Craftsman 917.271110 User Manual

Owner’s Manual
CRflFTSMRH^
16.5 HP ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR

Model No.

Safety Assembly Operation Maintenance Repair Parts
?! tU. «i
( » t J » 4 {|t ^^«5^ j ^ X ^ ^
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equip
ment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
s it" i
ttltiilPiilM
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
1-^5
i i i ! '< i
tSSliiTiiiSt
iC'ii
TABLE OF CONTENTS
Warranty.......................................
Safety Rules.................................
Assembly Operatbn Maintenance Schedule Maintenance
.....................................
......................................
...............
................................
................
................
................
..............12
..............19 Repair Parts
..............19 Parts Ordering
2 Product Specifications..........
2
Service and Adjustments....
8 Storage
TroubleshootitSg
...................................
...........................
...................
.......................
......................
....................
....................
....................
....................
....Back Cover
WARRANTY
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main
tained, lubricated and tuned up according to the instructions in the owner's manual.
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship. This Warranty does not coven
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci
dent or the failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the bat
tery will not hold a charge. Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest sen/ice center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip
ment to your nearest Sears Service Center. (In-home warranty service will still be avail
able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
5 23 29 30 34
SAFETY RULES
GENERAL OPERATION
• Read, understand, and follow all instruc
tions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people befOPb mowing. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing. Be aware of the mower discharge direc tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unat tended. Always turn off blades, set park ing brake, stop engine, and remove keys before dismounting.
SAFETY RULES
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificiai
light.
• Do not operate the machine while under
- the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can result in severe injury or death. Ail slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer's recommen dations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do aoj^ow^ wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuei
with the engine running. Allow en gine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container Inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cooi before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary.
SAFETY RULES
before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer’s recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolute ly necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep chiidren out of the mowing area and under the watchfui care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children.
A Look for this symbol to point out impor
tant safety precautions. It means CAU TION!!! BECOME AWARE!!! YOUR SAFE TY IS INVOLVED.
i^CAUTION: In order to prevent acciden tal starting when setting up, transporting, adjusting or making repairs always discon nect spark plug wire and place wire where it cannot contact spark plug.
Mow up and down slopes (15® Max), not across. Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
A.WARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
PRODUCT SPECIRCATIONS
GASOLINE CAPACITY AND TYPE:
OIL TYPE (API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG: (GAP: .030")
GROUND SPEED (MPH):
TIRE PRESSURE:
CHARGING SYSTEM:
BATTERY:
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured
to give you the best possible dependability and performance.
1.25 GALLONS
UNLEADED REGULAR
SAE30 (above 32°F)
SAE10W-30 (below 32°F)
W/RLTER: 4.0 PINTS W/ORLTER: 3.5 PINTS
Champion J19LM STD361458-
FORWARD:
1ST 1 ■,
2ND 1.4 3RD 2.3
4TH 3.5 5TH 4.5 6TH 6.0
REVERSE: 1.7
FRONT: 14PSI REAR: 10PSI
3 AMPS BATTERY 5 AMPS HEADLIGHTS
AMP/HR: 20 MIN. CCA:240 CASE SIZE: U1R
27-35 FT. LBS.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Sen/ice Center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail able on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.
^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meoting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of
this manual).
CONTENTS OF HARDWARE PACK
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
Seat
Mulcher
Plate
Manual Parts Bag
Video
Cassette
(2) Shoulder
Bolts
Slop^Sheet
(2) Center
lock Nuts
(2) Washers 3/8 X 7/8 X 14 Gauge
Parts Bag contents not shown full size
/ Steering
7 Wheel
TP
CJ (2) Latch Hook
Assemblys
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 7/16" wrenches (2) 1/2" wrench (1) 3/4" wrench (1) Utility knife (l)Pliers
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).
(1)3/4" Socket w/ drive rächet (1) Phillips Screw driver (1) Tire pressure gauge
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts boxes from shipping carton (See page 6).
• Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat.
• Remove mower and package materials.
• Check for any additional loose parts or boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT -
• Slide extension shaft onto lower steer ing shaft. Align mounting holes in exten sion and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure
ly to 18-22 ft. lbs. torque.
• Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
• Slide gteering wheel adapter onto steer ing shah exfension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
Insert
3/8 Hex Bolt
3/8 Lockwasher
Extension Shaft
5/16 Locknut
Lower Steering Shaft
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
• Press lift lever plunger and raise attach
ment lih lever to its highest position.
• Release parking brake by depressing clutch/brake pe^l.
• Place freewheel control in freewheeling
position to disengage transmission (See TO TRANSPOFtT” in the Operation section of this manual).
• Roll tractor backwards off skid.
• Remove banding holding discharge
guard up against tractor.
Large Flat Washer
Steering Boot
Adapter
5/16 Hex Bolt
8
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
iidiCAUTION: Do not short battery termi nals by allowing a wrench or any other
object to contact both terminals at the same time. Before connecting battery, re
move metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be con nected first to prevent sparking from acci dental grounding.
• Remove cardboard packing from seat
pan and lift seat pan to raised position.
• Open battery box door and remove pro
tective plastic.
• Remove terminal protective caps and
discard.
• If this battery is put into service after
month and year indicated on label (label located between terminals) charge bat
tery for minimum of one hour at 6-10 amps.
• First connect RED battery cable to posi
tive (+) terminal with hex bolt, flat wash er, lock washer and hex nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.
Discard Terminal
■ Proctective Caps Lock Washer
Flat Washer
Seat Pan
Battery Box Door
INSTALL SEAT
Adjust seat before tightening adjustment knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Positive (Red) Cable
Negative (Black) Cable
Close battery box door. Open battery box door for
• Inspection for secure connections
(to tighten hardware).
• Inspection for corrosion.
• Testing battery.
• Jumping (if required).
• Periodic charging.
Shoulder Bolt
Flat Washer
Adjustment Knob
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shying purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPECiFICATiONS” on page 5 of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing should be property leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are rout ed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in up right position.
• Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
^CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
10
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are proper ly adjusted to ensure optimum mower per formance.
• Assemble gauge wheels with tractor on
a flat level surface.
•- Adjust mower to desired cutting height (See “TO AD.JUST MOWER CUTTING
HEIGHT in the Operation section of this
manual).
• With mower in desired height of cut po sition, gauge wheels should be assem bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 locknut and tighten securely.
• Repeat for opposite side installing gauge wheel in same adjustment hole.
Gauge Wheel
y'CHECKLIST
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been
completed.
✓ No remaining loose parts in carton. ✓ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and
tightened securely.
✓ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
✓ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections
are still secure and wires are properly clamped.
✓ Before driving tractor, be sure free
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. / Fuel tank is fill^ with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
cation and function. Operate them before you start the engine.
/ Be sure brake system is in safe operat
ing condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and
transmission purging instructions (See
TO START ENGINE* and “PURGE
TRANSMISSION’ in the Operation section of this manual).
11
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
O A
BATTERY CAUTION OR REVERSE FORWARD FAST
WARNING
©
ENGINE ON ENGINE OFF OIL PRESSURE UGHTSON OVER TEMP
X
0~ <S)I IL
4*
LIGHT
ifl IXI iâff © c©
X
FUEL
ft* R N H L (®)|I
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
PARKING BRAKE
SLOW
Î
IGNmON CLUTCH DISENGAGED
ATTACHMENT
DANGER. KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
HYDROSTATIC FREE WHEEL
(Hydro Models only)
12
fi»
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Ignition
Light Switch
Position
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach ments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLBCHOKE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for deciutching and braking the tractor and starting the engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
“BRAKE” position and hold.
• Place parking brake lever in “EN
GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.
Throttle/Choke Control
“Brake”
Position
Clutch/Brake Pedal “Drive' Position
“Disengaged” Position
STOPPING MOWER BLADES -
• Move attachment clutch lever to “DIS ENGAGED” position.
GROUND DRIVE -
• Depress clutch/brake pedal into full “BRAKE” position.
• Move gearshift lever to neutral (N) posi tion.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle beforETStbpping may cause ehgine to “backfire”.
• Turn ignition key to “OFP position and
Attachment Clutch Lever “Engaged” Position
“Disengaged” Position
Parking Brake
“Engaged”
Position
Motion Control Lever
remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
NOTE: Under certain conditions when
tractor is standing idle with the engine run ning, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^ CAUTION: Always stop tractor com
pletely, as described above, before leaving the operator’s position; to empty grass catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
• Move gearshift lever to desired posi
tion.
