Craftsman 917271100 Owner’s Manual

Owner's Manual

I'RBFTIMAN

16.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTQR

Model No.

917.271100

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

1_ This product has a low emission engine which operates differently

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty .............. ,....,_ ................ 2

Safety Rules ........................................... 2

Product Specifications .._,.., .............. 5

Assembly ................................................ 8

Operation ............. ........ L.; ..................... 11

Maintenance Schedule ......................... 18 "

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purcllase, if this Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of char'ge, any parts found to be defective in material or

workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BA-I-rERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage .................................... -............ 28

Troubleshooting .................................... 29

• Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Turnoft bladeswhennot mowing.

• Stopenginebeforeremovinggrass catcheroruncloggingchute.

• Mowonly !n .dayl!ght or good artificial light.

• Do not operate the machine While under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways,

• Use extra€are when loading or unload-.

i_"g.the machine-int6_,_ tr&iler or truck.

SLOPE OPERATION _, S opes are a major factor'related to loss-

of-control-and tipover accidents, which can result in severe injury or death. All

slopes requ=re extra caution. If you cannot

hack up the slope or if you feel uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

. Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-ofts, ditches, or embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep- slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert.to,the presence of children. Children are often attracted to the

machine and themowing activity. Never assume that childrenwill remainwhere

you last saw.them:L-:

;' Keep childre_.p_ of the mowing area

and under.the Watchful care of another

responsible.edult;"

• Be alert and turn machine oft if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall oft

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Useonly an approved cQntainer. Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke; • -

- Never refuel the machine indoors. Never store the machine or fuel container inside where there is an

open flame; such as a water' heater.

• Never run a machine inside a closed

area .......

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

beforerestarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• • Be alert and tum machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

_,Look for this symbol to point out impor- tant safety precautions. It means CAU-

TION1H BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

•ACAUrTION: In order to prevent acciden-

star g when up,Vanapo go

a=rjustingormakingrepairsalwaysdiscon-

nectspark plug wire and place wire where

itcw= otco.tactsparkr ug.

• Mow up and down slopes (15 ° Max), not

acroSS.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope, tf

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Do nottum on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

_.WARNING: The engine exhaust from this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other roproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.25GAllONS

CAPACITY UNLEADED

_,NDTYPE: REGUL/_R

OIL TYPE SAE 10W30

API-SF/SG/SH): (above 32°F)

SAE 5W30 (below 32°F)

OIL CAPACITY: 4.0 PINTS

SPARK PLUG: Champion RC12YC

GAP: .040")

GROUND SPEED FORWARD: 0-5.5 (MPH): REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14PSI

REAR: 10 PSI

CHARGING 15 AMPS @ 3600RPM SYSTEM:

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a Craftsman-Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability

and performance. Should you experience any problem you

cannot easily remedy, please contact your nearest Sears Authorized Service Center.

We have competent, well-trained techni-

clans and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES". MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

,_,WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Rat Washer

(1) Hex Bolt

3/8-16 x t

(1) Lockwasher

3/8

(1) Hex Bolt

5/16-18x 1-114 (1) Locknut

5/16-18

(1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

PARTS BAG CONTENTS SHOWN FULL SIZE

#10 x 518 Washers #10

(_ (2)Screws _ (2)Lock

#10 (2) Washers

3/16 x 3/4 x 16 Gauge "_,,,"

Parts packet separately in carton

Seat

Mulcher ,J__

Plate_!/ ;.//_

Steermg Whee_

Steering

Manual

Boot

Video

Cassette

Parts Bag

i =

i D u

Parts Bag contentsnot shown full size

( ,I=T-----_

(2) Latch Hook

Assemblies

Steering Wheel

Adapter

i i

Slope Sheet

Steering

Wheel Insert

-4=

(2) Keys E

Steering =

E_ension

Shaft

Shoulder Bolt

(2) Washers

3/8 x 7/8 x 14

Gauge

(2) Gauge Wheels

G (2) Centedock Nuts

Yournewtractorhasbeenassembledatthefactorywithexception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" Wrench (1) 3/4" Socket w/ (1) Pliers- drive rachet (2) 1/2" wrench (1) Phillips Screw°

(1) Utility knife driver (1) Tire pressure gauge (1) 3/4" wrench

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on all four comers of shipping carton, and

lay panels flat.

• Check forany additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer- ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure- ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steer- ing shaft extension.

• Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

_ Insert

Washer ___))

_ _ Steedng

Steering Wheel _ Boot

Extension__Shaft vl_.-._ Adapter

°c_knut_ .-=_'_ _'" 5/16 Hex5/16 L Bolt

Lower " ' "_-'-'-"

Steedng_ " ""

Shaft _-._ ":, /

<.-. . ,-

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See =TO TRANSPORT" in the Operation section of this manual).

• Roll tractor forward offskid.

• Remove banding holding discharge

guard up against tractor.

are horizontal (left to right) and slide

i Position steering wheel so cross bars

inside boot and onto adapter.

Assemble larg_ flat washer, 318 lock

, washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift seat pan to raised position and open battery box door.

• If this battery is put into service after month and year indicated on label (label

located between terminals) charge bat- tery for minimum of one hour at 6-10

amps. (See "BATFERY" in Maintenance section of this manual for charging

instructions).

Se_

Label

Ba_e_ Box

Terminal

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when operating mower. Be sure they are proper-

ly adjusted to ensure optimum mower per- formance.

• Assemble gauge wheels with tractor on

a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING

HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut po- sition, gauge wheels should be assem-

bled so they are slightly off the ground. Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Wheel Mounting

Bracket

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

Shoulder

Bolt \

3/8-16

3/8 Washer Shoulder

Gauge Wheel Bolt

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page

5 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be propedy leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

Adjustment

Knob

Flat Washer

CHECKFORPROPERPOSITIONOF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts in

the Service and Adjustments sectoin of this manual. Verify that the belts are rout-

ed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See =TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

Weld Nut From Hook Points The Top Down

Lock

Weld Washer

Latch Latch

Hook

Washer Lock Washer

Washer

Mulcher '_Screw Plate

Deflector

Shield

Latch

Hooks

_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

t/CHECKLIST

PLEASE REVIEW THE FOLLOWIN(3 CHECKLIST:

v' All assembly instructions have been

completed. t/ No remaining loose parts in carton. v' Battery is properly prepared and

charged. (Minimum 1 flour at 6 amps). v' Seat is adjusted comfortably and

tightened securely. v' All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). v' Be sure mower deck is properly leveled

side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

v' Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. Check wiring. See that all connections

are still secure and wires are properly

clamped.

v' Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: / Engine oil is at proper level.

,I Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition.

,/ It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Op- eration section of this manual).

Th.esesymbolsmay appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

LIGHTS ON OVER TEMP Ir

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREEWHEEL

(A_omat_ Mode_on_)

KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING

YOURTRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

LightSwitch Position

'_ Lift Lever

Plunger

Attachment Lift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to

engage the mower blades, or other attach- ments mounted to your tractor. LIGHT SWITCH: Turns the headlights on

and off.

THROTTLE/CHOKE CONTROL: Used to

control engine speed. CLUTCWBRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and direction of the tractor.

Parking Brake

Control Lever

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position. IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shie ds wh e operat ng yoqr tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator presence sensing switch. When engine is

running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine. TO SET PARKING BRAKE

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Attachment Clutch

Throttle/Choke Lever "Engaged"

Control \ Position

"Disengaged"

"Brake"

Position

Clutch/Brake Pedal "Ddve" Position "Disengaged"

Position

Parking Brake

"Engaged"

Position

Control Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attach- ment clutch Lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress

clutch/brake pedal into full =BRAKE" po- sition.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

•Tum ignitionkey to "OFP positionand

remove key.Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "OFP will cause the battery to be discharged (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

_tl_pping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position, to empty grass

catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired direction.

• Turn knob clockwise (C,) to raise cutting

height.

• Turn knob counterclockwise (,,3) to lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured from the ground to the blade tip with the

engine not running. These heights are ap- proximate and may vary depending upon

soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachement lift con-

trol.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen-

age attachment clutch control.

CAUTION; Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place. Attachment Lift

Attachment Clutch Lever High Position

Lever "Engaged_ _ j

Position _-_ _, _" ,

tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control knob out and hold

in position by inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a

trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

pl_:_ngnaged _'_ L°witio n

_kO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/dip*

stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec- essary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the

Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good _d weather starting.

WARNING: Experience indicates that alcohol blended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional informa- tion. Never use engine or carburetor cleaner products in the fuel tank or perma-

_nt damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe oft any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating I:_:_on, depress

dutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N)

position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the

engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

• When engine starts, allow engine to run

with the throttle control in the choke

position until the engine runs roughly.,

then move throttle control to fast pos=-

tion. This may require an engine warm- up period from several seconds to sev- eral minutes, depending on the temper-

ature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the transmission has been warmed up.

NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGETRANSMISSION

,_ CAUTION: Never engage or disen- gage freewheel lever while the engine is

running. •

To ensure proper operation and perfor-

mance, it is recommended that the trans- • mission be purged before operating tractor

for the first time, This procedure will

remove any trapped air inside the trans- mission which may have developed during

shipping of your tractor. • IMPORTANT: Should your transmission require removal for service or replace- • ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tr.actor safely on level surface with

engine off and parking brake set.

• Disengage transmission by placing free- • wheel control in freewheeling position

(See =TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to slow position. With motion • control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and o hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is .

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N) position. Shut off engine and set parking

brake.

• Engage transmission by placing free-

wheel control in driving position (See o

=TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt- tle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After the tractor mo0es approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this pro-

cedure with the motion control lever three (3) times.

• Your tractor is now purged and ready for

normal operation.

MOWING TIPS

Tire chains cannot be used when the

mower housing is attached to tractor.

"Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

The left hand side of mower should be

used for trimming.

Ddve so that clippings are d_t'k_rged onto

the area that has been cut. Have the cut area

to the rightof the tractor. This will result in a

more even cistrbutJon of clippingsand more uniform cutting.

When mowing large areas, start by turn-

ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left

hand turns until finished.

If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the

mower the best cutting performance a s

well as the quality of cut desired. When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade .will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early

afternoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut- ting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

CUSTOMER RESPONSIBILITIES

FI'L,.OATEe

Check BrakeOperatfon _ k/

Check Tire Pressure I Check Operator Presence end

T I Interlock Systems !If

Check for Loose Fasteners IIf 11_7 I_ SllarperdReplaGe Mower Blades I_'4

0 Check Battery Level

Lubrication Chart " _ V'

R CleanB_=tteryandTerminals •

Check Transa)de Cooling V'

Adjust Blade Ek_it(s),Tension !I_€ Adlust Motion Drive Belt(s) Tension ! I_s

Check Engine Oil Level If Ik_ Change Engine Oil ,11_1_,: If

E Clean Air Filter

N Clean Air Screen

G Inspect Muffler/Spark Arrester V'

Replace Oil Filter (if equipped) =_=

N Clean Engine Cooling Fins

Replace Spark Plug _ I_/ Replace Air Filter Paper Cartridge I_=

Replace Fuel Filter II_

1 .Chcngemoreoftenwhenopera_gurtderlheavyk>adorinhighambienttemperatur_. 5-1feeu_Cedwlthadjustablesystem,

2 - Service more often when operating in _dy ordusty condif_on=.

3 - If _1 uipped wllh OUfitter, ¢=hange oil every 50 hour=.

4 - Replace b_ade$ mo_e often when mowfng _ sandy ==oil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodi-

cally to properly maintain your tractor. All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

6 -Not required if edutpped with maintenance-free battery. 7 - Tighten fronl a._depivot boll to 35 ft.-10s, maximum.

DO not or•flight an.

LUBRICATION CHART

@ Spindle--i..___-__.._i---- e Spindle

Zerk __rk

//_"" _ / r"W -- e Front

. ,on,WhBs,/ ooann he"lg

_ Engine _

OAttachment IA I I II

Clutch Pivol(s)_@_J

O SAE 30 or 10w30 Motor OIL

• General Purpose Grease

• Refer to Maintenance =Engine" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri-

cant sparingly.

18¸

TRACTOR

Always observe safety rules when perform-

ing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter-

lock systems are working properly. If your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and

attachment clutch control is in the disen- gaged position.

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

• Raise mower to highest position to allow

access to blades,

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact Order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing Blade Mandrel A,_sembly

Edge Up_(_j/ Center_

•

(Grade 8)_. .- _*'J_ "_'_,,_,

"_ Flat Washer"_-_

•A Grade 8 heat treated bolt can be

identifiedby sixlineson the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade is

balanced, it should remain in a horizonta position, if either end of the blade move.,

downward, sharpen the heavy end until the blade is balanced.

Center Hole

or Pin

BATTERY Your tractor has a battery charging system

which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter-

minals can cause the battery to "leek" power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu- al).

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the

transmission is hot.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for

the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service

center. ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade

according to your expected operating tem- perature. 20

_o" .t_e G* Im 20.

TIFMPIERATI _E RANGE ANT_"IPATEO BIEFO;_[ NEXT _L CItANG_

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one

year. Check the crankcase oil level before start-

ing the engine and after each eight (8) hours ot operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" on page 3 of

this manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Air Cleaner

Cover Knob

Cover

Foam

Nut

:_ubber

Grommet

Air

Cleaner

Ca_ddge

Air Cleaner

Base

Cap,Dipstick

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