Craftsman 917.27108 User Manual
Owner's Manual
rRRFTSMRN"
16.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No
917.271080
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
r :1¸ ii i
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answersto your questions
aboutthis product,Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman Website: www, sears.com/craftsman
Warranty ...........:..................................... 2
Safety Rules ..,..._.;;:.:-,,._ ....................... 2
Product Specifications ........................... 5
AssembLy..:........._.....:i_..::...................... 8
Operation ......i: ....... _:...._........................ 11
Maintenance SchedUle ......................... 18
Maintenance ......................................... 18
Service andAdjustments...................... 22
Storage ................................................. 28
Troubleshooting ....................... ;............29
Repair Parts ......................................... 34
Pads Ordering ....................... Back Cover
LIMITEDTWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repail" o1_replace free of charge, any parts found to be defective in material or
workmanship. _ .
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or:repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
' service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center.After 30 days from the
date of purchase, warranty service isavailable by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service willstillbe avail-
able after 30 days from the date of purchase but a standard tripcharge will apply). This
warranty applies only while this productis in the United States. This Warranty gives you
specific legal rights, and you may also have other rightswhich may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
2
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or uncloggingchute.
• Mow only in daylightor good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for trafficwhen operating near or
crossing roadways.
• Use extra care when loading or unload-
ing the machine into a traileror truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control andtipover accidents, which
can resultin severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or ifyou feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will nothave to stop or shift
while onthe slope.
• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
* Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed ordirection.
•/Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straightdown the
slope.
DO NOT:
• Do nottum on slopes unless necessary,
and then, turn slowly and gradually
downhill, ifpossible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliffor ditch, or ifan edge
caves in.
• Do notmo_ on wet grass. Reduced
traction could cause sliding.
• Donottrytostabilizethemachineby
puttingyour footon the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence o! children.
Children are often attracted to the
machine and the mowing activity.Never
assume that children will remain where
you last saw them.
• Keep children out o! the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down forsmall children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or addfuel
with the engine running.Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a dosed
area.
• Keep nuts and bolts, especially blade
attachment botts, tight and keep equip-
ment in good concr_on.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine tocool before
stodng.
• Stop and inspect the equipment ifyou
strike an object. Repair, if necessary,
-3
before restarting.
• Never make adjustments or repairs with
the engine running.
• Grass catcher componentsare subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown: Frequently
check components and replace with
manufacturer's recommended pads,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) orwear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjustand service as required.
• Be sure the area isclear ofother people
before mowing. Stop machine ifanyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always lookdown and
behind before and while backing.
• Never carry children. They may fall off
and be seriouslyinjured or interfere with
safe machine operation.
• Keep children out ofthe mowingarea
and under the watchful care of another
responsibleadult.
• Be alert and tum machine offifchildren
enter the area.
• Before and when backing, look behind
and down for small children.
_,Look forthis symbol to pointout impor-
tant safety precautions. Itmeans CAU-
TIONl!! BECOME AWARE!!f YOUR SAFE-
TY IS INVOLVED.
• Mow up and down slopes (15° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will nothave to stop or shift
while on the slope.
• Avoid startingor stoppingon a slope. If
tires lose traction_disengage the blades
and proceed slowly straightdown the
slope.
• Donotturnonslopesunlessnecessary,
and then, turn slowly and gradually
downhill, ifpossible.
A, WARNING: The engine exhaust from
this product contains chemicals knownto
the State of California to cause cancer,
birthdefects, or other reproductive harm.
_LCAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plugwire and place wire where
itcannot contact spark plug.
4
PRODUCT SPECIFICATIONS
GASOUNE 125 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OIL TYPE SAE 10W30
_,PI-SF/SG/SH): (above 32°F)
SAE 5W30
(below 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: Champion RC12YC
_AP: .040")
_ALVE CLEARANCE: NOTADJUSTABLE
3ROUND SPEED FORWARD: 0 - 5.5
IMPH): REVERSE: 0- 2.4
TIRE PRESSURE: FRONT.' 14 PSI
I_IEAR: 10 PSI
CHARGING 15 AMPS @ 3600RPM
SYSTEM:
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswillenable you to assemble
and maintain your tractor properly.Always
observe the "SAFETY RULES'.
MAINTENANCEAGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,AWARNING: This tractoris equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped witha spark
arrester meeting applicable local orstate
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands.A spark
arrester for the muffleris available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS sectionof
this manual).
5
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Large Rat Washer
O
I
(1) Hex Bolt
5/16-18x 1-1/4
(1) Lockwasher
@
(1) Hex Bolt
3/8-16 x 1
3/8
(1) Locknut
5/16-18
(1) Shoulder Bolt
5116-t8
©
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
6
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Screws #10 x 5/8
(2) WeldNuts#10
Parts packet separately incarton
Seat Video
4_ ca'_ett'_e_
I
,r--1
Mulcher
Plate ,,// /
Steering
Wheel
teedng
_ (2) Lock
Washers #10
i_ (2) Washers
Parts Bagcontents not shown full size
(2) La_h Hook
Assemblies
U
Steering Wheel
Adapter
3/16 x 3/4 x 16
Gauge
Steering
Wheallnsed
<_ (2) Keys
3
T7
I'
e
Manual Parts Bag
Steenng o
Extension
Slope Sheet
7
Sha_
Yournewtractorhasbeen assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listedbelow.
(1) 9/16" wrench (1) 3/4" Socket w/
(1) Pliers drive ratchet
(2) 1/2" wrench (1) PhillipsScrew-
(1) Utility knife driver
(1) Tire pressure gauge
When rightor lefthand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steeringwheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxesfrom shipping carton (See
page 6).
• Cut, from top to bottom, along lineson
allfour corners of shippingcarton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
AI"rACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs, torque.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointingstraight forward.
• Slide steering wheel adapter onto steer-
ing shaft extension.
Large Fla_'___;
Washer I_--)
.___ Steering
Steering Wheel _ Boot
Lnw=, ,,_, ' ": -'- - -
Steering __ ",_
Shaft _.... _,= Slots
• Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that maypuncture tires
where tractor is to roll offskid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
ment lift lever to itshighest position.
i Press lift lever plunger and raise attach-
Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT" in the Operation
section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
.._.._._- Insert
_%_---._ 3/8 Hex Bolt
-_"-"-- 3/8 Lockwasher
Tabs
5/ sx
ab
_... ._,/"
are horizontal (left to right) and slide
inside boot and onto adapter.
Assemble large fiat washer, 3/8 lock
i osition steering wheel so cross bars
washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center
of steering wheel.
8
HOW TO SET UP YOUR TRACTOR
CHECKBATTERY
• Liftseatpanto raisedpositionandopen
batteryboxdoor.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section ofthis manual for charging
instructions).
Label
Battery
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Seat
Seat Pan
Shoulder Bolt
Adjustment
Knob
Flat
Washer
CHECK TIRE PRESSURE
The tires on your tractorwere overinflated
at the factory for shipping purposes.
Correct tire pressure is importantfor best
cuttingperformance.
• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be propedy leveled. See =TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
• Remove cardboard pecking on seat pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
washer loosely. Do not tighten.
i ssemble adjustment knob and fiat
Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down,
• Get off seat without moving its adjusted
Ipositlon.
• Raise seat and tighten adjustment knob
securely.
9
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service andAdjustments sectoin of
this manual. Verifythat the belts are rout-
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate yourtrac-
tor,check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service andAdjustments section of
this manual.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
usingscrew, washer, lock washer, and
weld nut as shown.
NOTE: Preoassemble weld nut to latch
hook by insertingweld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and holddeflector shield inulP
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
Weld Nut From Hook Points
The Top \ Down
Lock
Weld Washer
Screw
Latch Latch
Nut •
Washer
Mulcher
Plate
Deflector
Shield
'_._ Screw
LookWasher
Washer
.atch Hooks
_,CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now readyfor
discharging or installationof optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
_' All assembly instructionshave been
completed,
_/ No remaining loose parts in carton.
v' Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v' Seat isadjusted comfortably and
tightened securely.
All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cuttingresults. ('13resmust be properly
inflated for leveling).
Check mower and drive belts. Be sure
they are routed properly around pulleys
andinside all belt keepers.
Check wiring. See that all connections
are stillsecure and wires are properly
clamped.
Before driving tractor, be sure free-
wheel contro/is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRAGTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at properlevel.
/ Fuel tank isfilled with fresh, clean,
regular unleaded gasoline.
