Craftsman 917.27108 User Manual

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Page 1

Owner's Manual

rRRFTSMRN"

16.0 HP ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No

917.271080

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

r :1¸ ii i

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answersto your questions

aboutthis product,Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mort - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman Website: www, sears.com/craftsman

Page 2

Warranty ...........:..................................... 2

Safety Rules ..,..._.;;:.:-,,._ ....................... 2

Product Specifications ........................... 5

AssembLy..:........._.....:i_..::...................... 8

Operation ......i: ....... _:...._........................ 11

Maintenance SchedUle ......................... 18

Maintenance ......................................... 18

Service andAdjustments...................... 22

Storage ................................................. 28

Troubleshooting ....................... ;............29

Repair Parts ......................................... 34

Pads Ordering ....................... Back Cover

LIMITEDTWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repail" o1_replace free of charge, any parts found to be defective in material or

workmanship. _ . This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or:repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

' service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center.After 30 days from the

date of purchase, warranty service isavailable by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service willstillbe avail- able after 30 days from the date of purchase but a standard tripcharge will apply). This

warranty applies only while this productis in the United States. This Warranty gives you

specific legal rights, and you may also have other rightswhich may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either

the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

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• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or uncloggingchute.

• Mow only in daylightor good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for trafficwhen operating near or

crossing roadways.

• Use extra care when loading or unload- ing the machine into a traileror truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control andtipover accidents, which

can resultin severe injury or death. All slopes require extra caution. If you cannot back up the slope or ifyou feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will nothave to stop or shift while onthe slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

* Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed ordirection.

•/Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straightdown the slope.

DO NOT:

• Do nottum on slopes unless necessary,

and then, turn slowly and gradually

downhill, ifpossible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliffor ditch, or ifan edge

caves in.

• Do notmo_ on wet grass. Reduced traction could cause sliding.

• Donottrytostabilizethemachineby

puttingyour footon the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence o! children. Children are often attracted to the

machine and the mowing activity.Never assume that children will remain where

you last saw them.

• Keep children out o! the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down forsmall children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or addfuel

with the engine running.Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a dosed

area.

• Keep nuts and bolts, especially blade attachment botts, tight and keep equip-

ment in good concr_on.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debds build-up. Clean oil or fuel spillage. Allow machine tocool before stodng.

• Stop and inspect the equipment ifyou strike an object. Repair, if necessary,

-3

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before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher componentsare subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown: Frequently check components and replace with

manufacturer's recommended pads, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) orwear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjustand service as required.

• Be sure the area isclear ofother people

before mowing. Stop machine ifanyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always lookdown and behind before and while backing.

• Never carry children. They may fall off

and be seriouslyinjured or interfere with safe machine operation.

• Keep children out ofthe mowingarea

and under the watchful care of another

responsibleadult.

• Be alert and tum machine offifchildren

enter the area.

• Before and when backing, look behind and down for small children.

_,Look forthis symbol to pointout impor-

tant safety precautions. Itmeans CAU- TIONl!! BECOME AWARE!!f YOUR SAFE-

TY IS INVOLVED.

• Mow up and down slopes (15° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will nothave to stop or shift while on the slope.

• Avoid startingor stoppingon a slope. If

tires lose traction_disengage the blades and proceed slowly straightdown the slope.

• Donotturnonslopesunlessnecessary,

and then, turn slowly and gradually

downhill, ifpossible.

A, WARNING: The engine exhaust from

this product contains chemicals knownto the State of California to cause cancer,

birthdefects, or other reproductive harm.

_LCAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always discon-

nect spark plugwire and place wire where itcannot contact spark plug.

Page 5

PRODUCT SPECIFICATIONS

GASOUNE 125 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR

OIL TYPE SAE 10W30

_,PI-SF/SG/SH): (above 32°F)

SAE 5W30

(below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: Champion RC12YC

_AP: .040")

_ALVE CLEARANCE: NOTADJUSTABLE 3ROUND SPEED FORWARD: 0 - 5.5

IMPH): REVERSE: 0- 2.4 TIRE PRESSURE: FRONT.' 14 PSI

I_IEAR: 10 PSI

CHARGING 15 AMPS @ 3600RPM SYSTEM:

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance. Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructionswillenable you to assemble and maintain your tractor properly.Always

observe the "SAFETY RULES'.

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

,AWARNING: This tractoris equipped

with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped witha spark

arrester meeting applicable local orstate laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator. In the state of California the above is

required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands.A spark arrester for the muffleris available through

your nearest Sears Authorized Service Center (See REPAIR PARTS sectionof

this manual).

Page 6

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Rat Washer

(1) Hex Bolt

5/16-18x 1-1/4

(1) Lockwasher

(1) Hex Bolt

3/8-16 x 1

3/8

(1) Locknut

5/16-18

(1) Shoulder Bolt

5116-t8

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Page 7

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Screws #10 x 5/8

(2) WeldNuts#10

Parts packet separately incarton

Seat Video

4_ ca'_ett'_e_

,r--1

Mulcher

Plate ,,// /

Steering

Wheel

teedng

_ (2) Lock

Washers #10

i_ (2) Washers

Parts Bagcontents not shown full size

(2) La_h Hook

Assemblies

Steering Wheel

Adapter

3/16 x 3/4 x 16 Gauge

Steering

Wheallnsed

<_ (2) Keys

Manual Parts Bag

Steenng o

Extension

Slope Sheet

Sha_

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Yournewtractorhasbeen assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listedbelow. (1) 9/16" wrench (1) 3/4" Socket w/

(1) Pliers drive ratchet

(2) 1/2" wrench (1) PhillipsScrew-

(1) Utility knife driver

(1) Tire pressure gauge

When rightor lefthand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steeringwheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxesfrom shipping carton (See

page 6).

• Cut, from top to bottom, along lineson allfour corners of shippingcarton, and lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

AI"rACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer- ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure-

ly to 18-22 ft. Ibs, torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointingstraight forward.

• Slide steering wheel adapter onto steer-

ing shaft extension.

Large Fla_'___; Washer I_--)

.___ Steering

Steering Wheel _ Boot

Lnw=, ,,_, ' ": -'- - - Steering __ ",_

Shaft _.... _,= Slots

• Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that maypuncture tires

where tractor is to roll offskid. TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

ment lift lever to itshighest position.

i Press lift lever plunger and raise attach-

Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See "TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

.._.._._- Insert

_%_---._ 3/8 Hex Bolt

-_"-"-- 3/8 Lockwasher

Tabs

5/ sx

_... ._,/"

are horizontal (left to right) and slide inside boot and onto adapter. Assemble large fiat washer, 3/8 lock

i osition steering wheel so cross bars

washer, 3/8 hex bolt and tighten securely. Snap steering wheel insert into center

of steering wheel.

Page 9

HOW TO SET UP YOUR TRACTOR CHECKBATTERY

• Liftseatpanto raisedpositionandopen batteryboxdoor.

• If this battery is put into service after

month and year indicated on label (label located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section ofthis manual for charging

instructions).

Label

Battery

Terminal

INSTALL SEAT Adjust seat before tightening adjustment

knob.

Seat

Seat Pan

Shoulder Bolt

Adjustment Knob

Flat Washer

CHECK TIRE PRESSURE The tires on your tractorwere overinflated

at the factory for shipping purposes. Correct tire pressure is importantfor best

cuttingperformance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be propedy leveled. See =TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

• Remove cardboard pecking on seat pan. Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

washer loosely. Do not tighten.

i ssemble adjustment knob and fiat

Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down,

• Get off seat without moving its adjusted Ipositlon.

• Raise seat and tighten adjustment knob securely.

Page 10

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts in the Service andAdjustments sectoin of this manual. Verifythat the belts are rout- ed correctly.

CHECK BRAKE SYSTEM After you learn how to operate yourtrac-

tor,check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in

the Service andAdjustments section of this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

usingscrew, washer, lock washer, and weld nut as shown.

NOTE: Preoassemble weld nut to latch

hook by insertingweld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and holddeflector shield inulP

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

Weld Nut From Hook Points The Top \ Down

Lock

Weld Washer

Screw

Latch Latch

Nut •

Washer

Mulcher Plate

Deflector Shield

'_._ Screw

LookWasher

Washer

.atch Hooks

_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it

to rest on plate while in operation. TO CONVERT TO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place. Your mower is now readyfor discharging or installationof optional

grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

CHECKLIST

PLEASE REVIEW THE FOLLOWING CHECKLIST:

_' All assembly instructionshave been

completed,

_/ No remaining loose parts in carton. v' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v' Seat isadjusted comfortably and

tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/front-to-rear for best

cuttingresults. ('13resmust be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys

andinside all belt keepers. Check wiring. See that all connections

are stillsecure and wires are properly clamped.

Before driving tractor, be sure free- wheel contro/is in drive position.

WHILE LEARNING HOW TO USE YOUR TRAGTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at properlevel.

/ Fuel tank isfilled with fresh, clean,

regular unleaded gasoline.

4' Become familiar with all controls- their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe operat-

ing condition.

,/ It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting

and transmissionpurging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual).

Page 11

These symbols may appear ORyour tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON OVER TEMP

LIGHT

LOCKED

R N H L c® 31

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

__1

DANGER, KEEP HANDS AND FEET AWAY

FREEWHEEL

(Automatic Models only)

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

LightSwitch

Attachment Ignition

Clutch Lever Switch

Ammeter

Throttle/Choke

Control

Pedal

Height

Adjustment

Knob

Freewheel

Control

Position

LiftLever

Attachment

Lift Lever

,Brake

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach-

ments mounted to your tractor. LIGHT SWITCH: Tums the headlights on

and off.

