LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main
tained, lubricated and tuned up according to the instructions in the owner's manual.
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not coven
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained in
the owner’s manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip
ment proves defective in material or workmanship and our testing determines the bat
tery will not hold a charge. Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest sen/ice center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip
ment to your nearest Sears Service Center. (In-home warranty service will still be avail
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
5
23
29
30
34
SAFETY RULES
GENERAL OPERATION
• Read, understand, and follow all instruc
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
befOPb mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat
tended. Always turn off blades, set park
ing brake, stop engine, and remove
keys before dismounting.
Page 3
SAFETY RULES
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificiai
light.
• Do not operate the machine while under
- the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. Ail
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen
dations for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do aoj^ow^ wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuei
with the engine running. Allow en
gine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container Inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cooi before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary.
Page 4
SAFETY RULES
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer’s recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute
ly necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep chiidren out of the mowing area
and under the watchfui care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
A Look for this symbol to point out impor
tant safety precautions. It means CAU
TION!!! BECOME AWARE!!! YOUR SAFE
TY IS INVOLVED.
i^CAUTION: In order to prevent acciden
tal starting when setting up, transporting,
adjusting or making repairs always discon
nect spark plug wire and place wire where
it cannot contact spark plug.
Mow up and down slopes (15® Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
A.WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
Page 5
PRODUCT SPECIRCATIONS
GASOLINE
CAPACITY
AND TYPE:
OIL TYPE
(API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG:
(GAP: .030")
GROUND SPEED
(MPH):
TIRE PRESSURE:
CHARGING
SYSTEM:
BATTERY:
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
1.25 GALLONS
UNLEADED
REGULAR
SAE30
(above 32°F)
SAE10W-30
(below 32°F)
W/RLTER: 4.0 PINTS
W/ORLTER: 3.5 PINTS
Champion J19LM
STD361458-
FORWARD:
1ST 1 ■,
2ND 1.4
3RD 2.3
4TH 3.5
5TH 4.5
6TH 6.0
REVERSE: 1.7
FRONT: 14PSI
REAR: 10PSI
3 AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR: 20
MIN. CCA:240
CASE SIZE: U1R
27-35 FT. LBS.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Sen/ice Center.
We have competent, well-trained techni
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
^WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meoting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
Page 6
CONTENTS OF HARDWARE PACK
Page 7
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
Seat
Mulcher
Plate
ManualParts Bag
Video
Cassette
(2) Shoulder
Bolts
Slop^Sheet
(2) Center
lock Nuts
(2) Washers 3/8
X 7/8 X 14 Gauge
Parts Bag contents not shown full size
/ Steering
7 Wheel
TP
CJ (2) Latch Hook
Assemblys
Page 8
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(2) 7/16" wrenches
(2) 1/2" wrench
(1) 3/4" wrench
(1) Utility knife
(l)Pliers
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi
tion (seated behind the steering wheel).
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Remove mower and package materials.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT -
• Slide extension shaft onto lower steer
ing shaft. Align mounting holes in exten
sion and lower shafts and install 5/16
hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure
ly to 18-22 ft. lbs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide gteering wheel adapter onto steer
ing shah exfension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
3/8 Hex Bolt
3/8 Lockwasher
Extension
Shaft
5/16 Locknut
Lower Steering
Shaft
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach
ment lih lever to its highest position.
• Release parking brake by depressing
clutch/brake pe^l.
• Place freewheel control in freewheeling
position to disengage transmission (See
TO TRANSPOFtT” in the Operation
section of this manual).
• Roll tractor backwards off skid.
• Remove banding holding discharge
guard up against tractor.
Large Flat
Washer
Steering
Boot
Adapter
5/16 Hex
Bolt
8
Page 9
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
iidiCAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery, re
move metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be con
nected first to prevent sparking from acci
dental grounding.
• Remove cardboard packing from seat
pan and lift seat pan to raised position.
• Open battery box door and remove pro
tective plastic.
• Remove terminal protective caps and
discard.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat
tery for minimum of one hour at 6-10
amps.
• First connect RED battery cable to posi
tive (+) terminal with hex bolt, flat wash
er, lock washer and hex nut as shown.
Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt, flat washer, lock washer and hex
nut. Tighten securely.
Discard Terminal
■ Proctective Caps
Lock Washer
Flat
Washer
Seat Pan
Battery
Box Door
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Positive
(Red) Cable
Negative
(Black) Cable
Close battery box door. Open battery
box door for
• Inspection for secure connections
(to tighten hardware).
• Inspection for corrosion.
• Testing battery.
• Jumping (if required).
