Craftsman 917271063 Owner’s Manual

Owner's Manual

ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.271063

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

For answers to your questions

about thisproduct, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pm, Mon- Sat

Seam, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 10

Maint_n._,r_.e,,_S.(;:.bedu!e....................... 17

Service and Adjustments .................... :

Storage ............................................... :

Troubleshooting ................................. ',

Repair Parts ........................................ :

Parts Ordering ..................... Back Co'_.

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective i_ material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warrant_ service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nail: thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, dama( caused by towing objects beyond the capability of the riding equipment, impactinc

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammabl_ debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of i' purchase date.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines t battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charg

will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOt

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights wh

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet

and throwing objects. Failure to observe the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to

operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from

serious injury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob- stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of

another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look

behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an open flame, such as a water

heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly

• Keep machine free of grass, leaves, o_ other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subjecl to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other • Remove obstacles such as rocks, tree people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear so that you will not have to stop or shill

while on the slope.

• Avoid starting or stopping on a slope. I tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

_nLOOk,for this symbolto.pointo_ impor-

t saretyprecautions,h means L;AU-

TION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

d_eCA.UTION: In order to prevent acci-

ntal starting wnen setting up, trans-

porting, adjusting or making repairs al- ways disconnect spark plug wire and place wire where it cannot contact spark

plug. ACAUTION: Do not coast down a hill in

neutral, you may lose control of the trac-

tor.

ACAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest pos- sible speed when on a slope. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your trac-

tor.

AWARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS

CAPACITY UNLEADED ANDTYPE: REGULAR

_)ILTYPE SAE 10W30 (ABOVE

32°F)

API-SF/SG/SH): SAE 5W-30 (BELOW

32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .030") GROUND SPEED FORWARD:5.5 (MPH): REVERSE: 2.4 TIRE PRESSURE: FRONT: 14 PSI

REAR: 10PSI

CHARGING 3 AMPS BATI'ERY

;YSTEM: 5 AMPS HEADLIGHTS

BA'[-I-ERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1 R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your pur-

chase of a Craftsman Tractor. It has

been designed, engineered and manufactured to give you the best possible dependability and perfor-

mance. Should you experience any problem you

cannot easily remedy, please contact your nearest authorized service center.

We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Sears Repair Agreement is available

on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

, Follow a regular schedule in maintain-

ing, caring for and using your tractor.

° Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush°

covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest authorized service

center/department (See REPAIR PARTS section of this manual).

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

Steering

Boot

(1) Hex Bolt

3/8-16 x 1

(1) Lock

washer 3/8

(1) Locknut

5/16-18

Steering

, _ , Wheel Adapter

Seat

@ 17/32 x 1-3/16 x 12

(1)Washer Gauge

(1) Hex Bolt

5/16-18 x 1-1/4

Steering Extension

Shaft

_) Shoulder

olt 5/16-18

Slope Sheet

_(1) Knob

Keys

F-1

"-t

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

_-------3/8 Hex Bolt

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16"wrench (1) Pliers (2) 1/2"wrench (1) Utility knife (1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating position (seated behind the steering

wheel).

Steering Wheel

_ Insert

_,----.---3/8 Lock Washer

Large Flat

Washer

/_ g Boot

.Tabs

Shaft

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Remove mower and packing materi- als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steerng wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and open battery box door.

• If this battery is put into service after

month and year indicated on label (la- bel located between terminals) charge

battery for minimum of one hour at 6- 10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging structions.)

Label

Terminal

Battery Door

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

Shoulder Seat Pan

Bolt

Flat Washer Adjustment Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

AWARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in "transmis- sion engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle position.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking brake and place motion control lever in

neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

INSTALL MULCHER PLATE (If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

ACAUTION: Do not remove deflector

shield from mower. Raise and hold shield when attaching mulcher plate and

allow it to rest on plate while in opera- tion.

Mulcher

Defh Plate

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin- flared at the factory for shipping pur-

poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECKDECKLEVELNESS

For best cutting results, mower housing should be propedy leveled. See "TO LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are showntor replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

I/ CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you re- ceive the best performance and satisfac-

tion from this quality product.

Please review the following checklist: ,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and tight-

ened securely.

#' All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

•/ Be sure mower deck is properly lev-

eled side-to-side/front-to-rear for best cutting results. (Tires must be properly

inflated for leveling).

,/Check mower and drive belts. Be sure

they are muted properly around pul- leys and inside all belt keepers.

•/ Check wiring. See that all connections are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following im- portant items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

•/ Be sure brake system is in safe oper- ating condition.

