Craftsman 917.271061 User Manual

Owner’s Manual

CRAFTSMAN

15.5 HP
ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271061

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This producthas a low emission engine which operates

M

CAUTION:

Read and follow all Safety
Rules and Instructions before

operating this equipment.

differently from previously built engines. Before you start the en
gine, read and understand this Owner*s Manual.

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craftsman

TABLE OF CONTENTS

.Warranty...................................................2

Safety Rules

Product Specifications

Assembly

Operation
Maintenance Schedule

.............................................

..............................

..................................................

................................................

...........................

10
17

3
5
7

Service and Adjustments.......................21

Storage...................................................27

Troubleshooting......................................28

Repair Parts

Parts Ordering.........................Back Cover

...........................................

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
materia! or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center, In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con
tained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge. Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

34

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is

capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all
instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are
familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be
picked up and thrown by the blade.

• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.

• Be aware of the mower discharge
direction and do not point it at anyone.

Do not operate the mower without
either the entire grass catcher or the
guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and
remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass
catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or
drugs.

• Watch for traffic when operating near
or crossing roadways.

• Use extra care when loading or
unloading the machine into a trailer or
truck.

• Data indicates that operators, age 60
years and above, are involved in a

large percentage of riding mower­related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss­of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide ob
stacles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.

• Follow the manufacturer’s recommen

dations for wheel weights or counter
weights to improve stability.

• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden
changes in speed or direction.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces
sary, and then, turn slowly and
gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.

• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep
slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.

SAFETY RULES

• Keep children out of the mowing area
and under the watchful care of
another responsible adult.

• Be alert and turn machine off if
children enter the area.

• Before and when backing, look

behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere
with safe machine operation.

• Never allow children to operate the

machine,

• Use extra care when approaching

blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable
and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an

open flame, such as a water
heater.

• Never run a machine inside a closed
area,

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with

manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.

• Check brake operation frequently. Ad
just and service as required.

• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.

• Never carry passengers or children
even with the blades off.

• Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.

• Never carry children. They may fall off
and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind
and down for small children.

• Mow up and down slopes (15" Max),

not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obsta

cles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse
and back down slowly.

• Do not turn on slopes unless neces
sary, and then, turn slowly and

gradually downhill, if possible.

SAFETY RULES

ALook for this symbol to point out impor

tant safety precautions. It means CALf­TION!!! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.
AcAUTION: In order to prevent acci

dental starting when setting up, trans
porting, adjusting or making repairs al
ways disconnect spark plug wire and
place wire where it cannot contact spark
plug.

ACAUTION: Do not coast down a hill in
neutral, you may lose control of the trac

tor.

PRODUCT SPECIFICATIONS

GASOLINE
CAPACITY
AND TYPE:

OILTYPE .
(API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG:
(GAP: .030")

GROUND SPEED FORWARD:5.5

TIRE PRESSURE: FRONT: 14PSI

CHARGING

SYSTEM:

BATTERY: AMP/HR: 30

BLADE BOLT
TORQUE:

CONGRATULATIONS on your pur

chase of a Craftsman Tractor. It has

been designed, engineered and

manufactured to give you the best

possible dependability and perfor

mance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.

1.25 GALLONS
UNLEADED
REGULAR

SAE10W30 (ABOVE
32°F)

SAE 5W-30 (BELOW

32°F)
W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINTS

CHAMPION RC12YC

(MPH): REVERSE: 2.4

REAR: 10PSI

3AMPS BATTERY
SAMPS HEADLIGHTS

MIN. CCA: 240
CASE SIZE: U1R

27-35 FT. LBS.

ACAUTION; Tow only the attachments
that are recommended by and comply

with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest pos
sible speed when on a slope. Too heavy
of a load, white on a slope, is dangerous.
Tires can lose traction with the ground
and cause you to lose control of your trac
tor.

AWARNING; The engine exhaust from

this product contains chemicals known
to the State of California to cause cancer,

birth defects, or other reproductive harm.

Please read and retain this manual. The
instructions will enable you to assemble

and maintain your tractor properly.

Always obsenre the “SAFETY RULES”.

REPAIR AGREEMENT

A Sears Repair Agreement is available
on this product. Contact your nearest
Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain
ing, caring for and using your tractor.

• Follow the instructions under “Mainte
nance” and “Storage" sections of this
owner’s manual.

^WARNING: This tractor is equipped
with an internal combustion engine and

should not be used on or near any
unimproved forest-covered, brush­covered or grass-covered land unless
the engine’s exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it should be maintained

in effective working order by the opera

tor.

In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is avail£ü:>le
through your nearest authorized service
center/department (See REPAIR PARTS
section of this manual).

UNASSEMBLED PARTS

Steering

Wheel Insert

Steering

Boot

{1)Hex Bolt

3/8-16 X 1

Steering Wheel

(1) Lock

washer 3/8

(1) Locknut
5/16-18

1^ "1

Steering
Wheel Adapter

(1 ) Large Flat Washer

s

(1) Hex Bolt

5/16-18 X 1-1/4

Steering
Extension

Shaft

Seat

1) Washer
/32 X 1-3/16 X 12

Gauge

(1) Knob

(1) Shoulder

Bolt 5/16-18

Keys

□

Slope Sheet

Video Cassette

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.

TOOLS REQUIRED FOR
ASSEMBLY

A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.

(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) 3/4" socket with

drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating

position {seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts
and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.

• Remove mower and packing materi

als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF
SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and

install 5/16 hex bolt and locknut.

Tighten securely.

• Place tabs of steering boot over tab
slots in dash and push down to
secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so
they are pointing straight forward.

• Remove steerng wheel adapter from

steering wheel and slide adapter onto
steering shaft extension.

Lower
Steering
Shaft

• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center
of steering wheel.

• Remove protective materials from
tractor hood and grill.

IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and
open battery box door.

• If this battery is put into service after
month and year indicated on label (la

bel located between terminals) charge
battery for minimum of one hour at 6

10 amps. (See “BATTERY” in MAINTE
NANCE section of this manual for

charging structions.)

Insert

3/8 Hex Bolt

3/8 Lock Washer

Large Flat
Washer

Steering Boot

Tabs

Extension Shaft

5/16 Hex Bolt

Seat Pan

Battery Box

Door

Terminal

INSTALLSEAT

Adjust seat before tightening adjustment
knob,

• Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.

• Pivot seat upward and remove from
the cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder boll. Tighten shoulder bolt
securely.

• Assemble adjustment knob and flat
washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted
position.

• Raise seat and tighten adjustment

Knob

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate

instruction below to remove the tractor from

the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise
attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel
ing position to disengage transmission

(See “TO TRANSPORT” in the Opera

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

^WARNING: Before starting, read,

understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is
clear of other people and objects.

• Be sure all the above assembly steps
have been completed.

• Check engine oil level and fill fuel tank
with gasoline.

• Place freewheel control in "transmis
sion engaged" position.

• Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.

• Place motion control lever in neutral
(N) position.

• Press lift lever plunger and raise
attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle
position.

• Release parking brake.

• Slowly move the motion control lever
forward and slowly drive tractor off
skid.

• Apply brake to stop tractor, set parking
brake and place motion control lever in

neutral position.

• Turn ignition key to "OFF" position.
Continue with the instructions that follow.

8

INSTALL MULCHER PLATE
(If previously removed)

• Raise and hold deflector shield in
upright position.

• Place front of mulcher plate over front
of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of
mower deck.

^CAUTION: Do not remove deflector

shield from mower. Raise and hold
shield when attaching mulcher plate and

allow it to rest on plate while in opera*

Mulcher

Deflector '

Shield

Latch
Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or instaitation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de
signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin
flated at the factory for shipping pur
poses. Correct tire pressure is important
for best cutting performance.

• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS”

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing
should be properly leveled. See “TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.

CHECK FOR PROPER POSITION
OF ALL BELTS

See the figures that are shown for
replacing motion and mower blade drive

belts in the Sen/ice and Adjustments
section of this manual. Verify that the
belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See “TO ADJUST

BRAKE” in the Service and Adjustments
section of this manual.

^CHECKLIST

Before you operate and enjoy your new
tractor, we wish to assure that you re
ceive the best performance and satisfac
tion from this quality product.

Please review the following checklist:

/ All assembly instructions have been

completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

/ Seat is adjusted comfortably and tight

ened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory).

/ Be sure mower deck is properly lev

eled side-to-side/front-to-rear for best
cutting results. (Tires must be properly

inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pul

leys and inside ail belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly
clamped.

/ Before driving tractor, be sure free

wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following im

portant items;
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them
before you start the engine.

/ Be sure brake system is in safe oper

ating condition.

