Craftsman 917271090 Owner’s Manual

Owner's Manual

CRAFTSMnl[

16.5 HP

ELECTRIC STAR1 42" MOWER 6 SPEED TRANS_Lq_

LAWN TRACTOR

Model No.

917,271090

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This product has a low emission engine which operates differently

previously

from built Before start the enginei read

and understand this Owner's Manual.

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

engines. you

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation .............................................. 12

Maintenance Schedule ......................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if-this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BA'I-FERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (Imhome warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................. 27

Troubleshooting .................................... 29

Repair Parts ......................................... 32

Parts Ordering ....................... Back Cover

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove

keys before dismounting.

• Turnoffbladeswhennot mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

° Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them. Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

,_Look for this symbol to point out impor-

tant safety precautions. It means CAU-

TIONI!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

• Mow up and clown slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

• Do notturn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

_,WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS

CAPACITY AND TYPE: UNLEADED

REGULAR

OILTYPE SAE 10W-30

API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

WiO FILTER: 3.5 PINTS

SPARK PLUG: Champion RC12YC

GAP: .030")

GROUND SPEED FORWARD:

(MPH): 1sT 1.1

2ND 1.4

3RD 2.3 4TM 3.5

5TM 4.5

6TM 6.0

REVERSE: 1.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BAI-FERY SYSTEM: 5AMPS HEADLIGHTS

BAI-FERY: AMPiHR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator. In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Lockwasher 3/8

(1) Hex Bolt

3/8-t 6 x 1

(1) Large Flat Washer

(t) Knob

(2) Washers 3/16 x 3/4 x 16 Gauge

(1) Locknut 5/16-18

(1) Shoulder

Bolt 5/16-18

(t) Washer

17/32 x 1-3/16 x 12Gauge

_#10 x 5/8

(2) Weld

Nuts #10

(2) Lock

Washers #10

Parts packed separately in carton

Manual

(2) Shoulder

Bolts

Seat

Video

Mulcher

Cassette

Plate

Parts Bag Wheel

(2) Washers 3/8

x 7/8 x 14 Gauge

Steering

Boot

Steering

_(2) Center-

lock Nuts

Slope Sheet

Parts Bag contents not shown full size

,C_ _ Steering

(2) Keys Insert

_I I I

(2) Latch Hook Steering I_l

._ Assemblies Extension I{

'_' Shaft _=_I I

(2) Gauge Steering Wheel IOI

Wheels Adapter CJ

Wheel

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes• To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench

(1) Utility knife (2) 1/2" wrench (1)Pliers

When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

(1) 3/4" Socket w/ drive rachet

(1) Phillips Screw-

driver (1) Tire pressure

gauge

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

insert

, _ _3/8 Hex Bolt

""_._3/8 Lockwashar

_--_---_.__ Large Flat

_- L Washer

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steer- ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure-

ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto steer-

ing shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide inside boot and onto adapter.

Steering . _ I Steering Wheel _,_ Boot

/ 3/-ia s

Extension

Shaft __._- Adapter

5/16 Locknut----__.=_,_'__ 5/16 Hex

.L___" "_"""Bolt

• ,-_--._,-,...

Lower Steenng...._..= ,& -.-----,

Shaft ; _-"_ _ ,

- , _/ _Tab

"-. _ ,, Slots

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) posi-

tion.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

HOW TO SET UP YOUR TRACTOR CHECKBATTERY

• Lift seat pan to raised position and open

battery box door.

• If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat- tery for minimum of one hour at 6-10

amps. (See "BA-I3ERY" in MAINTENANCE section of this manual

for charging instructions).

Se_

Battery Label Box Door

Terminal

,rminal

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan

Shoulder

Bolt

Adjustment Knob

Rat Washer

CHECK TIRE PRESSURE Weld Nut From The tires on your tractor were overinftated The Top \

at the factory for shipping purposes. Correct tire pressure is important for best Lock

cutting performance. Weld Washer

• Reduce tire pressure to PSI shown in Screw =PRODUCT SPECIFICATIONS" on

page 5 of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual. CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts in

the Service and Adjustments sectoin of this manual. Verify that the belts are rout-

ed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pro-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcber plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of mower deck.

Nut

Latch

Wa_er

Mulcher

Plate

Deflector

Shield

_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it to rest on plate while inoperation. TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

_i- Screw

Hook Points

Down

Latch

Hook

Weld Nut

LockWasher

Washer

Latch

Hooks

ASSEMBLEGAUGEWHEELSTO MOWERDECK

Thegaugewheelsaredesignedtokeep

themowerdeckinproperpositionwhen operatingmower.Besuretheyare proper-

ly adjusted to ensure optimum mower per- formance.

• Assemble gauge wheels with tractor on

a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUI-I-ING

HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut po- sition, gauge wheels should be assem-

bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

Mountin_acket

dderBolt

3/8-16 Washer

Gauge Wheel

/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFAC-

TION FROM THIS QUALITY PRODUCT.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably and tight- ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflat- ed at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

4 Check wiring. See that all connections

are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

4" Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

•/ Become familiar with all controls - their location and function. Operate them before you start the engine.