/ It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions (See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Op- eration section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEO==NG,NEOFEO'LPRESSOREL,G=TSONOVI,_Mp I

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

r '1 R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

AI-rACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment Clutch Lever

Ignition Switch

Lift

Ammeter ..... . _ Lever

.... "- "" Plunger

Throttle Control

Clutch/Brake Height Pedal "• Adjustment

Freewheel Control

Parking Brake Lever

Attachment

Lift Lever

Indicator

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

Motion Control

Lever

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THRO'rrLE/CHOKE CONTROL- Used for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing

or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position. Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

gaged"

Position

Parking Brake

ed"

Clutch/ Brake_

"Br

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

Position

Motion Control Lever

• Turn ignition key to "OFF" position a remove key. Always remove key wl" leaving tractor to prevent unauthoriz,

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" wilt cause the battery to be discharged

(dead).

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases ma cause "browning" of grass. To eliminate

this possibility, always stop engine wh_

stopping tractor on grass areas.

•_CAUTION: A!ways, stop !ractor.. completely, as oescriDeQ above, eeron

leaving the operator's position; to ernpt grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement

controlled by the motion control lever.

• Start tractor with motion control lever neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position, The cutting height range is approxi- mately 1-1/2 to 4". The heights are..

measured from the ground to me olaa_

tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, heigh of grass and types of grass being

mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See 'q'O ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

Bracket

3/8-11 Locknut

3/8

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch contrc,i.

ShoulderBolt

,ACAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment

Clutch Lever Attachemnt

"En( Lever High

Position Position

"Disengaged_. Position

.%:

Low Position

Deflector Shield

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

•. Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheel-

ing position. Free wheel control is

located at the rear drawbar of tractor.

• Raise attachment lift to highest

position with attachment lift control.

• Pull freewheel control knob out and

hold in position by inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more

than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood t(_ tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do

not mix oil with gasoline. Purchase fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting. _WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

Occur.

A0&CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame. TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute. If the engine does not start after

several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

• When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can also be used

during the engine warm-up period after the transmission has been

warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor- mance. See 'qO ADJUST CARBURE-

TOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

_I_I=CAUTION: Never engage or disen- gage freewheel lever wnile the engine

is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operat-

ing tractor for the first time. This proce-

dure will remove any trapped air inside the transmission which may have

developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

• Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position

(See 'qO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

• Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See 'qO

LEVEL MOWER HOUSING" in the Service and Adjustments section of

this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing • performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest

engine (blade) speed as this will

provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass

has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpen- dicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAINTENANCE SCHEDULE ___i_o_'_/"

FILL IN DATES /_._.'_._._0_

AS YOU COMPLETE _<x_ _-_ _-_; _-_'_ _-_'< _-J.c3 _,_

Check Operator Presence and

T Interlock Systems I_ R I Check for Loose Fasteners I_ 1_7 V #

Lubdcetion Cllad I_

1 Sharpen/Replace Mower Blades !4

O, Cheek Battery Level

Clean Batteryand Terminals I_

Check Transaxle Cooling I_'

AdjustBlade Belt(s) Tension V's AdjustMotion Drive Belt(s) Tension

Check Engine Oil Level I1_ V'

Change Engine Oil I_t=,_

E Ctean Air Filter

: Clean Air Screen

Inspect Muffler/Spark Arrester V' Replace Oil Filter (If equipped) I_,;

Replace Spark Plug

EN Clean Engine Cooling Fins _:,

Reptace Air FilterPaper Cartridge Replace Fuel Filter

1 " Change more often when operating ul_de r a heavy load or in high imbi_nt temperatures, 5 - If equipped with adjustable 8y_dem,

2 - SeP_e more o_en wt_n opefaif ng In difty or d_JJ_tycondition_ 6 - Not requifed if equipped with maintenance-free battoty g - if equipped with oil filter, chenge oil every 50 hours, 7 ° Tighten front axte p_vo( bolt to 35 S °lbl, m4udmum

4, Replace blades mote often when mowing in eandy soil Do not overtighten

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to

Zerk Zerk

operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as

instructed in this manual. OFront Wheel Some adjustments will need to be made Bearing

periodically to properly maintain your Zerk tractor.

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

: i

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure..

• Check operator presence and interlock systems for proper operation.

(DSAE30 or 10w30MOTOROIL

(_)REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life Of

the self-lubdcatinQ bearings. If you feel

they must be lubncated, use only a dry, powdered graphite type lubricant

spadngly.

i :

: I ' '

• Check for loose fasteners. 17

Spindle

Beadng Zerk

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be

adjusted. (See 'q-O ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. TrailingEdge Up

Mandrel Assembly

Blade Center

Hole

Flat Wash, Lock Washe_

_-'--Hex Bolt (Grade

*A Grade 8 heat treatedbolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is

balanced.

5/8" Bolt or

Center Hole

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