Craftsman 917.27113 User Manual

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Owner's Manual
[RRFTSMRW
16.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSA)_F_
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
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Warranty ............................................... 2 ,, ,_Service and Adjustments .................... 20
Safety Rules ......................................... 3- Storable ............................................... 26
Product Specifications ........................ ._.5 Troubleshooting ................................. 27
Assembly ..... 7 Repair Parts ........................................ 32
Operation ..... ..; ......................... _._........ 10 - Parts Ordering ..................... Back Cover
Maintenance Schedule ...................... 16
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-
rarity service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could
result in serious injury or death. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute- ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower- related injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope or ifyou feel uneasy on
it, do not mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, tum slowly and gradual- ly downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
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Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs wit the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneve
terrain could overturn the machine. TaL
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope,
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blade_ and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradual- ly downhill, if possible.
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ALook for this symbol to point out important safety precautions. It means
CAUTIONU! BECOMEAWAREt!! YOUR SAFETY IS INVOLVED.
&CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire
where it cannot contact spark plug.
_CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
ACAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control of
your tractor. _kWARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR
OlLTYPE SAE 10W30 (ABOVE
32°F)
API-SF/SG/SH): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED FORWARD: CMPH): I ST 1.2
2 NO 1.5
3Re 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM: 15AMPS @ 3600 RPM BA'I-I'ERY: AMP/HR: 30
MIN, CCA: 240 CASE SIZE: U 1R
BLADE BOLT 27--35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible depend-
ability and performance. Should you experience any problem you
cannot easily remedy, please contact your nearest authodzed service center.
We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly.
Always observe the =SAFETY RULES".
REPAIR AGREEMENT
A Sears Repair Agreement is available on this product. Contact your nearest
Sears store for details. CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under =Mainte- nance" and =Storage" sections of this
owner's manual.
_, WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it should be maintained
in effective working order by the opera-
tor.
In the state of California the above is required by law (Section 4442 of the Califomia Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A
spark arraster for the muffler is available through your nearest authorized service
center/department (See REPAIR PARTS section of this manual).
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Steering
Wheel Insert
Steering Wheel
(1) Large Flat Washer
I_(1) Hex Bolt
3/8-16 x I
Boot
Steerin,c_
(1) Lock
washer 3/8
(1) Locknut
5/16-18
=_ Steering
Wheel Adapter
Seat
(_Washer
17/32 x 1-3/16 x 12 Gauge
(1) Hex Bolt
5/16-18 x 1-1/4
Extension
Shaft
t teering
_) Shoulder
olt 5/16-18
Slope Sheet
_(1) Knob
Keys
D
Video Cassette
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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette befor
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife (1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering
wheel).
Shaft
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts
and parts boxes from shipping carton.
Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
Remove mower and packing materi-
als.
Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF SKID
ATrACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
Slide extension shaft onto lower
steering shaft. Align mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut. Tighten securely.
Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steerng wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter,
Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove an_ staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised postion and
open battery box door.
If this battery is put into service after
month and year indicated on label (la- bel located between terminals) charge
battery for minimum of one hour at 6-
10 amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for charging structions.)
Hex Bolt
Slots
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Seat
Terminal
Battery Door
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove adjustment knob and flat
washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment
knob, securely.
Seat
Shoulder Seat Pan Bolt
FLatWasher Adjustment Knob
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and function of controls)
Press lift lever plunger and raise
attachment lift lever to its highest
position.
Release parking brake by depressing
clutch/brake pedal
Place gearshift lever in neutral (N)
position.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and
function of controls)
_IbWARNING: Before starting, read,
understand and follow all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clea, of other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel tanF
with gasoline.
Sit on seat in operating position, depress clutch/brake pedal and set th_
parking brake.
Place gear shift lever in neutral (N)
position.
Press lift lever plunger and raise
attachment lift lever to its highest position.
Start the engine. After engine has started, move throttle control to idle
position.
Depress clutch/brake pedal into full =BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and
slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
Turn ignition key to =OFF" position. Continue with the instructions that follow,
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INSTALL MULCHER PLATE
(if previously removed)
Raise and held deflector shield in
upright position.
Place front of mulcher plate over front of mower deck opening and stide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
A_CAUTION: Do not remove deflector
shield from mower. Raise and hold
shield when attaching mulcher plate and allow it to rest on plate while in opera-
tion.
Shield
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store
in a safe place. Your mower is now ready for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change blades. The muloher blades are de-
signed for discharging and bagging also. CHECK TIRE PRESSURE
The tires on your tractor were ovedn- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
Mulcher Rate
Latch Hooks
CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments section ofthis manual. Vedfy that the
belts are routed correctly.
CHECK BRAKE SYSTEM After you leam how to operate your
tractor, check to see that the brake is propedy adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
/ No remaining loose pads in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
/ All tires are propedy inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
/ Be sure mower deck is propedy
leveled side-to-side/front-to-rear for best cutting results. (Tires must be property inflated for |eveting).
/ Check mower and ddve belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are propedy clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - theiq
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe
operating condition.
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These symbols may appear on your tractor or in literature supplied with the product.
Leam and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
REVERSE FORWARD FAST SLOW
OIL PRESSURE
LIGHTS ON
LOCKED
R N H L c®) I
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
FREE WHEEL
(AutomaticModelsonly)
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KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment IgnitionSwitch Light Switch Clutch Lever
Throttle/Choke Control
Clutch/
Brake Pedal
Height Adjustment
Knob
Attachment Lift Laver
Parking Brake
Lever
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
A'FFACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when
changing its position. LIGHT SWITCH - Turns the headlights o_
and off. PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake position.
THRO'I-FLE/CHOKE CONTROL - Used
for starting and controlling engine speed. HEIGHT ADJUSTMENT KNOB - Used
to adjust the mower cutting height.
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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pres- sure from clutch/brake pedal, Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure. Attachment Clutch Lever
"Engaged" Position
__"Disengaged"
_\_-_(,_ _ ] Position
Throttle -"" .' Parkin
C,utc--_ _ _ _ V_.._'____._:_._"._¢" PEnJtaogned"
"D iftisengageo"Height Lever Position Adjustment Knob
STOPPING MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground ddve, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
Tum ignition key to =OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthodzed
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF"
will cause the battery to be discharged, (dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas.
_1_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING
HEIGHT
The cutting height is controlled by tuming the height adjustment knob in
desired direction.
•Tum knob clockwise (F_I) to raise
cutting height.
Tum knob counterclockwise (W'_)to
lower cutting height. The cutting height range is approxi- mately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary
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depending upon soil conditions, height
of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches dudng the cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the,ground
when mower is at the desired cutting height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most terrain conditions,
Adjust gauge wheels with tractor on a
flat level surface.
Adjust mower to desired cutting height
(See =TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
Gauge Wheel
Mounting Bracket
3/8-16 Locknut
3/8
;houlderBolt
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Stad mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment dutch control.
CAUTION: Do not operate the
mower without either the entire grass
catcher, on mowers so equipped, or
the deflector shield in place.
Attachment Clutch Lever Attachemnt
=Engaged""
Position _.._Position
Low Position
Position
Deflector
Shield
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with stopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to
brake position and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor to roll slightly as you restad movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment liftto highest
position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
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TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. "13rescan lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already
filled with summer weight oil.
Check engine oil with tractor on level
ground.
Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the
cap onto the tube. Remove and read oil level. If necessary, add oil until
=FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting
(See =OIL VISCOSITY CHART" in the Customer Responsibilities section of
this manual).
To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do
not mix oil with gasoline. Purchase
fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
a_c WARNING: Experience indicates that
ohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or
longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carbure- tor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use
engine or carburetor cleaner products in the fuel tank or permanent damage may
_cur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START" position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control to fast position, wait a few minutes and
tnj again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
14
Page 15
COLD WEATHER STARTING ( 50 ° F and below)
When engine starts, allow engine to run with the throttle control in the choke
position until the engine runs roughly, then move throttle control to fast position.
This may require an engine warm-up period from several seconds to several
minutes, depending on the temperature.