4' Become familiar with all controls- their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe operat-
ing condition.
,/ It is important to purge the transmis-
sion before operating your tractor for
the first time. Follow proper starting
and transmissionpurging instructions
(See "TO START ENGINE" and
"PURGE TRANSMISSION" in the Op-
eration section of this manual).
10
These symbols may appear ORyour tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
REVERSE FORWARD FAST SLOW
OIL PRESSURE
LIGHTS ON OVER TEMP
LIGHT
LOCKED
R N H L c® 31
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
!
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT
KEEP AREA CLEAR SLOPE HAZARDS
__1
DANGER, KEEP HANDS AND FEET AWAY
11
FREEWHEEL
(Automatic Models only)
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
LightSwitch
Attachment Ignition
Clutch Lever Switch
Ammeter
Throttle/Choke
Control
Pedal
Height
Adjustment
Knob
Freewheel
Control
Position
LiftLever
Attachment
Lift Lever
,Brake
Our tractors conform to the safety standards of the American
National Standards Institute.
i
ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach-
ments mounted to your tractor.
LIGHT SWITCH: Tums the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL: Disengages
transmission for'pushing or slowly towing
the tractor with the engine off.
MOTION CONTROL LEVER: Selects the
speed and direction of the tractor.
. Motion
Control Lever
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
12
Theoperationofanytractorcanresultinforeign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor isequipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat withoutfirstsetting the
parking brake willshut offthe engine.
• Depress clutch/brake pedal into full
=BRAKE" position and hold.
• Place parking brake lever in =EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in =BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle/Choke Attachment Clutch
Control Lever =Engaged"
Height "_
Adjustment =Disengaged"
Knob
Brake
=Brake" =Engaged"
Position Position
Pedal
=Ddve" Position "Disengaged"
Position
Control Lever
STOPPING
MOWER BLADES -
• To stop mower blades, move attach-
ment clutch Lever to =DISENGAGED"
position.
GROUND DRIVE-
• To stop ground drive, depress
clutchtbrake pedal into full "BRAKE" po-
sition.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motioncontrol lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
• Move throttlecontrol to slew position.
NOTE: Failure to move throttle control to
slowposition and allowing engine to idle
before stopping may cause engine to
=backfire'.
• Turnignitionkeyto"OFF"positionand
removekey.Alwaysremovekey when
leavingtractortopreventunauthorizeduse.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than =OFF"willcause
the battery to be discharged (dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility,always stopengine when
_t_pcPingtractor on grass areas.
AUTION: Always stoptractor com-
pletely, as descdbed above, before leaving
the operator's position, to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than fullthrot-
tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motioncontrol lever in
neutral (N) position.
• Release parking brake and clutch/brake
pedal.
• Slowly move motion control lever to
desired position:
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
• Turn knob clockwise (C) to raise cuffing
heighL
• Turn knob countemlockwise (O)to
lower cuffingheight.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap-
proxbnate-and may vary depending upon
soilconditions, height of grass andtypes
of grass being mowed.
t3
• The average lawn should be cut to
approximately 2-1/2 inches dudng the
Coolseason and to over 3 inches during
hot months. For healthier and better
lookinglawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in heightshould be
mowed twice. Make the firstcut rela-
tively high; the second todesired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightlyoff the groundwhen
mower is at the desired cutting height in
operating position.Gauge wheels then
keep the deck inproper position to help
prevent scalping in most terrain condi-
tions.
• Adjust gauge wheels Withtractor on a
flat level surface.
• Adjust mower to desired cuttingheight
(See "TOADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
• With mower indesired height ofcut po-
sition, gauge wheels should be assem-
bled sothey are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washel', and 3/8-
16 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mounting
Bracket
3/8-16
3/8 Washer Shoulder
Gaugq Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine runningand the attachment clutch
engaged willshut off the engine.
• Select desired height of cut.
• Lower mower with attachement liftcon-
trol.
• Start mower blades by engaging attach-
ment clutch control.
• TO STOP MOWER BLADES i- disen-
gage attachment clutch (_ontr01:_
,_,CAUTION: Do not operate the mowe_
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Lift
AttachmentclUtchLever'_V everHighPosition
"Engaged" .--._
. o=°W on
O sengaoea'/7Y
Position
Guard
_O OPERATE ON HILLS
CAUTION: Do not drive up or down
hillswith slopes greater than 15° and ck
not drive across any slope.Use the slo_
guide provided at the back of this mand
Choose the slowest speed before st_
or
up
ling down hills.
