Craftsman 917271080 Owner’s Manual

Owner's Manual

£RI:IFTSMRN°

16.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No

917.271080

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and followall

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am- 5 pro,Mort- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman Website: www.sears.com/craftsman

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation .............................................. 11

Maintenance Schedule ......................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover:

• Expendable items which become worn during r_ormal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ......................................... 18

Service and Adjustments...................... 22

Storage ................................................. 28

Troubleshooting.................................... 29

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind beforeand while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn oft blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when _oading or unload- ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do net make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT"

• Do notturn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-otis, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep

slopes. CHILDREN Tragic accidents can occur ifthe operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity.Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other bbjects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area,

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra cautionwhen servicingthem.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interferewith safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

,A Look for this symbol to point out impor-

tant safety precautions. It means CAU- TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

• Mow up and down slopes (15° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the

slope.

• Do notturn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

AWARNING: The engine exhaust from this product contains chemicals known to

the State of Califomia to cause cancer, birth defects, or other reproductive harm,

,_,CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon- nect spark plug wire and place wire where itcannot contact spark plug.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR OILTYPE SAE 10W30

API-SF/SG/SH): (above 32°F)

SAE 5W30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: Champion RC12YC

GAP: .040")

VALVE CLEARANCE: NOTADJUSTABLE GROUND SPEED FORWARD: 0-5.5

(MPH): REVERSE: 0- 2.4 TIRE PRESSURE: FRONT: 14PSI

REAR: 10 PSI

CHARGING 15 AMPS @ 3600RPM SYSTEM:

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: UlR

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been designed, engineered and manufactured

to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni- cians and the proper toolsto service or repair thistractor.

Please read and retain this manual. The instructionswill enable you to assemble

and maintain your tractorproperly. Always observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule inmaintain- ing, caring for and usingyour tractor.

• Follow the instructionsunder "Mainte- nance" and "Storage"sections of this

owner's manual.

,AWARNING: This tractoris equipped

with an internal combustion engine and should notbe used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark arrester.for the muffler is available through

your nearest Sears Authorized Service Center (See REPAIR PARTS sectionof

this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Flat Washer

(1) Hex Bolt

3/8-16 x 1

(1)Lockwasher

3/8

(1) Shoulder Bolt

5/16-18

(1) Hex Bolt

5/16-18x 1-1/4

(1) Locknut

5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

PARTS BAG CONTENTS SHOWN FULL SIZE

Washers #10

(2) Screws #10 x 5/8

(2) Weld i

Nuts

#10

(2) Lock

I 3/16 x 3/4 x 16

(2) Washers

Gauge

Parts packet separately in carton

Seat Video

Cassette

Icher

Steering

Parts Bag contents not shown full size

(2) Latch Hook

Assemblies

Steering

Wheel Insert

Steedng Wheel

Adapter

Slope Sheet

<:_ (2) Keys

Steering o

Extension

Shaft

Manual Parts Bag'

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) 3/4" Socket w/

(1) Pliers drive ratchet

(2) 1/2" wrench (1) PhillipsScrew- (1) Utility knife driver

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view when you are in the operating posi- tion (seated behind the steering whee ).

TO REMOVE TRACTOR FROM

Steering Wheel _ Boot

E_ension Shaft _ Adapter

5/16 Locknut _-_._,../ Bolt

_-_-.-Insert

_" 318HexBolt

Tabs

_ 5/16 Hex

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lineson

all four corners of shipping carton, and lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lowersteer- ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16 hex boltand Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure- ly to 18-22 ft. Ibs. torque.

• Place tabs of steedng boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are peintingstraight forward.

• Slide steedng wheel adapter onto steer-

ing shaft extension.

• Position Steering wheel so cross bars are horizontal (left to dght) and slide

inside boot and onto adapter.

• Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steedng wheel insert into center of steering wheel.

Lower '"_ '_'' _'-'--"

^ . , .,'L_,__, Tab _teenng I l)

Shaft 7"-'-._'I_,,', i Slots

• Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that maypuncture tires

where tractor is to roll offskid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

ment lift lever to itshighest position.

i Press lift lever plunger and raise attach-

Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See =TO TRANSPORT" in the Operation section of this manual). ,

• Roll tractor forward offskid.