/ It is important to purge the transmis

sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions

(See TO START ENGINE” and
“PURGE TRANSMISSION" in the Op-

_ eration section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

j:

Q

A

iK

•m

BATTERY

CAUTION OR

WARNING

REVERSE

'fir'

FORWARD FAST

a|

©

ENGINE ON

i

FUEL

ENGINE OFF

l\l

CHOKE

OIL PRESSURE

MOWER HEIGHT

LIGHTS ON

©

PARKING BRAKE

LOCKED

Â* R N H L ®)|I

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH

LOW

SI

OVER TEMP

LIGHT

UNLOCKED

SLOW

IL

I

Hi

MOWER LIFT

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER. KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

10

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER

raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.

- Used to

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to
release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on
and off.

PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing
or slowly towing the tractor with the
engine off.

11

The operation of any tractor can result in foreign objects thrown into
r unna^ 1 the eyes, which can result in severe eye damage. Always wear safety
^ ^ ^ glasses or eye shields while operating your tractor or performing any

fgREyCHT IS BtnER

THAH NO SIGHT

adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.

• Depress clutch/brake pedal into full
“BRAKE” position and hold.

• Place parking brake lever in “EN

GAGED” position and release pres

sure from clutch/brake pedal. Pedal

should remain in “BRAKE” position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

“Engaged" Position

“Disengaged”
Position

Throttle
Control

Clutch/
Brake\Peda(^'

“Disengaged"
Position

“Brake”

Position

Parking
Brake
“Engaged"
Position

Motion Control
Lever

STOPPING

MOWER BLADES -

• To stop mower blades,move attach
ment clutch lever to “DISENGAGED"
position.

GROUND DRIVE -

• To stop ground drive, depress clutch/
brake pedal into full “BRAKE" position.

• Move motion control lever to neutral
(N) position.

IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de
pressed.

ENGINE-

• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle

before stopping may cause engine to

“backfire”.

• Turn ignition key to “OFF” position and
remove key. Always remove key when

leaving tractor to prevent unauthorized
use. -

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,

(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

i&CAUTION: Always stop tractor
completely, as described above, before

leaving the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full
throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is
controlled by the motion control lever.

• Start tractor with motion control lever in
neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to
desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The position of the attachment lift lever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move
lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary
depending upon soil conditions, height
of grass and types of grass being

mowed.

12

• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.

• For best cutting performance, grass
over 6 inches in height should be

mowed twice. Make the first cut
relatively high; the second to desired
height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.

• Adjust gauge wheels with tractor on a
flat level surface.

• Adjust mower to desired cutting height

(See “TO ADJUST MOWER CUTTING
HEIGHT in the Operation section of

this manual).

• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 locknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge
Wheel
Mounting

Bracket

3/8-16

Locknut ^ ,, ™

& 6^ Shoulder Bolt

3/8 Wither

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the

engine running and the attachment
clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging
attachment clutch control.

• TO STOP MOWER BLADES - disen
gage attachment clutch control.

4&CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector
shield in place.

Attachment
Clutch Lever Attachemnt

“Engaged” Lift Lever High
Position ^ Position

Low
Position

“Disengaged
Position

Deflector
Shield

TO OPERATE ON HILLS

ÄCAUTION: Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope.

• Choose the slowest speed before
starting up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle
control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to
brake position and engage parking
brake.

• Move motion control lever to neutral
(N) position.

IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to
slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheel

ing position. Free wheel control is
located at the rear drawbar of tractor.

• Raise attachment lift to highest
position with attachment lift control.

• Pull freewheel control knob out and
hold in position by inserting retainer
spring into fonvard hole of control rod.

• Do not push or tow tractor at more
than two (2) MPH.

• To reengage transmission, reverse

-^3 above procedure.

NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).

TOWING CARTS AND OTHER
ATTACHMENTS

Tow only the attachments that are

recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/
dipstick: wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap
onto the tube. Remove and read oil
level. If necessary, add oil until
“FULL” mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should
change oil for easier starting (See “OIL

VISCOSITY CHART’ in the Mainte
nance section of this manual).

• To change engine oil, see the Mainte
nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do
not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel fresh

ness.

IMPORTANT: When operating in
temperatures below 32“F(0°C), use
fresh, clean winter grade gasoline to

help insure good cold weather starting.

^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and
formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions
for additional information. Never use
engine or carburetor cleaner products in
the fuel tank or permanent damage may

occur.
^CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel
from the tank to the engine.

• Be sure freewheel control is in the
transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set
parking brake.

• Place motion control lever in neutral
(N) position.

• Move attachment clutch to “DISEN

GAGED” position.

• Move throttle control to choke position.
NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key
clockwise to “START” position and

release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.

If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

14

WARM WEATHER STARTING {50° F and
above)

• When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F and
below)

• When engine starts, allow engine to
run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,
the transmission should be warmed up

as follows;

• Be sure the tractor is on level ground.

• Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.

• Allow one minute for transmission to
warm up. This can be done during the

engine warm up period.

• The attachments can also be used

during the engine warm-up period
after the transmission has been

warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor

mance. See “TO ADJUST CARBURE
TOR” in the Service and Adjustments
section of this manual.

PURGE TRANSMISSION

AcAUTION; Never engage or disen
gage freewheel lever while the engine

is running.
To ensure proper operation and
performance, it is recommended that the
transmission be purged before operat

ing tractor for the first time. This proce
dure wilt remove any trapped air inside
the transmission which may have
developed during shipping of your
tractor.

IMPORTANT: Should your transmission
require removal for service or replace

ment, it should be purged after réinstalla
tion before operating the tractor.

• Place tractor safely on level surface
with engine off and parking brake set.

• Disengage transmission by placing
freewheel control in freewheeling
position (See “TO TRANSPORT” in
this section of manual).

• Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With

motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

• Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.
NOTE: During this procedure there will
be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

• Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.

• Engage transmission by placing
freewheel control in driving position

(See ‘TO TRANSPORT” in this section
of manual).

• Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With

motion control lever in neutral (N)
position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly

move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

• Your tractor is now purged and now
ready for normal operation.

15

MOWING TIPS

• Tire chains cannot be used when the
mower housing is attached to tractor.

• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of

this manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu
tion of clippings and more uniform
cutting.

• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.

• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively
high; the second to the desired height.

• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.

• Always operate engine at full throttle
when mowing to assure better mowing

performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.

• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up
grass and trash. Clean after each use.

• The special mulching blade will recut
the grass clippings many times and

reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the

mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest
engine (blade) speed as this will

provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.

• For best results, adjust the mower
cutting height so that the mower cuts

off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

• Certain types of grass and grass

conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpen
dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

A Kdt . ^ A. , .

Max 1/3"

16

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation
Check Tire Pressure

Check Operator Presence and
Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades
Lubrication Chari
Check Battery Level
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level
Change Engine Oil
Clean Air Filter
Clean Air Screen

Inspect Muffler/Spark Arrester
Replace Oil RIter {It equipped)
Ciean Engine Cooling Rns
Replace Spark Plug

Replace Air Filter Paper Cartridge
Replace Fuel RIter

^ ITKK9 oAtn when operetino under a hetvy ioAd or ki high Ambient tAmpArAturee» 5 -

2 - ServicA moTA oftAn when opAiiting In dirty or dusty cortdHiorw. 6 '

3 - If AduipPAd wHh oil fMAf, chAng# oil Avery 50 hour«. 7

4 - Reptace bled«« more often when mowing In tAT>dy soil.

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SERVICE DATES

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If equipped with adfuetabie system.
Not required if equipped with iriAintenAnce-lree betlery.
Tighlen front Axle pivot bolt to 35 ft,-be. maxirrHim.
Do not overtighten.

GENERAL RECOMMENDATIONS
The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual

should be checked at least once each

season.

• Once a year you should replace the
spark plug, clean or replace air filter,

and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and

help your engine run better and last
longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and
interlock systems for proper operation.

• Check for loose fasteners. 17

LUBRICATION CHART

©REFERTO Maintenance “ENGINP SECTION

IMPORTANT: Do not oil or grease the
pivot points which have speclaj nylon
bearings. Viscous lubricants wilt attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubneated, use only a dry,
powdered graphite type lubricant
sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION
If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be
adjusted. (See “TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual).
TIRES

• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS”
section of this manual).

• Keep tires free of gasoline, oil, or
insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your

local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the
clutch/brake pedal is fully depressed

and attachement clutch control is in
the disengaged position,

• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine,

• The attachment clutch should never
operate unless the operator is in the

BLADE CARE

For best results mower blades must be
kept sharp. Replace bent or damaged
blades

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with
trailing edge up towards deck as
shown.

IMPORTANT: To ensure proper assem
bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.
torque).

IMPORTANT: Blade bolt is Grade 8 heat
treated,
T-aiiing Edge Up Assembly

Blade riontor

Flat Washer^
Lock Washer

0^—Hex Bolt (Grade)*

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

... ^

TO SHARPEN BLADE

NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the

blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.