The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See
=TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See =TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of
this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used,
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpen-
dicular to the first cut path.
Change your cutting pattem from week
to week. Mow north to south one week then change to east to west the next week. This will help prevent matting
and graining of the lawn.
15
Page 16
AsYouCOMPLETE ___,_._ _,_
"1" Interlock Systen_
SE.V,CE 2"SSE.V,CEOATES
Check Tim Pressure
CheckOperatorPresenceand
R CheckforLOOSeFemurs _ VP_ V'
T Lubrication Chart I_
0 Check Battery Level
A Sharpen_e0aceMower_a_s _W_=.
R Clean Battery and Terminals I_
Check Transax_ Co_ing V e Adjust Blade Belt(s) Tension _ds
A_ust Motion Drive Belt(s) Tension _s
Check Engine Oil Level _ V e
E Clean A_rFilter lld#= I
N Clean Air Screen'1 Ve:
i1_ Inspect MuffiedSpark Arrester I1_
ReplaceOitFitter (11eq_pped) _.;
N Clean EngineCoolingFins
Replace Spark Plug Replace hJr R;ter Paper Certndge Replace Fuel Filter
1 * change more often when op_ing under = helw load or in h_l ambient _u_, $ - ff equipped wllhsdJuMab_ I,/M_I.
2. ,_ef_ rt_e o_lm when o_1_ _ ditty _,*_d_y ¢ol_l_k_n=, I_ - H O_fIKit_ld _ Ii_t_ w_h II_a_lt ¢m_r_lt ba_ep_f.
3 - If equ_opedw_h o_lf_er. chan9_ o11every 60 hour_. 7 - Tigtlt en ff0_ _xk) _ bolt to _15fl.-Ibt, maximum. 4 - RepFac_ b_de= more often wt_n mo_ng In _ndy =oil. Do _ ov_tight e_.
v'
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last
longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
Zerk
(_Fmnt Wheel ,-'
Bearing
BeadngZerk
Zerk
i I
i I t
I
_)SAE 30 or 10w30 MOTOR OIL _3ENERAL PURPOSE GREASE
(_REFER TO Maintenance =ENGINE" SECTION
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings. Viscous lubricants will attract dust and dirt
that will shorten the life of the seff-lubdcat- ing bearings. If you feel they must be
lubricated, use only a dry, powdered
graphite type lubdcant spadngly.
16
Page 17
TRACTOR
Always observe safety rulas when
performing any maintenance. BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be
adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or
insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire
sealant may be purchased from your local parts dealer. Tire sealant also
prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working propedy. If your tractor does not function as descdbed,
repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed and attachement clutch control is in
the disengaged position.
When the engine is running, any
attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to
allow access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assem-
bly, center hole in blade must align with star on mandrel assembly.
Reassemble hex belt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat treated.
Edge Up
Blade Center
Flat Washer, Lock Washer
/
Mandrel Assembly
Hole
_--'- Hex Bolt
*A Grads 8 heat treated bolt can be identified
by six lines on the bolthead.
TO SHARPEN BLADE NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a
file or on a gdnding wheel. Do not attempt to sharpen while on the
mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a hodzontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is balanced.
5/8"
f_lt_ecente r Hole
17
Page 18
BATrERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend
its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
Open battery box door.
Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
Rinse the battery with plain water and
dry.
Clean terminals and battery cable
ends with wire brush until bright.
Coat terminals with grease or petro-
leum jelly.
Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manual).
V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
-2__
"C .30- .10- to" _0=
TEMPERAI_JRE RANGE ANTICIPATE D BEFORE NEx'r OIL CHANGE
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
Remove drain plug.
After oil has drained completely,
replace oil drain plug and tighten securely.
Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
Use gauge on oil fill cap/dipstick for checking level, Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil
at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.
Cover Knob
Air Cleaner Cover
Wing Nut
Rubber
Foam Pre- ----"_1
Cleaner _
Screen
-'_ TGrommet
\ !_ _x_A'lr Cleaner
_"_Paper Cartridge
_Base
Oil Fil Cap/
_Air Cleaner
Dipstick
_.Oil Drain
Plug
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
18
Page 19
CLEAN AIR INTAKE/COOLING
AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other
extemal surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other
cooling shrouds. Clean the cooling fins and external surfaces as necessary.
Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds
removed will cause engine damage due to overheating.
AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-
cleaner after every 25 hours of operation
or every season. Service paper car- tridge every 100 hours of operation or
every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
Remove knob and cover.
Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth. Allow
it to dry.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.
Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.
Reassemble air cleaner, wing nut,
cover and tighten knob securely.
ENGINE OIL FILTER Replace the e'lgine oil filter every
season or every other oil change if the tractor is used more than 100 hours in
one yean
Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this
section of this manual, through step remove drain plug).
Remove oil filter and wipe off filter
adapter.
Apply a thin coating of new engine oil
to the rubber gasket on replacement oil filter.
Install replacement oil filter on filter
adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an addi-
tional 1/2 turn.
Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFiCA-
TIONS" section of this manual,
Start the engine and check for oil leaks. Correct any teaks before placin
engine into full operation.
Oil Filter
MUFFLER Inspect and replace corroded muffler
and spark arrester (if equipped) as it could create a fire hazard and/or
damage.
SPARK PLUGS Replace spark plugs at the beginning c
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug type and gap setting ar
shown in =PRODUCT SPEClFICATION_ section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbur_ tor, replacement is required.
With engine cool, remove filter and plug fuel line sections.
Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
Be sure there are no fuel line leaks
and clamps are properly positioned,
Immediately wipe up any spilled gasoline.
19
Page 20
ClamP_lam p
Fuel Filter
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
Protect painted surfaces with automo-
CLEANING
electrical system, muffler,air filter and carburetor are covered to keep water out.
of all foreign matter.
i lean engine, battery, seat, finish, etc.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
_CAUTION: Before performing any service or adjustments:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
i um ignition key =OFF" and remove key.Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
Water in engine can result in a short- ened engine life.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
Place attachment clutch in =DISEN-
GAGED" position.
Move attachment lift lever forward to
lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift
clutch spring off pulley bolt.
Remove large retainer spring, slide
collar off and push housing guide out of bracket.
Disconnect anti-swaybar from chassis
bracket by removing retainer spdng.
Disconnect suspension arms from rear
deck brackets by removing retainer springs.
Disconnect front links from deck by
removing retainer springs.
Small Retainer
Clutch Sp
Raise lift lever to raise suspension arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook
the clutch spring onto square hole in frame.
TO INSTALL MOWER
Raise attachment lift lever to its
highest position.
Slide mower under tractor with discharge guard to right side of tractor.
Lower lift lever to its lowest position.
Install mower in reverse order of
removal instructions.
'_"_"""- Square Hole
Retainer Spdng
Anti-Sway
Collar
Housing
Large Spdng
Retainer Springs (Both Sides)
Bracket
20
Page 21
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure
tires areproperly inflated (See "PROD- UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the
same or within 1/4" of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full tum of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjust-
ing.
Bottom edge of Bottom edge o! mower to _ mower to
ground _ ground
A7- /GroundUne
Before making any necessary adjust-
ments, check that both front links are equal in length. Both links should be
approximately 10-3/8".
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of turns.
When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut =F" from trunnion on both front links.
Tighten nut =E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F* against trunnion on both front links.
Recheck side,to-side adjustment.
- _\_ - oot / Mandrel
o o o
Both Front Links Should be Equal inLength
Arm
=e@
Lift Unk N_ Adjustment
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-beck adjustment is necessary, be sure to adjust beth front links equally so mower
will stay level side-to-side. To obtain the best cutting results, the
mower housing should be adjusted so that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor.
Measure distance =D" directly in front and behind the mandrel at bottom edge of mower housing as shown.
Front Unks
21
Page 22
TO REPLACE MOWER BLADE
DRIVE BELT
The mower blade drive belt may be replaced without tools. Park the tractor
on level surface. Engage parking brake. BELT REMOVAL-
Remove mower from tractor (See =TO
REMOVE MOWER" in this section of
this manual).
