Craftsman 917.271110 User Manual

Page 1
Owner’s Manual
CRflFTSMRH^
16.5 HP ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR

Model No.

Safety Assembly Operation Maintenance Repair Parts
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CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equip
ment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
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For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
1-^5
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Page 2
TABLE OF CONTENTS
Warranty.......................................
Safety Rules.................................
Assembly Operatbn Maintenance Schedule Maintenance
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..............12
..............19 Repair Parts
..............19 Parts Ordering
2 Product Specifications..........
2
Service and Adjustments....
8 Storage
TroubleshootitSg
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....Back Cover
WARRANTY
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main
tained, lubricated and tuned up according to the instructions in the owner's manual.
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship. This Warranty does not coven
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the bat
tery will not hold a charge. Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest sen/ice center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip
ment to your nearest Sears Service Center. (In-home warranty service will still be avail
able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
5 23 29 30 34
SAFETY RULES
GENERAL OPERATION
• Read, understand, and follow all instruc
tions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people befOPb mowing. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing. Be aware of the mower discharge direc tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unat tended. Always turn off blades, set park ing brake, stop engine, and remove keys before dismounting.
Page 3
SAFETY RULES
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificiai
light.
• Do not operate the machine while under
- the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can result in severe injury or death. Ail slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer's recommen dations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do aoj^ow^ wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuei
with the engine running. Allow en gine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container Inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cooi before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary.
Page 4
SAFETY RULES
before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer’s recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep chiidren out of the mowing area and under the watchfui care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children.
A Look for this symbol to point out impor
tant safety precautions. It means CAU TION!!! BECOME AWARE!!! YOUR SAFE TY IS INVOLVED.
i^CAUTION: In order to prevent acciden tal starting when setting up, transporting, adjusting or making repairs always discon nect spark plug wire and place wire where it cannot contact spark plug.
Mow up and down slopes (15® Max), not across. Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
A.WARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Page 5
PRODUCT SPECIRCATIONS
GASOLINE CAPACITY AND TYPE:
OIL TYPE (API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG: (GAP: .030")
GROUND SPEED (MPH):
TIRE PRESSURE:
CHARGING SYSTEM:
BATTERY:
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured
to give you the best possible dependability and performance.
1.25 GALLONS
UNLEADED REGULAR
SAE30 (above 32°F)
SAE10W-30 (below 32°F)
W/RLTER: 4.0 PINTS W/ORLTER: 3.5 PINTS
Champion J19LM STD361458-
FORWARD:
1ST 1 ■,
2ND 1.4 3RD 2.3
4TH 3.5 5TH 4.5 6TH 6.0
REVERSE: 1.7
FRONT: 14PSI REAR: 10PSI
3 AMPS BATTERY 5 AMPS HEADLIGHTS
AMP/HR: 20 MIN. CCA:240 CASE SIZE: U1R
27-35 FT. LBS.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Sen/ice Center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail able on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.
^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meoting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of
this manual).
Page 6
CONTENTS OF HARDWARE PACK
Page 7
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
Seat
Mulcher
Plate
Manual Parts Bag
Video
Cassette
(2) Shoulder
Bolts
Slop^Sheet
(2) Center
lock Nuts
(2) Washers 3/8 X 7/8 X 14 Gauge
Parts Bag contents not shown full size
/ Steering
7 Wheel
TP
CJ (2) Latch Hook
Assemblys
Page 8
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 7/16" wrenches (2) 1/2" wrench (1) 3/4" wrench (1) Utility knife (l)Pliers
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).
(1)3/4" Socket w/ drive rächet (1) Phillips Screw driver (1) Tire pressure gauge
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts boxes from shipping carton (See page 6).
• Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat.
• Remove mower and package materials.
• Check for any additional loose parts or boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT -
• Slide extension shaft onto lower steer ing shaft. Align mounting holes in exten sion and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure
ly to 18-22 ft. lbs. torque.
• Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
• Slide gteering wheel adapter onto steer ing shah exfension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
Insert
3/8 Hex Bolt
3/8 Lockwasher
Extension Shaft
5/16 Locknut
Lower Steering Shaft
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
• Press lift lever plunger and raise attach
ment lih lever to its highest position.
• Release parking brake by depressing clutch/brake pe^l.
• Place freewheel control in freewheeling
position to disengage transmission (See TO TRANSPOFtT” in the Operation section of this manual).
• Roll tractor backwards off skid.
• Remove banding holding discharge
guard up against tractor.
Large Flat Washer
Steering Boot
Adapter
5/16 Hex Bolt
8
Page 9
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
iidiCAUTION: Do not short battery termi nals by allowing a wrench or any other
object to contact both terminals at the same time. Before connecting battery, re
move metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be con nected first to prevent sparking from acci dental grounding.
• Remove cardboard packing from seat
pan and lift seat pan to raised position.
• Open battery box door and remove pro
tective plastic.
• Remove terminal protective caps and
discard.
• If this battery is put into service after
month and year indicated on label (label located between terminals) charge bat
tery for minimum of one hour at 6-10 amps.
• First connect RED battery cable to posi
tive (+) terminal with hex bolt, flat wash er, lock washer and hex nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.
Discard Terminal
■ Proctective Caps Lock Washer
Flat Washer
Seat Pan
Battery Box Door
INSTALL SEAT
Adjust seat before tightening adjustment knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Positive (Red) Cable
Negative (Black) Cable
Close battery box door. Open battery box door for
• Inspection for secure connections
(to tighten hardware).
• Inspection for corrosion.
• Testing battery.
• Jumping (if required).
• Periodic charging.
Shoulder Bolt
Flat Washer
Adjustment Knob
Page 10
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shying purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPECiFICATiONS” on page 5 of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing should be property leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are rout ed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in up right position.
• Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
^CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
10
Page 11
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are proper ly adjusted to ensure optimum mower per formance.
• Assemble gauge wheels with tractor on
a flat level surface.
•- Adjust mower to desired cutting height (See “TO AD.JUST MOWER CUTTING
HEIGHT in the Operation section of this
manual).
• With mower in desired height of cut po sition, gauge wheels should be assem bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 locknut and tighten securely.
• Repeat for opposite side installing gauge wheel in same adjustment hole.
Gauge Wheel
y'CHECKLIST
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been
completed.
✓ No remaining loose parts in carton. ✓ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and
tightened securely.
✓ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
✓ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections
are still secure and wires are properly clamped.
✓ Before driving tractor, be sure free
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. / Fuel tank is fill^ with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
cation and function. Operate them before you start the engine.
/ Be sure brake system is in safe operat
ing condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and
transmission purging instructions (See
TO START ENGINE* and “PURGE
TRANSMISSION’ in the Operation section of this manual).
11
Page 12
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
O A
BATTERY CAUTION OR REVERSE FORWARD FAST
WARNING
©
ENGINE ON ENGINE OFF OIL PRESSURE UGHTSON OVER TEMP
X
0~ <S)I IL
4*
LIGHT
ifl IXI iâff © c©
X
FUEL
ft* R N H L (®)|I
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
PARKING BRAKE
SLOW
Î
IGNmON CLUTCH DISENGAGED
ATTACHMENT
DANGER. KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
HYDROSTATIC FREE WHEEL
(Hydro Models only)
12
fi»
Page 13
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ignition
Light Switch
Position
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach ments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLBCHOKE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for deciutching and braking the tractor and starting the engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position.
13
Page 14
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in “EN
GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.
