Craftsman 917271120 Owner’s Manual

Owner's Manual
®
!6.5 HP ELECTRIC START
42" MOWER
HYDROSTATIO (AUTOMATmC)
LAWN TRACTO
Modet No. 917,271120
Safety
,, Assembmy o Operation
,, Maintenance ,, Repair Parts
.4;
CAUTION:
Read and follow alJ Safety RuJes and hstructions
before operating this equip- menL
Sears, Roebuck and Coo, Hoffman Estates, IL 60179
For at_swers to yoL_r questions
about this product, Call:
1°800°659°59t 7
Sears Craftsmatl He_p Line 5 am - 5 prn, Mon ,,Sat
Warranty ................................................. 2
Safety Rules ........................................... 2
Assembly ................................................ 8
Operation .............................................. 12
Maintenance Schedule ......................... 19
Maintenance ........................................ .19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:
o Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes. LIMITED 90DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears wilt replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center° After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (in-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only whimethis product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state° Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Product Specifications ........................... 5
Service and Adjustments ...................... 23
Storage ................................................. 29
Troubleshooting .................................... 30
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting,
o Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
o Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
o Never carry passengers.
Do not mow in reverse unless absolute- ly necessary. Always took down and
behind before and while backing,
Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in
place. Stow down before turning,
o Never leave a running machine unat-
tended. Always turn off blades, set park- ing brake, stop engine, and remove keys before dismounting°
Turnoffbladeswhennotmowing.
. Stopenginebeforeremovinggrass
catcheroruncloggingchute.
Mowonlyindaylightorgoodartificial light.
* Do not operate the machine while under
the influence of alcohol or drugs.
o Watch for traffic when operating near or
crossing roadways.
. Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which
can result in severe injury or death. All slopes require extra caution. If you cannot '
back up the slope or if you fee! uneasy on it, do not mow it.
DO:
= Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
. Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
- Follow the manufacturer's recommen- dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
* Keep all movement on the slopes stow
and gradual. De not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the s!ope,
DO NOT: , Do nottum on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
o Do not mow near drop-offs, ditches, or
embankments. The mower could sud- denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
* Do notmow on wet grass.Reduced
tractioncouldcause sliding.
Do nottry to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
- Be alert and turn machine off if children enter the area.
, Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
o Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE . Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow en-
gine to coot before refueling, Do not smoke. Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
. Never run a machine inside a closed
area.
o Keep nutsand bolts,especiallyblade
attachmentbolts,tightand keep equip-
merit in good condition.
Never tamper with safety devices,
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing,
o Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting. Never make adjustments or repairs with the engine running.
e
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
° Check brake operation frequently.
Adjust and service as required.
, Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers. ° Do not mow in reverse unless absolute-
!y necessary. Always bok ,,ore,"_....,a, ,u'_
behind before and while backing.
- Never carry children. They may fall off and be Seriously injured or interfere with safe machine operation.
, Keep children out of the mowing area
and under the watchful care of another responsible adult.
° Be alert and turn machine off if children
enter the area.
. Before and when backing, look behind
and down for smart chitdren.
,_Look for this symbol to point out impor-
tant safety precautions, it means CAU- TION!!! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
_CAUTION: in order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug.
Mow up and down slopes (15° Max), not across.
- Remove obstacles such as rocks, tree limbs, etc.
, Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft
grass can hide obstacles.
, Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
° Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, ifpossible.
,_WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS CAPACITY
AND TYPE: UNLEADED
REGULAR
OiL TYPE SAE 30 (API-SF/SG/SH): (above 32°F)
(_IL CAPACITY: W/FILTER: 4.0 PINTS
SPARK PLUG: Champion RC12YC (GAP: .040")
GROUND SPEED FORWARD: 0 _4.5 (MPH): REVERSE: 0 - 2.0
TIRE PRESSURE: FRONT: 14PSi
SAE 10W-30
(below 32°F)
W/O FILTER: &5 PINTS
REAR: 10 PSI
CHARGING
SYSTEM: 15 @ 3600
MIN. CCA: 280
BATTERY: AMP/HR: 30
IB__BOLT 27-35 iT. LBS.