Avoid stopping or changingspeed 0_
hills.
• If slowing isnecessary, move throttle
control lever to slower position.
• if stopping is absolutely necessary,
clutch/brake pedal quicklyto brake
tion and engage parking brake.
• Move motioncontrollever to neutr_
position.
IMPORTANT: The motioncontrolleve
does not return to neutral (N) poeitlon_
when the clutch/brake pedal is depres,,
• To restart movement, slowly releas_
parking brake and clutch/brake pedal
• Slowly move motioncontrol lever to_i
slowest setting.
• Make all turns Slowly.
TO TRANSPORT
When pushing or towing your tractor, 10_,
sure to disengage transmission by placlw
freewheel control in freewheeling pesitid
Freewheel control is located at the rear'.'
drawbar of tractor.
• Raise attachment liftto highest positi_l:l
with attachment liftcontrol.
in pos lion by inserting retainer spnng_.
into forward hole of control rod. "_
Pull freewheel control.knobout and.I_
Do not push or tow tractorat more thal_
two (2) MPH.
• To reengage transmission, reverse
above procedure_
14
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER
A'I'I'ACHMENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
"13rescan lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already tilled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip-
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART- in the
Maintenance section of this manual).
• To change engine oil, see the
Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
_,WARNING: Experience indicates that
alcohol blended fuels (cafled gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional informa-
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma-
Znct damage may occur.
AUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
• onseat opera aepre
du br ped and pa ngbrake.
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to =DISEN-
GAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and tum key
clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
15
COLDWEATHERSTARTING( 50° Fand
below)
Whenengine starts, allow engine to run
w_ththe throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi-
tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper-
ature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the
clutch/brake slowly return to operating
position.
• Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
• The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and -Adjustments section of this
• manual.
PURGE TRANSMISSION
,_ CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans-
mission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
• Place tractor safely on level surface wltL
engine off and parking brake set.
• Disengage transmission by placing free-
wheel control in freewheeling position
(See "TO TRANSPORT" in this section
of manual).
• Sitting in the tractor seat, start engine,
After the engine is running, move throt-
tle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake:pedal.
• Move motion control lever to full forward
position and hold for five (5) seconds.
Move lever to full reverse position ands"
hold for five (5) seconds. Repeat this _,
procedure three (3) times. I
NOTE: During this procedure there will I_-
no movement of drive wheels. The air i_
being removed from hydrauhc drive sys_
tern. 0_
• Move motion control lever to neutral (f
position. Shut off engine and set parl_
brake. ,_,".'
• Engage transmission by placing free_!=
wheel control in driving position (S_
"TO TRANSPORT" in this section of,_'
manual).
• Sitting in the tractor seat, start engine
After the engine is running, move thi'0
tie control to half (1/2) speed. With f=
motion control lever in neutral (N) po_
tion, slowly disengage clutch/brake
pedal, i'
• Slowly move motion control lever for,,
ward; after the tractor moves approxi-
mately five (5) feet, slowly move motl(
control lever to reverse position. Afte_
the tractor moves approximately five (
feet return the motion control lever to
the neutral (N) position. Repeat this p=
cedure with the motion control lever
three (3) times.
• Your tractor is now purged and ready I,
normal operation.
16
MOWING TIPS
• Mower should be propedy leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Ddvesothatclippingsaredschargedonto
the area that has been cuL Have the cutarea
tothe dghtof the _x:tor. This wil resultina
moreevend'strbutionofcl'ppingsandmore
uniformcuu_.
• When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand tums until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of out desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachmant being used.
MULCHING MOWING TiPS
IMPORTANT: For best performance, keep
mower housingfree of built-upgrass and
trash. Clean after each use.
• The special mulching blade willrecut
the grass clippings many times and
reduce them in size so that as theyfall
onto the lawn they willdisperse intothe
grass and not be noticed.Also, the
mulched grass will biodegrade quickly
to provide nutrientsfor the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
• Avoid cuttingyour lawn when itis wet.