• The blade can be sharpened with a
file or on a grinding wheel. Do not
attempt to sharpen while on the
mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is

18

BATTERY

Your tractor has a battery charging
system which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend
its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not

attempt to open or remove caps or

covers. Adding or checking level of

electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

• Open battery box door.

• Disconnect BLACK battery cable first
then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and
dry.

• Clean terminals and battery cable
ends with wire brush until bright.

• Coat terminals with grease or petro

leum jelly.

• Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND
ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins
should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis
sion while engine is running or while the

transmission is hot. To prevent possible

damage to seats, do not use high
pressure water or steam to clean
transaxle.

• Inspect cooling fan to be sure fan
blades are intact and clean.

• Inspect cooling fins for dirt, grass
clippings and other materials. To

prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory
and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service
center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil’s SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY grades

I I I hMbnillMè

11"! iiij III I I I

'C -30*

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-2ir -IP*

90* 32* 4<r

10*

20* 30*

Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one

year.
Check the crankcase oil level before
starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. AH oil must meet API
service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm,

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.

• Remove drain plug.

• After oil has drained completely,
replace oil drain plug and tighten
securely.

• Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS”
section of this manual.

• Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the

tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil

at “FULL” line on dipstick. Tighten cap
onto the tube securely when finished.

19

Cjiver Knob

Air Cleaner
Cover

Oil Drain
Plug

y^g Nut

Rubber

Grommet

Air Cleaner
Paper Cartridge

Air Cleaner
Base

¿11 Fil Cap/

Dipstick

CLEAN AIR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine damage from

overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING
AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.

Every 100 hours of operation {more often

under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre

cleaner after every 25 hours of operation

or every season. Service paper car

tridge every 100 hours of operation or

every season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from
base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow
it to dry.

• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged
cartridge.

NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.

• Reinstall the pre-cleaner {cleaned and

oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut,

cover and tighten knob securely.

ENGINE OIL FILTER

Replace the engine oil filter every
season or every other oil change if the
tractor is used more than 100 hours in

one year.

• Drain oil from engine crankcase (See
“TO CHANGE ENGINE OIL” in this
section of this manual, through step
remove drain plug).

• Remove oil filter and wipe off filter
adapter.

• Apply a thin coating of new engine oil
to the rubber gasket on replacement

oil filter.

• Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter
adapter, then tighten filter an addi
tional 1/2 turn.

• Fill crankcase with new oil {See “TO
CHANGE ENGINE OIL” in this section
of this manual). For approximate
capacity see “PRODUCT SPECIFICA
TIONS’^ section of this manual.

• Start the engine and check for oil
leaks. Correct any leaks before
placing engine into full operation.

Oil Filter

MUFFLER

Inspect and replace corroded muffler
and spark arrester {if equipped) as it
could create a fire hazard and/or
damage.

SPARK PLUGS

Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs
first. Spark plug t^e and gap setting are
shown in “PRODUCT SPECIFICATIONS”
section of this manual.

20

IN-LINE FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure
tor, replacement is required.

• With engine cool, remove filter and
plug fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks

and clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc.
of all foreign matter.

• Keep finished surfaces and wheels
free of all gasoline, oil, etc.

• Protect painted surfaces with automo
tive type wax.

We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a short

ened engine life.

SERVICE AND ADJUSTMENTS

^CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFP and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

TO REMOVE MOWER
Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in “DISEN
GAGED” position.

• Move attachment lift lever fonward to
lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift
clutch spring off pulley bolt.

Small Retener Spring

Clutch Spring

Retainer Spring

Anti-Sway Bar

Collar

Remove large retainer spring, slide
collar off and push housing guide out
of bracket.

Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

• 'V

Suspension Arms

.A.

e-^ V

Square Hole

Engine Pulley

Front Link

Retainer Springs
(Bo№ Sides)

Housing Guide Bracket

Large Retainer Spring

• Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.

IMPORTANT; If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook

the clutch spring onto square hole in
frame.

TO INSTALL MOWER

• Raise attachment lift lever to its
highest position.

• Slide mower under tractor with
discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions,

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD

UCT SPECIFICATIONS” section of this
manual). If tires are over or
underinflated, you will not properly
adjust your mower.

StDE-TO-SlDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A" on
both sides of mower should be the
same or within 1/4’’ of each other,

• If adjustment is necessary, make
adjustment on one side of mower only.

• To raise one side of mower, tighten lift
link adjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

NOTE: Each full turn of adjustment nut
will change mower height about 1/8”.

• Recheck measurements after adjust

ing.

Bottom edge of Bottom edge of
mower to
ground

mower to

ground

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to
side. If the following front-to-back
adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance “D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".

• If links are not equal in length, adjust
one link to same length as other link.

• To lower front of mower loosen nut “E”
on both front links an equal number of
turns.

• When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nuts “F”
against trunnion on both front links.

• To raise front of mower, loosen nut “F”
from trunnion on both front links.
Tighten nut “E" on both front links an
equal number of turns.

• When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “F”
against trunnion on both front links.

• Recheck side-to-side adjustment.

Lift Link
Adjustment Nut

Suspension Arm

22

Front Links

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor
on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor {See TO
REMOVE MOWER” in this section of
this manual).

• Work belt off both mandrel pulleys
and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of
removal.

• Make sure belt is in all pulley grooves
and inside all belt guides.

• Install mower in reverse order of
removal instructions.

Mandrel
Pulley^

Mandrel
Pulley

________

Idler Pulleys

TO ADJUST BRAKE

Your tractor is equipped with an adjust
able brake system which is mounted on
the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be
adjusted.

• Depress clutch/brake pedal and
engage parking brake.

• Measure distance between brake
operating arm and nut “A" on brake

rod.

• If distance is other than 1-9/16", loosen
jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut
against nut “A".

• Road test tractor for proper stopping
distance as stated above. Readjust if

necessary. If stopping distance is still
greater than six {6) feet in highest
gear, further maintenance is neces
sary. Contact your nearest authorized

service center/department.

With Parking Brake “Engaged”

Nut “A”

-Jam Nut

Operating
Arm

Do Not touch this nut. If further brake
adjustment is necessary contact your
nearest authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En
gage parking brake. For assistance,
there is a belt installation guide decal on
bottom side of left footrest.

• Remove mower (See “TO REMOVE
MOWER” in this section of this
manual.)

• Remove belt from stationary idler and
clutching idler.

• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and
remove downward from around

engine pulley.

• Install new belt by reversing above
procedure.

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset
at the factory and adjustment should not
be necessary.

23

• Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.

• Start engine and move motion control
lever until tractor does not move
forward or backward.

• Hold motion control lever in that
position and turn engine off.

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the
neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward

while motion control lever is in neutral
position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/
2 inch in the direction it is trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above
steps until satisfied.

Motion Control Lever Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage
has occurred to affect the front wheel toe­in or camber, contact your nearest
authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and
washers to allow wheel removal (rear

wheel contains a square key - Do not
lose).

• Repair tire and reassemble.

• On rear wheels only; align grooves in
rear wheel hub and axle. Insert
square key.

• Replace washers and snap retaining
ring securely in axle groove.

• Replace axle cover.
NOTE; To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your

local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.

Washer

Retaining
Ringv I

Axle \ '
Cover \

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

^CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If “jumper cables” are used for emer
gency starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to
the POSITIVE (+) terminal of each

battery, taking care not to short against
chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK
cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER -

• BLACK cable first from chassis and
then from the fully charged battery.

• RED cable last from both batteries.

24

Positive Terminal

Negative Terminal

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the
backside of the grill.

• Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.

• Close hood.

Chassi . .

Cables

Charged
Battery

Positive Terminal Negative Terminal
REPLACING BATTERY

A CAUTION: Do not short battery

terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,

remove metal bracelets, wristwatch
bands,rings,etc.

Positive terminal must be connected first
to prevent sparking from accidental
grounding.

• Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor,

• Install new battery with terminals in
same position as old battery.

• First connect RED battery cable to
positive (+) terminal with hex bolt and
nut as shown. Tighten securely.

• Connect BLACK grounding cei)le to
negative (-) terminal with remaining
hex bolt and nut. Tighten securely.

• Close battery box door.

Seat Pan-

i .«

Battery
Door­Box

Keps
Nut

Positive (Red) Cable

Negative (Black)
Cable

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring
diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector,

• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.

• To replace, reverse above procedure.

ENGINE

Maintenance, repair, or replacement of

the emission control devices and

systems, which are being done at the
customers expense, may be performed
by any non-road engine repair estab;

lishment or individual. Warranty repairs
must be performed by an authorized
engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at
the factory and adjustment should not

be necessary. Check adjustment as
described below before loosening
cable. If adjusbnent is necessary,

proceed as follows:

25

With engine not running, move throttle
control lever from slow to choke
position. Slowly move lever from
choke to fast position.
Check to see if hole in throttle lever
and hole in speed control bracket are

aligned.
If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bit
through both holes.