Work belt off both mandrel pulleys and
idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Install new belt in reverse order of
removal.
Make sure belt is in all pulley grooves
and inside all belt guides.
Install mower in reverse order of
removal instructions.
, Road test tractor for proper stopping
distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces-
sary. Contact your nearest authorized service center/department.
With Parking Brake "Engaged"
Nut "A"
Jam Nut
Mandrel
Idler
Mand Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjust- able brake system which is mounted on
the right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be
adjusted.
Depress clutch/brake pedal and
engage parking brake.
Measure distance between brake
operating arm and nut "A" on brake rod.
If distance is other than 1-1/2", loosen
jam nut and tum nut =A" until distance
becomes 1-112". Retighten jam nut against nut =A_.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom
side of left footrest.
Remove mower (See =TO REMOVE
MOWER" in this section of this manual.)
Remove belt from stationary idler and
clutching idler.
Pull belt slack toward rear of tractor. Remove belt upwards from transaxle
pulley by deflecting belt keepers.
Pull belt toward front of tractor and
remove downwards from around
engine pulley.
Install new belt by reversing above
procedure.
Engine Pulley_
ClutchingldlerI
Stationary dler
Transaxle
22
Pulley_
Page 23
TRANSAXLE GEAR SHIFT LEVER
NEUTRALADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset
at the factory; however, if adjustment is needed, proceed as follows:
Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels
move freely, the transaxte is in neutral.
Loosen adjustment bolt in front of the
right rear wheel.
Position the gear shift lever in the neutral (N) position.
Tighten adjustment bolt securely. NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift Lever Neutral Lock Gate
AdjustmentBolt
TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are
positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage has occurred to affect the front wheel
toe-in or camber, contact your nearest
authorized service center/department. TO REMOVE WHEEL FOR REPAIRS
Block up axle securely.
Remove axle cover, retaining ring and
washers to allow wheel removal (rear wheel contains a square key - Do not
lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert
square key.
Replace washers and snap retaining
ring securely in axle groove.
Replace axle cover. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. "riresealant also prevents tire dry rot and corrosion.
Washer
Retaining
Axle Cover
Square Key J
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BA'n'ERY
ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks,
flame and smoking materials away from batteries, Always wear eye protection
when around battedes.
If your battery is too weak to start the engine, it should be recharged, (See
"BATrERY" in the MAINTENANCE section of this manual).
If =jumper cables" are used for emer- gency starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system,
The other vehicle must also be a 12 volt
negative grounded system. Do not use your tractor battery to start other vehicles,
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short against
chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully
charged battery.
Connect the other end of the BLACK
cable to good CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER-
BLACK cable first from chassis and
then from the fully charged battery.
RED cable last from both batteries.
23
Page 24
PositiveTerminal NegativeTerminal Hex
Nut
Positive Terminal
REPLACING BATTERY
CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
Lift seat pan to raised position and
open battery box door.
Disconnect BLACK battery cable first then RED battery cable and carefully
remove battery from tractor.
Install new battery with terminals in same position as old battery.
First connect RED battery cable to
positive (+) terminal with hex bolt and nut as shown. Tighten securely.
Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and nut. Tighten securely.
Close battery box door.
Negative Terminal
Positive (Red) Cable
Negative (Black) Cable
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the
backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
Hood
Battery Door
_eadlight rWire
24
Page 25
Maintenance, repair, or replacement of the emission control devices and
systems, which are being done at the
customers expense, may be performed by any non-read engine repair establish-
ment or individual. Warranty repairs must be performed by an authorized engine
manufacturer's service outlet.
ENGINE
TO ADJUST THROTTLE CONTROL
CABLE The throttle control has been preset at
the factory and adjustment should not be
necessary. Check adjustment as described below before loosening cable.
If adjustment is necessary, proceed as
follows:
With engine not running, move throttle control lever from slow to choke
position. Slowly move lever from choke to fast position.
Check to see if hole in throttle lever and hole in speed control bracket are
aligned.
If holes are not aligned, loosen cable clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit through both holes.
Pull throttle cable up to remove slack and tighten cable clamp screw.
Remove alignment pencil or drill bit.
Cable "_ Clamp_
Screw
TO ADJUST CARBURETOR
The carburetor has been preset at the factory and adjustment should not be
necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows: In general, tuming the adjusting needles In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/aft mixture. Turning the adjusting needles
out (counterclockwise) increases the supply of fuel to the engine giving a
richer fuel/air mixture. IMPORTANT: Damage to the needles
and the seats in carburetor may result if needle is turned in too tight.
NOTE: The carburetor on this engine is
low emission, it is equipped with an idle
fuel adjusting needle with a limiter cap, which allows some adjustment within
the limits allowed by the cap. Do not
attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.
Be sure you have a clean air filter and
the throttle control cable is adjusted properly (see above).
Start engine and allow to warm for five
minutes. Make adjustments with engine running and shift/motion
control lever in neutral (N) position.
JdJ._ - With throttle control lever in slow position, engine should idle at 1750 RPM. if engine
idles too slow or fast, turn idle speed adjusting screw in or out until correct
idle is attained,
BSr%eckedet_ ntr_--"_"-"
T _rottte
Lever
25
Page 26
Idle fuel needle setting - With throttle control lever in slow position, turn idle
fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions.
Recheck idle speed. Readjust if necessary.
ACCELERATION TEST -
Move throttle control lever from slow to fast position. If engine hesitates or
dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn.
Repeat test and continue to adjust, if necessary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed
setting can be dangerous. If you think the engine-governed high speed needs
adjusting, contact your nearest autho- rized service center/department, which
has proper equipment and experience to make any necessary adjustments.
Idle Speed
26
Page 27
Immediately prepare your tractor for
storage at the end of the season or if the tractor will not be used for 30 days or
more.
CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an
open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storable. When mower is to be stored for
a penod of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See =CLEANING"
in the Maintenance section of this
manual).
inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
Lubricate as shown in the Mainte- nance section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BA'I-FERY
•Fulty charge the battery for storage,
After a period of time in storage, battery may require recharging.
To help prevent corrosion and power leakage during long periods of
storage, battery cables should be disconnected and battery cleaned
thoroughly (see "TO CLEAN BATTERY
AND TERMINALS" in the Maintenance
section of this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery terminals.
if battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
puUmdeposits from forming in essential
el system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol blended fuels 9called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage.
Drain the fuel tank.
Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow the mix ratio found on stabilizer container. Run
engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual). CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
Turn ignition key to =START" position
for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another,
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
_fpossible, store your tractor indoors and cover it to give protection from
dust and dirt.
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still
warm.
27
Page 28
TROUBLESHOOTING CHART
PROBLEM Will not start
Hard to start
CAUSE
Out of fuel.
Engine not'CHOKED"
properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
Loose or damaged wiring.
Carburetor out of adjustment
Engine valves out of
adjustment.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment
Engine valves out of adjustment.
CORRECTION
Fill fuel tank.
See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and
carburetor, refill tank with fresh gasoline and replace
fuel filter.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section. Contact an
authorized service center/ department.
Clean/replace air filter. Replace spark plug.
Recharge or replace battery.
Replace fuel filter. Drain fuel tank and refill
with fresh gasoline.
Check all wiring. See =To Adjust Carburetor"
in Service Adjustments
section.
Contact an authorized
service center/department.
Engine will not turn over
Clutch/brake pedal not depressed.
i•
Attachment clutch is
engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring. Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
28
Depress clutch/brake pedal.
Disengage attachment clutch.
Recharge or replace
battery.
Replace fuse. Clean battery terminals.
Check all wiring. Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized
service center/department,
Page 29
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Engine clicks but Weak or dead battery. Recharge or replace battery.
will not start Corroded battery terminals. Clean battery terminals.
Loose or damaged wiring. Check all wiring.
Faulty solenoid or starter. Check/replace solenoid or
starter.
Loss of power
Cutting too much grass/too fast.
Throttle in"CHOKE"
position.
Build-up of grass, leaves
and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water infuel.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of
adjustment.
Engine valves out of adjustment.