• Periodic charging.
Shoulder
Bolt
Flat Washer
Adjustment Knob
Page 10
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shying purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECiFICATiONS” on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be property leveled. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are rout
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac
tor, check to see that the brake is properly
adjusted. See “TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in up
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
^CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
10
Page 11
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are proper
ly adjusted to ensure optimum mower per
formance.
• Assemble gauge wheels with tractor on
a flat level surface.
•- Adjust mower to desired cutting height
(See “TO AD.JUST MOWER CUTTING
HEIGHT in the Operation section of this
manual).
• With mower in desired height of cut po
sition, gauge wheels should be assem
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 locknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
y'CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
✓ All assembly instructions have been
completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and
tightened securely.
✓ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
✓ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
✓ Check wiring. See that all connections
are still secure and wires are properly
clamped.
✓ Before driving tractor, be sure free
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
/ Fuel tank is fill^ with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
cation and function. Operate them
before you start the engine.
/ Be sure brake system is in safe operat
ing condition.
/ It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
TO START ENGINE* and “PURGE
TRANSMISSION’ in the Operation
section of this manual).
11
Page 12
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ignition
Light Switch
Position
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach
ments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLBCHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
deciutching and braking the tractor and
starting the engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
Page 14
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over the spectacles, or
standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in “EN
GAGED” position and release pressure
from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure
parking brake will hold tractor secure.
Throttle/Choke
Control
“Brake”
Position
Clutch/Brake
Pedal “Drive'
Position
“Disengaged”
Position
STOPPING
MOWER BLADES - •
• Move attachment clutch lever to “DIS
ENGAGED” position.
GROUND DRIVE -
• Depress clutch/brake pedal into full
“BRAKE” position.
• Move gearshift lever to neutral (N) posi
tion.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
beforETStbpping may cause ehgine to
“backfire”.
• Turn ignition key to “OFP position and
Attachment Clutch
Lever “Engaged”
Position
“Disengaged”
Position
Parking Brake
“Engaged”
Position
Motion
Control
Lever
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
NOTE: Under certain conditions when
tractor is standing idle with the engine run
ning, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
^ CAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator’s position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt
tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
• Move gearshift lever to desired posi
tion.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
• Turn knob clockwise ( ) to raise cut
ting height.
• Turn knob counterclockwise ( ) to
lower cutting height.
The cutting height range is approximately
1-1/2“ to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap
proximate and may vary depending upon
soil conditions, height of grass and types
of grass being mowed.
14
Page 15
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
■ lively high; the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift con
trol.
• Start mower blades by engaging attach
ment clutch control.
• to Stop mower blades - disengage
attachment clutch control.
ilkCAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Lever“Engaged”
TO OPERATE ON HILLS
^CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position'an&engagé parking brake.
• Move gearshift leverto 1st gear. Be
Attachment Lift
Lever High Position
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy o1
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove-and read oil level. If nec
essary, add oil until “FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHART in the Customer
Responsibilities section of this manual).
• To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
Page 16
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera
tures below 32°F(0'’C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
A.WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season.
See Storage Instructions for additional
information. Never use engine or carbure
tor cleaner products in the fuel tank or per-
anent damage may occur.
2
kCAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutchA>rake pedal and set
parking brake.
• Place gear shift lever in neutral (N) posi
tion.
• Move attachment clutch to “DISEN
GAGED” position.
• Move throttle control to choke position.
Note: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START” position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50" F
AND ABOVE)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50" F
AND BELOW)
• When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi
tion. This may require an engine warm
up period from several seconds to sev
eral minutes, depending on the temper
ature.
• The attachments can also be used dur
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to-lhe right of the tractor.
This will result in a more even distribu
tion of clippings and more uniform cut
ting.
r
16
Page 17
• When mowing large areas, start by turn
ing to the right so that clippings will dis
charge away from shrubs, fences, drive
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns untii finished. ,
• If grass is extremely tall, it should be
mowed twice to reduce load and possi
ble fire hazard from dried clippings.
. Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave unde
sirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this wiii provide the best recut
ting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your iawn is the early
Max 1/3
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cut
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass condi
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec
ond cut, mow across or perpendicular to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
Check Engine OH Level
Change Engine Oil
Clean Air RIter
Clean Air Screen
Inspect Muftier/Spark Arrester
Replace Oil RIter (If equipped)
Clean Engine Cool trig Fins
Replace Spark Plug
Replace Air RIter Paper Cartridge
Replace Fuel Filter
1 • Char>9» mor* oft«n whan oparatlng undar a haavy load or in high ambiant tamparaturas.