Pull throttle cable up to remove slack
and tighten cable clamp screw.

Remove alignment pencil or drill bit.

Cable
Clamp

Screw

Speed Control
Bracket

Throttle

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the
factory and adjustment should not be

necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude

or load. If the carburetor does need
adjustment, proceed as follows:

In general, turning the adjusting needles
in (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles
out (counterclockwise) increases the
supply of fuel to the engine giving a

richer fuel/air mixture.
IMPORTANT: Damage to the needles

and the seats in carburetor may result if
needle is turned in too tight.

NOTE: The carburetor on this engine is
low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the
adjusting needle.

• Be sure you have a clean air filter and
the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for five
minutes. Make adjustments with
engine running and shift/motion
control lever in neutral (N) position.

• Idle speed setting - With throttle control

lever in slow position, engine should
idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is
attained.

• Idle fuel needle setting - With throttle
control lever in slow position, turn idle
fuel adjustment needle in (clockwise)

until engine begins to die and then
turn out (counterclockwise) until
engine runs rough. Turn needle to a

point midway between those two
positions.

• Recheck idle speed. Readjust if
necessary.

ACCELERATION TEST-

• Move throttle control lever from slow to
fast position. If engine hesitates or

dies, turn idle fuel adjusting needle
out (counterclockwise)

1/8 turn.

Repeat test and continue to adjust, if
necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do
not adjust - damage may result.

IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the

engine-governed high speed needs
adjusting, contact your nearest AUTHO

RIZED service center/department, which
has proper equipment and experience to
make any necessary adjustments.

Idle Speed

26

STORAGE

Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or

more.

^ CAUTION: Never store the tractor

with gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

• Clean entire tractor (See “CLEANING”
in the Maintenance section of this
manual).

• Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).

• Lubricate as shown in the Mainte
nance section of this manual.

• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power
leakage during long periods of
storage, battery cables should be
disconnected and battery cleaned
thoroughly (see “TO CLEAN BATTERY
AND TERMINALS” in the Maintenance

section of this manual).

• After cleaning, leave cables discon
nected and place cables where they
cannot come in contact with battery
terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while tn storage.

• Drain the fuel tank.

• Start the engine and let it run until the
fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or
permanent damage may occur.

• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual),

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).

• Turn ignition key to “START" position
for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors
and cover it to give protection from
dust an*^ dirt.

• Cove: - :ractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic
cannot breathe which allows conden
sation to form and will cause your
tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still
warm.

27

TROUBLESHOOTING CHART

PROBLEM

CAUSE

Will not start • Out of fuel.

* Engine not “CHOKED”

properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.
Service Adjustments

• Engine valves out of

adjustment.

Hard to start

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment,

• Engine valves out of
adjustment.

CORRECTION

• Fill fuel tank.

• See “TO START ENGINE”
in Operation section.

• Wait several minutes before
attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.

• Check all wiring.

• See “To Adjust Carburetor” in
section.

• Contact an authorized

service center/department.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with
fresh gasoline.

• Check all wiring.

• See “To Adjust Carburetor” in

Service Adjustments

section.

• Contact an authorized service
center/department.

Engine will not
turn over

Engine clicks but
will not start

• Clutch/brake pedal not
depressed

• Attachment clutch is
engaged.

• Weak or dead battery.

• Blown fuse. • Replace fuse.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

switch(es).

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Depress clutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition switch.

• Check/replace solenoid or
starter.

• Contact an authorized service
center/department.

• Recharge or replace battery.

• Clean battery tenninals.

• Check all wiring.

• Check/replace solenoid or
starter.

28

TROUBLESHOOTING CHART

PROBLEM

Loss of power

CAUSE CORRECTION

• Cutting too much grass/too • Set in “Higher Cut" position/
fast.

• Throttle in “CHOKE"
position.

• Build-up of grass, leaves
and trash under mower.

• Dirty air filter. • Clean/replace air filter.

• Low oil levei/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of
adjustment.

• Engine valves out of

adjustment.

reduce speed.

• Adjust throttle control.

• Clean underside of mower
housing.

• Check oil level/change oil.

• Clean and regap or change
spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with
fresh gasoline.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel
filter.

• Connect and tighten spark
plug wire.

• Clean engine air screen/
fins.

• Clean/replace muffler.

• Check all wiring.

• See To Adjust Carburetor”
in Service Adjustments

section.

• Contact an authorized
service center/department.

Excessive

vibration

Engine continues

to run when

operator leaves
seat with
attachment

clutch engaged

Poor cut - uneven

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety
presence control system.

• Worn, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent
from build-up of grass,

leaves, and trash around
mandrels.

• Replace blade.
Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part(s).
Replace damaged parts.

• Check wiring, switches and
connections. If not corrected,
contact an authorized
service center/department.

• Replace blade. Tighten
blade bolt.

• Level mower deck.

• Clean underside of mower
housing.

• Replace blade mandrel.

• Clean around mandrels to
open vent holes.

29

TROUBLESHOOTING CHART

PROBLEM CAUSE
Mower blades will

not rotate

Poor grass

Obstruction in clutch
mechanism.

Worn/damaged mower
drive belt.

Frozen idler pulley.
Frozen blade mandrel.

Engine speed too slow.

discharge

Travel speed too fast.
Wet grass.

Mower deck not level.
Low/uneven tire air pressure.

Worn, bent or loose blade.

Buildup of grass, leaves and

trash under mower.
Mower drive belt worn.

Blades improperly installed.
Improper blades used.
Clogged mower deck vent

holes from buildup of
grass, leaves, and trash
around mandrels.

CORRECTION

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

• Place throttle control in

“FAST” position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower
housing.

• Replace mower drive belt.

• Reinstall blades sharp edge
down.

• Replace with blades listed in
this manual.

• Clean around mandrels to
open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not
charge

Loss of drive

Engine “backfires”

when turning

engine
“OFF”

• Switch is “OFF.

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged wiring.

• Blown fuse.

• Bad battery cel!(s).

• Poor cable connections.

• Faulty regulator
(if so equipped).

• Faulty alternator.

• Freewheel control in
“disengaged” position.

• Motion drive belt worn,
damaged, or broken.

• Air trapped in transmission
during shipment or
servicing.

• Engine throttle control not
set at “SLOW”
position for 30 seconds
stopping engine.

• Turn switch “ON”.

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connec
tions.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator,

• Replace alternator.

• Place freewheel control in
“engaged” position.

• Replace motion drive belt.

• Purge transmission.

• Move throttle control to
“SLOW” position and allow
to idle for 30 seconds before
stopping engine.

30

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271061

IGNITION SWITCH

POsmoN

RUN/LIGHT

START

OFF

RUN

CIRCUrr
M+G+A1

B * S + A1

B+A1
B+A1

301

1

REMOVABLE

CONNECTIONS

"MAKE"

NONE

A2*L
NONE
NONE

NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

p—i.>

n

II

86

RELAY

87 n

II30

31

i

YOUR TRACTOR IS EQUIPPED
WITH A SPECIAL ALTERNATOR
SYSTEM. THE LIGHTS ARE NOT
CONNECTED TO THE BATTERY,

85

BUT HAVE THEIR OWN
ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHT
NESS OF THE LIGHTS WILL
CHANGE WITH ENGINE SPEED.
AT IDLE THE LIGHTS WILL DIM.
AS THE ENGINE IS SPEEDED UP,
THE LIGHTS WILL BECOME
THEIR BRIGHTEST.

NOTE

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.271061

32

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271061

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery 12 Volt 28 Amp

74760412 Bolt. Hex Head 1/4-20 unc x 3/4

2

156417

8

161343 Switch, interlock N Opn/N Opn

16

166182

21

4152J Bulb, Light

22
24 4799J Cable, Battery, 6 Gauge, Red, 11*

146147 Cable, Battery, 6 Gauge, Red, W/16 Wire

25

166180 Fuse, 15 Amp

26

73510400

27

4207J

28

160784

29

163968

30

140403 Key, Ignition

33

170219 Harness, Ignition

40

71110408

41
42 131563 Cover, Terminal, Red

145673 Solenoid

43

121433X Ammeter Rectangular

45

52 141940 Protection Wire Loop

109748X Relay Asm,

81

Case, Battery Mech Hinge

Harness, Light Socket (Includes 4152J)

Nut Keps Hex1/4-20 Unc
Cable, Ground, 6 Gauge, Black, 12*
Switch, Plunger Normal Op Olive
Switch, Ignition

Bolt, Hex Head, Fin. 1/4-20 x 1/2

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

33

TRACTOR - - MODEL NUMBER 917.271061

CHASSIS AND ENCLOSURES

34

TRACTOR - - MODEL NUMBER 917.271061

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 169830

169061

2

17060612

3

155272 Bumper Hood/Dash

5

168337X013 Dash

9

STD533710 Boll, Carriage 3/8-16 x 1

10

155927

11
12 145660
13 172107X010
17 144983X558

126938X Bumper Hood

18

19131312

25

STD541437 Nut

26
28 156725X558
29 155217X599 Lens, Grille
30 164918X558 Fend/Ftrest Pnt STLT

139976 Bracket, Fender Support

31
37 17490508

169834

38

51 73800400
52 19091416
53 145201
54 161464

145202

55
57 STD522507 Bolt, Fin Hex 1/4-20 UNC x .75

150127 Duct Air Engine P/L LT

58
60 72140606
64 154798
74 73680600

142 165867 Plate Reinforcement STLT

143 154966
144 154207

145 156524
206 170165
207 17670508
208 17670608 Screw Thdrol 3/8-16 x 1/2
212 165919

- - 5479J

Chassis Stamping
Drawbar
Screw 3/8-16x3/4

Panel, Dash, L.H.