TORQUE:
CONGRATULATIONSon your purchase ofa Craftsman Tractor.It has been
designed,engineeredand manufactured
to giveyouthe best possibledependability
and performance. Shouldyouexperienceany problem you cannoteasilyremedy,pleasecontactyour
nearest SearsAuthorized Service Center.
CASE SIZE: U1R
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly, Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
ASears MaintenanceAgreement isavail- able onthis product.Contact yournearest
Searsstore for details.
CUSTOMER RESPONSIBILITIES = Read and observe the safety rules.
= Follow a regular schedule in maintain-
ing, caring for and using your tractor.
, Foltow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNiNG: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark
arrester for the muffler is available through your nearest Sears Authorized Service
Center (See REPAIR PARTS section of this manual).
PARTS BAG CONTENTS SHOWN FULL S_ZE
(1) Large Flat Washer
(!) Hex BoJt
3/8-16 x 1
©
(t) Lockwasher3/8
(1) Hex Bolt _-k
5/16_18
5/16qBx 1-1/4 _ (I) Locknut
(t) Shoulder Bott
5/16-18
(t) Washer
17/32 x 1-3/t6 x 12 Gauge
(2) 3/4
Hex Bolts t/4-20 × __ (2) Hex Nuts 1/4-20 _k
_. '-'-" // (2) Washers (2) Lock Washers 114
9/32 x 5/8 x 16 Gauge
D
(1) Knob
l
PARTS BAG CONTENTS SHOWN FULL S|ZE
(2) Screws _ (2) Lock
#t0 x 5/8 _ Washers #10
(2) Weld Nuts i---iI !
#t0
3/t 6 (2_i_'taSlh6r_auge_
Parts packet separately in carton
Seat
Mulcher ,j _ ,;:'i
Plate // ,,::"i
SteeringWhee_ _............
I..... f Steering
' _J Boot
Manua_
Video
Cassette
Parts Bag contents not shown full size
_Shoulder _ (2) Washers 3/8
(2) x 7/8 x I4 Ga.
Bolts
(2) Centertock (/ ,.q-,"_
Nuts
(2) Ga_Jge Wheels
Steering Wheet
Adapter
Steering
Wheel Insert
....
Slope Sheet
;TC:,'::;;,CCCC_C]
2) Latch Hook Assemblies
(2) Keys
ili Steering
1FExtension Et Shaft
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tracto all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socketwrenchset wi!l make assembly easier. Standardwrench sizes you need
are fsted below. (1) 9/16" wrench (1) 3/4" Socket w/
(2) 7f16" wrenches drive t'achet (2) I/2" wrench (1) Phillips Screw- (1) Utiity knife driver (1)Piers (1) Tire pressure
gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posio lion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON , Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6). Cut, from top to bottom, along lines on
all four corners of shipping carton, and lay panels flat.
- Remove mower and package materials. * Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKiD ATTACHSTEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steer- ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16 hex bot and tocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure- ty to !8-22 ft. Ibs. torque.
Place tabs of steering boot over tab slots in dash and push down to secure.
iNSTALL STEER1NG WHEEL o Positionfront wheels of the tractor so
they are pointing straight forward.
- Slide steering wheel adapter onto steer- ing shaft extension.
o Position steering wheel so cross bars
are horizontal (_eftto right) and slide inside boot and onto adapter. Assemble large lat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely
, Snap steering whee! insert into center
of steering wheel
o Remove protective materials from trac-
tor hood and grill.
iMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to rol off skid.
Insert
z_Gi i_::::. \ Washer
:J
Steering ..... L_ Steering
Wheel _ _Boot
Extension _ /dapter
Shaft _._ 5/16 Hex
5!t6 Locknut--_-....__ /
LowerSteering_ / ,;_"_ .... .
Shaft , ,,
TO ROLL TRACTOR OFF SKID (See
Operation section for tocafon and
function of controls) o Press lift lever plunger and raise attach-
ment lift lever to itshighest position.
- Release parking brake by depressing
clutch/brake pedal.
* Place freewheel contre_ in freewheeling
position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual).
- Roll tractor backwards off skid. , Remove banding holding discharge
guard up against tractor.
! Bolt
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
_,CAUTION: Do not short battery termi- nals by allowing a wrench or any other
object to contact both terminals at the same time. Before connecting battery, re-
move metat bracelets, wristwatch bands, rings, etc. Positive terminal must be con-
nected first to prevent sparking from acci- dental grounding. = Remove cardboard packing from seat
pan and lift seat pan to raised position.