2 - Safvica mora oltan whan oparating in dirty or dusty cortditlorts.
3 - If equippad with oi Mar, changa oi ovary 50 hours.
4 - Raplaca bladaa more oft an whan mowing in sarxty soi.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
sysferffe foriprbper operation.
• Check for loose fasteners.
✓✓
✓
✓
✓
✓
✓
✓
✓ 7✓
✓✓
✓✓
✓
✓ 5
✓ 5
✓
✓ 2
✓
•^.2
✓
✓
✓ 2
✓
5 • If aquippad wHh ar^uatabla systam.
6 • Not raquirad H aquippad with maintartanca-fraa battary.
7 - Tightan front axis pivot bolt to 35 ft.*tos. maxinwm.
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubri
cant sparingly.
Always observe safety rules when per
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
“TO ADJUST BRAKE” in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS"
on page 5 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as shown.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (30-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Blade
Flat Washer.
Lock Washer
Hex Bolt (Grade 8)t
*A Grade 8 heat treated bolt can be
ideotilipd by^x lines on the bolt head.
Mandrel
Assembly
Trailing
Edge Up
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8“ diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter
minals can cause the battery to “leak”
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
19
Page 20
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See “CONNECT BAT
TERY* * In the Assembly section of this
manual).
V-BELTS
Check V-betts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil’s SAE viscosity grade
according to your expected operating tem
perature.
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before start
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
SAE VISCOSITY GRADES
30* 38* «r
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dip
stick tube. Pour slowly. Do not overfill.
Fof approximate capacity see “PROD
UCT SPECIFICATIONS’ on page 3 of
this.mag^jal.
Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fin cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
“FULL’ line on dipstick. Tighten cap
onto the tube securely when finished.
Air Clearrer
Cover
Foam
Pre-Cleaner
Air Cleaner
Paper
Cartridge
Cover Knob
Wing Nut
Oil Drain Plug
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from over
heating. Clean with a wire brush or com
pressed air to remove dirt and stubborn
dried gum fibers.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurslirst.
Service air cleaner more often under dusty
conditions.
• Remove knob and cover.
• Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
iRubber
’Grommet
Oil Rii
Cap^
Dipstick
20
Page 21
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged car
tridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
• Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
• Reassemble air cleaner, wing nut, cover
- and tighten knob securely.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds re
moved will cause engine damage due to
overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre
ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATIONS”
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure
tor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carbu
retor.
• Be sure there are no fuel line leaks and
clam.ps are properly positioned.
Clamp
Clamp
Fuel RIter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automo
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the elec
trical system, muffler, air filter and carbu
retor are covered to keep water out. Water
in engine can result in a shortened engine
life.
21
Page 22
SERVICE AND ADJUSTMENTS
^CAUTION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED’ position.
•Turn ignition key “OFP and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in “DISEN
GAGED” position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
Clutch Lever
Clutch Rod
Suspension Arms
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under trac
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with dis
charge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Retainer
Spring
Engine Pulley
Front Link
Retainer Springs
(Both Sides)
Retainer
Spring
Suspension Arm
Anti-Swaybar
Retainer Springs
(Both Sides)
22
Page 23
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD
UCT SPECIFICATIONS”). If tires are
over or underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A” on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjust
ment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
Before making any necessary adjust
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut “E”
on both front links an equal number of
turns.
When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nuts “P
against trunnion on both front links.
To raise front of mower, loosen nut “P
from trunnion on both front links.
Tighten nut “E” on both front links an
equal number of turns.
When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “P against
trunnion on both front links.
Recheck side-to-side adjustment.
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-
side. If the following front-to-back adjust
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should t№ adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance “D” directly in front and
behindjt^man^rel at bottom edge of
mower housing's shown.
Front Links Trunnion
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL-
• Remove mower from tractor (See “TO
REMOVE MOWER’ in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
23
Page 24
BELT INSTALLATION -
• Install new belt in reverse order of
removal.
• Make sure belt is in all pulley grooves
Idler Pulley
Mavidrel
Pulley
and inside all belt guides.
Install mower in reverse order of
removal instructions.
Idler Pulley
Mandrel
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake oper
ating arm and nut “A” on brake rod.
• If distance is other than 1-1/2", loosen
jam nut and turn nut “A” until distance
becomes 1-1/2“. Retighten jam nut
against nut “A”.
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is stili
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized ser
vice center/department.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
• Rertiercff^ower (See “TO REMOVE
MOWER” in this section of this manual.)
• Remove upper belt keeper.
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remove downwards from around engine
pulley.