• Remove banding holdingdischarge

guard up against tractor.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift seat pan to raised positionand open battery box door.

• If this battery is put into service after month and year indicated on label (label

located between terminals) charge bat- tery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging instructions).

Seat Pan

Label

Battery

Terminal

INSTALL SEAT Adjust seat before tightening adjustment

knob.

Seat

Seat Pan

Shoulder Bolt

Adjustment

Knob

Flat

Washer

CHECK TIRE PRESSURE The tires onyour tractorwere overinflated

at the factory for shippingpurposes. Correct tire pressure is important for best

cuttingperformance,

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

• Remove cardboard packing on seat pan. Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely,

• Assemble adjustment knob andflat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press clutch/brake pedal all the way down,

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely.

CHECKFORPROPERPOSITIONOF ALL BELTS

Seethefiguresthatareshownfor replac-

ing motion and mower blade drive belts in the Service and Adjustments sectoin of

this manual. Verify that the belts are rout- ed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

Weld Nut From Hook Points The Top Down

Lock

Weld Washer

Latch Latch

Nut

Washer

Mulcher Plate

Deflector

Shield

_ Screw

LockWasher

Washer

Latch Hooks

_,CAUTION: Do not remove discharge guard from mower. Raise and holdguard when attaching mulcher plate and allow it

to rest on plate while in operation. TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

t/CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

v' All assembly instructions have been

completed.

No remaining loose parts in carton.

t/ Battery is propedy prepared and

charged. (Minimum 1 hour at 6 amps).

v' Seat is adjusted comfortably and

tightened securely.

v' All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly

inflated for leveling). Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

1/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level.

•/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

•/ Be sure brake system is in safe operat- ing condition.

4 It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions

(See "TO START ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

R N H

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

REVERSE FORWARD FAST SLOW

LIGHT

LOCKED

LOW PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrationswith yourtractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment Ignition

Clutch Lever Switch

Ammeter

Throttle/Choke

Control

Position

LiftLever

Plunger

Pedal

Height

Adjustment

Freewheel Knob rox._

Control _ ,_P

Our tractors conformto the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to

engage the mower blades, or other attach-

ments mounted to your tractor. LIGHT SWITCH: Tums the headlights on

and off. THROTTLE/CHOKE CONTROL: Used to

control engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing

the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and direction of the tractor.

Speed I=1_'0 I

Attachment

Lift Lever

Parking Brake

,,Motion

Control Lever

3MPH I_ I

2MPH I

1MP_

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake intothe brake position.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

The operation of any tractor can resultin foreign objectsthrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments c repairs. We recommend a wide vision safety mask over spectacles, or stan

dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractoris equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pressure

from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle/Choke Attachment Clutch

Lever "Engaged"

Height _ Position Adjustment "Disengaged"

Knob

Parking Brake

"Brake" "Engaged" Position Position

Cinch/Brake Pedal

"Ddve" Position "Disengaged"

STOPPING MOWER BLADES -

Position

• To stop mower blades, move attach- ment clutch Lever to =DISENGAGED"

position.

GROUND DRIVE -

• To stop ground ddve, depress clutch/brake pedal into full =BRAKE" po-

sition.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion controllever does not return to neutral (N) position

when the clutchforake pedal is depressed.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle

Control Lever

before stopping may cause engine to

"backfire".

•Tum ignition key to "OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized u,'

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switc in any position other than "OFF" will cau:

the battery to be discharged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine rul

ning, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when _t_pcPing tractor on grass areas.

AUTION: Always stop tractor com-

pletely, as described above, before leavir the operator's position, to empty grass

catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle,

• Operating engine at less than full throt tie reduces the battery charging rate.

• Full throttle offers the best bagging am mower performance.

TO MOVE FORWARD AND BACKWAR.

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor w!th motion control lever in

neutral (N) position.

• Release parking brake and clutch/brak_

pedal,

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGH_ The cutting height is controlled by turning

the height adjustment knob in desired direction.

• Turn knob clockwise (G) to raise cuttinc

height.