Throttle/Choke Control
“Brake”
Position
Clutch/Brake Pedal “Drive' Position
“Disengaged” Position
STOPPING MOWER BLADES -
• Move attachment clutch lever to “DIS ENGAGED” position.
GROUND DRIVE -
• Depress clutch/brake pedal into full “BRAKE” position.
• Move gearshift lever to neutral (N) posi tion.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle beforETStbpping may cause ehgine to “backfire”.
• Turn ignition key to “OFP position and
Attachment Clutch Lever “Engaged” Position
“Disengaged” Position
Parking Brake
“Engaged”
Position
Motion Control Lever
remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
NOTE: Under certain conditions when
tractor is standing idle with the engine run ning, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^ CAUTION: Always stop tractor com
pletely, as described above, before leaving the operator’s position; to empty grass catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
• Move gearshift lever to desired posi
tion.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired
direction.
• Turn knob clockwise ( ) to raise cut
ting height.
• Turn knob counterclockwise ( ) to
lower cutting height.
The cutting height range is approximately
1-1/2“ to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap proximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
14
Page 15
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela-
■ lively high; the second to desired height. TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift con
trol.
• Start mower blades by engaging attach
ment clutch control.
• to Stop mower blades - disengage
attachment clutch control.
ilkCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.
Attachment Clutch Lever“Engaged”
TO OPERATE ON HILLS
^CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi­tion'an&engagé parking brake.
• Move gearshift leverto 1st gear. Be
Attachment Lift Lever High Position
sure you have allowed room for tractor to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recom
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy o1
a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip­stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove-and read oil level. If nec essary, add oil until “FULL" mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART in the Customer Responsibilities section of this manual).
• To change engine oil, see the Customer Responsibilities section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not
Page 16
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tempera
tures below 32°F(0'’C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
A.WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp tied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carbure tor cleaner products in the fuel tank or per-
anent damage may occur.
2
kCAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
• Sit on seat in operating position,
depress clutchA>rake pedal and set parking brake.
• Place gear shift lever in neutral (N) posi
tion.
• Move attachment clutch to “DISEN
GAGED” position.
• Move throttle control to choke position. Note: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START” position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50" F
AND ABOVE)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50" F AND BELOW)
• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi tion. This may require an engine warm up period from several seconds to sev eral minutes, depending on the temper ature.
• The attachments can also be used dur ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to-lhe right of the tractor. This will result in a more even distribu tion of clippings and more uniform cut ting.
r
16
Page 17
• When mowing large areas, start by turn ing to the right so that clippings will dis charge away from shrubs, fences, drive ways, etc. After one or two rounds, mow in the opposite direction making left hand turns untii finished. ,
• If grass is extremely tall, it should be mowed twice to reduce load and possi ble fire hazard from dried clippings.
. Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave unde sirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this wiii provide the best recut ting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your iawn is the early
Max 1/3
afternoon. At this time the grass has
dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cut
ting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly. Certain types of grass and grass condi tions may require that an area be mulched a second time to completely hide the clippings. When doing a sec ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and
graining of the iawn.
17
Page 18
MAINTENANCE
CUSTOMER RESPONSIBIUTIES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Che^ Tire Pressure
Check Operator Presence ar>d Interlock Systems
Check for Loose Fasterters SharpeiVReplace Mower Blades Lubrication Chart Check Battery Level
Clean Battery and Termnals/Recharge Check Transaxie Cooling Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine OH Level Change Engine Oil Clean Air RIter Clean Air Screen Inspect Muftier/Spark Arrester Replace Oil RIter (If equipped) Clean Engine Cool trig Fins Replace Spark Plug Replace Air RIter Paper Cartridge Replace Fuel Filter
1 • Char>9» mor* oft«n whan oparatlng undar a haavy load or in high ambiant tamparaturas. 2 - Safvica mora oltan whan oparating in dirty or dusty cortditlorts. 3 - If equippad with oi Mar, changa oi ovary 50 hours. 4 - Raplaca bladaa more oft an whan mowing in sarxty soi.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodi cally to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock sysferffe foriprbper operation.
• Check for loose fasteners.
✓ ✓
✓ ✓
✓ 7
✓ ✓
✓ 5 ✓ 5
✓ 2
•^.2
✓ ✓ 2
5 • If aquippad wHh ar^uatabla systam. 6 • Not raquirad H aquippad with maintartanca-fraa battary. 7 - Tightan front axis pivot bolt to 35 ft.*tos. maxinwm.
Do not ovartlghtan.
LUBRICATION CHART
© Front Wheel
Bearing Zerk
6 Engine
O Attachmenf Clutch '
Pivotfs)
O SAE 30 or 10w30 Motor OIL
© General Purpose Grease G Refer to MaintenatKe “Engine’ Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri cant sparingly.
18
© Spindle Zerk
© Front Wheel Bearing Zerk
©Gear
Shift
Pivots
Page 19
TRACTOR
Always observe safety rules when per forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS"
on page 5 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as shown.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (30-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Blade
Flat Washer.
Lock Washer
Hex Bolt (Grade 8)t
*A Grade 8 heat treated bolt can be ideotilipd by^x lines on the bolt head.
Mandrel Assembly
Trailing
Edge Up
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8“ diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructions supplied with bal
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade is balanced, it should remain in a hori
zontal position. If either end of the blade
moves downward, sharpen the heavy end until the blade is balanced.
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter
minals can cause the battery to “leak”
power.
• Open battery box door.
• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush until bright.
19
Page 20
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See “CONNECT BAT
TERY* * In the Assembly section of this
manual).
V-BELTS
Check V-betts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear. TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG, or
SH. Select the oil’s SAE viscosity grade
according to your expected operating tem perature. Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one year. Check the crankcase oil level before start
ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
SAE VISCOSITY GRADES
30* 38* «r
TO CHANGE ENGINE OIL Determine temperature range expected
before oil change. All oil must meet API service classification SF, SG, or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dip
stick tube. Pour slowly. Do not overfill.
Fof approximate capacity see “PROD UCT SPECIFICATIONS’ on page 3 of
this.mag^jal.
Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fin cap on the tube.
Do not thread the cap onto the tube when taking reading. Keep oil at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.
Air Clearrer Cover
Foam
Pre-Cleaner
Air Cleaner
Paper
Cartridge
Cover Knob
Wing Nut
Oil Drain Plug
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from over
heating. Clean with a wire brush or com pressed air to remove dirt and stubborn dried gum fibers.
AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season,
whichever occurslirst. Service air cleaner more often under dusty conditions.
• Remove knob and cover.
• Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
iRubber ’Grommet
Oil Rii
Cap^
Dipstick
20
Page 21
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged car tridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage the cartridge.
• Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
• Reassemble air cleaner, wing nut, cover
- and tighten knob securely.
CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re moved will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carbu retor.
• Be sure there are no fuel line leaks and
clam.ps are properly positioned.
Clamp
Clamp
Fuel RIter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automo tive type wax.
We do not recommend using a garden hose to clean your tractor unless the elec trical system, muffler, air filter and carbu
retor are covered to keep water out. Water
in engine can result in a shortened engine life.
21
Page 22
SERVICE AND ADJUSTMENTS
^CAUTION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED’ position.
•Turn ignition key “OFP and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
• Place attachment clutch in “DISEN GAGED” position.
• Move attachment lift lever forward to lower mower to its lowest position.
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear deck brackets by removing retainer springs.
Clutch Lever
Clutch Rod
Suspension Arms
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under trac
tor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with dis charge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of removal instructions.