Set in =Higher Cut" position/
reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
Connect and tighten spark
plug wire.
Clean engine air screen/fins.
Clean/replace muffler,
Check all wiring.
See "To Adjust Carburetor" in
Service Adjustments section.
Contact an authorized
service center/depertment.
Excessive
vibration
Engine continues
to run when operator
leaves seat with attachment
clutch engaged
Wom, bent or loose blade.
Bent blade mandrel.
Loose/damaged pert(s).
Faulty operator-safety
presence control system.
_Q
Replace blade.
Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
Check widng, switches and
connections. If not corrected, contact an autho
rized service center/
department.
Page 30
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Poor cut - uneven Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of grass, leaves, and trash
around mandrels.
Mower blades will not rotate
Poor grass
Obstruction in clutch
mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.
Engine speed too slow.
discharge
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn. bent or loose blade.
Buildup of grass, leaves
and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent
holes from buildup of grass, leaves, and trash around
mandrels.
Replace blade. Tighten
blade bolt.
Level mower deck.
Clean underside of mower
housing.
Replace blade mandrel.
Clean around mandrels to
open vent holes.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
Place throttle control in =FAST" position.
Shift to slower speed.
Allow grass to dry before
mowing.
Level mower deck.
Check tires for proper air
pressure.
Replacelsharpen blade.
Tighten blade bolt.
Clean underside of mower
housing.
Replace mower drive belt.
Reinstall blades sharp edge
down.
Replace with blades listed in
this manual.
Clean around mandrels to
open vent holes.
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Engine "backfires" when turning
engine "OFF"
Switch is =OFF".
Bulb(s) bumed out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
Bad battery cell(s). Poor cable connections.
Faulty regulator (if so equipped).
Faulty altemator.
Engine throttle control not set at =SLOW" position for 30 seconds before
stopping engine.
3O
Turn switch'ON".
Replace bulb(s).
Check/replace light switch.
Check wiring and connection.<
Replace fuse.
Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
Page 31
SCHEMATIC
i
AMMETER
(OPTIONAL)
TRACTOR - - MODEL NUMBER 917.271130
REO
_IEO
WHITE
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGHT ll_-A1 A2+L
RUN B+AI NONE
START B+S+A1 NONE
RELAy
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
Page 32
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.271130
41
25
I
I I
I
..... T 16 '
I
i o
I
I
,/
32
Page 33
ELECTRICAL
TRACTOR -- MODEL NUMBER 917.271130
KEY PART
NO. NO. DESCRIPTION
1 163465 2 74760412 8 156417
16 161343 21 166182
22 4152J 24 4799J 25 146147 26 166180 27 73510400 28 4207J 29 160784 30 163968 33 14O403
40 170219 41 71110408
42 131563 43 145673 45 122822X 52 141940 70 170250 81 109748X
NOTE: Allcomponentdimensionsgiven inU.S. inches
1inch= 25,4 mm
Battery Bolt,Hex 1/4-20 x 3/4
Case Battery Switch Interlock
Hamsss, Light Socket (w/4152J)
LightBulb Cable, Battery Cable, Battery
Fuse
Nut KepsHex 1/4-20 Unc Cable, Ground Switch, Seat Switch, Ignition Key, Molded
Harness, Ignition BoltBIk Fin Hex 1/4-20 UNC x 1/2
Cover,Terminal Solenoid
Ammeter ProtectionWire Loop (Hour Meter
HarnessEngine RelayAsm
33
Page 34
TRACTOR -- MODEL NUMBER 917.271130
CHASSIS AND ENCLOSURES
28
58 12
53
208
54
60
f
74
3
2O8
Page 35
TRACTOR - - MODEL NUMBER 917.271130
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 169830 Chassis 2 169061 Dmv/oar 3 17060612 Screw 3/6-16 x 3/4
5 155272 BumperHood/Dash 9 168337X013 Dash
10 S'TD533710 Bolt,Carriage 3/8-16 x 1 11 155927 Panel, Dash, LH 12 145660 ClipT'mnermanGrit|eP/L
13 172108 Panel, Dash, RH 17 144983X558 HoodAssembly
18 126938X Bumber Hood
25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Locknut, Hex, with Insert 3/6-16 UNC
28 156725X568 Grille 29 155217X599 Lens, Gdlle
30 164918X558 Fender/Footrest 31 139976 Bracket, Fender/Support
37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 169834 Pivot Bracket Assembly, LH, Mower, Rear
51 73800400 Nut LockWJlnsert 1/4 - 20 UNC
52 19091416 Weshar 9/32 X 7/8 X 16 Ga.
53 145201 Bracket Grille PickoffLH
54 161464 Screw, Hex Wshd #8-18 x7/8 55 145202 Bracket Gdlle PickoffRH 57 S'TD552507 Bolt FinHex 1/4-20 UNC X75 58 150127 AirDuct
60 72140606 Bott Rdhd Sqnk 3/6-16 UNC x 3/4 64 154798 DashLowerSTLT
74 STD541437 NutCrownlock3/8-16 UNC 114 158112 Keeper Belt
115 17060620 Screw 3/6-16 x 1-1/4 142 165867 Plale ReinforcementSTLT
143 154966 Bracket Swaybar Chassis
144 154207 BracketFootrest STLT
145 156524 Rod PivotChassis/Hood 206 170165 BoltShoulder5/16-18"l-r 207 17670508 Screw Thdrol 5/16-18 x 1/2
211 145212 NutFlanOeHsx 212 165919 Insert Lens
. - 5479J Plug Button
NOTE:
17670608 Screw Thdrol 3/6-16 x 1/2
Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm
35
Page 36
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.271130
25
6
26
27
36
Page 37
GROUND DRIVE
TRACTOR '- MODEL NUMBER 917,271130
KEY PART NO. NO.
2 146682 3 123666X 4 12000028 5 121520X 6 17060512 6 165866
t0 STD561210 11 10570tX 13 74550412
14 10040400 16 STD541431
18 STD523710
19 STD541437 21 106933X 22 13O8O4
24 STD541237
25 106888X
26 S'TD551037
27 STD561210
28 145204
29 71673
30 169592
32 S'T'D523107
34 155071
35 120183X
36 STD551062
37 STD571810
38 131494
39 _727
40 4470J
41 165838
42 19131312
47 127783 48 154407 49 1232 5X 50 STD523715 51 STD541437 52 STD541431 53 I08710X 55 105709X 56 ST1_523712 57 13(_01
59 169691 61 17060612
62 8883R
63 140186
64 71170764
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Transaxle (See Breakdown) 65 STD551143 Peedess206.545C 66 154778
Spring,Return, Brake Pulley,Transaxle 70 134683 Ring,Retainer 72 19132012 Strap,Torque 74 137057
Screw 5/16-18 x 3/4 75 121749X RodShifterFenderSTLT 76 STD581075 Pin,Cotter 77 123583X Washer, Shift Plate 78 121748X Bolt1/4-28 UNF W/Patch Gr. 8 79 STD5800_5
Washer Lock Hvy Helical 80 145090 Nut Lock Hx W/Ins 81 165592
5/16-18 x Gr.5
Bolt FinHex 82 16571t 3/8-16UNC x 1 Gr. 5 83 19171216
Nut 84 166231 Knob 85 150360 Rod,Brake 89 158391X428 Nut 90 124346X
Spdng, Brake Rod 96 STD624003 Washer 112 19091210
Pin 113 127285X Rod. Parking Brake 116 72110610 Cap, Parking Brake
Bracket, Tmnsaxle 145 74490540 Bolt 150 165850
Shaft Assembly,Foot Pedal 151 19133210
Beadng, Nylon 156 166002 Washer 158 165589
RollPin 159 165494 Pulley, td|er, Fiat 161 72140406
Bolt Spacer, Split .395 x .59 162 73680400 Keeper, Belt, Idler 163 74780416
Washer 13/32 x 13/16 x12 Ga. Pul|ey, Idler, V-Groove, Plastic 164 19091010
BellcrankClutch Grnd Dry Stl 165 165623 Retainer, Belt 166 166880
Bolt 168 1654g_ Nut CrownLock3/8-16 UNC 169 165580 Nut CmvmLock 5/16-18 UNC 170 165849
Link,Clutch 197 169613
Spring,ClutchRetum 1g8 16959_
Bolt FinHex 3/6-16 x 1-1/4 202 72110612 V-Belt, Ground Ddve
Keeper, Belt,Center Span 204 17060516 Screw 3/6-16 x 3/4
Cover, Pedal Pulley, Engine
Bolt,Hex 7/16-20 x 4 Grade 5
NOTE: AllcomponentdimensionsgiveninU.S.inche',
1 Inch=25.4 mm
Washer
Keeper, Belt, Engine, Fool Proof
Guide, Mower Drive Belt, R.H.