THROTTLE/CHOKE CONTROL: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for'pushing or slowly towing

the tractor with the engine off.

MOTION CONTROL LEVER: Selects the

speed and direction of the tractor.

. Motion

Control Lever

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

Page 13

Theoperationofanytractorcanresultinforeign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor isequipped with an operator presence sensing switch. When engine is

running, any attempt by the operator to leave the seat withoutfirstsetting the

parking brake willshut offthe engine.

• Depress clutch/brake pedal into full =BRAKE" position and hold.

• Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in =BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle/Choke Attachment Clutch Control Lever =Engaged"

Height "_

Adjustment =Disengaged"

Knob

Brake

=Brake" =Engaged"

Position Position

Pedal

=Ddve" Position "Disengaged"

Position

Control Lever

STOPPING MOWER BLADES -

• To stop mower blades, move attach-

ment clutch Lever to =DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress

clutchtbrake pedal into full "BRAKE" po- sition.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motioncontrol lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttlecontrol to slew position.

NOTE: Failure to move throttle control to

slowposition and allowing engine to idle

before stopping may cause engine to

=backfire'.

• Turnignitionkeyto"OFF"positionand

removekey.Alwaysremovekey when leavingtractortopreventunauthorizeduse.

• Never use choke to stop engine. IMPORTANT: Leaving the ignitionswitch in any positionother than =OFF"willcause the battery to be discharged (dead).

NOTE: Under certain conditionswhen

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause =browning" of grass. To eliminate this possibility,always stopengine when

_t_pcPingtractor on grass areas.

AUTION: Always stoptractor com-

pletely, as descdbed above, before leaving the operator's position, to empty grass

catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than fullthrot-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motioncontrol lever in neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to desired position:

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired direction.

• Turn knob clockwise (C) to raise cuffing

heighL

• Turn knob countemlockwise (O)to

lower cuffingheight.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap-

proxbnate-and may vary depending upon

soilconditions, height of grass andtypes of grass being mowed.

Page 14

• The average lawn should be cut to approximately 2-1/2 inches dudng the

Coolseason and to over 3 inches during

hot months. For healthier and better lookinglawns, mow often and after

moderate growth.

• For best cutting performance, grass over 6 inches in heightshould be

mowed twice. Make the firstcut rela- tively high; the second todesired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightlyoff the groundwhen

mower is at the desired cutting height in operating position.Gauge wheels then

keep the deck inproper position to help prevent scalping in most terrain condi-

tions.

• Adjust gauge wheels Withtractor on a

flat level surface.

• Adjust mower to desired cuttingheight

(See "TOADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

• With mower indesired height ofcut po- sition, gauge wheels should be assem-

bled sothey are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washel', and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

Mounting Bracket

3/8-16

3/8 Washer Shoulder

Gaugq Bolt

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine runningand the attachment clutch

engaged willshut off the engine.

• Select desired height of cut.

• Lower mower with attachement liftcon-

trol.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES i- disen- gage attachment clutch (_ontr01:_

,_,CAUTION: Do not operate the mowe_ without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

Attachment Lift

AttachmentclUtchLever'_V everHighPosition

"Engaged" .--._

. o=°W on

O sengaoea'/7Y

Position

Guard

_O OPERATE ON HILLS

CAUTION: Do not drive up or down

hillswith slopes greater than 15° and ck not drive across any slope.Use the slo_

guide provided at the back of this mand

Choose the slowest speed before st_

ling down hills.

Avoid stopping or changingspeed 0_

hills.

• If slowing isnecessary, move throttle

control lever to slower position.

• if stopping is absolutely necessary,

clutch/brake pedal quicklyto brake

tion and engage parking brake.

• Move motioncontrollever to neutr_

position.

IMPORTANT: The motioncontrolleve does not return to neutral (N) poeitlon_

when the clutch/brake pedal is depres,,

• To restart movement, slowly releas_

parking brake and clutch/brake pedal

• Slowly move motioncontrol lever to_i

slowest setting.

• Make all turns Slowly. TO TRANSPORT When pushing or towing your tractor, 10_,

sure to disengage transmission by placlw freewheel control in freewheeling pesitid

Freewheel control is located at the rear'.'

drawbar of tractor.

• Raise attachment liftto highest positi_l:l

with attachment liftcontrol.

in pos lion by inserting retainer spnng_. into forward hole of control rod. "_

Pull freewheel control.knobout and.I_

Do not push or tow tractorat more thal_

two (2) MPH.

• To reengage transmission, reverse above procedure_

Page 15

NOTE: To protect hood from damage when transporting your tractor on a truck or a

trailer, be sure hood is closed and secured to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER

A'I'I'ACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "13rescan lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already tilled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/dip-

stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec- essary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART- in the

Maintenance section of this manual).

• To change engine oil, see the

Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

_,WARNING: Experience indicates that alcohol blended fuels (cafled gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional informa- tion. Never use engine or carburetor cleaner products in the fuel tank or perma-

Znct damage may occur.

AUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• onseat opera aepre

du br ped and pa ngbrake.

• Place motion control lever in neutral (N)

position.

• Move attachment clutch to =DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and tum key

clockwise to =START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several

attempts, move throttle control to fast position, wait a few minutes and try

again. If engine still does not start, move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

Page 16

COLDWEATHERSTARTING( 50° Fand below)

Whenengine starts, allow engine to run

w_ththe throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast posi-

tion. This may require an engine warm- up period from several seconds to sev-

eral minutes, depending on the temper- ature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the

clutch/brake slowly return to operating

position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can also be used dur- ing the engine warm-up period after the

transmission has been warmed up.

NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and -Adjustments section of this

• manual.

PURGE TRANSMISSION ,_ CAUTION: Never engage or disen- gage freewheel lever while the engine is

running. To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface wltL engine off and parking brake set.

• Disengage transmission by placing free- wheel control in freewheeling position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine, After the engine is running, move throt-

tle control to slow position. With motion control lever in neutral (N) position,

slowly disengage clutch/brake:pedal.

• Move motion control lever to full forward

position and hold for five (5) seconds. Move lever to full reverse position ands" hold for five (5) seconds. Repeat this _, procedure three (3) times. I

NOTE: During this procedure there will I_-

no movement of drive wheels. The air i_ being removed from hydrauhc drive sys_

tern. 0_

• Move motion control lever to neutral (f

position. Shut off engine and set parl_

brake. ,_,".'

• Engage transmission by placing free_!= wheel control in driving position (S_

"TO TRANSPORT" in this section of,_'

manual).

• Sitting in the tractor seat, start engine After the engine is running, move thi'0

tie control to half (1/2) speed. With f= motion control lever in neutral (N) po_

tion, slowly disengage clutch/brake

pedal, i'

• Slowly move motion control lever for,,

ward; after the tractor moves approxi- mately five (5) feet, slowly move motl(

control lever to reverse position. Afte_ the tractor moves approximately five (

feet return the motion control lever to the neutral (N) position. Repeat this p=

cedure with the motion control lever

three (3) times.

• Your tractor is now purged and ready I,

normal operation.

Page 17

MOWING TIPS

• Mower should be propedy leveled for

best mowing performance. See =TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Ddvesothatclippingsaredschargedonto

the area that has been cuL Have the cutarea tothe dghtof the _x:tor. This wil resultina

moreevend'strbutionofcl'ppingsandmore

uniformcuu_.

• When mowing large areas, start by turn-

ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left

hand tums until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower the best cutting performance as

well as the quality of out desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-

tachmant being used.

MULCHING MOWING TiPS IMPORTANT: For best performance, keep

mower housingfree of built-upgrass and

trash. Clean after each use.

• The special mulching blade willrecut

the grass clippings many times and

reduce them in size so that as theyfall

onto the lawn they willdisperse intothe

grass and not be noticed.Also, the mulched grass will biodegrade quickly

to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut-

ting action of the blades.

• Avoid cuttingyour lawn when itis wet.

Wet grass tends to form clumps and

interferes with the mulching action.The best timeto mow your lawn is the early aftemoon. At this time the grass has dried and the newly cut area will notbe

exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off

onlythe topone-third of the grass blades. For extremely heavy mulching, reduce your width ofcut on each pass and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be mulched a second time to completely

hide the clippings.When doing a sec- ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattem from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and

graining of the lawn,

Page 18

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE +

ChedcOperatorPr--,=,enceand

T IntedockSystems I_' R Checkfor LooseFasteners 11_ I_;, V'

T Lubr_onChart

0 Che_ Barry Lev_

A Sharpen/Replace Mower Blades i4

R CleanBattenjandTerminals I_

ChedxTransaxleCooling V' AdjustBlade Belt(s)Tension I/5

AdjustMo6onDrive Belt(s)Tension I_s

Check Engine Oil Leve_ 11_ I_

c_ E_O_ _

E CleanAir Filter _:_

N CleanNr Screen I_=

G Inspect MufflerlSpark Arrester

ReplaceOil Fitter(ff equipped) fl_.=

RepUteSparkmug I,/

N c+= Rns

ReplaceAir FilterPaper Cartddge

Replace Fuel Filter I_

1- Chang=mineoildmwhzn operatingundwu huvy loadot inhlghand_enttemperidums+S- If equippedwithadjustabl,Wstwn.

2 -_ m_e 0ira1_WNInOpmlalingindirly0rdu_ coflditJon=, 6* Notrequif_l ifilquippedwflhmai_enance-frel battel-j.