Retainer Spring
Engine Pulley
Front Link
Retainer Springs (Both Sides)
Retainer
Spring
Suspension Arm
Anti-Swaybar
Retainer Springs (Both Sides)
22
Page 23
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure tires are properly inflated (See “PROD UCT SPECIFICATIONS”). If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both
sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjust ment on one side of mower only.
• To raise one side of mower, tighten lift link adjustment nut on that side.
• To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
• Recheck measurements after adjusting.
Before making any necessary adjust ments, check that both front links are
equal in length. Both links should be approximately 10-3/8".
If links are not equal in length, adjust
one link to same length as other link. To lower front of mower loosen nut “E” on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “P
against trunnion on both front links.
To raise front of mower, loosen nut “P from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “P against trunnion on both front links.
Recheck side-to-side adjustment.
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-
side. If the following front-to-back adjust ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.
To obtain the best cutting results, the mower housing should t№ adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behindjt^man^rel at bottom edge of mower housing's shown.
Front Links Trunnion
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL-
• Remove mower from tractor (See “TO REMOVE MOWER’ in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
23
Page 24
BELT INSTALLATION -
• Install new belt in reverse order of
removal.
• Make sure belt is in all pulley grooves
Idler Pulley
Mavidrel Pulley
and inside all belt guides.
Install mower in reverse order of removal instructions.
Idler Pulley
Mandrel Pulley
TO ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake oper ating arm and nut “A” on brake rod.
• If distance is other than 1-1/2", loosen jam nut and turn nut “A” until distance becomes 1-1/2“. Retighten jam nut against nut “A”.
• Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is stili greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized ser
vice center/department.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.
• Rertiercff^ower (See “TO REMOVE
MOWER” in this section of this manual.)
• Remove upper belt keeper.
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor. Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and remove downwards from around engine pulley.
• Install new belt by reversing above pro cedure.
IMPORTANT: Make sure upper belt keep
er is positioned properly between locator tab.
TO ADJUST STEERING WHEEL ALIGN MENT
If steering wheel crossbars are not hori
zontal (left to right) when wheels are posi tioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized senrice center.
24
Page 25
TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and washers to aliow wheei removal (rear wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Square Key
-------
^
(Rear Wheel Only)
TO START ENGINE THAT HAS A WEAK
BATTERY AcAUTION: Lead-acid batteries gener
ate explosive gases. Keep sparks, flame and smoking materials away from batter ies. Always wear eye protection when around batteries. if your battery is too weak to start the engine, it should be recharged. If “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat tery, taking care not to short against chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully charged battery. .
• Connect the other end of the BLACK cabl«to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
• Remove BLACK cable first from chassis
and then from the fully charged battery.
• Remove RED cable last from both bat teries.
Positive Terminal
Negative Terminal
Chassis Charged
Cables
Battery Positive
Terminal
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
• Close hood.
TO REMOVE HOOD AND GRILL AS
SEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
• To replace, reverse above procedures.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or pre vent it from starting.
• Check wiring. See electrical wiring dia
gram in the Repair Parts section of this manual.
25
Negative Terminal
Page 26
то REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the
factory and adjustment should not be nec
essary. Check adjustment as described below before loosening cable. If adjust ment is necessary, proceed as follows:
• With engine not running, move throttle
control lever from slow to choke posi tion. Slowly move lever from choke to fast position.
• Check to see if hole in throttle lever and hole in speed control bracket are aligned.
• If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit
through both holes.
• Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit.
TO ADJUST CARBURETOR
The carburetor has been preset at the fac tory and adjustment should not be neces sary. However, minor adjustment may be
required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:
In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.
IMPORTANT: Damage to the needles and
the seats in carburetor may result if nee
dle is turned in too tight.
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the
limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.
• Be sure you have a clean air filter and
the throttle cootrol cable is adjusted properly (see above).
• Start engine and allow to warm for five
minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position.
• Icfle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.
• Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions.
• Recheck idle speed. Readjust if neces sary.
ACCELERATION TEST-
• Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set ting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHO
RIZED service center/department, which
has proper equipment and experience to make any necessary adjustments.
Page 27
STORAGE
Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.
AcaUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thor
oughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING"
in the Maintenance section of this man
ual).
• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint sur faces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMI
NALS” in the Maintenance section of
this manual).
• After cleaning, leave cables disconnect
ed and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, ftjSfhosefor tank during storage. Also, experience indicates that alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can dam age the fuel system of an engine while in
storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur. '
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add sta
bilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure tor. Do not drain the gas tank and carbure tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).
CYLINDERS
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Turn ignition key to “START position for
a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another. -
• Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline
will cause problems.
• If possible, store your tractor indoors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable pro tective cover that does not retain mois ture. Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
Page 28
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
CAUSE
• Outoffuel.
• Engine not “CHOKED” prop­erly.
• Errgine flooded.
• Bad spark plug.
• Dirty air filter.
• Dirty fuel filter.
• Water in fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of adjust-
ment.
• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of adjust­ment.
CORRECTION
• RH fuel tank.
• See “TO START ENGINE” in Operation section.
* Wait several minutes before
attempting to start.
• Repiace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank eind carburetor, refill tank with fresh geisoline and replace fuel filter.
• Check all wiring.
• See “To Adjust Carburetor” in
Service and Adjustments section.
• Contact an authorized service center.
• Clean/replace air filter.
• Replace spark plug.
• Recharge or replace battery.
• Replace fuel filter.
• Drain fuel tank and refill with fresh gasoline.
• Check all wiring.
• See “To Adjust Carburetor” in Service and Adjustments
section.
• Contact an authorized service
center.
Engine will not turn
over
Engine clicks but will
not start
Loss of power
• Clutch/brake pedal not depressed.
• Attachment clutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Faulty operator presence switch(es).
• Weak or dead battery.
• Corroded battery terminals.
• Loose or damaged wiring. * Faulty soienoid or starter.
• Cutting too much grassAoo feist.
• Throttle in “CHOKE” position.
28
• Depress clutch/brake pedal.
• Disengage attachment clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Check, all wiring.
• Check/replace ignition switch.
• Check/replace solenoid or
starter.
• Contact an authorized service center.
• Recharge or replace battery.
• Clean battery terminals.
• Check all wiring.
• Check/replace solenoid or
starter.
• Set in “Higher Cut” posi­tion/reduce speed.
• Adjust throttle control.
Page 29
TROUBLESHOOTING CHART
PROBLEM
Loss of power (conFcl)
Excessive vibration
Engine continues to
run when operator leaves seat with at tachment clutch engaged
Poor cut - uneven
Poor cut - uneven (cont'd)
Mower blades will not
rotate
Poor grass discharge • Engine speed too slow.
CAUSE CORRECTION
• Buiid-up of grass, leaves and
trash under mower.
• Dirty air filter. * Clean/repiace air filter.
• Low oil level/dirty oil.
• Faulty spark plug. • Clean and regap or change
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.
• Spark plug wire loose. • Connect and tighten spark plug
• Dirty engine air screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring. • Check all wiring.
• Carburetor out of adjustment.
• Engine vedves out of adjust ment.
• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).
• Faulty operator-safety pres ence control system.
• Worn, bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves, and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
• Obstruction in clutch mecha nism.
• Wom/damaged mower drive belt.
• Frozen idler pulley.
• Frozen blade mandrel.
• Travel speed ioo fast
• Wet grass.
• Clean underside of mower hous ing.
• Check oil level/change oil.
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with fresh gasoline.