Washer 13/32 x 1-1/4 x 12 Gz Spacer, Axle
Washer 25/32 x 1-1/4 x 16 G_ E-Ring Key, Square 2.0 x .1845/186
Washer 25/32 x 1-5/8 x 16 G KeyWoodruff
Ann, Shift
ShaftAsm CrossTapered
65020
Spring,Torsion
Washer 17132 x 3/4 x 16 Ga.
Linl(Transaxle Nut, Nylock
Console, Shift,STLT
Nut,Self-Thding, Wsh Hd1/4 RetainerSpring 1"
Washer 9,"32x 3/4 x 10 Ga,
StrapTorquegODegrees Bolt Rdhd Sqneck
3/6-16 x 1.25 Bolt, Hex Flghd 5/16-18 Gr. 5
BushingBettcrankGrd. Drive Washer 13/32 x 2 x t0 Ga.
Washer Srrted 5/161D x 1,125 Bracket Shift Mount
Hub Tapered Range Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4
Gr.5 Nut Crownlock 114-20Unc
BoltHex Fin 1/4-20Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt Keeper Bolt Tmnsaxta Gear
NylinerSnap-ln Washer Nyflner
BoltCart. SH 3/8-16 x 1-1/2 Gr. 5 Screw 5/16-18 x 1 SMGML
37
Page 38
TRACTOR -- MODELNUMBER 917.271130
STEERINGASSEMBLY
d i i --_..- 1
. L J .s
... ::----_-'-:...
+ i i
t
n 44
/
47
40
a8
2$
3O
Page 39
TRACTOR-- MODEL NUMBER 917.271130
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 139768 2 154427 3 169840 4 169639 5 6266H
6 121748X 7 19272016
8 12000029 9 3366R
10 169832 11 STD551137 13 136518 15 145212 17 156546 18 57079
19 160395 22 165857
23 165851 25 154406 26 126847X 27 136874
28 19131416 29 17060612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133812 40 STD541537
41 100711L 42 145054X428 43 121749X 44 153720 46 121232X
47 6855M 51 738OO5OO
54 74780520 62 167902 63 74780616 65 160367 66 154404 67 72140618 68 169827
79 19132012 80 74950612 8_ 169835 85 133835
NOTE: All componentdimensionsgivenin U.S. inches
SteedngWhael
FrontAxle Assembly
SpindleAssembly, LH.
SpindleAssembly, R.H. Boadng, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washar 27/32 x 1-1/4 x 16 Gauge Ring,Klip
Beadng, SteeringColumn Link,Drag
Washer, Lock Spacer, Beadng, Front Axle
Nut,Hexflange Lock Shaft Assembly, Steering
Washer, Thrust .515 x ,750 x .033
Support, Shaft Screwhex WshhdTorx
Pittman Shaft Assembly Bracket, Steering
Bushing,Link, Drag Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4
Pin Rod,Tie
Bushing,Steering ScrewTT #10-32 x 5 x3/8 Flange
Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge
LockNut Center 3/8-24 UNF Adaptor,SteeringWheel
Boot, Steering Dash P/L MtlBIk Washer 25/32 x 1-1/4 x 16 Gauge
ExtensionSteedng Non-Adjust
Cap, Spindle
Fitting,Grease Nut LockHx W/Ins 5/16-18 UNC
BoltFinHex 5/16-18 UNC x 1-1/4 Kit, Steering Assembly, Service
Bolt Fin Hex 3/8-16 unc.x I Gr. 5
SpacerBrace Axle BearingArmPittman BoltRdhd Sq 3/8.16 Unc x 2-1/4
Brace Axle Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/6-16 x 3/4 Bracket Susp Chassis Front
Fastener ChristmasTree
1 inch = 25.4 mm
39
Page 40
ENGINE
TRACTOR -- MODEL NUMBER 917.271130
8O
40
Page 41
ENGINE
TRACTOR - - MODEL NUMBER 917.271130
KEY PART NO. NO.
1 162152 2 17720410 3 4 159420 13 12-041-03
14 13280328 15 13200300
16 $10551231 23 169837 29 137180 31 109202X
32 15899O
33 123487X
37 137040
38 .......
40 124028X
44 17490412
45 17000612
46 19091416
62 STD551131
77 19101216
79 M740106025
80 74760508
81 73510400
101 M73030800
NOTE:
Allcomponent dimensionsgiven in U.S. inches
1inch = 25.4 mm
DESCRIPTION
ControlThrot 1 Ch Screw Hex Thd Cut 1/4-20x5/8 T
Engine(See Breakdown)KohlerModelNo.CV16s-43520
Muffler
Gasket
Nipple,Pipe 3/8 NPT x 3-1/2 Elbow,Std 90 Degree 3/8-18 Npt
Washer
Shield,BRNiDBR Guard Arrestor,Spark Tank, Fuel Cap Assembly,Fuel Tank, Vented Clamp HoseBIk Une Fuel
PlugOil Drain (See EngineBreakdown) Bushing,Snap, Fuel Line
Screw, Hex Washer Head, Thd. Roll 1/4-20 x 3/4 Screw Hexwsh Thdr 3/8.16 x 3/4
Washer, 9/32 x 7/8 x 16 Guage Washer, Lock
Washer 5/16 x 3/4 x 16 Guege Bolt, Hex
Bolt, Hex Hd 5/16-18 Uric x 1/2 Nut, Keps Hex 1/4-20 Unc Nut FlangeMB-1.25
41
Page 42
SEATASSEMBLY
TRACTOR - -MODEL NUMBER917.271130
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 2 3
4
5
6
7
8
9
10
11
140123 140551
71110616
19131610 145006 STD541437
124181X 17000615 19131614 155925 166369
Seat 3450 BIkJblkCraftsman 12 12t246X Bracket Pnt Pivot Seat (blk) 13 12t248X
BoltFin Hex 3/8-16unc X 1 14 72050412 Washer 13/32 X 3/4 X 10 Ga 15 134300
Clip Push InHinged 16 121250X
Nut Hex Lock w/Ins 3/8-16 17 123976X Unc 21 171852
Spring Seat Cprsn 2 250 BIk Zi 22 STD5414-31
Screw3/8-16 x 1.5 SMGML 24 19171912
Washer 13/32 X 1X 14 Ga
Pan Pnt Seat (blk) 25 127018X KnobSeat
NOTE: Allcomponent dimensions given in U.S. inches
1 inch = 25,4 mm
Bracket Pnt MountingSwitch BushingSnap BIk Ny150Id
BoltRdhd Sht Nk 1/4-20x1-1/2 Spacer Split28 X 96 Zinc
Spring Cprsn 1 27 BIk Pnt Nut Lock1/4 Lge Fig Gr5 Zinc
BoltShoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18 Washer 17132X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X62
42
Page 43
DECALS
TRACTOR - - MODEL NUMBER 917.271130
KEY NO.
1 2 3 4
5
6
7
9
11
PART NO.
156439
163207 171698
171699 168920 133644
171764
163204
156368
2O
14
KEY PART
DESCRIPTION NO. NO.
