desired
position.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful
life of your transaxle.
TO ADJUST MOWER CUTTING
HEIGHT
The cutting height is controlled by
turning the height adjustment knob in
desired direction.
• Turn taiob clockwise (/^) to raise
cutting height.
• Turn knob counterclockwise (1^) to
lower cutting height.
The cutting height range is approxi
mately 1-1/2" to 4-1/2*. The heights are
measured from ttie ground to the blade
tip with the engine not running. These
heights are approximate and may vary
12
depending upon soil conditions, height
of grass and t^es of grass being
mowed.
• The average lawn should be cut to
approximately 2-\f2. inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See TO ADJUST MOWER CUTTING
HEIGHT in the Operation section of
this manual).
• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 loctaiut and
tighten securely.
• Repeat for opposite side installing
gauge wheel In same adjustment hole.
Gauge
Wheel
Mounting
Bracket
3/8-16
Locknut
3/8 Washer
Gauge Wheel
Shoulder Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging
attachment clutch control.
• TO STOP MOWER BLADES - disen
gage attachment clutch control.
A CAUTION: Do not operate the
mower without either the entire grass
catcher, on mowers so equipped, or
the deflector shield in place.
Attachment
Clutch Lever
“Engaged” ''7^3
Position
“Disengaged
Position
Attachemnt
Lift Lever High
Position
Low
Position
TO OPERATE ON HILLS
A CAUTION: Do not drive up or down
hills with slopes greater than 15“ and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• if stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest
position with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).
13
Deflector
Shield
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already
filled with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
“FULL” mark on dipstick is reached.
Do not overfill.
• For cold weather operation you
should change oil for easier starling
(See “OIL VISCOSITY CHARF in the
Customer Responsibilities section of
this manual).
• To change engine oil, see the
Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do
not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel fresh
ness.
IMPORTANT: When operating in
temperatures below 32“F(0‘’C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
A
WARNING: Experience indicates that
^ohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carbure
tor are empty. Use fresh fuel next
season. See Storage Instructions for
additional information. Never use
engine or carburetor cleaner products in
the fuel tank or permanent damage may
occur.
A CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel
from the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
• Place gear shift lever in neutral (N)
position.
• Move attachment clutch to “DISEN
GAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50“ F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
14
COLD WEATHER STARTING (50“ F and
below)
• When engine starts, ediow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast position.
This may require an engine warm-up
period from several seconds to several
minutes, depending on the temperature.
• The attachments can also be used
during the engine warm-up period.
NOTE: If at a high attitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance. See
TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of
this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
dippings. Make first cut relatively
high; the second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
c
D
à
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fail
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest
engine (blade) speed as this will
provide the best recutting action of the
blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or peipendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3”
15
MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
Check Biake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
Check Battery Level
Clean Battery and Terminals
Check Transaxie Coding
Adjust Blade Belt(s) Tension
Adust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
Gean Air Filter
Clean Air Screen
Inspect Muffler/Spatk Anester
Replace Oil Finer (If equipped)
Gean Engine Cooling Rns
Replace Spark Plug
Replace Air Fitter Paper Cartridge
Replace Fuel Filter
2 - Serve« mor« often when opereCng h dirty or duety condlione.
3 • K «qu^ed vrllh oil filer, ofwn^e oH every SO hour*.
4 > Replace blade» more often when mowing lr> »«ndy eoil.
✓
✓
✓
✓
✓
✓ 4
✓
✓
✓
✓
1^.3
✓ 2
1 embieril tertiiper»lur»i.
✓ 7
✓ i
✓
✓
✓ a
$ - ff equipped with »(^ueteUe eyetem.
ft ■ Not required H »pipped wth meinier>»rKe-free beflery.
7 - Tighten frore «xle pivot boft to 35 ft.-bi. meximum.
✓
✓
✓
✓
✓
✓
Do not overtighten.
1 C-iH?
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments In the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.
LUBRICATION CHART
©SAE 30 or lOwSO MOTOR OIL
©GENERAL PURPOSE GREASE
©REFER TO Maintenance “ENGINE’ SECTION
IMPORTANT: Do not oil or grease the pivot
oints which have special nylon bearings.
iscous lubricants will attract dust and dirt
e
that will shorten the life of the self-tubricat-
ing bearings. If you feel they must be
lubricated, use only a dry, i^wdered
graphite type lubricant sparingly.
16
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be
adjusted. (See TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or
insect control chemicals which can
harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in
the disengaged position.
• When the engine is running, any
attempt by the operator to ieave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to ieave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best resuits mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to
allow access to blades.
• Remove hex bolt, lock washer and flat
washer securing biade.
• Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assem
bly, center hole in blade must align with
star on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Edge Up Assembly
' Blade
Flat Washerv
Lock Washer
<S^—Hex Bolt (Grade)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
* The blade can be sharpened with a
file or on a grinding wheel. Do not
attempt to sharpen while on the
mower.
* To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone
balancer, follow the instructions
supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
* Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin paraliei with the ground.
If blade is balanced, it should remain
in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
17
BATTERY
Your tractor has a battery charging
system which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend
its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Rechargeât 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or
covers. Adding or checking level of
electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to “teak”
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable
ends with wire brush until bright.
• Coat terminals with grease or petro
leum jelly.
• Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil’s SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY SHADES
I I I
\ I
....
*C -30-
__________
TEMPERATURE RANGE AWTICJPATED BEFORE NEXT OH. CHANGE
-20* -10"
I I
30* 32“ 40*
I I I
__________
10*
______ __
$0* w 100*
20* 30* 40*
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely,
replace oil drain plug and tighten
securely.
• Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS"
section of this manual.
• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at “FULL” line on dipstick. Tighten cap
onto the tube securely when finished.
Cover Knob
Air Cleaner
Cover
Foam
Pre
Cleaner
Oil Drain
Plug
Wing Nut
Rubber
Grommet
Air Cieaner
Paper Cartridge
Air Cleaner
Base
Oil Fil Cap/
Dipstick
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
18
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