• Drain fuel tank and carburetor,
refill tank with fresh gasoline and replace fuel filter.
wire.
• Clean engine air screen/fins.
• Clean/repiace muffler.
• See "To Adjust Carburetor” in
Service and Adjustments section.
• Contact an authorized service
center.
• Replace blade. Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s). Replace
damaged parts.
• Check wiring, switches and con
nections. If not corrected, contact an authorized service center/ department.
• Replace blade. Tighten blade
bolt.
• Level mower deck.
• Clean underside of mower hous ing.
• Repiace biade mandrel.
• Cleaaaround mandrels to open vent holes.
• Remove obstruction.
* Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.
• Race throttle control in “FAST
position.
• Shift to slower speed.
• /Ulow grass to dry before mow
ing.
29
Page 30
TROUBLESHOOTING CHART
PROBLEM
Poor grass discharge (confd)
Headlight(s) not
working (if so equipped)
Battery will not
charge
Loss of dnve
Engine “backfires’
when turning engine “OFP
CAUSE
• Mower deck not level.
• Low/uneven tire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves and
trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent holes from buildup of grass, leaves, and trash around marKfrels.
• Switch is "OFP.
• Bulb(s) burned out
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
* Faulty alternator.
• Freewheel control in “disen gaged" position.
• Motion drive belt worn, dam
aged or broken.
• Air trapped in transmission
during shipment or servicinq.
• Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.
CORRECTION
• Level mower deck.
• Check tires for proper air pres sure.
• Replace/sharpen blade. Tighten blade boK.
• Clean underside of mower hous ing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in this manual.
• Clean around mandrels to open
vent holes.
• Turn switch “ON".
• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connections.
• Replace fuse.
♦ Replace battery.
• Check/clean all connections.
• Replace regulator.
• Replace alternator.
• Place freewheel control in
“engaged” position.
• Replace motion drive belt.
• Purge transmission.
• Move throttle control to “SLOW" position and allow to idle for 30 seconds before stopping engine.
30
Page 31
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.270720
IGNITION SWITCH
POSTTKM
RUHU6HT
OFF
RUN
START
ORCUrr
B-kL
B + L
“MAKE”
NONE
A+Y NONE NONE
YOUR TRACTOR IS
EOUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE UGHTS Wia CHANGE WITH ENGINE SPEED. AT IDLE THE UGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WIU BECOME THEIR BRIGHTEST.
NOTE
Txr^
HEADUGHTS
RELAY
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
31
rh
Page 32
-:lectrical
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.271110
22
32
Page 33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917^71110
KEY
PART
NO.
NO.
1
163465
2
74760412
3
STD551025
4
STD551125
6
STD541025
8
156417
16
161343
19
STD551125
20
73350400
21
147430
22
4152J
24
4799J 25 146147 26
108824X 28 4207J 29
160784 30
140301
31
124211X 32
141226
33
10931 OX
40
161351
41
71110408
42
131563
43
145673
44
73640400
45
122822X
52141940
70
140426
81
109748X
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
DESCRIPTION
Batteiy.12 Vbit 28 Amp
Bolt, Hex 1/4-20x3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4
Nut, Hex 1/4-20 Case, Battery Mech Hinge Switch, Inteikxtk N. OPN7N.OPN Washer, Lock 1/4 NuLHex, Jam 1/4-20 UNC Harness, Light Socket (W/4152J) Light Buto Cable, Battery, 6 Gauge, Red, 11' Cable, Battery, 6 Gauge, Red, W16 Wire Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 12' Switch, Plunger Normal OP Olive
Switch, Ignition 4 Position
Nut, Ignition
Cover, Ignition Switch Key, Molded, Craftsman Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid NuLKepsBIkHex 1/4-20 UNC Ammeter, Rectangular 15 Amp Protection Wire Loop (Hour Meter) Harness, Engine Kohl Cmd-L 15AR Relay Asm.
33
Page 34
TRACTOR - - MODEL NUMBER 917.271110
CHASSIS AND ENCLOSURES
34
Page 35
TRACTOR - - MODEL NUMBER 917^71110
CHASSIS AND ENCLOSURES
KEY PART NO.
NO.
1
160392
2
140356
3
17490612
4
19131216
5
155272
9
161917X013 Dash
10
STD533710
11
155927
12
145660
13
155936
14
17490608
17
144983X558
18
126938X
25
19131312 26 STD541437 28
145198X558 29 155217 30
151287X558
31
139976 37
17490508 38
139886 39 139887
51
73800400
52
19091416
53 145201
54
161464
55
145202
57
STD552507
58
150127
60
STD533707
64
154798
74
STD541437
140
158418
142
156095
143
154966
144
154207
145 156524
■ 5479J
— ■
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Chassis Assembly Drawbar Screw. Thd., Roll. 318-16x3/4 Washer 13/32 X 3/4 X16 Gauge Bumper Hood/Dash
Bolt, Carriage 3/8-16x3/4 Panel, Dash, LH Clip Tmnerman Grille P.4. Panel, Dash, RH Screw, Thd., Roll. 3/8-16 x 1/2 Hood Assembly Bumber Hood Washer 13/32 x 13/16 x 12 Gauge Locknut Grille w/Cllps MS-558 Lens, Grille Fender/Footrest Pnt STLT N Hold 558 BrackeL Ferxler/Support Screw Thdrol 5/16-18x1/2 Pivot Bracket Assembly, LH, Pivot Bracket Assembly, FIH, Nut Lock w/lnsert 1/4-20 UNC Washer, 9/32 x 7/8 x 16 Gauge BrackeL Grille Pickoff LH Screw, Hex Wshd #8-18 x 7/8 Bracket, Grille Pickoff RH Bolt FinHex 1/4 -20 UNC x .75 Duct, Air Engine PL/LT BolL Rdhd Sqnk 3/8-16 UNC x 3/4 Dash, Lower STLT Nut, Crownlock 3/8-16 UNC Bracket Suspension Front Plate, Reinforcement STLT Backrest, Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood Plug, Button
35
Page 36
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.271110
36
Page 37
GROUND DRIVE
KEY
PART
NO. NO.
1
161451
, 2 146682
3
123666X
4
12000028 Ring, Retainer
5 121520X
6
17490512
8 154792
10
STD561210
11
105701X
13 74550412
14
STD551125 washer
15 74490544
18
STD523710
19 STD541437
21
106933X
22 130804
24
STD541237
25
106888X
26 STD551037
27
STD561210 Pin
28
145204
29
124236X
30
130807
31
127275X
32
STD523107
34
155071
35
120183X
36
STD551062
37
STD571810
38
123674X
39
STD523727
40
4470J
41
154777
42
19131312
47
127783
48
154407
49
123205X Retainer, Be«
50
STD523715 Bo«
51
STD541437
TRACTOR - - MODEL NUMBER 917.271110
KEY
DESCRIPTION
Transaxte(See Breaiojown) Dana, Modei Number 4360-122 Spring, Return, Brake Puliey, Transaxie
Strap, Torque Screw, Thd., Roil. 5/16-18 x 3/4 Rod Shifter Ferxter STLT Pin, Cotter Washer, Shift Rate Bolt 1/4-28 UNF W/Patch
Grades
Bolt, Hex Flghd 5/16-18 Grade 5
Bo« Rn Hex 3/8-16 UNC x 1.