Decal Fender Danger Seara 13 146046 Decal Fend Auto Sears Gotd 14 163263
Decal Hood Rh Craftsman 15 160396 Decal HoodLhCraftsman 19 138047
Decal Engine H/P 20 166887 Decal Maint Customer 22 149516
SearsDom - - 138311 Decal Replacement Sra - - 165800X428
Decal Fender Craftsman Gold - - 165799X428 Decal Feoder STLTH Oper - - 172212
Inst E/S . - 172213
7
4
I
2
14
13
DESCRIPTION
Decal V-belt Dr SchTractor E Decal Dash Panel
Decal Mower Dnve Schematic Decal, Battery Diehard Sears
Decal DeckMower EZ3 Decal Battery
Decal LiftHandle Pad Footrest Lh STLT Pad Footrest Rh STLT
Manual, Owner's (English) Manual, Owner's (Spanish)
WHEELS & TIRES
4,10
KEY PART NO. NO. DESCRIPTION
1 2 3 4
5 6
11 7
8 9 10
11
NOTE:
59192 Valve Cap, Tire 65139 Stem,Valve
106222X Tire, Front 59904 Tube, FrontTire
(Not Provided, Service Item
Only)
106732)(427 Rim,Front
2781-t Fitting,Grease (FrontWheel
Only)
9040t-I Bearing, Flange (FrontWheel
Only)
106108X427 Rim,Rear 122O82X Tire, Rear
7152J Tube, RearTire
104757X Cap, Axle 144334 Sealant, Tire (10 oz. Tube)
All componentdimensionsgivenin U.S. inches
1 inch = 25.4 mm
43
(Not Provided, Service item
Only)
Page 44
LIFT ASSEMBLY
TRACTOR -- MODEL NUMBER 917.271130
7
13
3O
3
26
6
12
13
2O
44
Page 45
LIFTASSEMBLY
TRACTOR -- MODEL NUMBER 917.271130
KEY PART NO. NO. DESCRIPTION
1 159460 Lift Lever Inner Wire Asm.
2 159471 Shaft Asm. Lift 3 105767X PinGroove
4 12000002 E Ring 5 19211621 Washer 21/32 x t x21 Ga.
6 120183X BeadngNylon 7 12563tX GripHandle Fluted 8 122365X ButtonPlunger Red
11 139865 Link Lift L.H. 12 139866 Unk Uft R.H.
13 S'rD624008 Retainer Spdng 15 173288 Link Front
16 73350800 Nut Jam Hax 1/2-13 Unc
17 130171 Trunnion 18 73800800 Locknut, Hex, withWasher Insert 1/2-13 Unc
19 139868 ArmSuspensionRear 20 163552 RetainerSpdng 23 119807X Nut, Special
24 19131016 Washer 13/32 x 5/8 x 16 Ga, 25 2876H Spdng
26 169484 RetainerClip 27 126971X Rod, Adjust Lift
28 73350600 Nut,Hex Jam 3/8-16 UNC 29 138057 Knob, Infinite Height Adjustment
30 150233 Trunnion, Inf. Height
31 140302 Beadng, Pvt. Lift.Spherical
32 73540600 NutCrownlock3/8-24 49 145212 Nut, Hex Flange Lock
50 110452 Nut, Push Phos. &-Oil
NOTE:
Allcomponentdimensionsgiven in U.S. inches
1 inch = 25.4 mm
45
Page 46
MOWER DECK
TRACTOR - - MODEL NUMBER 917.271130
'-_{i_- T_-_
119 121 .
21
22
26
16
1
18
29
.18
.117
27
46
Page 47
MOWER DECK
TRACTOR - - MODEL NUMBER 917.271130
KEY PART NO, NO.
1 165892 2 STD533107
3 138017 4 165460
5 S'T0624008 6 130832 8 850857 9 STD551137
10 140296 11 134149 12 12o_895 13 137645
14 128774 15 110485X
16 140329 18 72140505
19 132827 20 159770 21 STD541431 22 134753
23 131267 24 105304X
25 123713X
26 110452X
27 130968X428
28 19111016
29 131491
30 157722
31 129963
32 153535
33 137266
34 STD533717
35 133835
36 131494
37 19131316
40 STD541437
44 140088 45 STD624003 46 137729 48 133944 49 155O66
50 131340 51 STD541410 52 139888 53 131845
54 133943 55 155046 56 165723 59 141043 67 149846 68 144959 90 74760616
91 132274
KEY PART
DESCRIPTION NO. NO.
MowerHousing 92 STD541437 Bolt
Bracket Assembly,Sway 93 19171416 Bar,Front 94 132264
Bracket Sway Bar 38/42" 95 132273
RetainerSpring 101 136420
Arm, Suspension,Rear 102 71161010
Bolt, Hex 3/6-24 x 1.25 Gr. 8 103 19061216
Washer, Lock 104 STD551110 Washer, Hardened 105 160793
Blade,Muiohing 106 2029J Bearing, Ball 111 155197
Shaft Assembly, Mandrel, 112 155198 Vented (Incl.Key Number 6) 113 17060512 Housing, Mandrel,Vented 114 73510500 Beadng, Ball, Mandrel 115 72110504 Stripper,Vented Mower Deck 116 4898H Bolt, Cardage 5/16-18 x 5/8 117 165746 Bolt, Shoulder 118 73930600
Baffle, Vortex 119 19121414 Nut,Crownlock5/16-18 UNC 121 143723
Stiffener Bracket 128 153390 Bracket, Deflector 129 19131312
Cap, Sleeve 130 STD523710 Spring,Torsion, Deflector
Nut, Push 131 STD533710 Shield, Deflector 142 165890 Washor 11/32 x 5/8 x 16 Ga. 143 157109
Rod, Hinge 144 158634 Screw Thdrol RollingWsh Hd 145 165888
Washer, Spacer 146 165891
Pulley,Mandrel 147 131335 Nut,Toplock,Flanged 148 169022
Bolt 149 165898 Fastner, ChdstmasTree 150 19091216 Pulley, Idler, Flat 151 169670
Washer 13/32 x 13/16 x 16 152 169676 Ga. 153 169674
Nut,Crownlock3/8-16 UNC 154 169675
Guard, Mandrel,L.H. 155 169671
Retainer 156 169872 Screw, Thd. Roll 1/4-20 x 5/8 157 169669
Washer, Hardened 158 17720410
RollerAssembly,Cam Follower 159 STD533717 Bolt,Shoulder#10-24 Grade 5
Locknut - - 130794 Bolt, Shoulder5/16-18 UNC
Arm Assembly, Pad, Brake Washer, Hardenod - - 169583 Arm, Idler
Spacer, Retainer Guard, Tuv Idler
KnobCustom Oval
V-Belt
BoltFin Hex 3/8-16 Unc x 1 Bracket Asm Noseroller LH
NOTE: All componentdimensionsgiven inU,S.inches
1 inch = 25.4 mm
DESCRIPTION
Locknut, Hex W/Wsh 3/8-16 UNC
Washer 17/32 x 7/8 x 16 Ga. RoflerNose Bracket Asm NoseroltarRH
Cover Mulching42" Black
ScrewTruss Hd Phil10-24 x5/8 Washer#10 Washer Lock
LatchAsm Bagger
NutWeld
Bracket Gauge, Wheel LH
Bracket,Gauge, Wheel RH
Screw 5/16-18 x 3/4
Nut, Hex Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Crowniock 3/8-16
Washer 13/32 x 7/8 x 14Ga.
