Craftsman 917271062 Owner’s Manual

Owner's Manual

£RAFTSMAN

15.5 HP

ELECTRIC START 42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.271062

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety

Rules and Instructionsbefore operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsmen Help Line 5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ...............................................2

Safety Hules .........................................3

Product Specifications..........................5

Assembly ..............................................7

Operation ............................................10

Service and Adjustments....................21

Storage ...............................................27

Troubleshooting .................................28

Repair Paris........................................34

Parts Ordering .....................Back Cover

Maintenance Schedule ......................17

LIMITEDTWO YEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS Fortwo (2) years fromthe date of purchase, ifthis Craftsman RidingEquipmentis

maintained, lubricated and tuned up according to the instructionsin the owner's manual,Sears will repair or replace,free of charge, any paris found to be defectivein

materialor workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this

product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/617 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or

drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

° Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob- stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

* Keep children out of the mowing area

and under the watchful care of another responsible adult.

° Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching

blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke. Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water

heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other • Remove obstacles such as rocks, tree people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

limbs, etc. Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obsta-

cles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

_l, Look for this symbol to point out impor- tant samty precautions. It means CAu-

TION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

d_eCA,UTIO.N: In order to.prevent.acci-

nta_marring when semng up, trans-

porting, adjusting or making repairs al- ways disconnect spark plug wire and

place wire where it cannot contact spark plug.

_I=CAUTION: Do not coast down a hill in neutral, you may lose control of the trac-

tor.

A,CAUTION: Tow only the attachments

that are recommenoe_ by and comply with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest pos-

sible speed when on a slope. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your trac-

tor.

AWARN.ING: The engine exhaust from

this proauct contains cnemicals Known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY ANDTYPE:

OILTYPE

API-SF/SG/SH): SAE 5W-30 (BELOW

:)IL CAPACITY: W/FILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030") 3ROUND SPEED FORWARD:5.5 ',MPH): REVERSE: 2.4 TIRE PRESSURE: FRONT: 14 PSI

CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your pur-

chase of a Craftsman Tractor. It has been designed, engineered and

manufactured to give you the best

possible dependability and perfor-

mance. Should you experience any problem you

cannot easily remedy, please contact your nearest authorized service center.

We have competent, well-trained technicians and the proper tools to service or repair this tractor.

1.25 GALLONS UNLEADED REGULAR

SAE 10W30 (ABOVE 32°F)

32°F)

W/OFILTER: 3.5 PINTS

REAR: 10PSI

MIN. CCA: 240 CASE SIZE: U1R

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Sears Repair Agreement is available

on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

CaUfomia Public Resources Code), Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).

Steering

Wheel Insert

]_(1) Hex Bolt

3/8-16 x 1

Steering

Boot

Steering Wheel

(1) Lock

washer 3/8

(1) Locknut

5/16-18

Steering

, _ , Wheel Adapter

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

Extension

Shaft

t Steering

Seat

(1)Washer

(_) 17/32 x 1-3/16 x 12

Gauge

1_(1) Knob

Keys

_) Shoulder

olt 5/16-18

Slope Sheet

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

_i-_--_---3/8 Hex Bolt

_.._ Insert

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

_3/8 Lock Washer

Large Flat

(1) 9/16" wrench (1) Pliers (2) 1/2"wrench (1) Utility knife (1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

_-'_ JSteering Boot

Steering Wheel

Washer

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

Adapte r------'---_

Tabs

msion Shaft

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

Tab

Slots

lay panels flat.

• Remove mower and packing materi- als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center of steering wheel.

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and open battery box door.

• If this battery is put into service after month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-

10 amps. (See "BATTERY" in MAINTE- NANCE section of this manual for

charging structions.)

Seat

Terminal

Battery Door

INSTALLSEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob securely.

Seat

Shoulder Seat Pan Bolt

Flat Washer

Adiustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel-

ing position to disengage transmission (See "TO TRANSPORT" in the Opera- tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

_I,WARNING: Before starting, read, understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Place freewheel control in "transmis- sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of

mower deck.

ACAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate and allow it to rest on plate while in opera-

tion.

Mulcher

Deflector_ Plate

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECKTIREPRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

v' CHECKL IST

Before you operate and enjoy your new tractor, we wish to assure that you re-

ceive the best performance and satisfac- tion from this quality product.

Please review the following checklist: ,/ All assembly instructions have been

completed.

•/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

4' Be sure mower deck is properly lev-

eled side-to-side/front-to-rear for best cutting results. (Tires must be properly

inflated for leveling).