LSI O
Nut Knob Rod, Brake Nut Spring, Brake Rod
Washer
Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Be«, LH. BoK Shaft Assembly, Foot Pedal Gauge Bearing, Nylon Washer RoH Pin Pulley, Idler, Flat Bott Spacer, Spl« .395 x .59 Keeper, Be«, Idler Fool-Proof Washer 13/32x13/16x12
Gauge Pulley, Idler, V-Grpove, Plastic Bellcrank Clutch Gmd Drv StI
Nut Crown Lock 3/8-16 UNC
PART
NO.
NO.
52
STD541431 53 105710X 55
105709X 56
STD523712 57
160855 58
127274X 59 140312
61 17490612
62 8883R 63 140186 64 71170764
65
STD551143
66 154778
70 134683
72 19132012
74 109502X 75 121749X
76 STD581075 77 123583X 78 121748X
80
160783
81 161077
82 123782X 83
19171216
84
145643
85
150360 86 157480 87
19212016 88
12000008 89
158391 90
124346X
112
19091210
116 72110610 148
159103
149 122052X 150
150935
151
19133210
NOTE: АЛ component cSmensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPЛON
Nut Crown Lock 5/16-18 UNC Link, Clutch Spring, Clutch Return Bott Rn Hex 3/8-16x1-1/4 V-Bett, Ground Drive Keeper, BelL R.H. Keeper, Be«, Center Span Screw, Thd., Roll. 3/8-16x3/4 Cover, Pedal Pulley, Engine Bolt, Hex Head, Rn. 7/16-20x4 Grade 5 Washer Keeper, Belt, Engine, Fool-
Proof Guide, Mower Drive Belt, R.H.
Washer 13/32x1-1/4x12
GbUQ6
Spacer, Split Washer 25/32 x 1-1/4 x 16
Gauge E-Ring Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1 -5/8 x 16 Gauge Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32x3/4x16
Tie Rod Nut, Nykxk Bushing Washer E-Ring Console, Shift, STLT Nut, Sett-Threading, Washer Hd
1/4 Washer 9/32 x 3/4 x 10 Gauge Bott Rdhd Sqneck 3/8-16 x 1.25
-Spacer Spacer Retainer Pm Mower Bushing Nylon Collered Washer 13/32 X 2 X10 Ga.
37
Page 38
STEERING ASSEMBLY
37
---
TRACTOR - - MODEL NUMBER 917.271110
Ct'
38
Page 39
STEERING ASSEMBLY
KEY PART
NO. NO.
NOTE: All component dimensions given in U.S. inches
TRACTOR - - MODEL NUMBER 917^71110
DESCRIPTION
1
139768 Wheel, Steering 154427
2 3 156483 4
157473 Spindle, Asm Rh 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R
10
156438
11 STD551137
13
154779
15 73901000 17
156546 Shaft, Asm Strg Private Label
18 57079
124035X
19 20 126684X 22
71200410 23 127501 25
154406 26 126847X 27
136874 Gear, Sedor 28 19131416 29 17490612 30
STD561210 32
130465 36
155099 Bushing, Strg 5/8 Id Dash 37
152927 38
139769 39
19133808 40 STD541537
41
100711L 42 145054 43 121749X 44
153720 46 121232X 47
6855M
51
STD541431 54 74780520 62
i'^94
63
STD523710 65 154780 66 154404 67
74781044 68
154429
1 inch = 25.4 mm
Axle, Asm Front Spindle, Asm Lh
Bearing, Race Throst Harden washer, 25/32 X1 5/8 X 16ga Washer, 27/32 x 1 1/4 x 16 Ga
Ring, Klip #t5304-75
Bearing, Cd Strg BIk
Draglink, Extended Stamped
Washer, Lock Hvy Hid Spr 3/8
Bearing, Axle STLT/GT
Locknut, Flange 5/8-11 UNC
Washer, Thrust 515 x 750 x 033
Support Shaft
WashetShim 1/4 x 5/8 x 062
Screw,Hex Socket Hd 1/4-20 x 5/8 Shaft, /Vsm Pittman Bracket Steering Bushing, Rrxl Tre BIk Lt
Washer, 13/32 x 7/8 x 16ga
Screw, Thdrol 3/8-16x3/4 Ty-tt Pin, Cotter 1/8 X 3/4 Cad Rod, Tre Wire Form 19 75 Mech
Screw, TT no-32 x 5 x 3/8 Flange Insert, Steering Wheel washer, 13/32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor, Wheel Strg Boot Shaft Steering
Washer, 25/32 x 1-1/4 x 16 Gauge Extension, Steering Nrrn-Adjust Cap, Spindle Fr Top BIk Frtting, Grease
Nut Lock Hex w/lns 5/16-18 UNC Bdt Fin Hex 5/16 -18 UNC x 1 -1/4. Kit, Steering Assembly
Bdt Fm Hex 3/8-16 UNC x 1 Gr. 5 Spacer,/Me Bearing, Arm Pittman Bdt Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace
39
Page 40
ENGINE
TRACTOR - - MODEL NUMBER 917.271110
40
Page 41
ENGINE
TRACTOR - - MODEL NUMBER 917.271110
KEY PART
NO.
NO.
1 162156
2
17720410
3
4
159420 Muffler
14
13280328 15 13200300 16 STD551231 23 159880
137180
29
31 109202X
32 158990 33 123487X 35 17490512 37 137040 38 40 124028X 44
17490412
46
19091416 62
STD551131 Wbsher, Lock 77
19101216 Washer 5/16x3/4x16 Gauge 79
M740108025 Bolt, Hex 80 74760508
81 128861
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Control, Throt 1 Ch Screw, Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Kohler Model No. CV16-43513
Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Std 90 Degree 3/8-18 Npt Washer Shield, BRN/DBR Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp, Hose BIk Screw, Thdrol 5/16-18 x 3/4 TYT Line Fuel
Plug Oil Drain (Order From Engine Manufacturer) Bushing, Snap, Fuel Line
Screw, Hex Washer Head, rhd. Roll.
1/4-20x3/4
Washer, 9/32 x 7/8 x 16 Gauge
Bolt Hex Hd 5/16-18 UNC X 1/2 Nut Flange 1/4-20 Starler Nut
41
Page 42
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.271110
KEY
NO.
1
2 3 4 5 6 7 8 9
10
11
PART NO.
140122 140551
STD523710
19131610
145006 STD541437 1241B1X 17490616 19131614 155925 120068X
-
DESCRIPTION
Seat 3350 BIk/bIk Craftsman Bracket Pnt Pivot Seat (Wk)
Bolt Rn Hex 3/8-16urx: X1 Wbsher 13f32 X 3/4 X 10 Ga Clip Push In Hinged
Nut Hex Lock w/lns 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw Thdrol 3/8-16 X1 Ty-tt Washer 13/32X1 X14 Ga Pan Pnt Seat (bik) Knob Seat 1/2-13 Unc Bik
KEY
PART
NO.
NO.
12
121246X
13
121248X
14
72050412
15
134300
16
121250X
17
123976X
21
153236
22
STD541431
24
19171912
25 127018X
NOTE: All component dimensions given in U.S. inch­es1 inch = 25.4 mm
DESCRIPTION
Bracket Pnt Mounting Switch Bushing Snap Bik Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 127 Bik Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/lns 5/16-18 Washer 17/32 X 1-3/16 X12 Ga. BoltShoulder5/16-18X62
42
Page 43
DECALS
KEY
PART
NO. NO.
1 156368
3
163200 Decal, Hood, R.H. 4 163202 5 163207
6 133644 7
163263
8 163203
163204
9
TRACTOR - - MODEL NUMBER 917.271110
KEY
DESCRIPTION
Decal, Oper. Instr.