Clip Tinnerman Grille P/L

Panel. Dash, R.H.
Hood Assembly

Washer 13/32 x 13/16 x 12 Gauge

Grille Lens Asm

Screw Thdrol 5/16-18 x 1/2 Tyt
Bracket Asm. Pivot Mower Rear
Nut Lock w/lnsert 1/4-20 UNC
Washer 9/32 x 7/8 x 16 Ga.
Bracket Grille Pickotf LH
Screw Hex Wshd 8-18x7/8
Bracket Grille Pickoff RH

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT

NutCrownlock3/8-16UNC

Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
RJod Pivot Chassis/Hood
Bolt Shoulder 5/16-18 TT
Screw Thdrol 5/16-18 x 1/2 TYTT

Insert Lens Reflective

Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271061

-L-^'

.'1 M . "L-ÍÍ

X y ■ -ÍÍ'

4i * * ^Sv'

36

GROUND DRIVE

TRACTOR--MODEL NUMBER917.271061

KEY PART
NO. NO.

1

..............

8 165866

10 STD561210
14 10040400
15 74490544
16 STD541431

19 STD541437
21 130564
22 169498
24 73350600
25 106888X
26 STD551037
27 STD561210

28 145204

29 71673
30 169592
32 74760512
34 1 55071

35 120183X

36 19211616

37 1572H

38 131494

39 72110622

40 4470J

41 165838

42 19131312

47 127783

48 154407

49 123205X

50 STD523715
51 STD541437
52 STD541431
53 10571 OX
55 105709X
56 STD523712
57 140294
59 169691
61 17060612
62 8883R
63 140186
64 71170764

DESCRIPTION

Transaxle {See Breakdown)

Hydro Gr314-0510

Rod Shift Fender Adjust

Pin Cotter 1/8 X 1 CAD
Washer Lock Hvy Helical
Bolt Hex FLGHD 5/16-18 x Gr 5

Nut Lock Hex W/lns. 5/16-18 Unc

Nut Lock Hex W/Wsh 3/8-16 Unc

Knob, Deluxe 1/2-13

Rod. Brake Hydro

Nut, Hex Jam 3/8-16 Unc

Spring, Brake Rod

Washer

Pin Cotter 1/8 X 3/4 CAD.

Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal

Bearing, Nylon
Washer

Pin, Roll

Pulley, Idler, Flat

Bolt

Spacer, Split

Keeper, Belt Idler
Washer 13/32 x 13/16 x 12 Ga

Pulley, Idler, V-Groove
Bellcrank, Clutch
Retainer, Belt

Bolt

NutCrownlock 3/8-16 UNC

Nut, Crownlock 5/16-18 Unc

Link, Clutch

Spring, Return, Clutch

Bolt Hex 3/8-16x1-1/4
V-Belt

Keeper, Center Span

Screw. 3/8-16x3/4

Cover, Pedal

Pulley, Engine

Bolt Hex 7/16-20 X 4 Gr. 5

KEY PART
NO. NO.

65

STD551143

154778

66

134683

70

71

169183
19132012

72

169182

73
74

169496
121749X

75

STD581075

76
77

123583X

78

121748X

81

165596

165711

82

19171216

83

169594

84

164890X428

89

124346X

90

170201

95

4497H

96

116 72110610
150 165850
151 19133210
156 166002
158 165589
159 165494
161 72140406
162 73680400
163 74780416
164 19091010
165 165623
166 166880
168 165492
169 165580
197 169613

198 169593

199 169612
200 72140508
202 72110612

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Washer
Keeper Belt Engine Hydro
Keeper Belt Engine
Strap Torque Lh Hydro
Washer 13/32 x 1-1/4 x 12 Ga
Strap Torque Rh Hydro
Spacer, Split
Washer 25/32 x 1-1/4 x 16 Ga

E-Ring

Key, Square
Washer 25/32 x 1-5/8 x 16 Ga
Shaft Asm Cross Tapered

Spring Torsion
Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Control Bypass Hydro 20" Tires

Retainer Spring 1" Zinc/Cad
Bolt Rdhd Sqneck 3/8-16 x 1.25
Bushing Bellcrank Grd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/16ID x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
NutCrownlock 1/4-20 Unc
Boll Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 X .281 x lOGa
Bracket Pivot Lever
Screw 5/16-18 X 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening
Nyliner Snap-In 5/8"ID
Washer Nyl 7/8 ID x .105" Hyd
Bolt Shoulder5/16-18UNC
Bolt Rdhd Sgnk 5/16-18UNC x 1
Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5

37

STEERING ASSEMBLY

------

TRACTOR--MODEL NUMBER 917.271061

-

38

TRACTOR - - MODEL NUMBER 917.271061

STEERING ASSEMBLY

KEY PART
NO.

1

2 154427 Axle Assembly STMP Dropped STL

3 169840 Spindle Assembly, L.H.

4 169839

5
6 121748X Washer 25/32 x 1-5/8 x 16 Gauge
7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge
8

9
10 169832
11 STD551137
13 136518
15 145212 Nut, Hexfiange Lock
17 156546 Shaft Assembly, Steering

18 57079
19 160395
22
23 165851
25
26 126847X Bushing, Link, Drag
27
28

29 17060612 Screw 3/8-16x3/4

30 STD561210

32 130465

36 155099

37 152927 Screw

38 139769

39

40

41

42

43 121749X Washer 25/32 x 1-1/4 x 16 Gauge

44 153720 Extension Shaft Steering LR.LT

46 121232X Cap, Spindle

47 6855M Fitting, Grease

51 STD541431 Nut Lock Hex w/lns. 5/16-18 UNC

54 74780520

62 167902 Kit Steering Asm Service

63

65 160367 Spacer Brace Axle
66 154404 Bearing Arm Pittman
67
68
79
80

82 169835

85 133835 Fastner Christmas Tree

NO. DESCRIPTION

139768

6266H

12000029 Ring, Klip

3366R Bearing, Steering Column

165857 Screw Hex Wshhd Torx

154406 Bracket, Steering

136874 Gear, Sector
19131416 Washer 13/32 x 7/8 x 16 Gauge

19133812 Washer 13/32 x 2-3/8 x 12 Gauge
STD541537 Nut Lock Center 3/8-24 UNF

100711L Adaptor, Steering Wheel
145054X428

STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

72140618

169827
19132012 Washer 13/32 x 1-1/4 x 12 Ga

74950612 Bolt Hex Nylon 3/8-16 X 3/4

Steering Wheel

Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened

Draglink
Washer, Lock
Spacer Brg Axle Front

Washer, Thrust .515 x .750 x .033
Support, Shaft

Pittman Shaft Assembly

Pin
Rod, Tie
Bushing, Steering

Insert, Steering Wheel

Boot, Steering Shaft

Bolt Fin Hex 5/16-18 UNC X 1-1/4

Bolt Rdhd Sqnk 3/8-16 x 2-1/4
Axle, Brace

Bracket Susp Chassis Front

NOTE: AH component dimensions given in U.S. inches

1 inch = 25.4 mm

39

ENGINE

TRACTOR - - MODEL NUMBER 917.271061

40

ENGINE

TRACTOR - - MODEL NUMBER 917.271061

KEY PART

NO. NO.

162156

1

17720410

2

3

..........

4 159420
13 12-041-03
14 13280328
15 13200300
16 STD551237

23 169837
29 137180
31 109202X

32 158990
33 123487X
37 137040
38

..................