4' Check mower and drive belts. Be sure

they are routed properly around pul-

leys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

•/ Before driving tractor, be sure free- wheel control is in drive position.

While learning how to use your tractor, pay extra attention to the following im-

portant items:

/ Engine oil is at proper level. 4" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

/ It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions

(See "TO START ENGINE" and =PURGE TRANSMISSION" in the Op-

eration section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

H L

A'I-rACHMENT REVERSE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment Ignition Switch

Clutch

Throttle Control

Clutch/Brake Pedal

Freewheel Control

Lever _

Ammeter ..._-_---....

Lift

_ Lever

Plunger

Attachment

Lift Lever

o Height

Adjustment

Indicator

"Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake

position. THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor with the

engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold tractor secure. Attachment Clutch Lever

Position

gaged"

Position

Thn

Clutch/ Brake

"Disengaged'

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

Parking Brake

ed"

Position

Control

Lever

•Tum ignition key to "OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. ACAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position. The cutting height range is approxi- mately 1o112to 4". The heights are

measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge

Whae "1\ \

Mounting'--.2 " _ "_.dP_" _

Bracket _ _--,_ _// .

Locknu_ _ _'¢_"_ _."_.. ....

/ {; _)J Shoulder Bolt

3/8W har /

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment

clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

_i_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment

Clutch Lever Attachemnt

"En( High

Position Position

Low

Position

"Disengaged_

Position

Deflector Shield

TO OPERATE ON HILLS

_I,CAUTION: Do not drive up or clown hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all tums slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by

placing freewheel control in freewheel- ing position. Free wheel control is

located at the rear drawbar of tractor.

• Raise attachment lift to highest

position with attachment lift control.

• Pull freewheel control knob out and

hold in position by inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more

than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: Toprotect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER

A'I-rACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do

not mix oil with gasoline. Purchase fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting.

_WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions

for additional information. Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may

Occur.

_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission engaged position.

° Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

• When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several

seconds to several minutes, depend- ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can also be used during the engine warm-up period

after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

_kCAUTION: Never engage or disen-

gage rreewneel lever wnJne the engine

is running.

To ensure proper operation and

performance, it is recommended that the

transmission be purged before operat-

ing tractor for the first time. This proce- dure will remove any trapped air inside

the transmission which may have

developed during shipping of your

tractor.

IMPORTANT: Should your transmission require removal for service or replace-

ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of

this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give

the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

i__ _,._'_7_'-_ Max 113"

, + P

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Check Operator Presence and

i T IntedockSystems I_

R Check for LooseFasteners I_ _7 I_

IT Chart I_

0 Check Battery Levet

i _ LubrlcatlonSharpen/ReplaceMower Blades i'

R Clean Batteryand Terminals I_

Check Traneaxla Cooling I_ AdjustBlade Belt(s) Tension II_s

AdjustMotion Drive Belt(s) Tension Ks

Check Engine Oil Level V'

Change Engine Oil l_t2,=

E Clean Air Filter

N Clean Air Screen

G Inepect Muffler/Spark Arrester I_

Replace Oil Filter (If equipped) I_t2

N Clean Engine Cooling Fins _=

Replace Spark Plug I_ ll_ Replace Air Filter Paper Cartridge

Replace Fuel Filter _d

1 * change more often when operating under • heavy Io=d or in high •mb_ent temperatur*=. 5 - if _luipp•d with adjuetabl• =yltorn. 2 - Service mo_• often when operating in dirty or du•ty cond_tionl. 6 - NOt te<loired if iquipped with mainteruinco-f re• battory,

3 - II equipped wifh o_ filter, change oil •very 50 houri, 7 - Tighten front •=de pivo_ bok to 35 ff,-Ib$, rr_xirnurn. 4 - Replace blades rnorl often when mowing in ==ndy =oiL DO not overt_ghten,

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as

instructed in this manual. Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

Zerk _:,-" Zerk

(DFront Wheel Wheel

Bearingzerk _dng Zerk

(DSAE 30 or 10w30 MOTOR OIL _REFERTO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the civot points which have special nylon

earings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricatin 9 bearings. If you feel

they must be lubncated, use only a dry, powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades. 5/8" Bolt

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown. 18

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

IMPORTANT: Blade bolt is Grade 8 heat treated.

TrailingEdge Up

Flat Washer\ Lock Washer

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

• To check blade balance, you will need

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

torque).

Mandrel Assembly

Blade Center

Hole

_P----Hex Bolt (Grade

file or on a grinding wheel. Do not attempt to sharpen while on the

mower.

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions supplied with balancer.)

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

Center Hole

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