Bracket
WasherFelt
Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 unc x 1
Gr.5 BoltRdhd Sqnk 3/8-16 UNC x 1
ArmSpringBrakeMower
BracketArm Idler42" Keeper Belt 42"Clutch Cabte
PulleyIdler Flat BoltCarraige Idler Spring Extension Spring ReturnIdler Retainer SpringYellowZinc Washer 9/32 x 3/4 x 16 Ga, Bracket Clutch Cable Clutch42" Washer flat 3/8" Type B
SpringRetainer SpringRetention Lever
Spacer
RodClutch Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 Unc x 1- 3/4
Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete(Std
deck - order separately mulcher plate componentskey
nos.101-106)
47
Page 48
TRACTOR - - MODEL NUMBER 917.271130
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
9
8
70_
157
11
lO
4
47
/
157
48
Page 49
TRACTOR-- MODEL NUMBER 917.271130
PEERLESS TRANSAXLE--MODELNUMBER20_545C
REF PART NO. NO. DESCRIPTION
1 772147 2 780(O6A 3 770128 4 776395 5 776409 6 778364
6A 778369 7 7783,30 8 792180
8A 792047
9 784352
10 784378 11 778334 12 778309
13 778368 14 778368
15 778370 17 786188 18 786102 20 792077A 21 792078 22 792079 25 792073A 25A 792177 26 792125
27 792035 28 788040 29 780072 29A 780160
2913 780051
29C 780199
30 780108
31 780001
31A 780195
32 788083
34 780194
35 780193
35A 780197
36 790075
37 790007
38 799021
39 786026
40 792076A
Transaxia Cover 41A 790079
Needle Beadng 5/8" 42 792073A
Transaxle Case 42A 792085A Countershaft 43 792075
Output Shaft 44 790025
Spur Gear (38 teeth) 45 786066 Spur Gear (15 teeth) 46 786086 Spur Gear (11 teeth) 47 774690
Shift Key 48 774691 WoodruffKey #9 49 778356
ShiftCollar 50 778338 ShiftRod & Fork 51 778354
Bevel Gear (30 teeth) 52 778352 InputBevel Pinion (13 teeth) 53 778350
Bevel Gear (13 teeth) 54 778346 (Include. 14) 56 778355 Bevel Pinion (13 teeth) 57 778337 (Include. 13) 58 778353 Ring Gear (43 teeth) 59 778351
DrivePin 60 778349 Spacer 1,130 X ,695 61 778345
Ball5/16" dia 65 780189
Set Screw 3/8 - 16 x 3/8" 66 776422 Spring .310 OD x .625 L 67 776396
Screw 1/4 20 x 1-1/4" 69 792170 Screw 1/4-20 x 1-3/8" 70 786187
RetainingRing (pkg of 2) 71 788069 RetainingRing 71B 788092 RetainingRing 76 780090
ThrustWasher .627 ID x.031W 77 788078A ThrustWasher .762 ID x,031W 79 792144 ThrustWasher .762 ID x.031W 82 778.333 Anti-RotationWasher .632
Cup Washer 1.127 ID x .032W 83 778338
Flat Washer .750 ID x .056W 85 792154
(Use As Needed) 87 788089A
Fiat Washer .750 |D x .062W 150 788093A OilSeal 5/8" 157 788088A
Bushing.563 180 730229A Flanged Bushing5 / 8" ID 900 794712
FlangedBushing.751 Brake Disk
Brake Pad Plate NOTE: Brake Pad (pkgof 2) DowelPin
Fiat Washer .312 ID x .059W
REF PART NO. NO. DESCRIPTION
Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4"
Locknut 51 16 - 24 Brake Pad Holder Spacer .2625 x 1.0
Brake Lever Bracket Axle (11-15 / 16"Long)
Axle (16 - 1 / 2" long)
Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth)
Spur Gear (24 teeth) Spur Gear (25 teeth)
Flat Washer .563 ID x .062W Input Shaft
Shifter & Brake Shaft RetainingRing
Spacer .890 Square Cut Ring =O"Ring
FlatWasher 1.126 ID x ,058V_ InvertedRetainingRing
Spring ,430 OD x .5000 L
Bevel & Spur Gear (30 & 13
teeth) Spur Gear (27 teeth) OilFill Plug
Oil Seal 9 / 16" LiquidGasket RTV Silicone
Oil Seal 3/4" Gear Oil 80W90
ReplaeamentMST - 206-545C Traneaxle
All componentdimensionsgivenin U.S. inche
1 Inch = 25.4 mm
49
Page 50
TRACTOR - - MODEL NUMBER 917.271130
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
CYLINDER HEAD, VALVE AND BREATHER
_C_E I
13
50
Page 51
TRACTOR - - MODEL NUMBER 917.271130
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
CYLINDER HEADNALVF.JBREATHER CRANKCASE
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 25-351-01 Lifter, valve (2) 1 12-032-03
2 12-755-81 Kit,cylinder head (Includes 2
3 12-411-01 Rod, push (2) 3 12-445-02
4 12-041-10 Gasket, cylinder head 4 M-0839025 5 12-017-01 Valve, intake (Std.)
12-017-02 Valve, intake (.25) 5 12-380-17
6 12-016-01 Valve, exhaust (Std.) 6 12-755-49
12-016-02 Valve, exhaust (.25) 7 12-089-31 7 X-75-23 Plug, allen hd. pipe 1/8 8 12-422-08 8 12-318-19 Cyhnder Head 12-422-09 9 25-186-01 Arm, rocker (2) 12-422-10
10 12-599-03 Pivot, rocker arm (2) 11 M-0640034 Screw, hex. flange 12-422-11
12 12-089-01 Spring, valve (2) 12-422-12 13 12-173-O1 Cap, valve spr_ng (2) 12-422-13
14 12-755-03 Kit, retainer (2) 12-422-07 15 12-468-05 Washer, plain 13/32 9 12-144-27 16 12-112-13 Spacer, head bolt exhaust 10 12-874-07
17 12-086-15 Screw, hex. flange 24-874-11 18 X-426-9 Clamp, hose (2) 12-874-09
19 12-326-03 Hose, breather 11 12-018-02
20 M-0645020 Screw, hax. flange 12 12-108-07 21 12-096-07 Cover, valve w/nipple 12-108-09
22 M-0545010 Screw, hax. flange 13 12-067-05 23 12-018-01 Retainer, breather reed 14 12-380-01
24 12-402-02 Reed, breather 15 12-043-05
M6xl.0x34 (2)
port
M10x1.5x81 (5) 12-874-08
M6xl.0x20 (5) 12-108-08
M5x0.8xl0 12-067-06
16 M-0631005 17 12-144-02 18 52-139-09 19 12-755-64
21 X-25-102 22 12-032-01
23
SM-0631015 Washer, plain 6mm
24
12-154-05 Clip, hitch pin
Seal, crankshaft Block, cylinder(Use Short
Block 12 52218)
Strap, lifting Screw, hex. flange
M8x1.25x25 Dowel, lecaUng(4)
Kit, camshaft._lncludes7,9 Spring, actuating
Shim, camshaft(A.R.) blue Shim, camshaft (A.R.) red Shim, camshaft (A.R.)
_ellow
him,camshaft (A.R.)
green _him, camshaft (A.R.) gray
Shim, camshaft (A.R.) blacl Shim, camshaft (A.R.) whir* Shaft, balance Pistonw/Ring Set (Std.) (Includes 11-12) Pistonw/Ring Set (.08) Pistonw/Ring Set (.25) Pistonw/Ring Set (.50)
Retainer,piston pin (2) Ring Set (Std.)
Ring Set (.25) Ring Set (.50) ConnectingRod (Std.) ConnectingRod (.25) Pin, governorregulating Gear, governorassembly Washer, plain 6ram Shaft, govemor gear
Plug, cup Kit,gov. cressshaftw/clip
(Includes 24) washer, plain 1/4 Seal, governorcross shaft
51
Page 52
TRACTOR -- MODEL NUMBER 917.271130
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
IGNITION / ELECTRICAL I
;5 _--'
(_)--2
! -- 10
BLOWER HOUSING AND BAFFLES I
4
I s
15 lO_eF'
11--o
,
52
0---7
11
Page 53
TRACTOR -- MODEL NUMBER 917.271130
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
IGNITION/ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 12-086-14 Screw, hex. flange MIOx1.5x46 1 M-0545010 Screw, hex. flange M5x0.Sxl 2 12-468-03 Washer, plain 3/8 (8) 3 24-162-03 Screen, grass 2 24-468-10 Washer, plain 1/4
4 M-0639016 Screw, hex. flange M6x1.0x16 3 12-146-07 Plate, blowerhousing 6 12-157-03 Fan 5 24-096-05 Cover, pinion
7 41-403-O9 Re0uIator, rectifier 6 220534 Washer, plain 5/16 (2) 8 X-22-11 Washer, lock (2) 7 12o027-54 Housing,blower 9 236602 Connector 8 12-063-10 Baffle, intake side
10 X-42-15 Key 9 25-154-02 Clip, mounting(3) 11 12-025-35 Flywheel 10 12-086-37 Screw,captive washer 12 41-155-02 Connector (4 contact) M5 X0.8X20 (3) 13 M-0548025 Screw, hex. cap M5x0.Sx25 (2) 11 M.0645016 Screw, hex. flange M6x1.0xl 14 12-085-01 Statorassembly - 15 amp (2) 15 12-132-02 Spark Plug 12 t2-063-08 Baffle, cylinder head 16 X-728-1 Clip, cable 13 t2-063-09 Baffle, cylinder 17 M-0545010 Screw, hex. f_nge M5x0.Sxl0 NOT ILLUSTRATED
18 12-584-08 Module,ignition 19 12-452-02 Terminal
20 12-086-35 Screw, hex. socket M5x0.8x20 21 M-0461013 Screw, pan head M4.2x13 (2)
22 12-584-12 Module, speed advance 23 25-086-47 Shoulder M6X1.0X16 (4) KEY PART
NOT ILLUSTRATED
25-518-29 Lead 25-518-05 Lead
12-176-36 Harness
Xo25-5 Washer, plain 5/16°
12-155-02 Connector
23-517-03 CIIpCable
(6) 4 24-086-15 Screw, philliphd M4x0.7 X8 (
(2) X-25-92 WASHER, PLAIN 3/16' (2)
(2) AIR INTAKE/FILTRATION
BLOWER HOUSING & BAFFLES
KEY PART NO. NO. DESCRIPTION
NO. NO.