Wet grass tends to form clumps and
interferes with the mulching action.The
best timeto mow your lawn is the early
aftemoon. At this time the grass has
dried and the newly cut area will notbe
exposed to the direct sun.
• For best results, adjust the mower cut-
ting height so that the mower cuts off
onlythe topone-third of the grass
blades. For extremely heavy mulching,
reduce your width ofcut on each pass
and mow slowly.
• Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings.When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattem from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn,
J
17
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE +
ChedcOperatorPr--,=,enceand
T IntedockSystems I_'
R Checkfor LooseFasteners 11_ I_;, V'
T Lubr_onChart
0 Che_ Barry Lev_
A Sharpen/Replace Mower Blades i4
R CleanBattenjandTerminals I_
ChedxTransaxleCooling V'
AdjustBlade Belt(s)Tension I/5
AdjustMo6onDrive Belt(s)Tension I_s
Check Engine Oil Leve_ 11_ I_
c_ E_O_ _
E CleanAir Filter _:_
N CleanNr Screen I_=
G Inspect MufflerlSpark Arrester
ReplaceOil Fitter(ff equipped) fl_.=
RepUteSparkmug I,/
N c+= Rns
ReplaceAir FilterPaper Cartddge
Replace Fuel Filter I_
1- Chang=mineoildmwhzn operatingundwu huvy loadot inhlghand_enttemperidums+S- If equippedwithadjustabl,Wstwn.
2 -_ m_e 0ira1_WNInOpmlalingindirly0rdu_ coflditJon=, 6* Notrequif_l ifilquippedwflhmai_enance-frel battel-j.
3 - ff _luipped "mi_ol iltm, ¢hm'_g_o_I¢Nety 5o hour&
4 +Re_P)_ceMidel nlo_ ott_t when mow_ in sw_ sol.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made pedodi-
cally to propedy maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.
=/
7- Tightenfro_tuk_ pivotboRto35 It.-bs. maximum.
Donotcvw_ghten.
LUBRICATION CHART
O Spindle
Zerk Zerk
O FrontWheel Wheel
Beadng Zerk Ze_
_Engine
OAttachment
0 SAE 30 or 10w30 Motor OIL
General Purpose Grease
@ Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubdcants will attract dust and dirt
that will shorten the life of the self-lubdcating
beedngs. If you feel they must be lubricated,
use only a dry, powdered graphite type !ubri-
cant spadngly.
Beadng
18
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"1"OADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
bero
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
fiat tires due to slow leeks, tire sealant
may be pumhased from your local parts
dealer. "l'iresealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working properly, if your
tractor does not function as descdbed
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten boltsecurely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Blade Mandrel Assembly
(Grade 8)_,,_,.
*A Grade 8 heat treated boltcan be
identifiedby six lines on the bolthead.
Flat
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a gdnding wheel. Do not attempt
to sharpen while itis on the mower.
• To check blade balance, you will need a
5/8" diameter steelbolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructionssupplied with bal-
ancer).
NOTE: Do not use a nailfor balancing
blade. The lobes of the center holemay
appear to be centered, but are not.
• Slide blade ontoan unthreaded portion
ofthe steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, itshould remain in a hod-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end untilthe blade is balanced.
Center Hole
or
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
19
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps orcovers.
Adding orchecking level of electrolyte is
not necessary.
TO CLEAN BATTERYAND TERMINALS
Corrosion and dirt on the battery and ter-
minals can caUse the battery to "leak"
power.
• Open battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease orpetroleum
jelly.
• Reinstall battery (See "REPLAC NG
BATTERY '_in the SERVICE AND
ADJUSTMENTS section Of this manu-
al).
V-BELTS
Check V-belts for deterioration anti wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine Is running or while the
transmission is hot.
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authodzed service
center/department.
ENGINE
LUBRICATION.
Only use high quality detergent oil rated
!with API service classification SF, SG, or
l_:coSH.Select the oil's SAE viscosity grade
rding to your expected operating tem-
_:_rature.
r.'
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours inone
year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oilfill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determ!ne temperature range expected
before oil change, All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.:
• Oil will drain more freely when warm.:
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual•
• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube. •
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Air Cleaner Cover Knob
Cover
Foam
Cap'Dipstlck
Nut
Grommet
Air Cleaner
Bass
2O
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