Craftsman 917271070 Owner’s Manual

Owner's Manual
£RAFTSl4ANo
16 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip- ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman Website: www.sears.condcraftsman
Warranty ............... _................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 12
Maintenance Schedule ......................... 18
LIMITED'TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years fi'om the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BAT-rERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able at(er 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ......................................... 18
Service and Adjustments ...................... 22
Storage ................................................. 27
Troubleshooting .................................... 28
Repair Parts ......................................... 32
Parts Ordering ....................... Back Cover
GENERAL OPERATION
Read, understand, and fellow all instruc- tions in the manual and on the machine
before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute- ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set park- ing brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope or if you feel uneasy on
it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud- denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
DO nottry to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running.Allow en- gine to cool before refueling. Do not
smoke. Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
beforerestarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
,_Look for this symbol to point out impor-
tant safety precautions. It means CAU- TION!I! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
_CAUTION: tn order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
Donottumonslopesunlessnecessary, and then, turn slowly and gradually
downhill, if possible.
_WARNING: The engine exhaust from this productcontains chemicals known to
the State of California to cause cancer, birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE 1.25GALLONS
CAPACITY UNLEADED AND TYPE: REGULAR
_)ILTYPE SAE 10W-30 API-SF/SG/SH): (above 32°F)
SAE 5W-30
(below 32°F)
)IL CAPACITY: W/FILTER: 4.0 PINTS
W/O FILTER: 3.5 PINTS
;PARK PLUG: Champion RC12YC 3AP: .040")
VALVE CLEARANCE: NOTADJUSTABLE
GROUND SPEED
IMPH):
TIRE PRESSURE: FRONT: 14 PSI
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR: 30
BLADE BOLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependability and performance.
FORWARD:
1ST. 1.2
2ND 1.5
3RD 2.3 4TM 3.5
5TM 4.8 6TM 5.4
REVERSE: 1.5
REAR: 10 PSI
MIN. CCA:240 CASE SIZE: U1R
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal
laws apply on federal lands. A spark arrester for the muffler is available through
your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).
5
0
Parts Bag contents shown full size
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8
(1) Large Rat Washer
(1) Knob
@
(1) Locknut 5/16-18
(1) Shoulder
Bolt 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Lock Washers #10
(2) Weld
Nuts #10
(2) Screws #10 x 5/8
(2) Washers
3/16 x 3/4 x 16 Gauge
6
Steering
Boot
Parts packed separately in carton
Seat
Mulcher
Plate
Video
Cassette
Manual
Parts Bag contents not shown full size
Slope Sheet
[_ Steering Wheel
, , Adapter
PartsBag
t teering
(2) Keys
Extension
Shaft
Steering
Wheel
Wheel
_ teering
Insert
LatchHook Assemblys
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY Asocket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) Utility knife (2) 1/2" wrench (1) Tire pressure
(1) 3/4" Socket w/
drive rachet
(1) Phillips Screw-
driver
gauge When rightor left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating posi- tion(seated behind the steering wheel).
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
_-_'_ 3/8 Hex Bolt
________3/8 Lockwasher
_ Large Rat
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton (See page 6).
Cut, from top to bottom, along lines on all four comers of shipping carton, and
lay panels flat.
Check for any additional loose parts or
boxes and remove.
Steering _ Steering
Wheel Boot
Extension
5/16 5/16 Hex
Shaft L_Adapte r
Tabs
Bolt
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten- sion and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure- ly to 18-22 ft. Ibs. torque.
Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Slide steering wheel adapter onto steer-
ing shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
Lower Shaft : ,_/_
k "-. . Tab
"" "-. , ' ' Slots
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise attach-
ment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) posi-
tion.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
8
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised position and open battery box door,
If this battery is put into service after month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
Seat Pan
Battery
Box Door
Terminal Terminal Seat
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
P_ace seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt
securely,
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position,
° Raise seat and tighten adjustment knob
securely.
Seat Pan
Shoulder
Bolt
Adjustment Knob
Flat Washer
9
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual. CHECK FOR PROPER POSITION OF
ALL BELTS See the figures that are shown for replac-
_otion and mower blade drive belts in
the Service and Adjustments sectoin of this manual. Verify that the belts are rout-
ed correctly. CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual. INSTALL MULCHER PLATE
Install two latch hooks to mulcher plate
using screw, washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top
with heok pointing down.
"13ghtenhardware securely.
Raise and hold deflector shield in up-
right position.
Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
Weld Nut From The Top
Lock
Weld Washer
Latch
Washer
Washer
Mulcher
Plate
Deflector
Shield
ACAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
'_./Screw
Hook Points
Down
Latch Hook
| Nut
Lock Washer
Latch
Hooks
10
v"CHECKLIST
Please review the following checklist:
/ All assembly instructions have been completed.
J" No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
4 Seat is adjusted comfortably and tight-
ened securely.
/ All tires are properly inflated. (For ship- ping purposes, the tires were overinflat-
ed at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are propedy clamped.
While learning how to use your tractor, pay extra attention to the following important
items: ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe operat- ing condition.
11
Thesesymbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP
WARNING
LIGHT
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
L
! R N H L
REVERSE NEUTRAL HIGH LOW PARKING BRAKE
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION FREE WHEEL
12
(Automatic Models only)
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Light Switch
Attachment Ignition Clutch Lever Switch
Ammeter .... . Plunger
Position
LiftLever
-.