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired
direction.
• Turn knob clockwise ( ) to raise cut
ting height.
• Turn knob counterclockwise ( ) to
lower cutting height.
The cutting height range is approximately
1-1/2“ to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap proximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
14
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela-
■ lively high; the second to desired height. TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift con
trol.
• Start mower blades by engaging attach
ment clutch control.
• to Stop mower blades - disengage
attachment clutch control.
ilkCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.
Attachment Clutch Lever“Engaged”
TO OPERATE ON HILLS
^CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi­tion'an&engagé parking brake.
• Move gearshift leverto 1st gear. Be
Attachment Lift Lever High Position
sure you have allowed room for tractor to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recom
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy o1
a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip­stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove-and read oil level. If nec essary, add oil until “FULL" mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART in the Customer Responsibilities section of this manual).
• To change engine oil, see the Customer Responsibilities section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tempera
tures below 32°F(0'’C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
A.WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp tied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carbure tor cleaner products in the fuel tank or per-
anent damage may occur.
2
kCAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
• Sit on seat in operating position,
depress clutchA>rake pedal and set parking brake.
• Place gear shift lever in neutral (N) posi
tion.
• Move attachment clutch to “DISEN
GAGED” position.
• Move throttle control to choke position. Note: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and turn key
clockwise to “START” position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50" F
AND ABOVE)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50" F AND BELOW)
• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi tion. This may require an engine warm up period from several seconds to sev eral minutes, depending on the temper ature.
• The attachments can also be used dur ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to-lhe right of the tractor. This will result in a more even distribu tion of clippings and more uniform cut ting.
r
16
• When mowing large areas, start by turn ing to the right so that clippings will dis charge away from shrubs, fences, drive ways, etc. After one or two rounds, mow in the opposite direction making left hand turns untii finished. ,
• If grass is extremely tall, it should be mowed twice to reduce load and possi ble fire hazard from dried clippings.
. Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave unde sirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this wiii provide the best recut ting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your iawn is the early
Max 1/3
afternoon. At this time the grass has
dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cut
ting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly. Certain types of grass and grass condi tions may require that an area be mulched a second time to completely hide the clippings. When doing a sec ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and
graining of the iawn.
17
MAINTENANCE
CUSTOMER RESPONSIBIUTIES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Che^ Tire Pressure
Check Operator Presence ar>d Interlock Systems
Check for Loose Fasterters SharpeiVReplace Mower Blades Lubrication Chart Check Battery Level
Clean Battery and Termnals/Recharge Check Transaxie Cooling Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine OH Level Change Engine Oil Clean Air RIter Clean Air Screen Inspect Muftier/Spark Arrester Replace Oil RIter (If equipped) Clean Engine Cool trig Fins Replace Spark Plug Replace Air RIter Paper Cartridge Replace Fuel Filter
1 • Char>9» mor* oft«n whan oparatlng undar a haavy load or in high ambiant tamparaturas. 2 - Safvica mora oltan whan oparating in dirty or dusty cortditlorts. 3 - If equippad with oi Mar, changa oi ovary 50 hours. 4 - Raplaca bladaa more oft an whan mowing in sarxty soi.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodi cally to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock sysferffe foriprbper operation.
• Check for loose fasteners.
✓ ✓
✓ ✓
✓ 7
✓ ✓
✓ 5 ✓ 5
✓ 2
•^.2
✓ ✓ 2
5 • If aquippad wHh ar^uatabla systam. 6 • Not raquirad H aquippad with maintartanca-fraa battary. 7 - Tightan front axis pivot bolt to 35 ft.*tos. maxinwm.
Do not ovartlghtan.
LUBRICATION CHART
© Front Wheel
Bearing Zerk
6 Engine
O Attachmenf Clutch '
Pivotfs)
O SAE 30 or 10w30 Motor OIL
© General Purpose Grease G Refer to MaintenatKe “Engine’ Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri cant sparingly.
18
© Spindle Zerk
© Front Wheel Bearing Zerk
©Gear
Shift
Pivots
Loading...
+ 42 hidden pages