3 - ff _luipped "mi_ol iltm, ¢hm'_g_o_I¢Nety 5o hour& 4 +Re_P)_ceMidel nlo_ ott_t when mow_ in sw_ sol.

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made pedodi-

cally to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

7- Tightenfro_tuk_ pivotboRto35 It.-bs. maximum.

Donotcvw_ghten.

LUBRICATION CHART

O Spindle

Zerk Zerk

O FrontWheel Wheel

Beadng Zerk Ze_

_Engine

OAttachment

0 SAE 30 or 10w30 Motor OIL

General Purpose Grease

@ Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bear-ings. Viscous lubdcants will attract dust and dirt

that will shorten the life of the self-lubdcating beedngs. If you feel they must be lubricated,

use only a dry, powdered graphite type !ubri-

cant spadngly.

Beadng

Page 19

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See "1"OADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

bero

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

fiat tires due to slow leeks, tire sealant

may be pumhased from your local parts dealer. "l'iresealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter- lock systems are working properly, if your

tractor does not function as descdbed below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten boltsecurely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing Blade Mandrel Assembly

(Grade 8)_,,_,.

*A Grade 8 heat treated boltcan be

identifiedby six lines on the bolthead.

Flat

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a gdnding wheel. Do not attempt to sharpen while itis on the mower.

• To check blade balance, you will need a

5/8" diameter steelbolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructionssupplied with bal- ancer).

NOTE: Do not use a nailfor balancing blade. The lobes of the center holemay

appear to be centered, but are not.

• Slide blade ontoan unthreaded portion ofthe steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade is balanced, itshould remain in a hod-

zontal position. If either end of the blade moves downward, sharpen the heavy

end untilthe blade is balanced.

Center Hole

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

Page 20

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps orcovers. Adding orchecking level of electrolyte is

not necessary.

TO CLEAN BATTERYAND TERMINALS Corrosion and dirt on the battery and ter-

minals can caUse the battery to "leak" power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease orpetroleum jelly.

• Reinstall battery (See "REPLAC NG

BATTERY '_in the SERVICE AND

ADJUSTMENTS section Of this manu-

al).

V-BELTS Check V-belts for deterioration anti wear

after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine Is running or while the transmission is hot.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authodzed service

center/department.

ENGINE

LUBRICATION. Only use high quality detergent oil rated

!with API service classification SF, SG, or l_:coSH.Select the oil's SAE viscosity grade

rding to your expected operating tem-

_:_rature.

r.'

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours inone

year.

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation. Tighten oilfill cap/dip- stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL Determ!ne temperature range expected

before oil change, All oil must meet API service classification SF, SG, or SH.

• Be sure tractor is on level surface.:

• Oil will drain more freely when warm.:

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual•

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. •

Do not thread the cap onto the tube

when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Air Cleaner Cover Knob

Cover

Foam

Cap'Dipstlck

Nut

Grommet

Air Cleaner

Bass

Page 21

CLEAN AIR SCREEN Airscreenmustbekeptfreeofdirtand

chafftopreventenginedamagefrom over-

heating. Clean with a wire brush or com- pressed air to remove dirt and stubborn

dried gum fibers.

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it

to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-

tridge. NOTE: Do notwash the paper cartddge or use pressudzed air, as this will damage the cartridge.

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartddge.

• Reassemble air cleaner, wing nut, cover

and tighten knob securely.

CLEAN AIR INTAKE/COOLING AREAS

To insureproper cooling, make sure the

grass screen, cooling tins, and other extemal surfaces of the engine are kept

clean at alltimes. Every 100 hours of operation (more often

under extremely dusty, dirtyconditions), remove the blower housing and other cooling shrouds. Clean the coolingfins and extemal surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or coofingshrouds re-

moved will cause engine damage due to overheating.

ENGINE OIL RLTIER

Replace the engine oil tilter every season

or every other oilchange ifthe tractor is

used more than 100 hoursin one year.

• Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this sec-

tion of this manual, throughstep remove drain plug).

• Remove oilfilter and wipe off filter

adapter.

• Apply a thin coating of new engine oilto the rubber gasket on replacement oilfil-

ter.

• Install replacement oil filter on filter

adapter. Turn oil filter clockwise until rubber gasket contacts the tilter adapter, then tightenfilter an additional 1/2 turn.

• Fillcrankcase with new oil (See =TO

CHANGE ENGINE OIL" in this section

ofthis manual). For approximate capac- ilysee uPRODUCT SPECIFICATIONS"

section of this manual.

• Start the engine and check for oil leaks.

Correct any leaks before placing engine intofull operation.

Oil Rlter /

MUFFLER Inspect and replace corroded muffler and

spark :_rrester(if equipped) as it couldcre- ate a tire hazard and/or damage.

SPARK PLUGS

Replace sparkplugs at the beginning of

each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS" section of this manual.

IN-UNE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and plug

line sections.

Page 22

CLEANING

• Clean engine, battery,seat, finish, etc. of all foreignmatter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Placenewfuelfilterin positionin fuel

line with arrow pointing towards carbu- retor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediately wipe up any spilled gaso- line.

• Protect painted surfaces with automo- tive type wax.

We do not recommend usinga garden

hose to clean your tractor unless the elec-

trical system, muffler,air filterand carbure- tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

A, CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place motioncontrol lever inneutral (N) position.

• Place attachment clutch in =DISENGAGED" position.

• Turn ignitionkey =OFF"and remove key.

• Make sure the blades and all moving parts have completely stopped.

wire from spark plugand place wire where itcannot come in

contact with

TRACTOR

• Disconnect frontlinksfrom deck by

removing retainer springs.

TO REMOVE MOWER

Mower will be easier to remove from the rightside of tractor.

• Place attachment clutch in =DISEN-

GAGED" position.

• Move attachment liftlever forward to

lower mower to its lowest position.

• Roll belt offengine pulley.

• Disconnect clutch rod from clutchlever

by removing retainerspring.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnectsuspension arms from rear

deck brackets by removingretainer

• Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: Ifan attachment other than

the mower deck isto be mounted on the

tractor, remove the front links. TO INSTALL MOWER

• Raise attachment liftlever to its highest

position.

• Slide mower under tractor with dis-

charge guard to right side oftractor.

• Lower liftlever to its lowest position.

• Install mOwerin reverse order of

removal instructions.

springs.

Clutc

Retainer

Retainer Spring

Suspension Arms

Front Link

Retainer Springs (BothSides)

Springs

(Bo_ Sides)

Anti-Swaybar

Page 23

TOLEVELMOWERHOUSING Adjustthe mowerwhiletractorisparked

onlevelgroundordriveway.Makesure tiresare properly inflated (See "PROD-

UCT SPECIFICATIONS'). If tires are over or undednflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full tum of adjustment nut will change mower height about 1/8".

° Recheck measurements after adiusting.

Bottom Edge of Bottom Edge Mower To _ of Mower To

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of

tums.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"

against trunnion on beth front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance =D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against trunnion on beth front links.

• Recheck side-to-side adjustment.

Mandrel

Both Front Unks Should be Equal in Length

GroundA__TAGr°und

_ Suspension

. oO

Lift LinkAdjustment Nut

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance "O" directly in front and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust- ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

. _ I Nut "E"

Nut F'_

Trunnion/-

Links -_- "_

TO REPLACE MOWER BLADE DRIVE

BELT (See Illustration Next Page)

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and idlerpulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves and inside all belt guides.

• Install mower in reverse order of

removal instructions

Page 24

Mandrel Idler Pulleys

Mandrel Pulley

TO ADJUST BRAKE Your tractor is equipped with an adjustable

brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in high-

est gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake oper- ating arm and nut "A" on brake rod.

• If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut against nut =A".

• Road test tractor for proper stopping distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear, further maintenance is necessary.

Contact your nearest authorized ser-

vice center/department.

With Parking

Brake

"Engage"

Nut "A"

Nut

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from transmission input pulley and over cool-

ing fan blades.

• Pull belt toward front of tractor and remove downward from around engine

pulley.

• Install new belt by reversing above pro- cedure.

Engine__________ Pulley

Clutching Idler--

Stationary Idler----....

Transmission Input Pulley_

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not

be necessary.

• Loosen adjustment boltin front ofthe dght rear wheel, and lightlytighten.

• Start engine and move motioncontrol lever untiltractor does not move forward

or backward.

• Hold motion control lever in that position and turn engine off.

Arm

Do Nottouchthisnut. I1lurther brake adjustment is necessary contactyournearest authorized service

center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side

of left footrest.

• Remove mower (See ='I'O REMOVE

; MOWER" in this section of this manual.)

• Remove belt from stationary idler and clutching idler.

place, loosenthe adjustment bolt.

i While holding motion controllever in

Move motion control lever to the neutral

• (N) (lock gate) position.

Tighten adjustment boltsecurely.

NOTE: If additonal clearance is needed to get to adjustment bolt, move mower deck

height to the lowest position. After above adjustment is made, ifthe

tractor still creeps forward or backward while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 112 inch inthe directionit is tryingto creep.

Tighten adjustment bolt securely, Start engine and test.

• If tractor stillcreeps, repeat above steps

untilsatisfied.

Page 25

Motion Control Lever

': Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE- MENT

Neutral Lock Gate

Should your transmission require removal for service or replacement, itshould be purged after reinstallation and before

operating the tractor. See =PURGE TRANSMISSION" in the Operation section

of this manual. TO ADJUST STEERING WHEEL ALIGN-

MENT

Ifsteering wheel crossbars are not hori- zontal (leftto dght) when wheels are posi- tioned straight forward, remove steering wheel and reassemble per instructionsin the Assembly section ofthis manual.

FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, co_ntactyour nearest authorized

service center/department. TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal(rear wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only:,align grooves in

rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rotand corrosion.

TO START ENGINE WITH A WEAK

BATTERY

=,CAUTION: Lead-acid batterias gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from batter- ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (Sea "BA'I-I'ERY" in the MAINTENANCE sec-

tion of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equipped

with a 12 volt negative grounded system. The other vehicle must also be a 12 volt

negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat- tery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

PositiveTerminal Terminal

Washers

R_r.tainin, _ fr_

- rsw

PositiveTerminal

Battery

Negative Terminal

Page 26

REPLACING BATTERY

ACAUTION: Do not short battery termi-

nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,rings,etc.

Positiveterminal must be connectedfirst to prevent sparkingfrom accidental grounding.

• Liftseat pan to raised position and open

battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in

same positionas old battery.

• Firstconnect RED battery cable to posi-

rive (+) terminalwith bex boltand keps nut as shown. Tighten securely.

• Connect BLACK groundingcable to

negative (-) terminal with remaininghex bolt and keps nut. Tighten securely.

• Close battery box door.

Keps

Hex Bolt

Positive (Red) Cable Negative (Black) Cable

Seal

Battery Box Door

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or pre- vent it from starting.

• Check wiring. See electrical wiring dia-

gram in the Repair Parts section

TO REPLACE FUSE Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS- SEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

• tractor.

• To replace, reverse above procedures.

_\,,\" Hood

} "\,, Headlight

Wire

Connector

ENGINE Maintenance, repair, or replacement of the

emission control devices and systems,

which are being done at the customers

expense, may be performed by any non- road engine repair establishment or indi-

vidual. Warranty repairs must be per- formed by an authorized engine manufac-

turer's service outlet. TO ADJUST THROTTLE CONTROL

CABLE

The throttlecontrol has been preset at the factory and adjustment should notbe nec-

essary. Check adjustment as described

below before loosening cable. If adjust- ment is necessary, proceed as follows:

• With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to

fast position.

• Check to see if holein throttle lever and

hole inspeed control bracket are aligned.

• If holes are not aligned, loosen cable clamp Screw and align the holes by insertinga pencil or a 1/4" drill bit through both holes.

• Pull throttle cable up to remove slack and tighten cable clamp screw. Remove

alignmentpencil or drillbit.

Page 27

TO ADJUST CARBURETOR The carburetor has been preset at the fac-

tory and adjustment should not be neces-

sary. However, minor adjustment may be required to compensate for differences in

fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise) decreases the supply of fuel

to the engine giving a leaner fueVair mix- ture. "Fuming the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture. IMPORTANT: Damage to the needles and

the seats in carburetor may result if nee- die is turned in too tight.

NOTE: The carburetor on this engine is low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limlter cap

cannot be removed without breaking the adjusting needle.

• Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for five

minutes. Make adjustments with engine running and shift]motion control lever in

neutral (N) position.

• Idle soeed setting - With throttle control

lever in slow position, engine should idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

• Idle fuel needle settina - With throttle

control lever in slow position, turn idle fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine runs

rough. Tum needle to a point midway between those two positions.

• Recheck idle speed. Readjust if neces- sary.

ACCELERATION TEST -

• Move throttle control lever from slow to fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 tum. Repeat test

and continue to adjust, if necessary,

until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper withthe engine govemor, which is factory set for

proper engine speed. Overspeeding the engine above the factory highspeed set- ting can be dangerous. If you think the engine-governed high speed needs adjusting, contact yournearest AUTHO-

RIZED service center/department, which has proper equipment and experience to make any necessary adjustments.

Cable Clamp....______

Screw

Throttle Lever

Idle Speed Adjusting

Screw

Idle Fuel

Adjusting Needle

Page 28

Immediately prepare your tractor for stor-

age at the end of the season or if the trac- tor willnot be used for 30 days or more.

_CAUTION: Never store the tractor with gasoline inthe tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool before stor-

ing in any enclosure. TRACTOR

Remove mower from tractorfor winter storage. This will allow you to clean it thor-

oughly. Remove all dirt,grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See _CLEANING" in

the Maintenance section ofthismanual).

• Inspect and replace belts, if necessary

(See belt replacement instructionsin the Service and Adjustments section of this

manual).

• Lubricate as shown in the Maintenance

section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint sur- faces; sand lightlybefore painting.

BATTERY

• Fully charge the battery for storage.

• After a pedod of time in storage, battery may require recharging.

• To help prevent corrosionand power

leakage dudng long pedods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see =TO CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables disconnect-

ed and place cables where they cannot

come in contact with battery terminals.

• If battery is removed fromtractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel

system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also,

experience indicatesthat alcohol blenl fuels (called gasohol or using ethanolt

methanol) can attract moisture which t to separation and formation of acids dl

storage. Acidic gas can damage the fu system of an engine while instorage.

• Drain the fuel tank.

• Start the engine and let it run until th

fuel lines and carburetor are empty. ,,

• Never use engine or carburetor cleafl

products in the fuel tank or Permane_ ' damage may occur.

• Use fresh fuel next season. NOTE: Fuel stabilizer isan acceptable_,

alternative in minimizing the formation fuel gum deposits during storage. Add

bilizer to gasoline in fuel tank or storag_ container. Always follow the mix ratio _I_ found on stabilizer container. Run eng.ir_

at least 10 minutes after addingStab,liz_ to allow the stabilizer to reach the carbu_

tor.Do not drain the gas tank and carbu'd tot if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace _

with clean engine oil. (See =ENGINE" in the Maintenance section of this manual).'

CYUNDER(S)

• Remove spark plug(S).

• Pour one ounce of oil through spark plug_

hole(s) into cylinder(s).

• Tum ignition key to "START" position for

a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can ifit startsto

rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractorindoors and cover itto give protection from dust

and dirt.

• Cover your tractorwitha suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust aroas are still warm.

Page 29

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE CORRECTION

• Out of fuel.

• Engine not =CHOKED"

properly.

• Engine flooded. •

• Bad spark plug. •

• Dirty air filter. •

• • Dirty fuel filter. •

• Water in fuel. •

• Loose or damaged widng. •

• Carburetor out of adjust-

ment.

• Engine valves out of

adjustment.

Dirty air filter. • Bad spark plug. •

• Weak or dead battery, •

• Dirty fuel filter, •

• Stale or dirty fuel. •

• Loose or damaged wiring. •

• Carburetor out of adjust- •

ment.

• Engine valves out of

adjustment.

• Fill fuel tank.

• See =TO START ENGINE" in

Operation section. Wait several minutes before

attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter. Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-

ter.

Check all widngo

• See =To Adjust Carburetor"

in Service and Adjustments section.

• Contact an authorized ser-

vice center,

Clean/replace air filter. Replace spark plug.

Recharge or replace battery. Replace fuel filter.

Drain fuel tank and refill with fresh gasoline. Check all widng.

See "To Adjust Carburetor" in Service and Adjustments

section. Contact an authorized ser-

vice center.

Engine will not tum over

• Clutch/brake pedal not

depressed.

• Attachment clutch is

engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery termi-

nals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

sw ch(es).

Depress clutch/brake pedal.

• Disengage attachment

clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all widng.

• Check/replace ignition

switch.

• Check/replace solenoid or

starter.

• Contact an authorized ser-

vice center.

Page 30

TROUBLESHOOTING CHART

PROBLEM CAUSE

Engine clicks but

will notstart

Loss of power

• Weak or dead battery.

• Corroded battery termi-

nals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cutting too much

grass/too fast.

• Throttle in =CHOKE" posi- tion.

• Build-up of grass, leaves and trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of adjust-

ment.

• Engine valves out of adjustment.

CORRECTION

• Recharge or replace battery.

• Clean battery terminals.

Check all wiring. Check/replace solenoid or

starter.

Set in "Higher Cut" posi- tion/reduce speed. Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure-

tor, refill tank with fresh gaso-

line and replace fuel filter.

Connect and tighten spark

plug wire.

Clean engine air screen/fins.

Clean/replace muffler.

Check all wiring.

See "To Adjust Carburetor" in

Service and Adjustments

section.

Contact an authorized ser-

vice center.

Excessive vibration

Engine continues to run when operator

leaves seat with attachment clutch

engaged

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety

presence control system.

• Replace blade. Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose pad(s).

Replace damaged parts.

Check wiring, switches and connections. If not

corrected, contact an autho- rized service center/

department.

Page 31

TROUBLESHOOTING CHART

PROBLEM

CAUSE

CORRECTION

Poor cut - uneven

Mower blades will

not rotate

Poor grass dis

charge

•Wom, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent holes from buildup of grass, leaves, and trash

around mandrels.

• Obstruction in clutch

mechanism.

• Worn/damaged mower

ddve bell

• Frozen idler pulley.

• Frozen blade mandrel.

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pres-

sure.

• Worn, bent or loose blade.

• Buildup of grass, leaves

and trash under mower.

• Mower drive belt worn.

• Blades improperly

installed.

• Improper blades used.

• Clogged mower deck vent

holes from buildup of grass, leaves, and trash

around mandrels.

• Replace blade. Tighten blade

bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to

open vent holes.

• Remove obstruct_n.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in =FAST"position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

I • Replace with blades listedin

this manual.

• Clean around mandrels to

open vent holes.

Headlight(s) not working (if so equipped)

Battery will not

charge

• Switch is =OFF'.

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator (if so

equipped).

• Faulty altemator.

• Tum switch =ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connections.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace alternator.

