Craftsman 917271071 Owner’s Manual

Owner's Manual

CRAFTXMRNo

16 HP ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No

917.271071

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mort - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman Website: ww,x,.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................2

ProductSpecifications..........................5

Assembly..............................................8

Operation............................................12

MaintenanceSchedule......................18

Maintenance.......................................18

ServiceandAdjustments....................22

Storage...............................................27

Troubleshooting.................................28

RepairParts........................................32

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthe dateof purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricatedandtunedup accordingto theinstructionsin theowner's manual,Searswill repairor replace,freeofcharge,anypartsfoundto be defectivein materialor workmanship.

ThisWarrantydoesnotcover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BAFFERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all • instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to

operate the machine. .

• Clear the area of objects such as rocks, toys, wire, etc., which could be

picked up and thrown by the blade. 2

Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the

guard in place.

Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or

drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO"

Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob- stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight

down the slope.

DO NOT:

• Do notturn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-effs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine'and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adulL

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching

blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container: Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mew in reverse unless'abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children ou' ff the mowing area and under the w_ hful care of another

responsible adult. Be alert and turn machine off if

children enter the area.

• i, Look for this symbol to point out important safety precautions. It means

CAUTION!!! BECOMEAWARE!!!YOUR SAFETY IS INVOLVED.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• Do notturn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

_WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

_i_CAUTION: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs always disconnect spark plug wire and place

wire where it cannot contact spark plug.

PRODUCT SPECIFICATIONS

GASOLINE t .25 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W-30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F}

OILCAPACITY: W/FILTER: 4.0PINTS

W/O FILTER: 3.5 PINT5

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

VALVE CLEARANCE: NOTADJUSTABLE

GROUND SPEED (MPH):

TIRE PRESSURE:FRONT: 14 PSI

CHARGING 15 AMPS @ 3600 RPM SYSTEM:

BA"N-ERY: AMP/HR: 30

I " . CASE SIZE: U1R

BLADE BOLT 27-35 F7". LBS.

ITORQUE:

FORWARD:

1s'r 1.2

2N° 1.5

3 R° 2.3 4TM 3.5

5TM 4.8

6TM 5.4

REVERSE: 1.5

REAR: 10 PSI

MIN CCA: 240

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is

available on this product. Contact your

nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_, WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it Should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the, muffler is available through your nearest Sears Authorized

Service Center (See REPAIR PARTS

section of this manual).

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been designed, engineered and manufactured

to give you the best possible depend-

ability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained

technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Hex Bolt

(1) Large Flat Washer

(1) Knob

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

3/8-16 x 1

(1) Shoulder

Bolt 5/16-18

ckWashers #10

(2)

(2) Weld

Nuts #10

(2) Screws #10 x 5/8

(2) Washers

3/16 x 3/4 x 16 Gauge

Steering

Boot

Parts packed separately in carton

Seat

Mulcher

Plate

Video

Cassette

Manual

Parts Bag

Parts Bag contents not shown full size

Extension Shaft

t teering

Slope Sheet

, , Adapter (2) Keys

Steering Wheel

Steering

Wheel

_ teering

Wheel

Insert

_2 I I

) Latch Hook

Assemblys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe.and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRF") FOR

Insert

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/(1 ) Utility knife drive rachet

(2) 1/2" wrench (1) Phillips Screw- (1) Tire pressure driver

gauge

When right or left h qd is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

TO REMOVE TRA, ;TOR FROM

r_ _ 3/8 Hex Bolt

_ -_-_-_Wash er

Stee?ing __ Steering

Wheel _ _,_ Boot

Extension _:> Tabs Shaft _ _ Adapter

5/16

Locknut

3/8

Lockwasher

_ Large Flat

5/16 Hex Bolt

CARTON

UNPACK CARTON

• Remove all accessible loose parts

and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENS!ON SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in

extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten

securely.

IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Slide steering wheel adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

Tab Slots

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised position and

open battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps. (See "BA-i-FERY" in

Maintenance section of this manual for charging instructions).

Battery Label Box Door

Terminal Terminal

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely,

• Assemble adjustment knob and flat washer loosely, Do not tighten,

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its ad- justed position.

• Raise seat and tighten adjustment

knob securely.

Seat Pan

Seat

TO ROLLTRACTOR OFF SKID (See Operation section for location and

function of controls)

Press lift lever plunger and raise

attachment lift lev_. to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID

_1, WARNING: Before starting, read, understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check.engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

• Place gearshift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lev, to its highest position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

Shoulder

Bolt 'k . .

Adjustment Knob

Flat Washer

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping purpos-

es. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Service and Adjustments sectoin of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulc.her plate

using screw, washer, lock washer, and

weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of mower deck.

Weld Nut From The Top

Weld .Washer Nut

Latch

Mulcher Plate

_I, CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

Lock

Washer

'_/-" Screw

Deflector Shield

Hook Points Down

Latch

Lock Washer

ooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging

also.

_CHECKUST

Before you operate and enjoy your new

tractor, we wish to assure that you

receive the best performance and satisfaction from this quality product.