• Install new belt by reversing above pro
cedure.
IMPORTANT: Make sure upper belt keep
er is positioned properly between locator
tab.
TO ADJUST STEERING WHEEL ALIGN
MENT
If steering wheel crossbars are not hori
zontal (left to right) when wheels are posi
tioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
senrice center.
24
Page 25
TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to aliow wheei removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining Ring
Square Key
-------
^
(Rear Wheel Only)
TO START ENGINE THAT HAS A WEAK
BATTERY
AcAUTION: Lead-acid batteries gener
ate explosive gases. Keep sparks, flame
and smoking materials away from batter
ies. Always wear eye protection when
around batteries.
if your battery is too weak to start the
engine, it should be recharged. If “jumper
cables” are used for emergency starting,
follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat
tery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery. .
• Connect the other end of the BLACK
cabl«to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
• Remove BLACK cable first from chassis
and then from the fully charged battery.
• Remove RED cable last from both bat
teries.
Positive Terminal
Negative Terminal
Chassis
Charged
Cables
Battery
Positive
Terminal
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
TO REMOVE HOOD AND GRILL AS
SEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or pre
vent it from starting.
• Check wiring. See electrical wiring dia
gram in the Repair Parts section of this
manual.
25
Negative
Terminal
Page 26
то REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
ENGINE
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec
essary. Check adjustment as described
below before loosening cable. If adjust
ment is necessary, proceed as follows:
• With engine not running, move throttle
control lever from slow to choke posi
tion. Slowly move lever from choke to
fast position.
• Check to see if hole in throttle lever and
hole in speed control bracket are
aligned.
• If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.
• Pull throttle cable up to remove slack
and tighten cable clamp screw. Remove
alignment pencil or drill bit.
TO ADJUST CARBURETOR
The carburetor has been preset at the fac
tory and adjustment should not be neces
sary. However, minor adjustment may be
required to compensate for differences in
fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the adjusting needles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles and
the seats in carburetor may result if nee
dle is turned in too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
• Be sure you have a clean air filter and
the throttle cootrol cable is adjusted
properly (see above).
• Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
• Icfle speed setting - With throttle control
lever in slow position, engine should
idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting
screw in or out until correct idle is at
tained.
• Idle fuel needle setting - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)
until engine begins to die and then turn
out (counterclockwise) until engine runs
rough. Turn needle to a point midway
between those two positions.
• Recheck idle speed. Readjust if neces
sary.
ACCELERATION TEST-
• Move throttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed set
ting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest AUTHO
RIZED service center/department, which
has proper equipment and experience to
make any necessary adjustments.
Page 27
STORAGE
Immediately prepare your tractor for stor
age at the end of the season or if the trac
tor will not be used for 30 days or more.
AcaUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thor
oughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING"
in the Maintenance section of this man
ual).
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint sur
faces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
“TO CLEAN BATTERY AND TERMI
NALS” in the Maintenance section of
this manual).
• After cleaning, leave cables disconnect
ed and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, ftjSfhosefor tank during storage.
Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam
age the fuel system of an engine while in
storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur. '
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add sta
bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure
tor. Do not drain the gas tank and carbure
tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDERS
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to “START position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another. -
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline
will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable pro
tective cover that does not retain mois
ture. Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
Page 28
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
CAUSE
• Outoffuel.
• Engine not “CHOKED” properly.
• Errgine flooded.
• Bad spark plug.
• Dirty air filter.
• Dirty fuel filter.
• Water in fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of adjust-
ment.
• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of adjustment.
CORRECTION
• RH fuel tank.
• See “TO START ENGINE” in
Operation section.
* Wait several minutes before
attempting to start.
• Repiace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank eind carburetor,
refill tank with fresh
geisoline and replace fuel filter.
• Check all wiring.
• See “To Adjust Carburetor” in
Service and Adjustments
section.
• Contact an authorized service
center.
• Clean/replace air filter.
• Replace spark plug.
• Recharge or replace battery.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See “To Adjust Carburetor” in
Service and Adjustments
section.
• Contact an authorized service
center.
Engine will not turn
over
Engine clicks but will
not start
Loss of power
• Clutch/brake pedal not
depressed.
• Attachment clutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Faulty operator presence
switch(es).
• Weak or dead battery.
• Corroded battery terminals.
• Loose or damaged wiring.
* Faulty soienoid or starter.
• Cutting too much grassAoo
feist.
• Throttle in “CHOKE” position.
28
• Depress clutch/brake pedal.
• Disengage attachment clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Check, all wiring.
• Check/replace ignition switch.