Decal, Hood, L.H. Decal, Fender Sd White
Rad/^42*
Decal, Customer Maintenance --
Decal, Dash Pnl Kohler 16.5
Ohv
Decal, Deck EZ3/Mulch Srs -. Decal, Fender, Craftsman
PART
NO. NO.
10 156439 12
146046
14
160396
20
149516
21 138047
138311
..
154515
- -
154516 163484 163485
--
DESCRIPTION
Decal, Fender Danger Decal, V-.Bett Drive Schematic Decal, V-Belt Schematic Decal Battery Dngr/Psn Eng Decal, Battery Diehard Sears Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish
WHEELS & TIRES
KEY PART NO. NO. DESCRIPTION
1 59192 Cap \^e Tire 2 65139 Stem Value 3 106222X Tire Front 4 59904 Tube Front Tire (Not Piovided,
5 106732X427 Film Front 6 278H Rtting Grease (Front Wheel
7 9040H Beating Flange (Front Wheel
8 106108X427 Rbn Rear 9 122082X Tire Rear
10 7152J Tube RearTire (Not Provided,
11 104757X Cap Axle
- - 144334 Sealant, Tire (10 oz. tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Service Item Only
Only)
Only)
Serde Item Only
43
Page 44
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.271110
44
Page 45
UFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917^71110
KEY
PART
NO.
NO. DESCRIPTION
1
159460 Wire Asm Inner/Sprg w/Plunger LT 2 159471 3 105767X 4
12000002 ERing #5133-62 5 19211621 washer 21/32x1x21 Ga. 6
120183X Bearing Nylon 7
125631X Grip Handle Ruted 8
122365X Button Plunger Red
11
139865 Link Lift Lh Rxed Length
12
139866 Link Lift Rh Rxed Length
13
STD624008 Retainer Spring
15 127218 16 73350800 17
130171
18
73800800 LockNut, Hex, with Washer Insert 1/2-13 UNC
19 139868 Arm, Suspension Rear 20 STD624008 Retainer Spring
110807X
23 24
19131016 Washer 13/32 X 5/8 X16 Ga.
2876H Spring 2-1/8"
25 26 76020308 Pin Cotter 3/32x1/2
126971X
27 28 73350600 Nut Hex Jam 3/8-16unc
138057
29 30 150233
140302
31
■■ 32 73540600 Nut Crownlock 3^8-24 ' 145212
49 50 110452X
NOTE: All component dimensions given In U.S. inches
1 inch = 25.4 mm
Shaft Asm. Lift
Pin Groove
Link Front Nut Jam Hex 1/2-13 Unc
Tmnnion BIk 25rx:
Nut Special
Rod Adjust Lift Zinc 7.49 Writ
Knob Inf 3/8-16unc BIk W/Syn
Tnjnnion Infin Height
Bearing, PivoL Lift Spherical
Nut Hex Range Lock Nut Push Phos & on
45
Page 46
MOWER DECK
76 77 >-^67
TRACTOR - - MODEL NUMBER 917.271110
46
Page 47
MOWER DECK
TRACTOR - - MODEL NUMBER 917^71110
KEY PART NO. NO.
1
144393
2
STD533107
3 138017
4
138440
5
STD624008 Retainer Spring
6
130832
8
850857
9 STD551137
10
140296 Washer, Hardened
11
134149 Blade, Mulching
12
129895
13
137645 Shaft Assembly, Mandrel,
14
128774
15
110485X
16
140329 Stripper, Vented Mower Deck
17
72110610 Bolt, Carriage 3/8-16x1-1/4
18
STD533106
19
132827
20
159770 Baffle, Vortex
21
STD541431
22
134753 Stiffener Bracket
23
131267
24
105304X
25
123713X
26
110452X
27
130968
28
19111016
29
131491
30
157722
31
129963 Washer, Spacer
32
153535 33 137266 34 STD533717 35 133835 36
131494 37
STD551037
40
STD541437
41
133551 43
140063
44
140068
45
STD624003 46
137729
48
133944 49
155066 50
131340
51
STD541410 52 139888 53
131845X900 54
133943
DESCRIPTION
Mower Housing Bolt Bracket Assembly.Sway Bar,
Front Bracket Assembly, Sway Bar
Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade
8 Washer, Lock
Bearing, Ball
Vented (Includes Key Number 61
Housing, Mandrel, Vented Bearing, Ball. Mandrel
Bolt, Carriage 5/16-18x5/8 Bolt, Shoulder
Nut Crownkx* 5/16-18 UNC
BrackeL Deflector Cap, Sleeve Spring, Torsion, Deflector NuL Push Shield, Deflector washer 11/32x5/8x16
Gauge Rod, Hinge Screw Thdrol Washer Head
Pulley, Marxlrel NuL Toplock, Ranged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32x13/16x16 Gauge" Nut Crownlock 3/8-16 UNC Rod, PivoL with Nl3s Rod, Clutch, Secondary, with Nbs Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bott, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened
KEY PART NO.
NO.
55 155046 56
122052X
58
140086
59
141043
67
162113
68 144200
71
142427
72
131870 73 127847 74 121748X
75
12000029
76 128903
77
127845
78
160570
79
127498
80 153701
81
STD541237
82
142028 83 120958X 84
156084 85
72140618 92
STD541437
101 136420
102
71161010
103
19061216
104
STD551110
105 160793 106
2029J
111 155197
112
155196
113
17490512
114
STD541431
115
72110504
116
137644
117
133957
118
73930600
119 STD551037
121
143723
128 153390 129
19131312
130 STD523710
131
STD533710
132
19132203
141
6266H
..
130794
--
145411
NOTE: A# component dimensions given in U.S.inches
1 irxir = 25.4 mm
DESCRIPTION
Arm, Idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler
Knob Custom Oval
V-Belt
Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 16 Gauge
Ring, Kiip Bolt, Shoulder 3/B-16 UNC x
1.44
Keeper, Spring Lever Asm. Qutch Pri PIm
STLT Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer Sintered Keeper Belt Idler Bolt Carriage 3/8-16 x 2-1/4 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. ScrewThdnol 5/16-18x3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge NuL Centeriock 3/8-16 Washer 3/8x7/8x14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt. Rn Hex 3/8-16 UNC x 1
Gr.5 Bolt, RDHD SQNK 3/8-16 UNC
x1 Spacer, Washer 13/32I.D. x1-
3/80.D.X1/4 Washer Thrust .75 x 1^30 Mandrel Assembly (Includes
Key Numbers 8-10,12-15,31 and 32)
Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Componerrts, Key Nos. 101-106 and 111-121)
47
Page 48
TRACTOR - - MODEL NUMBER 917.271110
DANA TRANSAXLE • - MODEL NUMBER D4360-122
48
Page 49
TRACTOR - - MODEL NUMBER 917.271110
DANA TRANSAXLE - - MODEL NUMBER D4360-122
KEYPART NO .NO.