• Turn knob countemlockwise (_) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap proximate and may vary depending upon

soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cutto approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better lookinglawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the firstcut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower isat the desired cutting height in operating position. Gauge wheels then keep the deck in proper positionto help

prevent scalping in most terrain condi-

tions.

• Adjust gauge wheels with tractor on a fiat level surface.

• Adjust mower to desired cutting height

(See =TOADJUST MOWER CUTTING HEIGHT" in the Operation section of _

this manual).

• With mower in desired height of cut po- sition, gauge wheels should be assem-

bled so they are slightlyoff the ground. Install gauge wheel in appropriate hole

with shoulder belt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel insame adjustment hole.

Gauge Wheel Mounting

Bracket

3/8-16

3/8 Washer Shoulder

Gauge Wheel Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachement lift con-

trol.

• Start mower blades by engaging attach-

ment clutchcontrol.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, Orthe discharge

guard in place.

Attachment _ ._ Attachment Lift

ClutchLever_ tb_-everHighPosition

=Engaged" _,f-],,_.

Position / "/111I +;'

Pos,,on

"Disengaged"/ _'T= _._ F,/_

Guard

_ OPERATE ON HILLS

CAUTION: Do not drive up or down

hillswith slopes greater than 15° and do not ddve across any slope.Use the slope

guide provided atthe back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi- tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest Setting.

• Make all tums slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling posi-

tion. Freewheel control is located at the

rear drawbar oftractor.

• Raise attachment lift to highest position

with attachment lift control.

• Pull freewheel control out and down into

the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE:Toprotecthoodfrom damage whentransportingyourtractoronatruck ora trailer,besurehoodisclosedand

securedtotractor. Usean appropdate

meansoftyinghoodto tractor(rope,cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to losecontrol of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dip- stick;wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec-

essary, add oil until =FULL" mark on dipstick is reached. Do not overfill.

• For coldweather operation you should change oil for easier starting (See =OIL

VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the

Maintenance section inthis manual.

ADD GASOLINE

• Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within30 days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting.

AWARNING: Expedence indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be emp-

tied before storage of 30 days or longer. Drain the gas tank, start the engine and let

it run untilthe fuel lines and carburetor are empty. Use fresh fuel next season. See

Storage Instructionsfor additional informa- tion. Never use engine or carburetor

cleaner products in the fuel tank or perma-

,_nctdamage may occur.

AUTION: Fillto bottomof gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spillor use gasoline near an open flame. TO START ENGINE

When startingthe engine for the first time or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position..

• onse . opera,rigpo on,deprsss dutch rak ped.and paringbrake.

• Place motion control lever inneutral (N)

position.

• Move attachment clutch to =DISEN-

GAGED" position.

• Move throttlecontrol to choke position.

NOTE: Before starting, read.the warm and

cold starting procedures below.

• Insert key intoignition and tum key clockwiseto =START" position and

release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the

engine does not start after set,eral attempts, move throttle control to fast position,wait a few minutes and try

again. If engine stilldoes not start, move the throttle control back to the

choke positionand retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle control in the choke

position until the engine runs roughly., then move throttle control to fast posP

tion, This may require an engine warm-

up period from several seconds to sev- eral minutes, depending on the temper-

ature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the

engine warm up pedod.

• The attachments can also be used dur- ing the engine warm-up period after the

transmission has been warmed up.

NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

,_RGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running. To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed dudng

shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmissionby placingfree- wheel control in freewheeling position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt- tle controlto slow position. With motion

control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N)

position.Shut off engine and set parking brake.

• Engage transmission by placing free- wheel control in driving position (See

"TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine.

Afterthe engine is running, move throt- tle control to half (1/2) speed. With motion controllever in neutral (N) posi-

tion,slowly disengage clutch/brake pedal.

• Slowly move motioncontrol lever for-

ward; after the tractor movesapproxi- mately five (5) feet, slowly move motion control lever to reverse position.After

the tractor moves approximately five (5) feet return the motion control lever to

the neutral (N) position. Repeat this pro- cedure with the motion control lever

three (3) times.

• Your tractor is now purged and ready for

normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Ddve so that clippingsare d=scha_ onto b_earea that has been cut. Have _e cut area

to the rightof the tractor. This wll result in a more even distributionofclippingsand more

uniformcutting.