1 25-341-03 Knob, air cleaner cover 2 12-096-24 Cover, air cleaner 3 12-083.12 Precleaner, element
4 12-1(_83-10 Kit air cleaner element 5 1230046 Seal 3/4"
6 12-100-01 WingNut 7 12.032-11 Seal 1-7/16"
8 12-094-07 Base, aircleaner(includes 9 12-072-04 Stud, mountingplate
10 12-086-01 Screw, #'t0 Hi-Lothread 11 12-041-02 Gasket, air cleaner
NOT ILLUSTRATED
12-113-53 Decal, air cleaner
DESCRIPTION
(includes 5,7)
10,11) M6X1.0X75
forming(2)
53
Page 54
TRACTOR - - MODEL NUMBER 917.271130
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PB-43520
STARTING SYSTEM
g
o
3-- @
O
o
5_6
EHGIHE CONTROLS
OIL PAN / LUBRICATION I
--3 --g
1-- 8
m
Page 55
TRACTOR -- MODEL NUMBER 917.271130
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
STARTING SYSTEM
ENGINE CONTROLS
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
M-0839070 Screw, hex. flange 1 12-079-07
2
25-098-05 Starter assembly (Includes 3 M-0664020
12-755-54 Kit, drive end 4 24-086-43
3
12-227-06 Cap, drive end 5 12-536-10
4
12-170-05 Armature
5
12-221-01 Kit, brush & spring 6 M-0443025
6
12-227-13 Cap, commutator end
7
12-211-01 Bolt, hex. flange 7 M-0443020
8
OIL PANILUBRICATION
KEY PART 13 52-211-04 NO. NO. DESCRIPTION 14 12-090-28
1 12-038-01 Dipstick assembly (Includes 17 25-158-11
2 25-755-13 Kit, oil fill ca..p.(Includes 3) 3 12-153-03 O-Ring, oi| fill cap
4 12-153-02 O-Ring, upper oil fill tube
5 12o123-04 Tube, oil flit 6 SM-0545020 Screw, hex. flange
7 12-153-01 O-Ring, lower oil fill tube 8 25-162-07 Screen, oit pickup
9 12-096-03 Cover, oil pickup screen
10 M-0545016 Screw, hex. flange 11 25-462-09 Valve, oil pressure relief
13 52-050-02 Filter, oil 14 X-75-10 Plug, sq. hd. solid 3/8
15 12-393-01 Pump oil assembly 16 12-153-06 O-Ring, oi pump cover 17 12-096-34 Cover, oil pump 18 M-0545016 Screw, hex. flange
19 12-032-03 Seal, oil (P.T.O. end) 20 24-086-16 Screw, hex. flanOe
21 24-086-17 Screw, hex. flange
22 12-199-53 Assembly,Pan, oil (Incl,
M8x1.25x70 (2) 2 12-237-01
3-8)
1/4-20x4-5/8 (2)
2-3)
M5x0.8x20
M5x0.8x16
MSxO.8xl 6 (3)
M8x1.25x45 (11)
M8x1.25x45
11,15-18)
8 12-089-11 9 12-089-23
10 12-089-24
11 12-755-83 12 12-100-07
15 25-158-08 16 12-079-01
DESCRIPTION
Linkage, choke Clamp, cable Screw, lobed socket
M6xL0x20 (2) Screw, hex. flange
Control,speed assembly ,_cludes 6,8,9)
few, pan head
M4x0.7x25
Screw, pan head M4x0.7x20
Spring, choke (2) Spring, choke return
Spring, governor
Kit,governorlever (Includes 12-14) Nut, hex flange 1/4 - 20" Bolt, 1/4 - 20 X 1"
Lever, govemor Bushing,throttle linkage
Linkage, throttle Bushing,throttlelinkage
55
Page 56
TRACTOR -- MODEL NUMBER917.271130
KOHLERENGINE-MODELNUMBERCV16S,TYPENUMBERPS-43520
CRAHK_HAFT I
2
FUEL SYSTEM I
! __1
__1
3--_
56
Page 57
TRACTOR - - MODEL NUMBER 917.271130
KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520
FUEL SYSTEM
CRANKSHAFT
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
I M-0641060 Nut, hex. flange M6xl.0 (2) 1 12-014-37 Crankshaft (Includes 2)
3 X-22-11 Washer, star 1/4 2 12-139-01 Plug, cup 4 M-0629116 Stud M6xl.0x116 (2)
5 12-853-95 Kit, carburetor w/gasket
6 12-041-02 Gasket, air cleaner KEY PART 7 12-053-95 Carburetor assembly
8 12-041-01 Gasket, carburetor (2) 1 25-072-04 Stud (2) 9 12-265-04 Deflector, heat 2 12-041-03 Gasket, exhaust manifold
10 47-154-01 Clip cable 4 12-126-11 Bracket, muffler t 1 X-426-09 Clamp, hose (2) 5 12-445-06 Strap, lifting
i2 25-353-10 Line, fuel 9" 6 M-0645025 Screw, hex. flange
13 25-050-02 Filter, fuel M6xl.0x25 (2)
NOT ILLUSTRATED 12-755-82 Gasket Set
12-757-02 Kit, float 12-757-03 Kit, carburetor repair
12-041-01 Gasket, carburetor 12-041-02 Gasket, air cleaner 12-041-05 Gasket, bowl 12-041-06 Gasket, bowl screw 12-032-06 Seal, solenoid
12-757-33 Kit, solenoid repair 12-041-06 Gasket, bowl screw
12-454-01 Tie, wire
25-452-20 Terminal
12-454-03 Tie cable
M-0561010 Screw, thread forming M-0645020 Screw, hex. flange
(Includes 6,7,8 qty 1 EXHAUST
12-454-01, 25452-20)
(For information only not NO. NO. DESCRIPTION available separately)
12-522-18 Short Block
M5XO.8XIO
M6X1.0X20 (2)
57
Page 58
58
Page 59
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
I ""
SIGHTING GUIDE
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
I
Page 60
For repair of major brand appliances In your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME s. Anytime,dayornight
(1-800".469-4663)
www.sears.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 Anytime, day or night
that you need to do-it-yourself, call Sears PartsDirectSMI
For the replacement parts, accessories and owner's manuals
www.sears.com
................. 1-800-366-PART 6a.m.-11p.r,.CST,
(1-800-366-7278) 7 days a week
www.sears.com/partsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m. - 5 p.m. CST, Mon.- Sat.
Para pedir servicio de reparacidn a domicllio, Au Canada pour service en fran_,ais:
y paraordenarpiezasconentregaa domicilio: 1-ST'/-LE-FOYER ""
1-888-SU-HOGAR 9.
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