1 160955 Housing, Upper
2 2274J 3 134400 4
105904X Spring, Detent
5 160940
6
134788 Assy, Kit, Shifter
7
108727X 8 120951X 9 148266
10 2225J Ring, Retaining
11
134793
12 143697 Gear, Spur, 15T 13
120415X Washer, Plain, .632 X1.38 X
14
142674 Key, Woodnjff, No. 9
15
161563
16
161564 Pinion, Bevel, 12T
17
105909X Ring, Retaining
18
105910X Chain, 24 Pitches
19
148269
20
160943 Gear, Spur, 12T
21
138246
22
138238 Assy, Kit, Clutch Keys
23 148268
24
143673 2244J
25 26 105916X
27
120470X
28
110070X Spacer, 1.131 X 1.45 X .494 29 142677 Gear. Spur, 37T 30
142681
31 124644X
32 108980X
120406X Gear, Spur, 22T'
33 34
134796 Gear, Spur, 19T
35 105925X
36
2228J
DESCRIPTION
Screw, Tapping, 1/4-20 X .734 Ball, Detent
Screw, Tapping, No. 10-24 X .482
V-Ring Puck, Friction Bearing, Flange
Assy, Kit, Shim, .625 Shaft 47
.046
Assy, Kit, Irput Shaft
Seal, Oil
Collar, Clutch
Bearing, Flange Shaft, Intermediate Key, Woodruff, No. 61 Ring, Retaining Sprocket, 18T
Gear, Spur, 35T Gear, Spur, 30T Gear, Spur, 25T
Washer. Plain, .640 X1.37 X
.061
washer. Plain, .632 X 1.00 X
.046
KEYPART NOJIO.
37 2231J
38 160944 39 124639X 40 120472X
41 105928X
42 161565 43 134394 44 120473X
160942
45 46 142678
124641X 48 106589X 49 120408X 50 105937X
2226J
51
52 134401
2264J
53
54 160945 55 160947
56
160948
57
110071X 58 120952X 59
160949 60
160950
61
160951
62
120961X
63 7294J 64
108989X 65 160952
66 120954X 67 160953 68 138244 69 108996X
70 160954
71
73810500 Nut Lock, 5/1&-24
72 120416X
DESCRIPTION
Washer; Plaia .632 X 1.00 X
.031 Assy, Gear, Comb., 12T & 30T Shaft, Idler Spacer, .633X.87X.755 Sprocket, 9T Gear, Bevel, 36T Assy, Kit, Shim, .750 Shaft Shaft, Drive Cover, Detent Gear, Spur, 12T Gear, Spur, 20T Gear, Sfxjr, 25T Gear, Spur, 28T Gear. Spur, 31T Washer, Plain, .632 X 1.00 X
.060 Washer, Neoprene Washer, Plain, .758 X i.25 X
.031 Axie,LH Gear, Miter, 12T, Splined Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miter, 12T, Idler Axle.RH Housing, Lower Puck, Friction Disc, Brake Spacer, Brake Puck Jaw, Brake Pin, Dowel Screw, Tapping, 5/16-18 X 2.35
-Lever, Actuating Washer, Plain. .321 X 1.00 X .055 Bracket Anti-Rolation
Grease
NOTE: АП component dimensions given U.S. inches
1 inch = 25.4 mm
49
Page 50
TRACTOR - - MODEL NUMBER 917.271110
KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513
CYUNDEH HEAD, VALVE AND BREATHErJ
50
Page 51
TRACTOR - - MODEL NUMBER 917.271110
KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513
CYLINDER HEAD/VALVE/BREATHER
KEYPART NO.NO.
1
12-351-02 Lifter, valve (2) . 2 12-755-63 KIL cylinder head (Inciudes 3-17) 3 12-411-01 Rod, push (2) 4
12-041-10 Gasket cylinder head 5 1201701
12017-02 \^lve, intake (,25) 6 12016-01 Valve, exhaust (Std.)
1201602 Valve, exhaust (.25)
7
X-75-23 Plug, alien hd. pipe 1/8
8 12-318-19 Cylinder Head
9 2618601 Arm, rocker (2)
10 12-599-03
11 M-0640034
12 12089-01
13 12-17301 Cap, valve spring (2)
14 12-755-03 Kit, retainer (2)
15
12-46805 Washer, plain 13/32
16 12-112-13 17
12-086-15
18
X^269 Clamp, hose (2)
19
12-326-03
20
M-0645020 Screw, hex. flange U6x1.0x20 (5)
21
12-09607
22
M0545010
23
1201801
24
12-402-02 Reed, breather
DESCRIPTION
Valve, irrtake (Std.)
Pivot rocker arm (2) Screw, hex. flange M6xl.0x34 (2) Spring, valve (2)
Spacer, head bolt exhaust port Screw, hex. flange M10x1.5x81 (5)
Hose, breather
Cover, valve w/nipple Screw, hex. flange M5x0.8xl0
Retainer, breather reed
CRANKCASE
KEYPART NO.NO.
1
12-032-03
2
Block, cybnder (Use Short Block 12 522 18) 3 12-445-02 4
M-0839025
12-380-17
5 6 12-755-49 7
12-089-18
8 12-422-08
12-422-09 12-422-10 12-422-11 12-422-12 12-422-13 12-42207
9
12-144-19
10
12-87407
12-874-08 12-874-09 Piston w/Hing Set (.50)
11
12018-02
12
12-10807 12-108-08 12-108-09
13
12-067-05 Connecting Rod (Std.) 12-067-06
14
12-38001 Pin, govertwr regulattig
15
12-043-05
16
M-0631005
17
12-144-02
18 52-139-09 Plug, cup
12-755-64
19
20 12-144-24
X-26102
21
22
12-03201' Seal, governor cross shaft 23 SM-0631015 Wasiier, plain 6mm 24 12-154-05
DESCRIPTION
Seal, crankshaft
Strap, lifting Screw, hex. flange M8x1.25x25 Dowel, locating (4) Kit, camshaft (Includes 7-8) Spring, actuating Shim, camshaft - blue Sfwn, camshaft (A.R.) red Shim, camshaft (A.R.) yeflow Shfln, camshaft (A.R.) green Shim, camshaft (/LR.) gray Shim, camshaft (A.R.) black Shim, camshaft (A.R.) white Shaft, balance
Piston w/Ring Set (Std.)
(Includes 11-12)
Piston w/Ring Set (.25)
Retainer, piston pin (2) Ring Set (Std.) Ring Set (.25) Ring Set (.50)
Connecting Rod (.25)
Gear, governor assembly
Washer, plain 6mm
Shaft, governor gear
Kft, gov. cross shaft w/clip (Includes 20,24) Shaft, goverrx>r cross
washer, plain 1/4
Clip, hitch pin
51
Page 52
TRACTOR - - MODEL NUMBER 917.271110
KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513
BLOWER HOUSING AND BAFFLES
4—ey
»—6
52
Page 53
TRACTOR - - MODEL NUMBER 917.271110
KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513
IGNmON/ELECTRICAL
KEYPART NO.NO.
1 12-086-14
2 12-468-03 №sher, plain 3/8 3 24-162-03 4
M-0639016
5 12-112-01 Spacer, fan (4) 6 12-157-03 Fan 7
41-403-09 8 X-22-11 Washer, iock (2) 9 236602 Connector
10
X-42-15
11 12-025-35 Fly^eel
12
41-155-02 13 M-0548025 Screw, hex. cap M5x0.8x25 (2) 14
12-085-01 15
12-132-02 16 X-728-1 Clip, cabie (2) 17
M-0545010 Screw, hex. flange M5x0.8x10
12-584-07
18 19 12-452-02 Terminal 20 12-086-35
21 M-O461013
22 12-584-06
NOT ILLUSTRATED
25-518-29 25-518-05
12-176-31
X-25-5 Washer, plain 5/16*
12-155-02
DESCRIPTION
Screw, hex. flange MIOx1.5x46
Screen, grass Screw, hex. flange M6x1.0x16 (6)
Regulator, rectifier
Key
Connector (4 contact)
Stator assemtjly -15 amp Spark Piug
(2) Module, ignition
Screw, hex. socket M5x0.8x20 (2) Screw, pan head M4.2x13 (2) Module, speed advance
Lead Lead Harness
Connector
BLOWER HOUSING & BAfR.ES
KEYPART NO.NO.