• When mowing large areas, start by turn-

ing to the right so that clippings will dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi-

ble fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and reduce them in size so that as they fall

onto the lawn they will disperse intothe grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this willprovide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes withthe mulching action. The best time to mow your lawn is the early

afternoon. Atthis time the grass has dried and the newly cut area willnot be exposed to the direct sun.

• For best results, adjust the mower cut- ting height sothat the mower cutsoft

only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

CUSTOMER RESPONSIBILITIES

RLL IN DATES

REGULAR SERVICE ATES

AS*OOCO.

Chock Brake Operation _

CheckTire Pressure

Check Operator Presence and

T Interlock Systems I_ R CheckforLooseFasteners _ _7

T Lubr_,onC_ I/

A Sharpen/Replace Mower Blades i4

0 Check Battely Level

R CleanBatteq/andTerminals II_

CheckTransaxlaCooling I_

Adjust Blade Belt(s) Tens_n _s

Adjust Motion Ddve Bstt(s) Tension Ks

CheckEngineOi_Level I_ ll_

ChangeEngineOil I#/t,tia I_

N c_an Air Screen

InspectMufflar/SparkArrestor

Replace Oil Filter (if equipped) _,2

Replace Spark Plug V'

N Clean EngineCoolingRns _i

Replace Air Filter Paper Cartridge Replace Fuel Filter I_

1 _Ctmnge more onen when _0emUng und_ s heaw I_d o( in high mntde_ _mtur_ 5 - ff equipped with idJustal_e sln_em. 2 -Senf, ce m_re oitln whe_ operating in _dy or dusty conditions. S - N_ required If equipped w_h rrmintonance-lree batter/.

3. Hequippad with _ flits, dlange oil m_rf 50 hour=. 7 - Tighten fmnl sxte ph_ bo_ to 35 ft.4)s, mQ_mum.

4. Replace t_des more oltefl w_n mowing Inun_y soa. DO r_ ow_lghten.

• V'

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to opera- tor abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this

manual. Some adjustments will need to be made periodically to properly maintain

your tractor. All adjustments in the Service and Adjust-

ments section of this manual should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A

new spark plug and clean air filter as- sure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

OSpindle

Zerk

OFront

OFmnt Wheel

Bearing Zerk

Q General Purpose Grease

• Refer to Maintenance "Engine"Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat-

ing bearings. If you feel they must be lubri- cated, use only a dry, powdered graphite

type lubricant sparingly.

Wheel

Bearing

Zerk

OEngine

TRACTOR

Alwaysobservesafetyruleswhenper-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See

'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter-

lock systems are working properly. If your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must. align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing Blade Mandrel Assembly

Ed Center

Hex Bolt_ (Grade 8)_, _?

*A Grade 8 heat treated bolt can be

identified by six lines on the bolt head.

Rat

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or 6 cone balancer. (When usinga cone balancer,

follow the instructionssupplied withbal-

ancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel boltor pin and hold the bolt or pin parallel withthe ground. If blade

is balanced, itshould remain in a hori- zontal position. If either end of the blade

moves downward, sharpen the heavy end untilthe blade is balanced.

Center Hole

5/8"

or Pin

BATTERY

Your tractor has a battery charging system which is sufficient for normal use,

However, periodic charging of the battery

with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

NOTE:The originalequipmentbatteryon

yourtractoris maintenancefree.Donot

attemptto openorremovecapsor cov- ers.Addingorcheckinglevelofelectrolyte is notnecessary.

TOCLEANBATTERYANDTERMINALS Corrosionanddirton thebatteryandter-

minalscancausethe batteryto =leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petro- leum jelly.

• Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if necessary. The belts are not adjust- able. Replace belts if they begin to slip

from wear. TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the

transmission is hot.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade according to your expected operating

temperature.

TEMPERATURE F_t_E ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation. Tighten oilfill cap/dip- stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, re-

place oil drain plug and tighten se- curely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD-

UCT SPECIFICATIONS" section of this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube

when taking reading. Keep oil at

=FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Air Cleaner Cover Knob

Cover

Foam Nut Pre-Cleane

Grommet

Air ,.Air Cleaner

Base

Paper " Cartridge

Dipstick

Drain Rug

+ 44 hidden pages