Throttle/Choke
c.Z.
Control
Attachment Lift Lever
Height
Adjustment
Knob
Our tractors conform to the safety standards of the American
National Standards Institute,
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach- ments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off. THROTTLE/CHOKE CONTROL: Used to
control engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER: Selects the speed and direction of the tractor.
HEIGHT ADJUASTMENT KNOB: Used to Adjust the mower cutting height.
Parking Brake
Gearshift
Lever
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (+) or discharging (-).
PARKING BRAKE: Locks clutch/brake into the brake position.
13
Theoperationofanytractorcan resultinforeignobjectsthrownintothe
eyes,whichcanresultinsevereeye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator presence sensing switch. When engine is
running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE
Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle/
Choke Control\
=Brake" Parking Brake
,Position . "Engaged"
Clutch/Brake =Disengaged" Pedal "Odve" Position
Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full "BRAKE"
position.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
AttachmentClutch Lever
=Disengaged"
Gear Shift
Lever
Turn ignition key to "OFF' position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause the battery to be discharged, (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning _of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. ,_ CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throt-
tle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired posi-
tion.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUITING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (G) to raise cutting
height.
Turn knob counterclockwise (_) to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap-
14
proximate and may vary depending upon soil conditions, height of grass and types
of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain condi- tions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height
(See "1"O ADJUST MOWER CUTTING HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut po- sition, gauge wheels should be assem-
bled so they are slightly off the ground. Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
Gauge Wheel Mounting
Bracket
3/8-16 Locknul
Shoulder
Gauge
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift con-
trol.
Start mower blades by engaging attach- ment clutch control.
TO STOP MOWER BLADES - disen- gage attachment clutch control.
A CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge guard in place.guard in place.
Attachment Clutch Lever "En(
Position
=Disengaged" Low
Position Position
TO OPERATE ON HILLS ACAUTION: Do not drive up or down hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
Attachment Lift Lever High Position
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER A'I-FACHMENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use
15common sense when towing. Too heavy of
aload,whileona slope,isdangerous. Tirescanlosetraction with the ground and
cause you to lose control of your tractor. BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level
ground.
Unthread and remove oil fill cap/dip-
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec- essary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Customer Responsibilities section of this manual).
To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOUNE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good ,_d weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season. See Storage Instructions for additional
information. Never use engine or carbure- tor cleaner products in the fuel tank or per- _nent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use
gasolir_e_ear an open.flame.
TO START ENGINE When starting the engine for the first time
or ifthe engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) posi- tion.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position. NOTE: Before starting, read the warm
and cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F AND ABOVE)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F AND BELOW)
When engine starts, allow engine to run
with the throttle control in the choke position until the engine runs roughly,
then move throttle control to fast posi- tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper-
ature.
The attachments can also be used dur- ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
16
MOWINGTiPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the tractor.
This will result in a more even distribu- tion of clippings and more uniform cut-
ting.
When mowing large areas, start by turn-
ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left
hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by se-
lecting a low enough gear to give the mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at- tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
1/3
, ,
17
CUSTOMER RESPONSIBILITIES
AsYouCOMPLETE
REGULAR SERVICE _'%_,_-,>_'z,_'fSERVICE DATES
Check Brake Operation Check Tire Pressure _V' _
Check Operator Presence and
T Interlock Systems V'
.....
R Check for Loose Fasteners I_ 1_7 V'
T Lubrication Chart I_
0 Check Battery Level
CA Sharpen/Replace Mower Blades _4
R Clean Battery and Terminals IkS
Check Transaxle Cooling Jl_
Adjust Blade Belt(s) Tension I_s
Adjust Motion Drive Belt(s) Tension I_s
Check Engine Oil Level V' Change Engine Oil I_t,2,= I_
E Claan Air Filter _:
N Clean Air Screen
G Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped) ._:
N Clean Engine Cooling Fins
Replace Spark Plug _
Replace Air Filter Paper Cartridge I_=
Replace Fuel Filter ll_
1 - Change more oftim when op_'ating undm" a heavy _ or in high anlblent temp_ltutes. 5 - I! oqu_ped with adjustable system.
2 - Son,ice more often when 0pe_if ng in dlrly or duety co_dlifons. 3 - If equipped with oil filter, change oiJ every 50 ho_$.
4 - Reface t_d_s moreoften when mowing in sandy soil
GENERAL RECOMMENDATIONS
v'
6 - Not r_lufrod if _ with maintenance-free batter/. 7 - Tighten front ax_ pivot bolt to 35 ft.-Ibs, maximum.
Do not overt_hten.
LUBRICATION CHART
The warranty on this tractor does not cover items that have been subjected to operator
Zerk
abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made periodi-
cally to properly maintain your tractor.
O Front Wheel Wheel
BearingZerk Bearing
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
O Engine
Once a year you should replace the spark plug, clean or replace air filter, and
check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
aEFORE EACH USE
Check engine oil level.
, Check brake operation.
Check tire pressure.
Check operator presence and interlock
systems for proper operation.
Check for loose fasteners.
O SAE 5w30 or 10w30 Motor OIL
O General Purpose Grease . O Refer to Maintenance Engine Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
that w!!I shorten the life of the self-lubricatil...]
beari_:gs. If you feel they must be lubricate_, use only a dry, powdered graphite type lubri-
cant sparingly.
18
_indle
Front
Zerk
0 Gear
Shift
Pivots
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