Page 32

TROUBLESHOOTING CHART

PROBLEM

Lossof drive

CAUSE

• Freewheel control in "dis- engaged" position.

• Motion drive belt worn, damaged or broken.

• Air trapped in transmis-

sion during shipment

or servicing.

CORRECTION

• Place freewheel control in =engaged" position.

• Replace motion drive belt.

• Purge transmission.

Engine =backfires"

when tuming engine "OFF"

• Engine throttle control not set at =SLOW"

position for 30 seconds before stopping engine.

• Move throttlecontrol to =SLOW" position and allow

to idle for 30 seconds before

stoppingengine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271080

AMMETER

(OPTIONAL)

RF.D

FUSE30AMP.

SOLENOID

t ....... 3

CLUTCH/ BRAKE

' UNIT

_ LINE I

I m j

FUELSHUT-OFF

SOLENO_

IGNITION

m.ACK

STARTER

IGNmON SWITCH

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULAI"ED CUPS

NOTE: IF WIPJNG INSULATED CLIPS _ REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE,REPLAC_EDTO

PROPERLY SECURE YOUR WIRING.

Page 34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271080

i I I

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271080

KEY PART NO. NO.

1 163465

2 74760412

8 156417

16 161343 19 STD551125

2O 7335O4OO

21 166182 22 4152J

24 4799J 25 146147 26 166180

27 735104O0 28 4207J 29 160784 30 140301

31 124211X 32 141226

33 109310X 40 166145

41 71110408 42 131563 43 145673

44 7364O4OO 45 122822.X 52 141940

70 166661

DESCRIPTION

Batten/12 Volt28 Amp Bolt,Hex Head 1/4-20 uriCx 3/4

Case, Batten/Mech Hinge Switch,_ntedock N Opn/N Opn Washer. Lock

Nut,Hex,Jam 1/4-20 UNC Harness,Light Socket(Includes4152J)

Bulb,light Cable, Battery, 6 Gauge, Red, 11"

Cable, Batten/,6 Gauge, Red,W/16 Wire Fuse, 15Amp Nut KepsHexl/4-20 Uric

Cable, Ground,6 Gauge, Black, 12" Switch, PlungerNormal OpOlive Switch, tgnit'_n

Nut,IgnillOn

Cover, Key Switch

Key, Ignition Hamess, Ignition Bolt,Hex Head, Fin. 114-20x 1/2

Cover,Terminal,Red

Solenoid Nut KepsBIk Hey, 114.20UNC

AmmeterRectangular ProtectionWireLoop

HarnessEngine

NOTE: AJIcomponentdimensionsgiveninU.S. inches

1inch=25.4 mm

!35

Page 36

TRACTOR - - MODEL NUMBER 917.271080

CHASSIS AND ENCLOSURES

58 12

Page 37

TRACTOR - - MODEL NUMBER 917.271080

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 165583

2 140356 3 17490612

4 19131216 5 155272

9 161917X013

10 STD533710

11 155927

12 145660 13 155936

14 17490608 17 144983X558

18 126938X 25 19131312 26 STD541437

28 145198X558 29 155217

30 151287X558 31 139976 37 17490508 38 139886

39 139887 51 73800400 52 19091416 53 145201

54 161464 55 145202 57 STD522507

58 150127

60 72140606 64 154798

74 7368O6OO 140 158418 142 156095

143 154966 144 154207 145 156524

- - 5479J

ChassisStamping Drawbar

Screw,Thd. Roll. 3/6-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge

BumperHood/Dash Dash

Bolt,Carriage 3/8-16 x 1 Panel, Dash, LH. ClipTmnemlan Grille P/1.

Panel, Dash, R.H. ScrewThdrol 3/8-16 x 1/2

HondAssanlb_y

BumperHood

Washer 13/32 x 13/16 x 12 Gauge

Nut

Gnlle w/ClipsMSo558

Lens,Gdlla Fend/FtmstPnt STLT N HLD 558

Bracket,Fender Support ScrewThdrol 5/16-18 x 1/2 Tyt PivotBracketAssembly,LH.

PivotBracketAssembly,R.H.

Nut Lockw/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. BracketGrifle PickoffU-I

Screw Hex Wshd 8-18 x 7/8 Bracket GnllaPickoffRH

Bolt,FinHex 1/4-20UNC x .75 DuctAir EngineP/I. LT

Boll RdhdSqnk 3/8-16 UNC x 3/4 Dash LowerSTLT

Nut Crownlock3/8-16 UNC BracketSun Front

Plate ReinforcementSTLT BracketSwaybar Chassis

BracketPnt FootrestSTLT FUodPivot Chassis/Hood

Plug,Button

NOTE:

Allcomponentdimensionsgiven inU.S. inches 1inch= 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271080

,146

Page 39

TRACTOR - - MODEL NUMBER 917.271080

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO.

1 ...... Transaxle (See Breakdown) 74 121199X

HydroGear Model 319-0650 75 121749X 2 142431 Spdng,Return, Brake 3 143995 Pulley,Transaxle 76 STD581075

8 165866 RodShiftFenderAdjust 77 123583X

10 STD561210 Pin Cotter 1/8 x 1 CAD 79 121748X

14 10040400 Washer LockHvy Helical 16 STD541431 NutLockHexW/lns. 5/16-18 81 165591

Uoc

18 STD523710 BoltFinHex 3/8.16Uncx1 Gr. 82 165711

5 83 19171216

19 STD541437 NutLockHexW/Wsh 3/8-16 84 165815

Uoc 86 71208

21 130564 Knob, Deluxe 1/2-13 87 19212016 22 145627 Rod, Brake Hydro 88 12000008

24 73350600 Nut, Hex Jam 3',8-16 Uric 89 158388 25 106888X Spring, Brake ROd 90 124346X 26 S'rD551037 Washer 91 747805.36 27 STD561210 PinCotter 1/9 x 3/4 CAD. 92 74780524

28 145204 ROd,ParkingBrake

29 124236X Cap, ParkingBrake 93 142564 30 130807 Bracket, Transaxle 94 140462

32 74760512 BoltHexHd 5/16-18Uocx3/4 95 144643 34 155071 Shaft, FootPedal 96 4497H 35 120183X Bearing,Nylon 97 140469

36 19211616 Washer 37 1572H Pin,Roll 98 73510600

38 131494 Pulley,Idler, Flat 100 19111216 39 STD523727 Belt 102 141322

40 4470J Spacer,Split 103 73940800 41 165838 Keeper, Belt Idler

42 19131312 Washer 13/32 x13/16 x12 104 140156

Gauge 105 71070516

43 19111012 Washer 11/32x5/8x12Ga. 106 74780520 47 127783 Pulley, Idler,V-Groove

48 154407 Bellcrank, Clutch 116 72110610 49 123205X Retainer, Belt 144 19111016 50 STD523715 Bolt 145 74490540

51 STD541437 NutCrownlock 3/8-16UNC 150 165850 52 STD541431 Nut,Crownlock 5/16-18Unc 151 19133210

53 105710X Link, Clutch 156 166002 55 105709X Spring, Return,Clutch 157 153236

56 STD523712 Bolt Hex 3",8-16x 1-1/4 158 165589 57 140294 V-Bolt 159 165494

59 140312 Keeper, CentarSpan 160 19292016 61 17490612 ScrewThdrol. 3/8-16x3,'4Ty. 161 72140406

"17"

62 8883R Cover, Pedal 162 73680400 63 140186 Pulley,Engine 163 74780416

64 71170764 BoltHex 7116-20x4 Gr.5 164 19091010 65 STD551143 Washer 165 165623

66 154778 Keeper Belt EngineHydro 166 166880 70 134683 Keeper Belt Engine 168 165492

71 140158 StrapTorque LhHydro 15/20"T 169 165580 72 19132012 Washer 13/32 x1-114 x12

Gauge

73 156347 StrapTorque Rh Hydro 18/20"T

NO. DESCRIPTION

NOTE: AIJcomponentdimensionsgivenin U.S. inche_

1 inch= 25A mm

Spacer, Split Washer 25/32 x 1-114x 16

Gauge E-Ring Key,Square

Washer 25/32 x 1-5/8 x 16

Gauge SheftAsm. CrossTapered65(;

20 SpringTorsion T/A

Washer 17/32 x 3"4 x 16 Ga. Unk Transaxle0650 LT/YT/ST Bushing

Washer 21/32 x 1-1/4 x 16 G_ Ring Klip #5304-62

Console,Shift

Nut Self-ThdWsh-hd 114Zinc Boltfin Hex 5/16-18 Unc x 2.,';

Bolt Fin Hex 5/16-18 Uncx 1- 112

LineFuelHydro4" Fan, Hydro7"

Control BypassHydro20" 3ire Retainer Spring1"Zinc/Cad

Keeper Bolt Rh Hydro 0750.

18/20"

NUt Keps Hex 3/8-16 Unc Washer 11/32 x 3"4 x 16 Ga. Washer Bellville .501D x 1.5(

Nut HexJam Toplock 1/4-20 Unt

Arm, ControlHydro Screw Cap Hex 5/16 x 18x 1

BoltFinHex 5/16-18 Unc x 1-

114 BoltRdhd Sqneck 3".8-16x 1.

Washer 11/32 x 5/8 x 16 Ga.

Bolt Hex FLGHD 5/16-18 x Gr BushingBellcrankGrd Drive

Washer 13/32 x2 x 10 Ga. Washer Srrted5/161Dx1.12.=

Bolt Shoulder5/16-18 unc-2A BracketShift Mount

HubTaperedFlange ShiftLT Washer29/32 x 1-1/4 x 16 Ga

Belt Rdhd Sqnk1/4-20 x 3"4 C 5

Nut Crownlock1/4-20 Unc BoltHex Fin 1/4-20 Uric x I G

Washer 5/8 x .281x 10 Ga.