• Check/replace solenoid or
starter.
• Contact an authorized service
center.
• Recharge or replace battery.
• Clean battery terminals.
• Check all wiring.
• Check/replace solenoid or
starter.
• Set in “Higher Cut” position/reduce speed.
• Adjust throttle control.
Page 29
TROUBLESHOOTING CHART
PROBLEM
Loss of power (conFcl)
Excessive vibration
Engine continues to
run when operator
leaves seat with at
tachment clutch
engaged
Poor cut - uneven
Poor cut - uneven
(cont'd)
Mower blades will not
rotate
Poor grass discharge• Engine speed too slow.
CAUSECORRECTION
• Buiid-up of grass, leaves and
trash under mower.
• Dirty air filter.* Clean/repiace air filter.
• Low oil level/dirty oil.
• Faulty spark plug.• Clean and regap or change
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.
• Spark plug wire loose.• Connect and tighten spark plug
• Dirty engine air screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.• Check all wiring.
• Carburetor out of adjustment.
• Engine vedves out of adjust
ment.
• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).
• Faulty operator-safety pres
ence control system.
• Worn, bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves, and
trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Obstruction in clutch mecha
nism.
• Wom/damaged mower drive
belt.
• Frozen idler pulley.
• Frozen blade mandrel.
• Travel speed ioo fast
• Wet grass.
• Clean underside of mower hous
ing.
• Check oil level/change oil.
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.
wire.
• Clean engine air screen/fins.
• Clean/repiace muffler.
• See "To Adjust Carburetor” in
Service and Adjustments
section.
• Contact an authorized service
center.
• Replace blade. Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s). Replace
damaged parts.
• Check wiring, switches and con
nections. If not
corrected, contact an authorized
service center/
department.
• Replace blade. Tighten blade
bolt.
• Level mower deck.
• Clean underside of mower hous
ing.
• Repiace biade mandrel.
• Cleaaaround mandrels to open
vent holes.
• Remove obstruction.
* Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.
• Race throttle control in “FAST
position.
• Shift to slower speed.
• /Ulow grass to dry before mow
ing.
29
Page 30
TROUBLESHOOTING CHART
PROBLEM
Poor grass discharge
(confd)
Headlight(s) not
working (if so
equipped)
Battery will not
charge
Loss of dnve
Engine “backfires’
when turning
engine “OFP
CAUSE
• Mower deck not level.
• Low/uneven tire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves and
trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around marKfrels.
• Switch is "OFP.
• Bulb(s) burned out
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
* Faulty alternator.
• Freewheel control in “disen
gaged" position.
• Motion drive belt worn, dam
aged or broken.
• Air trapped in transmission
during shipment
or servicinq.
• Engine throttle control not set
at “SLOW” position for 30
seconds before stopping
engine.
CORRECTION
• Level mower deck.
• Check tires for proper air pres
sure.
• Replace/sharpen blade. Tighten
blade boK.
• Clean underside of mower hous
ing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in this
manual.
• Clean around mandrels to open
vent holes.
• Turn switch “ON".
• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connections.
• Replace fuse.
♦ Replace battery.
• Check/clean all connections.
• Replace regulator.
• Replace alternator.
• Place freewheel control in
“engaged” position.
• Replace motion drive belt.
• Purge transmission.
• Move throttle control to “SLOW"
position and allow to idle for 30
seconds before stopping engine.
30
Page 31
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.270720
IGNITION SWITCH
POSTTKM
RUHU6HT
OFF
RUN
START
ORCUrr
B-kL
B + L
“MAKE”
NONE
A+Y
NONE
NONE
YOUR TRACTOR IS
EOUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE UGHTS
Wia CHANGE WITH ENGINE
SPEED. AT IDLE THE UGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WIU BECOME THEIR BRIGHTEST.
NOTE
Txr^
HEADUGHTS
RELAY
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
rh
Page 32
-:lectrical
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.271110
22
32
Page 33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917^71110
KEY
PART
NO.
NO.
1
163465
2
74760412
3
STD551025
4
STD551125
6
STD541025
8
156417
16
161343
19
STD551125
20
73350400
21
147430
22
4152J
24
4799J
25 146147
26
108824X
28 4207J
29
160784
30
140301
31
124211X
32
141226
33
10931 OX
40
161351
41
71110408
42
131563
43
145673
44
73640400
45
122822X
52141940
70
140426
81
109748X
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Batteiy.12 Vbit 28 Amp
Bolt, Hex 1/4-20x3/4
Washer 9/32 x 5/8 x 16 Gauge
Washer, Lock 1/4