1
M-0545010 Saew, hex. flange M5x0.8xl0
2
24-468-10 Washer, plain 1/4 3 12-146-07 4
M-0645020 5 24-096^)5 Cover, pinion 6 220534 7
12-027-54 Housing, blower 8 12-063-05 9 25-154-02 Clip, nxxjnting (3)
10 SM-0545020
11 M-0645016
12 12-063-08
12-063-01
13
AIR INTAKE/FILTRATION
KEYPART NO.NO.
1
25-341-03
12-096-24
2 3 12-083-08 4 12-100-01 Wing Nut 5 12-083-05
6 12-032-10 7 12-094-12 8
12-072-03
9 12-086-01
10 12-041-02
NOT ILLUSTRATED
12-113-53
DESCRIPTION
(8)
Plate, blower housing Screw, hex. flange M6x1.0x20
Washer, plain 5/16 (2)
Baffle, intake side
Screw, hex. flange M5x0.8x20 (3) Screw, hex. flange M6x1.0x16 (2) Baffle, cylinder head Baffle, cylinder
DESCRIPTION
KtX)b, air cleaner cover
Cover, air cleaner
Predeaner, element
Element air cleaner (Includes
6) Seal Base, air cleaner (Includes 8-9)
Stud M6x1.0x75 Screw, hex. cap #10 Hi-Lo
thread fomning (2)
Gasket, air cleaner
Decal, air cleaner
53
Page 54
TRACTOR - - MODEL NUMBER 917.271110
KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513
ENGINE CONTROLS
OIL PAN / LUBRICATION
54
Page 55
TRACTOR - - MODEL NUMBER 917.271110
KOHLER ENGINE • MODEL NUMBER CV16, TYPE NUMBER PS-43513
STARTING SYSTEM
KEYPART NO.NO.
1 M-0839070 Screw, hex. flange M8x1.25x70
2
25098-05 12-755-54 Kit, drive end
3 4 12-227-06
12-170-05 Armature
5
12-22101
6 7 12-227-13
12-21101 Bolt, hex. flange 1/4-20x4-5/8
8
OIL PAN/LUBRICATION
KEYPART 13) NO.NO. DESCRIPTION
1 12-03801 Dipstick assembly (Includes 2- 13
2 25-755-13 Kit, oil fill cap (Includes 3) 3 12-153-03 0-Ring, oil fill cap
4 12-153-02
5 12-12304 6 SM-0545020 Screw, hex. flange M5x0.8x20 7 12-15301
25-162-07
8
12096-03
9
MO545016
10
11 25-462-09
12 X-75-2 13 12-05001 14 X-75-10
12-39301
15 16 12-153-06 O-Rjng, oil pump cover 17 12096-34
MO545016
18
19 12032-03 20 24-086-16
21 24-086-17
22 12-199-38
DESCRIPTION
(2) Starter assembly (Includes 3-8)
Cap, drive end
Kit, brush & spring 5 12-536-10 Cap, commutator erxJ
(2) 7 12-089-11
3) 14 25-158-11 Bushing, throttle linkage
O-RIng, upper oil fill tube Tube, oiira
O-RIng, lower oil fill tube
Screen, oil pickup
Cover, oil pickup screen
Screw, hex. flange M5x0.8x16
\^lve, oil pressure relief
Plug, pipe Filter, oil Plug, sq. hd. solid 3/8 Pump, oil assembly
Cover, oil pump Screw, hex. flange M5x0.8x16 (3) Seal, pi) (P.T.O. erxl) Screw, hex. flange M8x1.25x45 (11) Screw, hex. flange M8x1.25x45
Pan, oil
ENGINE CONTROLS
KEYPART NO.NO.
1 12-079-07 2 12-237-01
3 M-0664020
M-0545016 Screw, hex flange M5x0.8x16
4
6 M-0443020
8 12-089-23
12-089-24
9
10 12-755-83
11 12-100-07 NuL hex. flange M6x1.0
52-211-04 BolL round head
12
12-090-26
15 12-079-01 16 25-158-08
DESCRIPTION
Linkage, choke Clamp, cable Screw, lobed socket M6xl.0x20 (2)
Control, speed assembly
(Includes 6,8,9?) Screw, pan head M4x0.7x20 Spring, speed control (2) Spring, choke return Spring, govermr Ktt, governor lever (Includes 11 -
Lever, goverrxir
Linkage, throttle Bushing, linkage retaining
55
Page 56
TRACTOR - - MODEL NUMBER 917.271110
KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513
KEY PART NO. NO. DESCRIPTION
KEY PART NO. NO. DESCRIPTION
56
Page 57
TRACTOR - - MODEL NUMBER 917.271110
KOHLER ENGINE - MODEL NUMBER CV16, TYPE NUMBER PS-43513
KEY PART
KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
FUEL SYSTEM
KEYPART NO.NO. DESCRIPTION
1
M-0641060 Nut, hex flange M6x1.0 (2) 3 X-22-11 Washer, star 1/4 2 12-139-01 Plug, cup 4
M-0629116 Stud M6x1.0x116 (2)
5 12-853-83 Kit, cartxjretor w/ga^et
6 12-041-02 7 12-053-83 Cartxiretor assembly NO.NO. DESCRIPTION
8 12-041-01 Gasket, carburetor (2) 212-041-03 9 12-265-04 Deflector, heat 4 12-126-11
11 X-309-14
12 52-353-22 Line, fuel 12" 6M-0645025 13 25-050-02 Filter, fuel 15 12-559-01 Kit, fuel pump w/gaskets
24
12-431-01
NOT ILLUSTRATED
12-757-02 KiL float 12-757-03 Kit, carburetor repair 12-041-01 12-041-02 Gasket, air cleaner 12-041-05 12-041-06 12-032-06 12-757-09 12-041-06
(Includes 6,7,8 qty 1) GaskeL air cleaner
(For information only not available separate!^
Clamp, hose (2) 512-445-06 Strap, lifting
(Includes 16-18) Sleeve, insulating
Gasket, carburetor
GaskeL bowl GaskeL bowl screw Seal, solenoid Kit, solerxrid GaskeL bowl screw
CRANKSHAFT
KEYPART
NO.NO. DESCRIPTION
1 12-014-37
EXHAUST
KEYPART
1 25-072-04 Stud (2)
12-522-18 12-755-82
Crankshaft (Includes 2)
GaskeL exhaust manifold Bracket, muffler
Screw, hex. flange M6xl.0x25
(2) Short Block
Gasket Set
57
Page 58
SERVICE NOTES
58
Page 59
01
<o
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
,vwvvwwvvvtvvvvvvvvwt,vvvvvvvvvwwvvvvvvvv>rvvvvvttv
Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu
ally to prevent tipping or loss of control. Exercise extreme
A
caution when changing direction on slopes.
Page 60
For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week
1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicilio -1-800-659-7084
For in-house major brand repair service Call 24 hours a day, 7 days a week
1-800-4-REPAIR
(1-800-473-7274) Para pedir servicio de reparación a domiciiio -1-800-676-5811
For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
When requesting service or ordering parts, always provide the following information:
• Product Type • Part Number
• Model Number • Part Description
163484 12.12.97 RH
REPAIR SERVICES
America's Repair Specialists
Printed in U.S.A.
60
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