BracketPivotLever

Screw5/16-18 x 5/8

Bolt Shoulder5/16-18 x .561 Plate FasteningCrossShf

STLT/CRD

• 39

Page 40

TRACTOR ° - MODEL NUMBER 917.271080

STEERINGASSEMBLY

_41

I .

sl $4

..-----17

Page 41

TRACTOR - - MODEL NUMBER 917.271080

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 139768 SteeringWheel

2 154427 AxleAssemblySTMP DroppedSTL

3 156483 SpindleAssembly,L.H.

4 157473 SpindleAssembly,R.H.

5 6266H Beadng,Race, ThrusLHardened 5 121748X Washer 25i32x1-5/8x16Gauge

7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring,Klip 9 3366R Bearing,Steedng Column

10 156438 . DraglinkExtendedStamped 11 STD551137 Washer, Lock

13 154779 BeadngAxle STLT/GT 15 73901000 Nut,Lock,Flange 5/8-11 UNC

17 156546 ShaftAseembly,Steering 18 57079 Washer, Thrust .515 x .750 x .033 19 160395 Support,Shaft

22 165857 ScrewHex Wshd Torx 23 165851 PittmanShaftAssen'_y

25 154406 Bracket,Steering 26 126847X Bushing,Link,Drag

27 136874 Gear, Sector 28 19131416 Washer 13i32x7/8x16Gauge 29 17490612 Screw,Thd., Roll. 3/8-15 x 3/4

30 STD561210 Pin 32 130465 Rod,'fie 36 155099 Bushing,Steering

37 152927 Screw 38 139769 Insert, SteeringWheel

39 19133808 Washer 13/32x2-3/8x8Gange 40 STD541537 GdpcoNut

41 100711L Adaptor,Steering Wheel 42 145054 Boot,SteeringShaft

43 121749X Washer 25/32 x1-1/4 x16 Gauge 44 153720 ExtensionShaft Steedng LR.LT 46 121232X Cap, Spindle 47 6855M Fitting, Grease 51 STD541431 NutLackHexw/Ins. 5/16-18UNC 54 74780520 BoltFin Hex 5/16-18 UNC x 1-1/4

62 156594 WutSteedngAsm Service 63 STD523710 Bolt,Fin Hex 3/8-16 UNC x 1 Gr 5 65 154780 SpacerAxle

66 154404 BeadngArm Pittman 67 74781044 Bolt,Fm Hex 5/8-11 UNC x 2-3/4 68 154429 Axle, Brace 79 19132012 Washer 13/32x 1-1/4 x 12 Ga.

80 74950612 BoltHex Nylon3/6-16 x3/4

1 inch =25.4 mm

Page 42

ENGINE

TRACTOR -- MODEL NUMBER 917.271080

I OPTIONAL EQUIPMENT

Spark Arrester

Page 43

ENGINE

TRACTOR - - MODEL NUMBER 917.271080

KEY PART NO. NO. DESCRIPTION

1 162156

2 17720410

3 ......

Control,Throttle Screw,Hex Head, Thread Cutting 1/4-20 x5/8

Engine(See Breakdown) KohlerModel CV16-43519

4 159420

14 13280328 15 13200300

16 STD551237 23 159880 29 137180

31 109202X 32 158990 33 123487X

35 17490512 37 137040

38 .......

40 124028X 44 17490412 46 19091416

62 STD551131

77 19101216

79 M740108025

80 74760508

81 128861

Muffler Nipple,Pipe 3/8 NPT x 3-1/2

Elbow,Standard 90°, 3/8-18 NPT Washer

Shield BrrVDbrGuard Arrestor,Spark

Tank, Fuel Cap Assembly,Fuel Sears, Vented

Clamp, Hose ScrewThdrol 5/16-18 x 3-4 Tyt

Une, Fuel Plug,Oil Drain(Order From EngineManufacturer)

Bushing,Snap, Fuel Line Screw, HexWasher Head, Thd., Roll. 1/4-20 x 3/4

Washer 9/32 x7/8 x 16 Gauge Washer, Lock

Washer 5/16 x3/4 x 16 Ga.

BoltHex BoltHex Hd 5/16-18 Unc x 1/2 Nut Range 1/4-20 StarterNut

NOTE: Allcomponentdimensionsgiven inU.S, inches

1 inch= 25.4 mm

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271080

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 140123 Seat 13 121248X Bushing,Snap 2 140551 Bracket,Pivot,Seat 14 72050412 Bolt,Carriage 1/4-20 x 1-1/2 3 STD523710 Bolt 15 134300 Spacer,Split .28x .88

4 19131610 Washer 13/32xl xlOGauge 16 121250X Sprig 5 145006 Cllp, Push-in Hinged 17 123976X Locknut,Flange 114Grade 5 6 STD541437 Nut 21 15,3236 Bolt,Shoulder 5/16-18 UNC 7 124181X Spring,Seat 22 STD541431 Nut 8 17490616 Screw,Thd.,Roll. 3/8-16xl 24 19171912 Washer 17/32 x1-3/16 x12

9 19131614 Washer 13/32xl x14Gauge Gauge

10 1559_5 Pan, Seat_ QCK Conn. 25 127018)( Bolt,Shoulder 5/16-18 x .62

11 166369 Knob Seat NOTE: All componentdimensions givenin U.S. inch-

12 !21246X .Bracket, Sw#chMounUug eslinch=25.4mm

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.271080

KEY PART NO. NO.

1 156811

2 139769

3 163200

4 163202

6 133644 8 166887

9 163204 10 156439 11 142341

12 146046

6 3

DESCRIPTION

Decal, Oper. Instr. Cap Wheel Steer Opp Sears

Decal, Hood, R.H. Decal, Hood, L.H. Decal, CustomerMaintonance

Decal, Deck Mower EZ3 Decal, Fender,Craftsman Decal, Fender Danger

Decal, DrawbarCntd MvtHydLt Decal, V-Belt DriveSchematic

KEY PART NO. NO.

13 163262 14 160396

16 138047 20 149516 21 163205

- - 138311

- - 154515

- - 154516

- - 167094

-- 167095

DESCRIPTION

Decal, Dash Pnl Decal, V-BeltSchematic

Decal, Baftery Diehard

Decal,Battery Dngr/PsnEng Decal,Fender AutoSears

Decal,Uft Handle PadFootrestLH STLT

PadFootrestRH STLT

Owner's Manual, English Owner's Manual, Spanish

WHEELS & TIRES

4,10

KEY PART NO. NO. DESCRIPTION

59192 ValveCap, Tire

65139 Stem, Valve

106222X Tire, Front

59904 Tube, Front"l]re

106732)(427 Rim, Front

278H Fitting,Grease (FrontWheal Only)

904014 Bearing, Flange (FrontWheel Only)

106108X427 Rim, Rear

122082X Tire, Rear

7152J Tube, RearTire

104757X Cap,Axle 144334 Sealant,Tire 10 oz.

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 inch: 25.4 rnm

(Not Provided,Service Item Only)

(Not Provided,ServiceItem Only)

Page 46

LIFTASSEMBLY

TRACTOR - - MODEL NUMBER 917.271080

28 27

! _/'/

Page 47

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271080

• T

KEY PART NO. NO. DESCRIPTION

1 159460 Lift Lever InnerWire Assembly 2 159471 ShaltAssembly,Lift 3 105767X Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21/32xlx21GaLK3e

6 120183X Bearing,Nylon

7 1256,31X Grip, Handle, Fluted

8 122365X Button, Ptunger,Red

11 139865 Link, Lift,LH.

12 139866 Link, Lift,R.H.

13 STD624008 RetainerSpdng 15 127218 Link,Front

16 73350800 Nut,Hex, Jam 1/2-13 UNC 17 130171 Trunnion

18 73800800 Loc_ut, Hex, withWasher Insert 1/2o13UNC 19 139868 Arm, Susper_slon,Rest

20 163552 Retainer Spdng 23 110807X Nut, Special

24 19131016 Washer 13/32 x 5,'8x 16 Guauge 25 2876H Spring

26 STD560907 PinCotter 3/32 x 1/2 27 126971X Rod, Adjust,Lift

28 73350600 Nut,Hex, Jam 3/8-16 Unc 29 138057 Knob, InfiniteHeightAdjustment

30 150233 Trunnion,InfHeight 31 140302 Beadng, Pvt, LiftSpherical 32 73540600 Nut,Crownlock 3/8-24

36 155097 PointerHeightIndicator 37 123935X PlugHole BIk 1.485/1.515

38 17490512 ScrewTndrol 5/16-18 x 3/4 40 19112410 Washer 11/32 x 1-1/2 x 10Ga.