40 124028X

44 17490412
45 17000612
46 19091416
77 19101216
80 74760508
81 73510400

101 M73030800
105 17120616

DESCRIPTION

Control, Throttle
Screw, Hex Head, Thread Cutting 1/4-20 x 5/ 8

Engine, (See Breakdown) Kohler Model No. CV15.5S-41596
Muffler
Gasket Kohler
Nipple, Pipe 3/8 NPT x 3-1/2
Elbow, Standard 90®, 3/8-18 NPT
Washer
Shield Brn/Dbr Guard
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Sears, Vented
Clamp, Hose

Line, Fuel
Plug, Oil Drain (See Engine Breakdown)
Bushing, Snap, Fuel Line
Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
Screw Hex Wsh Thdr 3/8-16x3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Uncx 1/2
Nul Keps Hex 1/4-20Unc
Nut Flan-ge M8-1.25 Non-Lk Zinc
Screw 3/8-16 X 1

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271061

KEY PART
NO. NO. DESCRIPTION

1 140123 Seat

2 140551 Bracket, Pivot, Seat 14 72050412
3 71110616 Bolt
4 19131610
5 145006 Clip, Push-In Hinged
6 STD541437 Nut
7

124181X

8 17000616

19131614

9

10

155925

11

166369

12 121246X

Washer 13/32 x 1 x 10 Gauge 16 121250X

Spring, Seat 22 STD541431
Screw/ 3/8-16 X 1-1/2
Washer 13/32 x 1 x 14 Gauge 25 127018X

Pan, Seat Emboss QCK Conn.
Knob Seat
Bracket, Switch Mounting

KEY PART
NO. NO.

13 121248X Bushing, Snap

15 134300

17 123Э76Х
21 171852

24 19171912

NOTE: All comoonent dimensions aiven in U.S. inches

42

DESCRIPTION

Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Split .28 X .88
Spring
Locknut, Flange 1/4 Grade 5
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt, Shoulder 5/16-18 x .62

1 inch s 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER 917.271061

KEY PART NO. NO.

1 156811 Decal, Oper. instr.
3 171698
4 171699 Decal, Hood, L.H.
5 171763 Decal Hood Replacement
6 133644 Decal, CustomerMaintenance
8 166887 Decal, Deck EZ3

9 163204 Decal, Fender, Craftsman
10 156439 Decal, Fender Danger
12 146046 Decal, V-Belt Drive Schematic
13 163261 Decal, Dash Pnl

DESCRIPTION

Decal, Hood, R.H. 16

WHEELS & TIRES

KEY PART

NO. NO. DESCRIPTION

14

160396
138047

20

149516 Decal, Battery Dngr/Psn Eng

21

163205 Decal, Fender Auto Sears

• -

138311

- -

165800X428

- -

165799X428

- -

169210 Decal By Pass LT Hydro

- -

173649

• -

173650

Decal, V-Belt Schematic
Decal, Battery Diehard

Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT

Owner's Manual, English
Owner's Manual, Spanish

KEY PART
NO. NO.

59192
65139
106222X

4 59904

5 106732X427
6 278H
7 9040H
8 106108X427

9 122082X

10 7152J

11 104757X

- - 144334

DESCRIPTION

Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only)

Rim, Front
Fitting, Grease {Front Wheel Only)
Bearing, Flange (Front Wheel Only)
Rim, Rear

'Tire, Rear

Tube, RearTire

(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire 10 oz.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271061

44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271061

KEY PART
NO. NO.

1

159460
2 159471
3

105767X
4

12000002 E-Ring
5

19211621
6 120183X
7

125631X
8 122365X

11

139865

12

139866

13

STD624008

15

173288

16 73350800
17 130171
18

73800800

19 139868
20 163552
31 140302
32

73540600

DESCRIPTION

Lift Lever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove

Washer 21/32 x 1 x 21 Gauge
Bearing, Nylon

Grip, Handle, Fluted
Button, Plunger, Red
Link, Lift, L.H.
Link, Lift. R.H.
Retainer Spring
Link, Front
Nut, Hex. Jam 1/2-13 UNC
Trunnion
Locknut, Hex. with Washer Insert 1/2-13 UNC
Arm, Suspension, Rear
Retainer Spring
Bearing. Pvt, Lift Spherical
Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U S, inches

1 inch = 25.4 mm

45

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271061

67

46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271061

KEY PART

NO. NO.

1 165892

STD533107 Bolt

2

138017

3
4

165460

STD624008

5
6 130832

850857

8

STD551137

9

140296

10
11 134149

129895

12

137645

13

128774

14

110485X

15
16 140329
18 72140505

132827

19
20 159770
21 STD541431
22 134753

131267

23

105304X

24

123713X

25

110452X

26

130968X428

27
28 19111016
29 131491

157722

30
31 129963

153535 Pulley, Mandrel

32
33 137266

34 STD533717 Bolt

133835

35

131494

36
37 STD551037 Washer 13/32 x 13/16 x 16 Ga
40 STD541437
44 140088
45 STD624003
46 137729

133944

48

155066 Roller Assembly, Cam Follower

49
50 131340
51 STD541410

139888

52
53 131845 Arm Assembly, Pad, Brake

133943

54
55 155046 Arm, Idler

165723

56

141043

59

DESCRIPTION

Mower Deck Assembly, 42" 67 149846 Knob Custom Oval

Bracket Assembly,Sway Bar, Fr 101 136420

Bracket Sway Bar 38/42” Deck 102 71161010
RetainerSpring

Arm, Suspension, Rear

Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793
Washer, Lock 106 2029J
Washer, Hardened
Blade, Mulching 112 155198

Bearing, Ball
Shaft Assembly, Mandrel,

Vented (Includes Key Number 12) 116 72110504

Housing, Mandrel, Vented

Bearing, Ball, Mandrel
Stripper, Vented Mower Deck 118 73930600
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex

Nut Crownlock 5/16-18 UNC 129 19131312
Stiffener Bracket 130 STD523710
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector

Nut, Push
Shield, Deflector

Washer 11/32 x 5/8 x 16 Ga.

Rod, Hinge
Screw Thdrol Washer Head
Washer, Spacer 149 165898

Nut,Toplock, Flanged 151 169670

Fastner, Christmas Tree 153 169674
Pulley, idler, Flat 154 169675

Nut Crownlock 3/8-16 UNC
Guard, Mandrel, L.H.

Retainer
Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Bolt, Shoulder #10-24 Gr. 5
Locknut

Bolt, Shoulder 5/16-18 UNC

Washer, Hardened

Spacer, Retainer
Guard, TUV Idler

KEY PART
NO. NO.

68 144959

103 19061216
104 STD551110

111 155197

113 17060512
114 STD541431 Nut, Hex, Keps 5/16-18 UNC

116 4898H Bolt, Shoulder
117 165746

119 STD551037 Washer 3/8x7/8x14 Gauge
121 143723 Bracket
128 153390

131 STD533710
142 165890
143 157109
144 158634

145 165888
146 165891
147 131335
148 169022

150 19091216

152 169676

155 169671

156 169672
157 169669
158 17720410
159 72140614 Bolt Rdhd Sqn

-- 130794

- - 169583

NOTE: All component dimensions given in U.S.inches

1 inch =

DESCRIPTION

V-Belt
Mulcher Cover

Screw
Washer #10
Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw 5/16-18x3/4

Bolt, Carriage 5/16 UNC x 1/2

Wheel, Gauge
Nut, Centerlock 3/8-16

Washer Felt
Washer 13/32 x 13/16 x12 Ga.

Bolt, Fin Hex 3/8-16 UNC x1 Gr. 5
Bolt, Rdhd Sqnk 3/8-16UNCx 1
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42 In
Washer Flat 3/8" Type B

Spring Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x5/8

3/8-16 UNC X 1-3/4

Mandrel Assembly (Includes Key

Numbers 8-10,12-15,31 and 32)

Mower Deck, Complete (Standard

Deck, Order Separately Mulcher

Plate and Gauge Wheel

Components, Key Nos. 101-106

■ and111-121)

25.4 mm

47

TRACTOR - - MODEL NUMBER 917.271061

HYDRO GEAR TRANSAXLE > - MODEL NUMBER 314-0510

48

TRACTOR - - MODEL NUMBER 917.271061

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART
NO. NO.