, Open battery box door and remove pro-
tective plastic.
- Remove terminal protective caps and
discard.
- If this battery is put into service after month and year indicated on label (label
located between terminals) charge bat- tery for minimum of one hour at 6-I0
amps.
- First connect RED battery cable to posi-
tive (+) terminal with hex bolt, flat wash-
er, lock washer and hex nut as shown,
Tighten securely.
Connect BLACK grounding cable to negative (-) terminal with remaining hex
bolt, flat washer, lock washer and hex
nut. Tighten securely. Close battery box door. Open battery box door for:
= inspection for secure connections
(to tighten hardware).
= inspection for corrosion,
Testing battery.
- Jumping (if required). , Periodic charging.
Positive Discard Terminal (Red) Cable Proctective Caps
Lock Washer
Ftat Washer
Hex Hex Bolt
Negative (Black)
Battery Door
iNSTALL SEAT Adjust seat before tightening adjustment
knob.
* Remove cardboard packing on seat pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
, Assembte adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
= Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
o Get off seat without moving its adjusted
position. Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
ShouI]er ".
Adiustment Knob
CHECK TiRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
= Reduce tire pressure to PSi shown in
"PRODUCT SPECIFICATIONS" on page 5 of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSIT_ON OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual
INSTALL MULCHER PLATE
Install two latch hooks to mutcher plate using screw, washer, lock washer, and
weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely. , Raise and hold deflector shield in up-
right position.
= Place front of muicher plate over front of
mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
, Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove discharge
guard from,mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.
Weld Nut From The Top
Lock Wetd Washer Nut
Latch
Washer
Mulcher Plate
Deflector
Shield
Hook Points Down
Latch Hook
Weld Nut
Lock Washer
Wash er
"_1-- Screw
Latch Hooks
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when
operating mower, Be sure they are proper-
ly adjusted to ensure optimum mower per-
formance.
- Assemble gauge wheels with tractor on a flat level surface.
- Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this
manual). With mower in desired height of cut po-
sition, gauge wheels shoutd be assem- bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
= Repeat for opposite side installing
gauge wheel in same adjustment hole,
Gauge Wheel
Mountin Bracket _
3/8-16
3/8-16 Washer
)ulder Bolt
Wheel
v' CHECKLIST
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.
V' No remaining loose parts in carton.
Battery is properly prepared and
charged, (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and
tightened securely.
J All tires are properly inflated. (For
shipping purposes, the tires were ovednflated at the factory).
v' Be sure mower deck is propedy leveled
side-to-side!front4o-rear for best cuttin£
results. (Tires must be properly inflated
for leveling)_
Check mower and drive belts. Be sure
" V"
they are routed properly around pulleys and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly clamped.
v' Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
#" Engine oil is at proper level. #" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
#" Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/ Be sure brake system is in safe operat-
ing condition.
/ it is important to purge the transmissior before operating your tractor for the firs time. Follow proper starting and transmission purging instructions (See
"TO START ENGINE" and =PURGE TRANSMISSION" in the Operation
section of this manual).
tl
Thesesymbolsmayappearonyourtractoror in literature suppled with the product.
Learn and understand their meaning.
E::3A
BATTERY CAUTION OR
ENGINE ON ENG{NE OFF
WARNING
I\1
FUEL
ATTACHMENT
CLUTCH ENGAGED
IGNITION
CHOKE
REVERSE NEUTRAL
CLUTCH DISENGAGED
r_
ATTACHMENT
REVERSE
OIL PRESSURE
MOWER HEIGHT
KEEP AREA CLEAR SLOPE HAZARDS
FORWARD FAST
QI
MGHTS ON OVER TEMP
0
PARKING BRAKE
LOCKED
HIGH
(SEE SAFETY RULES SECTION)
UNLOCKED MOWER LIFT
L c®)_l
LOW PARKING BRAKE
SLOW
LIGHT
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models only)
t2
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Light Switch
Attachment ignition
Clutch Lever Switch
Ammeter
Position
Throttle/Choke Control
Clutch/Brake Control
Height Adjustment
Indicator
Freewheel Control
Our tractors conform to the safety standards of the American
National Standards institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, orother attach-
ments mounted to your tractor. LIGHT SWITCH: Turns the headlights on
and off. THROTTLE/CHOKE CONTROL: Used to
control engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine,
FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing the tractor with the engine off.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height,
Lift Lever
Plunger
Attachment
Lift Lever
Brake
Motion Control Lever
MOTION CONTROL LEVER: Selects the
speed and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
_GNIT|ON SWITCH: Used for starting and stopping the engine,
AMMETER: indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position.