41 1_ IndicatorHeightStlt 49 145212 NutHex Range Lock

50 110452X NutPushPhos &OII

NOTE: Aitcomponentdimensions givenin U.S. inches

1inch= 25.4 mm

Page 48

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271080

76 77

34 ,+33

113 111

123

,116

Page 49

TRACTOR - - MODEL NUMBER 917.271080

MOWERDECK

KEY PART KEY PART NO. NO. DESCRIPTION NO, NO,

1 144393 Mower Housing 58 140086 2 STD533107 Bolt 59 141043 3 138017 BracketAssembly,SwayBer, 67 162113

Front 68 144200

4 138440 BmcketAssembly,Sway Bar 71 142427 5 STD624006 RetainerSpring 72 131870

6 130832 Arm, Suspension,Rear 73 127847 8 850857 Bolt,Hex 3/8-24 x 1.25 Gmda 9 74 121748X 9 STD551137 Washer,Lock

10 140296 Washer, Hardened 75 12000029

11 134149 Blade, Mulching 76 128903

12 129895 Beedng, Ball 13 137645 Shaft Assembly,Mandrel,Vented 77 127845

14 128774 Housing,Mandrel, Vented 79 127493

15 110485X Beedng, Ball,Mandrel 80 153701

16 140,329 Stripper,Vented Mower Deck 81 73350600 17 72110610 Bolt, Carriage 3/6-16x1-1/4 82 142023 18 72140505 Bolt.Carriage 5/16-18x5/8 83 120958X 19 132827 Bolt, Shoulder 84 156084

20 159770 Baffle,Vortex 85 72140618 21 STD541431 Nut Crownlock5/16-18 UNC 92 STD541437

22 134753 StiffenerBracket 101 136420 23 131267 Bracket, Deflector 102 71161010

24 105304X Cap, Sleeve 103 19061216 25 123713X Spring,Torsion,Deflector 104 STD551110

26 110452X Nut, Push 105 160793

27 130968 Shield,Deflector 106 2029J 28 19111016 Washer 11i32x5i8x16Gauge 111 155197 29 131491 Rod, Hinge 112 155198

30 157722 ScrewThd RollingWase Heed 113 17490512 31 129963 Washer, Spacer 114 73510500 32 153536 Pulley,Mandrel 115 72110504

33 137266 Nut,Toplock, Ranged 116 4898H 34 STD533717 Bolt 117 165746

35 133835 • Fastner,ChristmasTree 118 73930600 36 131494 Pulley, Idler,Rat 119 19121414

37 19131316 Washer 13/32x 13/16x 16 121 143723

40 STD541437 NutCrownlock3/6-16UNC 129 19131312 41 133551 Rod,Pivot, withNibs 130 STD523710

43 140083 Rod,Clutch,Secondary,with

44 140088 Guard,Mandrel,LH.

45 STD624003 Retainer 132 19132203

46 137729 Screw, Thd. RoU 1/4-20x5/8 48 133944 Washer, Hardened 141 6266H

49 155066 RollerAssembly,Cam Follower -- 130794 50 131340 Bolt,Shoulder #10-24 Grade 5

51 STD541410 Lodov_ 52 139888 Bolt, Shoulder 5/16-16 UNC - - 145411 53 131845X900 Arm_, Pad, Brake

54 133943 Washer,HaVened 55 155046 Arm. Idler

56 122052X Spa_, Retainer

(IncludesKeyNumber 6) 78 160570

Gauge 128 153390

Nibs 131 STD633710

M0_r_A, compor_d_ns_ne g_ leU.S.inshee

linch _ 25.4 mm

DESCRIPTION

Spdng,TorsionBrakes Guard,TUV Idler KnobCustomOval

V-B_t Rod, Clutch,Pdmary,withNibs Spring, Retum

Arm, Clutch,Secondary Washer 25/32 x 1-5/8 x 16

Gauge Ring, Klip Bolt,Shoulder 3/6-16 UNC x

1.44 Keeper, Spdng

LeverAsm. ClutchPdP/L Bushing,Large, Brass

Spltng, MowerClutch

Nut,HexJam 3/8-16 Uric

Trunnion,Adj. Washer Sletared

Keeper Bait Idler Rxed Bolt Cardage 3/6-16 x2-1/4

Nut MulcherCover Screw

Washer #10 Washer, Lock

LatchAssembly,Bagger

Nut,Weld Bracket,Gauge, Wheel LH.

Bracket,Gauge, Wheel R.H.

ScrewThdrol 5/16-16 x 3/4

Nut,Hex,Keps 5/16-18 UNC Bolt,Carriage 5/16 UNC x 1/2 Bolt,Shoulder

Wheel, Gauge Nut,Centerlock3/8-16 Washer3/8 x 718x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12Ga.

Bolt,FinHex 3/8-16 UNC x 1 Gr. 5

Bolt, RDHD SQNK 3/8-16 UNC x

SpacerWasher 13/32 I.D. x 1- 5/80.D. x 1/4

WasherThrust .75 x 1.230 Mandrel_mbly (IncludesKey

Numbers6-10, 12-15, 31 and

32)

Mower Deck,_lete

(SlanderdDed_Order Separately_ Plateand

Gauge Wheal Components,Key

Nos. 101-106 and 111-121)

Page 50

TRACTOR - - MODEL NUMBER 917.271080

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

Page 51

TRACTOR - - MODEL NU MBER 917.271080

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142930 Housing,Lower 43 142884 Washer 7/16 x 7/8 x.060 2 142931 Assembly,Upper Housing 44 150829 DifferentialAssembly

3 142932 Seal,Lip 52 142991 Washer 3/4 x 1.5 x .13 4 142928 Ring,Wire Retaining 53 142961 Seal .75 x 1.25 x .250

5 142933 Ring,Retaining 56 142963 Shaft, Input 6 142934 Beating,ShaftBaH 58 142964 Bolt 4,/4-20x 1.38

7 142935 Bearing,Cradle 59 142965 Pin .50D x .43 ID x .750 8 150771 Bearing,Thrust 30x52x13 62 142966 Arm,Control

9 142937 Swashptata,Variable 63 142967 Puck,Dampener 13 142938 Block, CylinderAssembly 64 142920 Set Screw 14 142939 Arm,Trunnion 68 142969 Spring

15 142940 Seat, Lip 69 144610 Stad 5/16-24 17 142941 Guide, Slot 83 142971 JackshaftAsssmbly 18 150772 Shaft, Motor 85 150806 Jacksheft 19 150773 Bearing, Thrust 42 x 68 x 16 88 142973 Screw,Cap

23 142944 Block,CylinderAssembly 89 142974 Washer 7/16 x 1 x 112 24 142945 Seal, Lip 10x25x7 90 142975 Sleeve Bearing

25 142946 Actuator,Bypass 91 142976 Seat,Wiper 26 150774 Center SectionAssemblyI_t 92 142977 Spring,Bloc_ 27 142948 Seal, Lip 26x42x8 93 142978 Washer,BlockThrust 28 142949 Ring, Retaining 113 142917 Cap, VentAssembly

29 142950 Washer 26x35x1 114 142918 Fitting,O-RingAsssmbly 30 150787 Plate, Bypass 119 142980 Spacer 34 142951 Oil FilterElement 134 144607 Nut, Castle 5/16-24

35 142952 Arm, Bypass 135 144608 Pin,Cotter 36 142953 Ring,Retaining 139 150775 Spring,Compression

37 142954 Arm,Ad_uating 140 150776 Nut,Hex 5/16-24 38 142955 Pin,Actuating

39 150777 Bolt 5/16-24 x 1-3/4 NOTE: Allcomponentdimensionsgivenin U.S. inches 40 150778 Locknut,Hex 5/16-24 UNJC I inch= 25.4 mm

41 142958 Brake Rotor/StatorKit

Page 52

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

CYLINDER HEAD, VALVE AND BREATHER

24 S

GRANKCASE I

_*--14

Page 53

TRACTOR - - MODEL NUMBER 917.271080

KOHLERENGINE-MODELNUMBERCV16S,TYPENUMBERPS-43519

CYL|NDER HEAD4VALVE/BREATHER

KEY PART

NO. NO.

25-351-01

12-755-81

12-041-01 12-041-02

12-041-03

12-411-01

12-041-10

12-017-01 12-017-02

12018-01

12-O16-(_

X-75-23

12-318-19

25-186-01

12-599-03

M-0640034

12-089-01

12-173-01

12-755"03

12-468-05

12-112o13

12-O86-15

DESCRIPTION NO. NO.

Lifter,valve(2) Kit,cylinderhead (Includes3.17) Carburetorgasket(2)

Aircleaner base gasket Exhaustmanifordgasket Red, push(2)

Gasket, cylinderhead Valve, intake(Std.) Valve, intake (2.5)

Valve,e_auet (Std.)

Valve, exhaust(.25) Plug,allenhd.pipe 1/e

CylinderHead Arm, rocker(2)

Pivot,reeker arm (2) Screw,hex.flange M6xL0x34 (2)

sprig,v_ve (2)

Cap, valve spring(2)

Kit,retainer(2)

Washer, plain13/32

Spacer,head boltexhaustport Screw,hex.ftange M10xl.5x81

(5)

18 19

X-426.9

12-326-03 M-0645020

Clamp,hose(2)

Hose,breather Screw,hex. flange M6xl.0x2o

(s)

21 22

23 24

12-O96-07

M-0545010

12-0!8-O1 12-402"02

Cover,valvew/nippie Screw, hex. flangeM5x0.Sxl0 Retainer,breather reed Reed, breather

CRANKCASE

KEY PART

12-032-(_ Seal, crankshaft

Block,cylinder(Use ShortBlock 12 522 18)

12-445-02

M-0839025

12-380-17

12-755-49

12-089-31

12-422-08 12-422-O9

12422-10 12-422-11

12-422-12 12-422-13 12-422-07

12-144-27

12-374-07

24-874-11

12-874-08 12-874-09

12-015-_

12-108-O7 12-108-08 12-108-G9

12-067-05 12-067-06

12-380-01

12-043-05

M-0631005

12-144-_2

52-13,9-09

12-755*64

X-25-I(_

12-032-01

SM-0631015

12-154-05

DESCRIPTION

Strap,lifting Screw, hex. flange M8x1.25x25

Down,k_ea,ng(4)

Kit,camshaft(Includes7,8) Spring,actuating

Shim,camshaft (A.R.) blue Shim, camshaft (A.R.)red Shim, camshaft (A.R.)yellow

Shim, camshaft (A.R.)green Shim, camshaft (A.R.)gray Shim, camshaft (A.R.)black

Shim, camshaft (A.R.)white

Shaft, balance

Pistonw/RingSet (Std.) (includest1-12)

Fmtonw/RingSet (.08) PistonwiRingSet (.25) Pistonw/RingSet (.50)

Retainer,pistonpin (2) RingSet (Std.) RingSet (.25) RingSet (.50)

Cor_ecitngPod(Std.)