1

170351
2 170352
3 170353
4 170354
5 169898
6 170355
7 170356

8 170357

9 170358
10 170359
11

170360

12

169870

13

170361

14

169869

16

170362

17

170363
170364 Arm, Control

18

19 150771

23 170365

24

170366

27

170367

28

170368
29 170369
30 170370

31 170371

32 170389

33 142991

34

170390

35 170391 Shaft. Axle .75 X 11.39 (Key, 85 170426

36

170392

37

150792 Miter Gear (Splined) 90 170430

38 150793
39 150809
40 170393 Ring, Spiral Retaining 108 170433

170394

41

42

170395 Magnet, Ring
43 170396
44 150797 Hydro Mtg Screw 3/8-24 X 2.5

170397 Filter

45
46 170398 Base, Filter
47 170999
48 170400

49 170401

170202

50
51 170403

52 170404

53 170405
54 170406

142977

55

142978

56
57 150798

170407

58

DESCRIPTION

Main Housing, Assembly
Side Housing, Assembly

Center Section, Assembly

Swashplate.Trunion Machined
Block - Assembly
Sealant 10.5 Oz
Hex Flange Screw 1/4-20 X 1.25

Stud, 5/16-24 Hex Double End
Shaft, Input
Ring-Retaining
Spacer
Ring-Retaining

Seal, Lip .67X 1.58 X.276

Ball Brg 17mm Id X 40mm Od

XI 2mm
Hex Flange Head Screw
5/16-24X0.75
Lip Seat18X32X7

Bearing, 30x52x13 Thrust
Check Plug Assembly, Washer
Shaft, Motor

Gear - Pinion, 13t
10t/48t Gear
Gear, lOt Jackshaft
60t Bull Gear

Sleeve Bearing .75 X 1.575 X

.625
SleeveBearing(Outboard)
.75x1.750X.625

Washer, 3/4 Id X 1-1/2 Od X

.13Thk

Lip Seal Axle Seal

R.H.} 86 170427

Shaft, Axle .75 X 16.99 (Key,

L.H.) 88 170429

Miter Gear 15t (0.5 Id)
Shaft 107 170432

Pin, Jackshaft

Spring, Bypass

Long

Actuator, Bypass

Rod, Bypass Actuator

Arm, Bypass

Retaining Ring .250 External Insert)

Seal, Lip .741 X .250 X .250 122 170442 Washer, Belleville

Tc

Flat Washer, 5/8 Id X 1.0 Od

X .05 Thk

Retaining Ring 125 170445

Bearing, Center Block
Spring - Helical Compression 127 170447 Seal - O-Ring Kit

Washer

20w-500ii 900 166768
Brake Yoke

KEY PART

NO. NO.

59 170408

60 142883

61 142881
62 142887
63 170410

64 142892

65 170411
66 170412
67 170413 Sq. Hd. Bolt 5/16-24-Ribbed
68 170414 Arm, Brake
69 170415
70 170416
71 170417

72 170418

73 142884

74 170419
75 170420

76 170421
77 170422

78 142969
79 142980
80 150778

81 170423
82 170424 Clip, Washer.316x1.50x.1046

83 161162
84 170425 Fitting, 5/16 Sae 5/32 Tube

87 170424

93 170431

109 170434
111 170435
112 170436
113 170437

116 170438

119 170439

120 170440 Pulley

121 170441

123 170443
124 170444

126 170446

128 173165

NOTE: All component dimensions given in U.S. inches

DESCRIPTION

Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/Patch,

SpecialFlange

Bolt, 1/4-20 X 1 W/Patch

Spacer
Spring, Brake Arm Bias

Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4

Compression Spring Brake Anti­Drag

Washer, Ht .5 I.D. X 1 O.D. X

.032

Flat - Washer 11/32 I.D. X 7/8

O.D

Oil Seal .625 X 1.0X.25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5/16-24Unjf

(Nylon Insert)

Wedge, Friction Pack

(Plated)

Pin, Standard Headless

Hose, Expansion Tank
Expansion Tank
Cap - Poppet Valve

Bolt. Self Tapping 10-32 X 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Deflector

Washer.Motor Shaft .71 idx

1.15odx.030thk
Plug, Sae #6
0-Ring .07 X .301 I.D.

Shield, Vent
Bracket, Support Expansion

Tank
Silicon Sponge
Fan, 7 In.

Hex Lock Nut 1/2-20 (Nylon

Belt Keeper

CenterSection-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Assembly

Kit, Expansion Tank

Transaxle Complete ■

1 inch = 25.4 mm

40

TRACTOR - MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

AIR INTAKE

8

----

BLOWER HOUSING AND BAFFLES |

-1

9

ENGINE CONTROLS

CRANKSHAFT

EXHAUST

•2

3

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50

TRACTOR - - MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

AIR INTAKE

KEY PART

NO. NO.

1 12-743-05-

2

25-341-02

3

12-096-24'

4

12-083-08

5

12-100-01-

6

X-25-63-S

7

12-083-05

12-313-04

8

12-094-12

9

10 12-072-05

DESCRIPTION

S Kit, Air Cleaner (Includes

Key Numbers 2 thru 12)

S Knob, Air Cleaner Cover
S Cover, Air Cleaner

S Precleaner Element
S Wing Nut

Washer, Plain 1/4

S Element, Air Cleaner

(Includes #7)

S Grommet
S Base, Air Cleaner

(Includes Key Numbers 9
and 10)

S Stud, Mounting Plate M6

1.0 X 66

11 12-086-01

12 12-041-02

-S Screw, #10 Hi-Lo Thread

Forming (2)

-S Gasket, Air Cleaner

NOT ILLUSTRATED

- - 12-113-53-S Decal. Air Cleaner

CRANKSHAFT

ENGINE CONTROLS
KEY PART

NO. NO.

1 12-079-07-S Linkage, Choke

2 12-237-01-S Clamp. Cable

3 M-0664020-S Screw, Locked Socket

4 M-0545016-S Screw, Hex Flange

5 12-536-09-S Control, Speed Assembly

6 M-0443020-S Screw, Pan Head

7 SM-0443025-SScrew, Pan Head

x

8 12-089-11-S Spring, Choke Adjust (2)

9 12-089-23-S Spring, Choke Return
10 12-089-24-S Spring, Governor
11 M-0641060-S Nut, Hex Flange M6 x 1.0

12 SM-0642025-SScrew, Hex Flange

1 3 12-090-05-S Lever, Governor
14 25-158-11-S Bushing, Throttle Linkage

15 12-079-01-S Linkage, Throttle

16 25-158-08-S Bushing, Linkage

DESCRIPTION

M6 X 1.0 x 20 (2)

M5 x .8 X 16

(Includes Key Numbers 6
through 9)

M4 X 0.7 x 20

M4 X 0.7 X 25

M6 x 1.0 x 25

Retaining

KEY PART

NO. NO.

1 12-014-37-S Crankshaft

2 12-139-01-S Plug. Cup

DESCRIPTION

BLOWER HOUSING AND BAFFLES
KEY PART

NO. NO.

1 M-0545010-S Screw, Hex Flange

2 24-468-10-S Washer, Plain 1/4
3 12-146-07-S Plate, Blower Housing
4 M-0645020-S Screw, Hex Flange

6 24-096-05-S Cover, Pinion
7 12-027-32-S Housing, Blower
9 12-141-01-S Ring, Retainer (2)

8 12-096-28-S Cover
10 25-154-02-S Clip, Mounting (3)
11 M-0545020-S Screw, Hex Flange

12 12-063-05-S Baffle, Intake Side
13 M-0645016-S Screw, Hex Flange

14 12'063-08-S Baffle. Cylinder Head
15 12-063-01 -S Baffle, Cylinder

DESCRIPTION

M5 X 0.8 X 10 (8)

M6 X 1.0 X 20

M5 X .8 X 20 (3)

M6x I.Ox 16 (2)

EXHAUST
KEY PART

NO. NO.

1 M-0829033-S Stud, M8 x 1.25 x 33 (2)

2 12-041-03-S Gasket, Exhaust Manifold

3 M-0841080-S Nut, Hex Flange

4 12-126-11-S Bracket, Muffler
5 12-445-06-S Strap, Lifting
6 M-0645025-S Screw, Hex Flange

DESCRIPTION

M8 X 1.25 (2)

M6 X 1.0 X 25 (2)

NOT ILLUSTRATED
KEY PART

NO, NO,

12-522-18 Short Block
12-755-59-S Gasket Set

RPM Settings:

RPM Settings:

DESCRIPTION

Low Speed: 1500-2000
High Speed: 3200-3400

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

NOT ILLUSTRATED

- - 12-113-64-S Decal, Horsepower

61

TRACTOR - - MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

52

TRACTOR -' MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

FUEL SYSTEM
KEY PART

NO. NO.

M-641060-

1

DESCRIPTION

S Nut, Hex. Flange

M6X1.0 (2)

2

X-22'11-S

3

M-629116-

12-853-94

4

5

12-041-02
12-053-94

6

7

12-041-01
12-265-04

8

9

X-426-9-S

25-353-10

10

25-050-02

11

47-154-01

12

13

12-757-02

14

12-757-33

15 12-041 -06-S Gasket, bow! retainer screw

NOT ILLUSTRATED

-- 12-041-01-S Gasket, Carburetor

-- 12-757-03-S Kit, Carburetor Repair

-- 12-518-37-S Lead, Red( 37", 20 Gauge,

- - M-561010-S Screw, Thread Forming

-- 24-452-20-S Terminal

-- 12-454-03-S Tie, Cable

Washer, Lock

S Stud (NRP) (2)

S Kit, carburetor {Includes 5

7 Qty. 1 & 25 452 20
Terminal)

S Gasket, air cleaner
S Carburetor assembly (For

information only not available
separately) (Includes 13-15, &

12 75703-3 kit, carburetor
repait

-S Gasket, Carburetor

-S Deflector, heat

Clamp, hose (2)

-S Line, fuel 9”

-S Filter, Fuel

-SClip, Cable

-SKit, Float

-S Kit, solenoid repair (Includes

15, 12 454 03-S Tie wire, &

25-452 20-S Terminal

Uninsulated Socket and
Insulated Socket Terminal)

M5 X -.8 X 10

CYLINDER HEAD, VALVE AND BREATHER

KEY PART NO. NO.

1

12-351-01-S Lifter, Valve (2)
12-755-60-S Kit, Cylinder Head

2

12-411-01-S Rod, Push (2)

3

4

12-041-10-S Gasket, Cylinder Head
12-017-01-S Valve, Intake, Standard Size

5

12-017-02-S Valve,
12-016-01-S Valve,
12-016-02-S Valve,
12-146-13-S Plate,

7

12-468-05-S Washer, Plain 13/32

8

12-112-13-S Spacer, Head Bolt Exhaust

9

10

12-089-01-S Spring, Valve (2)

11

12

12-173-01-S Cap, Valve Spring (2)
12-755-03-SKit, Retainer (2)

13
14

X-426-9-S Clamp, Hose (2)
12-326-03-S Hose, Breather

15

16

M-0645020-S Screw, Hex Flange

12-096-07-S Cover, Valve witn Nipple

17
18

235011-S Retainer, Spring

19

24-032-05-S Seal, Valve Stem
M-0640034-S Screw, Hex Flange

20

21

24-194-01-S Pivot, Rocker Arm (2)
24-186-03-S Ann, Rocker (2)

22

M-0545010-S Screw, Hex Flange

23

24

12-018-01-S Retainer, Breather Reed
12-402-02-S Reed, Breather

25

12-318-09-S Head, Cylinder

26

X-75-23-S Plug, Pipe, Allen Head 1/8

27

DESCRIPTION

Intake, .25" Oversize

Exhaust, Standard

Exhaust, .25" Oversize

Guide

Port

12-086-15-S Screw, Hex Flange

MIO X 1.5 X 81 (5)

M6 X 1.0 X 20 (5)

M6 X 1 X 34 (2)

M5 X 0.8 X 10

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

IGNITION I ELECTRICAL |

a

CRANKCASE STARTING SYSTEM

OIL PAN / LUBRICATION

1—

3 -

0

%

X

2 —

54

TRACTOR - - MODEL NUMBER 917.271061

KOHLER ENGINE-MODEL NUMBER CV15.5S, TYPE NUMBER 41596

IGNITION / ELECTRICAL CRANKCASE

KEY PART NO. NO.

1 12-086-14-S Screw, Hex Flange

2 12-468-03-S Washer, Plain 3/8
3 24-162-03-S Screen, Grass
4 25-084-47-S Bolt, shoulder (4)

5 12-157-03-S Spacer, Fan (4)

6 X-42-15-S Key
7 12-025-37-S Flywheel Assembly

8 12-155-09-S Connector
9 M-0548025-S Screw, Hex Cap

10 M-0545010-S Screw, Hex Flange

11 12-085-10-S Stator

12 12-132-02-S Spark Plug
13 X-728-1-S Clip, Cable
14 12-584-04-S Module ignition

15 M-0545020-S Screw, Hex Flange

DESCRIPTION

M10 X 1.5 X 46

M5 X 0.8 X 25 (2)

M5 xO.8 X 10 (2)

M5 x 0.8 X 20 (2)

NOT ILLUSTRATED

-- 12-518-35-S Lead, White, Ground To Kill

- - 12-454-03-S Tie wire

(36", 18 Gauge, Fully
insulated Push-on Tab and
Uninsulated Push-on Tab
Teiminals)

OIL PAN / LUBRICATION

KEY PART NO. NO.

1

12-038-01-

25-755-13

3

12-153-03

4

12-153-02

5

12-123-04

6

M-645025-

7

12-153-01

8

25-162-07

9

12-096-03

10

M-545016-

11

12-050-01

12

25-462-09-

13

X-75-10-S

14

12-393-01

15

12-153-06

16

12-096-34

17

M-545016-

18

12-032-03

19

24-086-16

20

24-086-17

21

12-199-56

DESCRIPTION

S Dipstick Assembly

(Includes Key Numbers 2
and 3)

S Kit, Oil Fill Cap (Includes

Key #3)

SO-Hing, Dipstick
S 0-Ring, Upper Oil Fill Tube
STube, Oil Fill

S Screw, Hex Flange

M6 X 1.0 X 25

SO-Ring, Lower Oil Fill Tube
S Screen, Oil Pick-up
S Cover, Oil Pick-up Screen

S Screw, Hex Flange

M5 X 0.8 X 16

S Oil, Filter
S Valve Oil Pressure Relief

Plug, square hd solid 3/8”

S Oil Pump Assembly

S O-Ring, Oil pump Cover
S Cover, Oil Pump

S Screw, Hex Flange

M5 X 0.8 X 16 (3)

■S(P.T.O. End)

-S Screw, Hex. Flange

M8 X 1.25 X 45 (11)

-S Screw, Hex. Flange
M8 X 1.25 X 45

S Pan, Oil Assembly

(Includes 12, 14-17)

KEY PART NO. NO. DESCRIPTION

1

12-032-03-SSeal, Crankshaft

2

12-522-18-S Block, Cylinder (Use Short

3

12-445-02-S Strap, Lifting

4

M-0839025-S Screw, Hex Flange

5

12-380-03-S Dowel, Locating (4)

6

12-755-49-S Kit, Camshaft (includes

7

12-089-18-S Spring, Actuating

8

12-422-08-SShim, Camshaft, Blue
12-422-09-SShim, Camshaft, Red (A.R.)
12-422-10-S Shim, Camshaft, Yellow (A.R.)
12-422-11-S Shim, Camshaft, Green (A.R.)
12-422-12-S Shim, Camshaft, Grey (A.R.)
12-422-13-S Shim, Camshaft, Black (A.R.)
12-422-07-SShim, Camshaft, White (A.R.)

9

12-144-27-S Shaft, Balance

12-874-07-S Piston w/Ring Set Standard

10

12-874-08-S Piston w/Ring Set .25“

12-874-09-S Piston w/Ring Set .50"

11

12-018-02-S Retainer, Piston Pin (2)
12-108-07-S Ring Set, Standard

12

12-108-08-S Ring Set .25" Oversize
12-108-09-S Ring Set .50" Oversize
12-067-05-S Connecting Rod, Standard

13

12-067-06-S Connecting Rod .25" Oversize
12-380-01-S Pin, Governor Regulating

14

12-043-05-S Gear, Governor Assembly

15

M-0631005-S Washer, Plain, 6mm

16
17

12-144-02-S Shaft, Governor Gear

52-139-09-SPIug, Cup

18

12-755-64-S Kit. Shaft, Governor Cross,

19

20

12-144-24-SShaft, Governor Cross

21

X-25-102-S Washer, Plain 1/4

22

12-032-01-S Seal, Governor Cross Shaft
SM-0631015-SWasher, Plain, 6mm

23

12-154-05-S Clip, Hitch Pin

24

STARTING SYSTEM

KEY PART NO. NO.

1 M-0839070-S Screw, Hex Flange

2 25-098-03-S Starter Assembly

3 12-755-54-SKit. Drive End
4 12-227-06-SCap, Drive End
5 45-170-03-S Armature
7 12-227-11-S End Cap, Commutator
8 12-086-25-S Screw, Hex Flange

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Block)

M8 X 1.25 X 25

Key #7 & 8)

Oversize

Oversize

with Clip (Includes Key #20
and 24)

DESCRIPTION

MB X 1.25 X 70 (2)

(Includes Key Numbers 3

thru 8)

1/4-20 X 4-5/8 (2)

55

56

57

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

L.VV VVVVVVVVVtVVtVVV', vvvvvvvvvvwvtvVV VVVVVVVVI,TWt

■vvvvtnvvvvvvvvvvvvvvyvvvrtvvvyv>yvmtvtHrtnvtvvvn»>tvr>vvvvvryvit.Hr>Hrvyvvvt»rtmi-tH'yyyynvvvattmytyynvvvtmnrVvyvyvyvvvvmytynvvvy>in

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME®'' Anytime, day or night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1 -800-488-1222

www.sears.com

For the replacement parts, accessories and owner’s manuals

that you need to do-it-yourself, call Sears PartsDirect®'^!

1 -800-366-PART 6 a m. - 11 p.m. CST,

(1 -800-366-7278) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon. - Sat.

Рага pedir servicio de reparación a domicilio,

у para ordenar piezas con entrega a domicilio:

1-888-SU-HOGAR®“

(1-888-784-6427)

Anytime, day or night

Au Canada pour service en français:

1-877-LE-FOYER®“

(1-877-533-6937)

> Sears, Roebuck and Co.

173649 Rev. 2 2.17.00 TR

SEARS

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