-1o
eyes, which can result in severe eye damage. Always wear safety glasses The operation of any tractor can result in foreign objects thrown into the
or eye shields whimeoperating your tractor or performing any adjustments e_ repairs. We recommend a wide vision safety mask over the spectacles, or standard safety glasses.
HOW 3"0 USE YOUR TRACTOR "Yourtractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine. TO SET PARKING BRAKE
= Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake peda!. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
AttachmentClutch
Throttle/Choke Lever "Engaged" Control
_ _--_> Position
-----_ -'__ _ "Disengaged" /Position
Par.,o0Bra.e
r.. \,_.,'--_ _- Position
Pedal"Drive" 'Disengaged" Control Position Position Lever
STOPPING MOWER BLADES -
= To stop mower biades, move attach-
ment clutch Lever to "DISENGAGED"
position. GROUND DRIVE- ® To stop ground drive, depress
clutch/brake pedal into full "BRAKE" po- sition.
Move motion control lever to neutral (N)
position.
iMPORTANT: The motion controt lever does not returnto neutrat (N) position
when the clutch!brake pedal is depressed. ENGINE
o Move throttle contro_ to slow position.
..... /"En agod"
NOTE; Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.Always remove key when Leavingtractor to preventunauthorized us_
Never use choke to stop engine.
NOTE: Under certain conditions when
tractor is standing idle with the engine fur ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
pping tractor on grass areas. CAUTION: Always stop tractor com-
pletely, as described above, before teavin the operator's position, to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle. , Operating engine at tess than full throto
tie reduces the battery charging rate.
o Furlthrottle offers the best bagging and
mower performance. TO MOVE FORWARD AND BACKWARE The direction and speed of movement is
controlled by the motion control lever. = Start tractor with motion control lever in
neutral (N) position.
Release parking brake and clutch/brak_
pedal.
o Slowly move motion control lever to
desired position. NOTE: The effort to move the motion con
trol lever wilt reduce after the first few hours of use.This is normal.
TO ADJUST MOWER CUTTING HEIGH1 The cutting height is controlled by turning
the height adjustment knob in desired direction.
o "rum knob clockwise (G) to raise cutting
height.
, Turn knob counterclockwise (O) to
lower cutting height.
The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap
proximate and may vary depending upon
soilconditions,heightofgrassandtypes ofgrassbeingmowed,
Theaveragelawnshouldbecutto approximately2-1/2inchesduringthe coolseasonandtoover3inchesduring
hotmonths.Forhealthierandbetter lookinglawns,mowoftenandafter
moderategrowth,
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela- tively high; the second to desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged wilf shut off the engine.
Select desired height of cut.
® Lower mower with attachment _iftcon-
trol.
= Start mower blades by engaging attach-
ment dutch control.
= TO STOP MOWER BLADES - disen-
,,gage attachment clutch control.
_L, CAUTtON: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge
guard in place.
Attachment Clutch Attachment Lift Lever "Engaged" Lever HighPosiSon
clutch/brake pedal quickly to brake posto tion and engage parking brake.
- Move motion control lever to neutral (N) position.
iMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
- To restart movement, slowly release parking brake and clutch/brake pedal.
o Slowly move motion control lever to
slowest setting.
- Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure tOdisengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
* Raise attachment lift to highest position
with attachment lift control.
o Pull freewheel control knob out and hold
in position by inserting retainer spdng into forward hote of control rod.
o De not push or tow tractor at more than
two (2) MPH. To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer,be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
"Disengaged"
TO OPERATE ON HILLS _CAUTtON: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope, Use the slope guide provided at the back of this manual,
G Choose the slowest speed before start-
ing up or down hills. Avoid stopping or changing speed on
hills.
o if slowing is necessary, move throttle
control lever to slower position.
if stepping is absolutely necessary, push
Low
Position
'ge
Guard
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your _actor. Use
common sense when towing. Too heavy o' a toad, while on a slope, is dangerous. Tires can lose traction with the ground ant
cause you to lose control of your tractor. BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
]'he engine in your tractor has been
shipped, from the tactoPy, already filled
t5
withSummerweightoit. Checkengineoilwithtractoron level
ground.
Unthread and remove oil fill cap/dip-
stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the tube. Remove and read oi_ level. If nec-
essary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer
Responsibilities section of this manual).
® To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE
Fillfuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT." When operating in tempera- tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
d weather starting,
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer. Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See
Storage Instructions for additional informa- tion. Never use engine or carburetor cleaner products in the fuel tank or perma-
nt damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
- Be sure freewheel control is in the
transmission engaged position.
* Sit on seat in operating position,
depress clutch!brake pedal and set parking brake.
* Place motion control lever in neutral (N)
position.
= Move attachment clutch to "DISEN-
GAG ED" position. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below,
® Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute, tf the engine does not start after several
attempts, move throttle control to fast position, wait a few minutes and try
again, tf engine still does not start, move the throttle control back to the
choke position and retry. WARM WEATHER STARTING (50° F and above) , When engine starts, move the throttle
control to the fast position. o The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above. COLD WEATHER STARTING (50 ° F and
below) 0 When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi- tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper-
ature. HYDROSTATIC TRANSMISSION WARM UP
* Before driving the unit incold weather,
the transmission should be warmed up
as follows:
Be sure the tractor is on level ground.
- Place the motion control lever in neutral.
Release the parking brake and let the
clutch/brake slowly return to operating
position.
= Allow one minute for transmission to
warm up. This can be done during the
engine warm up period. o The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up. NOTE: At a high altitude (above 3000
18
feet)orin cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
,_RGE TRANSMISSION
CAUTION: Never engage or disen-
gage freewheel lever while the engine is running.
To ensure proper operation and perfor- mance, it is recommended that the trans- mission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during shipping of your tractor_
IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstalta- tion before operating the tractor.
- Place tractorsafely on level surface with
engine off and parking brake set. Disengage transmission by placing free-
wheel control in freewheeling position
(See %0 TRANSPORT' in this section
of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throt- tle control to slow position. With motion
control lever inneutral (N) position, slowly disengage clutch!brake pedal.
= Move motion control lever to full forward
position and hold for five (5) seconds. Move lever to full reverse position and
hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is
being removed from hydraulic drive sys- tem.
- Move motion control lever to neutral (N) position. Shut off engine and set parking
brake.
Engage transmission by placing free- wheel control in driving position (See
"TO TRANSPORT" in thissection of
manual).
Sitting in the tractor seat, start engine. After the engine is running, move throt- tle control to half (1/2) speed. With
motion control iever in neutral (N) posi-
tion, stowly disengage clutch!brake
pedal.
Slowly move motion control lever for- ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion control lever to reverse position. After
the tractor moves approximately five (5) feet return the motion control lever to
the neutral (N) position. Repeat this pro- cedure with the motion control lever
three (3) times.
= Your tractor is now purged and ready for
normal operation.
MOWING TIPS
= Tire chains cannot be used when the
mower housing is attached to tractor.
o Mower should be properly leveled for
best mowing performance. See %0 LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
, Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the tractor.
This will result in a more even distribu- tion of clippings and more uniform cut- ting.
When mowing large areas, start by turn- ing to the right so that clippings wilt dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until finished.
® If grass is extremely tall, it should be
mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave unde-
sirable clumps. Allow grass to dr,i before mowing.
- Always operate engine at fu|! throttle when mewing to assure better mowing
performance and proper discharge of materia!. Regulate ground speed by se- lecting a tow enough gear to give the mower the best cutting performance as
I7
..... E ......
andgivebestperformanceoftheat- tachmentbeingused.
MULCHING MOWING TiPS iMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Ctean after each use.
- The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fail onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has
dried and the newly cut area wilt not be exposed to the direct sun.
For best results, adjust the mower cut- ting he!ght so that the mower cuts off only the top one-third of the grass blades i For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Max t/3
, Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and grainir_g of the lawn.
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