Please review the following checklist: ,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor,

pay extra attention to the following important items: 4" Engine oil is at proper level. 4" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

,,, ov .

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

R N H L

ATFACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

LOCKED

'_TTACHMENT

IGNITION C FCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment Ignition

Clutch Lever Switch

Ammeter

Throttle/Choke

Control

Position

Lift Lever

Clutch/Brake Control

Height

Adjustment

Knob

AMachment Lift Lever

g Brake

- Gearshift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other

attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on

and off.

THROTTLE/CHOKE CONTROL: Used to

control engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine. GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

HEIGHT ADJUASTMENT KNOB: .Used

to Adjust the mower cutting height.

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever len changing its

position. IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: .Indicates battery charging

(+) or discharging (-). PARKING BRAKE: Locks clutch/brake

into the brake position.

The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision.safety mask over spectacles, or

standard safety glasses.

HOW TO USEYOUR TRACTOR

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Throttle/ Attachment Clutch Lever Choke "Engaged" Position

Control

led',

"Brak_ Position Position ,Parking Brake

/_ Position

Clutch/Brake Height

Pedal "Drive" Adjustment "Disengaged"

Position Knob Positio'n

STOPPING

MOWER BLADES -

• To stop mower blades, move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized use.

ed"

G.ear Shift Lever

• Never use choke to stop engine. IMPORTANT: Leaving the ignition

switch in any position other than "OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

THROI-I'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER cu'n'ING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise (F_I) to raise cutting height.

• Turn knob counterclockwise (P_)to lower cutting height.

Thecuttingheightrangeis approxi-

mately1-1/2"to4". Theheightsare measuredfromthe groundto theblade

tipwiththeenginenotrunning.These

heightsareapproximateandmayvary

dependinguponsoil conditions,height of grassandtypesofgrassbeing

mowed.

• The averagelawnshouldbecutto approximately2-1/2 inchesduringthe

coolseasonandto over3 inches duringhot months. Forhealthierand

betterlookinglawns,mowoftenand aftermoderategrowth.

• Forbestcuttingperformance,grass

over6 inchesin heightshouldbe mowedtwice. Makethefirstcut

relativelyhigh;the secondto desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position, Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions,

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUFFING

HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge

Wheel

Mounting Bracket --,

3/8-16

Locknut

3/8-1E

Gauge

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

Shoulder

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

_CAUTION: Do no_ operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place. Attachment Clutch Attachment Lift

Lever "Engage Lever High Position

"Disengaged'

Position

Guard

TO OPERATE ON HILLS

h_ilCAUTION: Do not drive up or down

Is with. slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift le,,r to 1st gear. Be

sure you have all( ed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest

position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position. Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope,

15 cord, etc.).

TOWING CARTSAND OTHER A'n'ACHM ENTS

Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a toad, while on a slope, is dangerous. Tires can lose traction with the ground and cau._e you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and re_ ove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read oil

level. If necessa,',, add oil until "FULL" mark on a,pstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Cus-

tomer Responsibilities section.in this

manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean: regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to help insure good cold weather starting.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel _,,stem should be emptied before stor ge of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

_, CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutrat (N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F AND ABOVE)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F AND BELOW)

• When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several

seconds to several minutes, depend- ing on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high;

the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, a, _ust the mower cutting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then Change to east to west the next

week. This will help prevent matting and graining of the lawn.

Max 1/3

MAINTENANCE SCHEDULE _,'_/_/_o_

Check Brake Operation _

Chock Tire Pressure

Cheek Operator Presence and

T Interlock Systems

R" Check for Loose Fasteners ll_ ¥/z ll_

T Lubrication Char[ V #

0 Chock Battery Level

Sharpen/Replace Mower Blades _I

a Clean Battery and T_rminals

Check Transaxle Cooling Adjust Blade Belt(s) Tension _s

Adjust Motion Drive Belt(s) Tension 11_5

Check Engine Oil Level _ Change Engine Oil _2; V #

E CleanAirFilter _2

N Clean Air Screen

G Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped) 1_1.2

Clean Engine Cooling Fins _11_2

Replace Spark Plug _2 Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 Change more ellen when operating under a heaVy Iood or in hngh ambient temperatures. 5 If equipped with adjustable system

2 Service more ellen when operQting in dirty or dusty conditions 6 Not required if equtpped w_th mainlenQP, ce-free bOtter-/ 3 If equipped w_h oil filter¸ chQnge oil every 50 hours¸ 7 Tighten front aLxle p_vot her to 35 fl .Ibs mRx_mum

4 Replace bh_des more o_en when mowin 0 in sandy sob Do not overtighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

_)Spindle )indle Zerk

LUBRICATION CHART

cover items tha_ have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual. Some adjustments will need to

Wheel Wheel

zerk Bearing

zerk

be made periodically to properly maintain your tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

OSAE 30 or 10w30 motor oil _)General Purpose Grease

(_)Refer to Maintenance "ENGINE" Section

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and inter- lock systems for proper operation.

• Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

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