•/ Be sure brake system is in safe operat- ing condition.

Thesesymbolsmayappearonyourtractoror inliteraturesuppliedwiththeproduct. Learnandunderstandtheirmeaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP "_

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

r 'l R N H

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

REVERSE FORWARD FAST SLOW

LIGHT

LOCKED

L <®>31

LOW PARKING BRAKE

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

LightSwitch

Attachment Ignition

Clutch Lever Switch

Ammeter

Throttle/Choke

Control

Clutch/Brake Control

Position

Lift Lever Plunger

Attachment

Lift Lever

Height Adjustment

Indicator

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to

engage the mower blades, or other attach-

ments mounted to your tractor. LIGHT SWITCH: Turns the headlights on

and off.

THROTTLE/CHOKE CONTROL: Used to

control engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine. HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

Parking Brake

Gearshift

Lever

GEARSHIFT LEVER: Selects the speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or

standard safety glasses.

HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

Throttle/Choke

Attachment Clutch Lever

Control-_ _ Positlo"Engaged"

- (%,-'_'-, _"_-_ /Position

"Brake" , _ ',_.___.'l ,/ .....

•. ' \ ', . \ \\, I-'arKing I_raKe

P?l_on _ "_'}'_\_/ /"Engaged"

\ r'_.\'., i_ : _." Position

Clutch/Brake _ / _ Gear Pedal "Drive" "Disengaged" Shift

Position Position Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) posi- tion.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause

the battery to be discharged, (dead). NOTE: Under certain conditions when

tractor is standing idle with the engine run- ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. ,_ CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty grass

catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt- tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

(N) position.

• Move gearshift lever to desired posi-

tion.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle. TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired

direction.

• Turn knob clockwise (F-_) to raise cut-

ting height.

• Turn knob counterclockwise (l_'_) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap- proximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con- trol.

• Start mower blades by engaging attach-

ment clutch control.

• to Stop mower blades - disengage attachment clutch control.

_,CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

Attachment Clutch

Lever "Engaged" Position

"Disengaged"

TO OPERATE ON HILLS

_,CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.

Attachment Lift

Lever High Position

Low

Guard

• Move gearshift lever to lstgear. Be sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH. NOTE: To protect hood from dama.ge when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dip- stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec- essary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART' in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Customer

Responsibilities section in this manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating intempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

_d weather starting.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor

are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carbure- tor cleaner products in the fuel tank or per-

_nent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

- Place gear shift lever in neutral (N) posi-

tion.

• Move attachment clutch to "DISEN- GAG ED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F AND ABOVE)

" • When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F AND BELOW)

• When engine starts, allow engine to run

with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast posi-

tion. This may require an engine warm- up period from several seconds to sev-

eral minutes, depending on the temper- ature.

• The attachments can also be used dur- ing the engine warm-up period.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

MOWINGTIPS

• Tirechainscannotbe usedwhenthe mowerhousingisattachedtotractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

• When mowing large areas, start by turn-

ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde-

sirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade)

speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and =

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be mulched a second time to completely

hide the clippings. When doing a sec- ond cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and

graining of the lawn.

(

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE .,_ ./._/_/_

F, L,.BATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

R Check for Loose Fasteners _ V'7

T Lubrication Chart If

Sharpen/Replace Mower Blades

0 Check Baffery Level

R Clean Battery and Terminals V'

Check Transaxle Cooling ll_

Adjust Blade Belt(s) Tension VPs

Adjust Motion Drive Belt(s) Tension II_s

Check Engine Oil Level If If Change Engine Oil 1_1,2,: If

E CleanAi'Filter l_:

N Clean Air Screen

G Inspect Muffler/SparkAn'ester If

N_ Replace Oil Filter (If equipped) _.2

E Clean Engine Cooling Fins I V_z

Replace Spark Plug If Replace Air Filter Paper Cartridge IkS'2

Replace Fuel Filter V p

1 - Change more often when opereling under e heavy load or in high annb_nt tei_peratur e_. 5 - If _Kluipped with adjustable system.

2 - See'ice more often when operating in ditty or dusly cortdition_. 3 - If e,quipped with oil filter, change o_1every 50 hours.

4 - Replace blades more often when mowing In ser_ly soil.

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodi-

cally to properly maintain your tractor.

All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

, Check engine oil level.

0 Check brake operation. * Check tire pressure.

, Check operator presence and interlock

systems for proper operation.

, Check for loose fasteners.

Spindl_ Spindle

O Front Wheel Bearing Zerk Zerk

O Engine

0 Attachrnenl_ ,_ Clutch i ,

Pivot(s) '

O SAE 30 or 10w30 Motor OIL O General Purpose Grease

O Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri-

cant sparingly.

6 - Not re_4Jired if equ_ped with mldntenance-/ree batt eej, 7 - TigMe_t front axle pivot bolt to 35 ft.-Ibs, mQximu m,

Do _0t overtighten.

LUBRICATION CHART

i I

0 j

Zerk

Wheel

Bearing

,-_ Shift

f.... Pivots

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