ConnectingRod(.25) Pin,governorregulating Gear,governorassembly Washer,plain6mm

St'raft,govamor gear Plug,cup Kit,gav. crossshaft w/clip (Includes24) washer,plain 1/4

Seal, governorcross shaft Washer,plain6mm

Clip,hitchpin

Page 54

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

IGNmON I ELECTRICAL I

--2

lS_ _ 17 14B

..-2_.._T. .-_ .

BLOWER HOUSING AND BAFFLES I

t-_ i/1 1

,-8

---7

Page 55

TRACTOR - - MODEL NU MBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

IGNmOWELECTRICAL

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14 Screw, hex. flangeMIOx1.5x46

2 12-468-03 Washer,plain3/8 3 24-162-03 Screen,grass 4 M-0639016 Screw, hex. flangeM6xl.0x16

(5)

6 12-157-03 Fan 7 41-403-09 Regulator,rectifier 8 X-22-11 Washer,lock(2)

9 236602 Connector 10 X-.42-15 Kay 11 12-025-35 Flywheel

12 41-155-02 Connector(4 contact) 13 M-0548025 Screw, he)(.capM5xO.8x25 (2)

14 12-085-01 Statoreesembly- 15 amp 15 12-132-02 Spark Plug 16 X-728-1 Clip, cable

17 M-0545010 Screw, hex.flangeM5xO.8xlO

(2)

18 12-584-08 Module,ignition 19 12-452-02 Terminal

20 12-086-35 Screw, hex.socketM5xO.8x20

BLOWER HOUSING & BAFFLES

1 M-0545010 Screw,hex. flangeM5x0.Sxl0

(s)

2 24-468o10 Washer,plain 1/4

3 12-146-07 Plate, blowerhousing

4 24-086-18 Screw,philliphdM4x0.7 )(8 (2)

5 24-096-05 Cover,pinion 6 220534 Washer,plain 5/16 (2)

7 12-027-54 Housing,blower 8 12-063-10 Baffle,intake side

9 25-154-02 Clip, mounting(3)

10 12-086-37 Screw,captive washerM5 X0.8

X20(3)

11 M-0645016 Screw,he)(.flange M6x1.0x16

(2)

12 12-063.O8 Baffle, cylinderhead 13 12-063-o9 Baffle,cylinder

NOT ILLUSTRATED X-25-92WASHER, PLAIN 3/16" (2)

(2)

21 M-:0461013 Screw, panhead M4.2x13 (2) 22 12-584-12 Module,speed advance

23 25-086-47 Shoulder M6X1.0X16 (4) NOT ILLUSTRATED

25-518-29 Lead 25-518-05 Lead

12-176-36 Harness X-25-5 Washer, plain5/16"

12-155-(_ Connector

23-517-O3 ClipCable

AIR INTAKF-._FILTRA'I10N

KEY PART

NO. NO.

1 25-341-03

2 12-096-24 3 12-083-12 4 12-083-10

5 1230046 6 12-100-01

7 12-032-11 8 12-094-07

9 12-072-(:}4

10 12-086-01

11 12-041-02

Cover,air cleaner

Wing Nut Seal 1-7/16"

Stud, mountingplate M6X1.0X75

Screw, #10 Hi-Lo _read fOrm- ing (2) Gasket, aircleaner

DESCRIPTION

Knob,air cleanercover

Pracleaner,element Kitair cleanerelement

(Includes5,7) Seal3/4"

Base, airclaaner(includes 10,11)

NOT ILLUSTRATED

12-113-53

Decal, air cleaner

Page 56

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

_rA._NGSVST_.I

ENGINE CONTROLS I

_,\ !!! f T ,_l

"7":_'J

OIL PANI LUBRICATION I

I -- ,qU II

.2'!

i0 _N

!02"

, 1

Page 57

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 M-0839070 Screw,hex. flange M8x1.25x70 1 12-079-07

2 25-098-05 Starterassembly (Includes3-8) 3 M-0664020 3 12-755-54 Kit,drive end

4 12-227-06 Cap, driveend 4 24-086-43 5 12-17005 Armature 5 12-536-10

6 12-221-01 Kit,brush&spring 7 12-227-13 Cap, commutatorend 6 M-0443025

8 12-211-O1 Bolt,hex.flange 1/4-20x4-5/8 (2) 7 M-0443020

OIL PAN/LUBRICATION 11 12-755-83

KEY PART

NO. NO. DESCRIPTION

1 12-038-01

2 25-755-13 3 12-153-03

4 12-153-02 5 12-123-04 6 M-0545020

7 12-153-01 8 25-162-07 9 12-096-03

10 M-0545016

11 25-462-09 13 52-050-02 14 X-75-10

15 12-393-01 16 12-153-06 17 12-096-34 18 M-0545016

(2) 2 12-237-01

8 12-089.11 9 12-089-23

10 12-089-24

12 12-100-07 13 52-211-04

14 12-090-28

Dipstickassembly (Includes2-3) Kit,oilfillcap (Includes3) O-Ring,oil fillcap O-Ring, upperoilfilltube

Tube, oilfill

Screw,hex. flange M5xO.8x20 O-Ring, loweroilfilltube

Screen,oil pickup

Cover, oilpickupscreen

Screw,hex. flange M5xO.8x16

Valve, oilpressurerelief

Filter,oil Plug,sq.hal.solid3/8

Pump, oilassembly

O-Ring, oil pumpcover

Cover,oilpump

Screw, hex. flange M5x0.8x16

15 25-158-08

16 12-079-01 17 25-158-11

(3)

19 12-032-03 20 24-086-16

21 24-086-17 22 12-199-53

Seal, oil(P.T.O.end) Screw,hex. flange

M8x1.25x45 (11) Screw,hex. flange MSx1.25x45

Assembly,Pan, oil(Ind. 11,15-

18)

Linkage,choke Clamp,cable Screw,lobed socketM6xLOx20

(2)

Screw,hex. flange Control,speed assembly

(Includes6,8,9)

Screw, pan headM4xO.7x25 Screw, pan headM4xO.7x20

Spdng,choke (2) Spring,choke return Spring,govemor

Kit, governorlever(Indudes 12-

14)

NuLhexflange 1/4 - 20"

Boll 1/4- 20 X 1" Lever,governor

Bushing,throttlelinkage Linkage,throtfle

Bushing,throttle linkage

Page 58

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

C_NK_A_ I

_j6

FUEL SYSTEM i

Page 59

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

FUEL SYSTEM

KEY PART

NO. NO.

1 M-0641060 3 X-22-11

4 M'0629116

5 12-853-95

6 12-041-02 7 12-053-95

8 12-041-O1

9 12-265-04

10 47-154-01

11 X-426-09

12 25-353-10 13 25-050-02

NOT ILLUSTRATED

12-757-O2 12-757-03

12-041-01 12"0:41-O2

12-O41-05 12-041-06 12-032-06 12-757-33

12-041-06 12-454-01

25-452-20

12-454-O3

M-0561Ot0

M-0645020

DESCRIPTION

Nut, hex.flangeM6xl.0 (2) Washer,star 1/4

StudM6x1.0x116 (2) Kit,carburetorw/gasket

(includes6,7,8 qty 1 12-454-01, 25452-20)

Gasket,air cleaner Carburetorassembly (For informationonlynot

availableseparately) Gasket,carburetor(2) Deflector,heat Clipcable

Clamp, hose(2) Line,fuel9"

Filter,fuel

Kit,float Kit,carburetorrepair

Gasket,carburetor Gasket,aircleaner Gasket,bowl

Gasket, howl screw Seal, solenoid

Kit,solenoid repair

Gasket, howlscrew "Re,wire Terminal

"Recable

Screw,thread forming M5X0.8X10

Screw,hex. flange M6XI.0X20

(2)

CRANKSHAFT

KEY PART

NO. NO.

1 12-014-37 2 12-139-01

EXHAUST

KEY PART

NO. NO.

1 25-072-04 2 12-041-03 4 12-126-11 5 12-445-06

6 M-0645025

12-522-18 12-755-82

DESCRIPTION

Crankshaft(Includes2)

Plug,cup

DESCRIPTION

Stud(2)

Gasket, exhaust manifold Bracket,muffler Strap,lifting

Screw,hex. flange M6xl.0x25

(2)

ShortBlock Gasket Set

Page 60

Page 61

Page 62

-a

Page 63

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SIGHTING GUIDE

NOT ACROSS HILL

Operate your Tractor up and down the face of elopes (not I

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

[

Page 64

For in-home major brand repair service:

Call24 hoursa day,7 days a week

1-800-4-M¥-HOM E_ (1-800-469-4663)

Para pedir servicio de reparaci6n a domicilio

1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pi_ces

1-800-665-4455

For the repair or replacement parts you need:

Call 6 am-11pm CST, 7 days a week

PartsDirect

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 Hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am-5 pm, Monday - Saturday

1-800-827-6655

SEARS

HomeCentrarM

167094 01.27.99 RH Printed in U.SJ

Craftsman 917.27108 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual