Craftsman 917271060 Owner’s Manual

Owner's Manual
£RAFTSMAN
15.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.271060
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment.
For answers to yourquestions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am- 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Product Specifications .......................... 5
Assembly .............................................. 7
Operation ............................................ 10
Service and Adjustments.................... 21
Storage ............................................... 28
Troubleshooting ................................. 29
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
Maintenance Schedule ...................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
Fortwo (2) years from the date of purchase, ifthis Craftsman Riding Equipment is
maintained, lubricatod and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship.
This Warranty does not cover:
Expendable items which become worn dudng normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman
dding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but a standard tdp charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before tuming.
Never leave a running machine
unattended. Always tum off blades, set parking brake, stop engine, and
2 remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or
drugs.
Watch for trafficwhen operating near
or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large pementage of riding mower-
related injuries, These operators should evaluate _eir ability to operate the dding mower safely enough to
protect themselves and others from esdous injury.
SLOPE OPERATION
Slopes are a major factor related to Ioes- of-control and tipover accidents, which can result in severe injuryor death. All
slopes require extra caution. If you cannot back up the slope or ifyou feel
uneasy on it, do not mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
Do not tum on slopes unless neses-
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near dropoffs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity.Never
assume that children will remain where you lest saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if
children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching
blind comers, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do
not smoke.
Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an open flame, such as a water heat-
er.
Never run e machine inside a closed
area.
3
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
stodng.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always lookdown and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine offif chil-
dren enter the area.
Before and when backing, look behind
and down for small children.
A_,Look for this symbol to point out impor-
tant safety precadtions. It means u/_u- TIONIt! BECOME AWARE!!! YOUR
SAFETY IS INVOLVED.
_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always dis- connect spark plug wire and place wire
where it cannot contact spark plug.
,_kCAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will nothave to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not tum on slopes unless neces-
sary, and then, tum slowly and gradu-
ally downhill, if possible.
_CAUTION: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. TOOheavy of a load, while on a slope, is dangerous. "liras can lose
traction with the ground and cause you to lose control of your tractor.
_WARNING: The enaine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
ANDTYPE: OILTYPE
API-SF/SG/SH):
OIL CAPACITY:
GAP: .030")
VALVE CLEARANCE: NOT ADJUSTABLE
GROUND SPEED FORWARD:5.5 (MPH): REVERSE: 2.4
I'IRE PRESSURE: FRONT: 14 PSI
.3HARGING 3AMPS BATTERY
_YSTEM: 5 AMPS HEADLIGHTS _TTERY: AMP/HR: 30
3LADE BOLT 27-35 FT. LBS.
rORQUE:
CONGRATULATIONS .on your purchsse of a Craftsman Tractor. Ithas been
designed, engineered and manufactured to give you the best possible depend- ability and performance.
Should you experience any problem you cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the =SAFETY RULES'.
1.25 GALLONS UNLEADED REGULAR
SAE 10W30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°FI
W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS CHAMPION RC12YCSPARK PLUG:
REAR: 10 PSI
MIN. CCA: 240 CASE SIZE: U1 R
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is
available on this product. Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintair ing, cedng for and using your tractor.
Follow the instructionsunder "Mainte nance" and "Storage" sections of this
owner's manual.
A WARNING: This tractor is equipped with an intemal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equippe_ with a spark arrester meeting applicable
local or state laws (if any). If a spark arrester is used, it should be maintained
in effective working order by the opera- tor.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available through your nearest Sears Authorized
Service Center/Dapartment (See
REPAIR PARTS section of this manual).
5
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 5/16-18 x 1-1/4
=_ Steedng Wheel
Adapter
(1) Hex Bolt
3/8-16 x I
(1) Large Flat Washer
(1) Locknut 5/16-10 _ (1) Lockwashar 3/8
Steedng
Extension
t
Seat
Steedng Shaft
Boot
_(1) Knob
Keys
(2) Keys
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Slope Sheet
6
(1) Shoulder
Bolt 5/16-18
Video Cassette
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9116" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife (1) 3/4" socket with
ddve ratchet
(1) Tire pressure gauge
When dght or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operafing position (seated behind the steering
wheel). TO REMOVE TRACTOR FROM
Steedng Wheel
_ Insert
_---..-3/8 Hex Bolt _---_3/8 Lock Washer
_Large Flat
_ Washer
/ ' Boot
,Tabs
CARTON
UNPACK CARTON
Remove all accessible loose parts
and parts boxes from shipping carton.
Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels fiat.
Remove mower and packing mated- als.
Check for any additional loose parts or boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower
steedng shaft. Align mounting holes
in extension and lower shafts and install 5/16 hex bolt and Iocknut.
Tighten securely.
Place tabs of steering boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steemg wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
Assemble large fiat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised postion and open battery box door.
If this battery is put into service after
month and year indicated on label (la- bel located between terminals) charge battery for minimum of one hour at 6-
10 amps. (See =BATTERY" in MAINTE- NANCE section of this manual for
charging structions.)
7
Seat
_rminal
Battery Door
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
* Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob 'securely.
Seat
Shoulder Seat Pan
Bolt
Adjustment
Knob
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
Press lift lever plunger and"raise
attachment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
* Place freewheel control in freewheel-
ing position to disengage transmission (See =TO TRANSPORT" in the Opera- tion section of this manual).
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
AWARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in frontof tractor Is
clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel tank
with gasoline.
Place freewheel control in "transmis-
sion engaged" position.
Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
Place motion control lever in neutral
(N) position.
Press lift lever plunger and raise
attachment lift lever to its highest
position.
Start the engine. After engine has started, move throttle control to idle
position.
Release parking brake.
Slowly move the motion control lever
forward and slowly ddve tractor oft skid.
Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
•Tum ignition key to "OFF" position. Continue with the instructionsthat follow.
8
INSTALL MULCHER PLATE
(If previously removed)
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove deflector shield from mower. Raise and hold
shield when attaching mulcher plate and allow it to rest on plate while in opera-
lion.
Mulchsr Plate
Shield
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installat'_n of optional grass catcher accessory. NOTE: It is not necesea_ to change
blades: The mulcher blades are de- signed for discharging and begging also.
CHECK TIRE PRESSURE The tires on your tractor were overin-
flated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cuffing performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECKOECKLEVELNESS
For best cutting results, mower housing
should be properly leveled. See 'I"O
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower bla_e drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
V' CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you re- ceive the best performance and satisfac-
tion from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
,/Battery is propedy prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
,/Be sure mower deck is properly lev-
eled side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
! Check mower and drive belts. Be sure
they are routed properly around pul- leys and inside all belt keepers.
/ Check wiring. See that all connections are still secure and wires are properly clamped.
/ Before driving tractor, be sure free- wheel control is in drive position.
While leaming how to use your tractor, pay extra attention to the following im- portant items:
/ Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe oper-
ating condition.
4' It is important to purge the transmis-
sion before operating your tractor for . the first time. Follow proper staking
and transmission purging instructions (See "TO START ENGINE" and
"PURGE TRANSMISSION" in the Op- eration section of this manual).
9
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTIONOR
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON OVERTEMP
FUEL CHOKE MOWERHEIGHT PARKINGBRAKE UNLOCKED MOWERLIFT
REVERSE FORWARD FAST SLOW
LIGHT
LOCKED
R N H
ATTACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
LOW PARKINGBRAKE
ATTACHMENT KEEP AREACLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULESSECTION)
DANGER,KEEP HANDS AND FEET AWAY
FREEWHEEL
(AutomaticModelso_y)
10
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
ThrotSe Control
ClutchlBrake
Pecl_
Freewheel Control
Ammeter
Attachment Clutch
IgrdtionSwitch
UghtSwitch
Lift
J Lever
Plunger
Attachment Lift Lever
He,hi
Adjustment
Indicator
Parking Brake Lever
Motion Control Lever
Our tractors conform to the safety standards of the American
National Standards Institute,
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachraents mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when
changing its position.
LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake
position. THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed. FREEWHEEL CONTROL -
Disengagages transmission for pushing
or slowly towing the tractor with the
engine off.
11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide visionsafsty_nask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE
Yourtractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
save the seat without first setting the
parking brake will shut off the engine.
Depress clutch/brake pedal into full =BRAKE" position and hold.
Place parking brake lever in =EN- GAGED" positionand release pres-
sure from clutch/brake pedal. Pedal should remain in =BRAKE" position.
Make sure parking brake will hold
tractor secure. Attachment Clutch Lever
Tum ignition key to =OFF"positionand
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any positionother than "OFF" will cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause =browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
=Engagecr'Position _CA.U.TI.ON: Always.,stoptractor. ,
__-_'x_/'Disengaged'_ comple[ely, as aescnoed above. Detore
"X\'_F:sJ ,_'_ P_ition leaving the operator's position; to empty
T arking TO USE THROTTLE CONTROL
control-J,,_,, \ ', /\\ _ Brake Always operate engine at full throttle.
...---_---_ ,_, \V!_/=Engaged"
Clutch/ "_ _',: __._'_::S-o_ Position
Operating engine at less than full
Brake eda ",i -" throttle reduces the battery charging
"%_ ._-.--t- MotionControl and mower performance.
/ _.___" " =Blake'"
_ _ever TO MOVE FORWARD AND
STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED _
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into kill =BRAKE" position.
Move motion control lever to neutra!
(N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de-
pressed. ENGINE o
Move throttle control to slow position.
NOTE: Failure to move throttle controlto
slow pos'dion and allowing engine to idle
before stopping may cause engine to
=backfire".
Full throttle offers the best bagging
The direction and speed of movement is
controlled by the motion control lever.
Start tractor with motion cOntrollever in
neutral (N) position.
Release parking brake and clutch/
brake pedal.
Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTFING
HEIGHT The positionof the attachment liftlever
determines the cutting height.
Grasp liftlever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured from the ground to the blade
tip with the engine not running. These heights are approximate and may vary
12
depending upon soil conditions, height
of grass and types of grass being
mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired
height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging attachment dutch control.
TO STOP MOWER BLADES - disen- gage attachment clutch control.
A CAUTION: Do not operate the
mower without either the entire grass
catcher, on mowers so equipped, or the
deflector shield in place.
Attachment
ClutchLever Attachemnt
"Engaged"" High
Position Position
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly. TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by
placing freewheel control in freewheel-
ing position. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest
position with attachment lift control.
Pull freewheel control knob out and
hold in position by inserting retainer
spring into forward hole of control rod.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropdate
means of tying hood to tractor (rope, cord, etc.).
Low
Pos_on
Position
Deflector
Shield
TO OPERAT!
_CAUTION: Do not drive up or down hills with slopes greater than 15° and do
not ddve across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral
(N) position.
TOWING CARTS AND OTHER
AI"FACHMENTS Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level
ground.
13
Unthreed and remove oH fill cap/
dipstick;wipe oil off. Reinsert the dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap onto the tube, Remove and read oil
level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should change oil for easier starting (See =OIL
VISCOSITY CHART" in the Mainte- nance section of this manual).
To change engine oil, see the Cus-
tomer Responsibilities section in this
manual.
Oil Fill Cap/
Dipstick
ADD GASOUNE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase
fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
WARNING: Expedence indicates that
aTcoholblended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids dudng storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions
for additional information. Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may
oosur.
_eCAUTION: Fillto bottom of gas tank
r neck. Do not ovedill. Wipe off any
spilled oil or fuel. Do not store, spillor use gasoline near an open flame.
TO START ENGINE When starting the engine for the firsttime
or if the engine has run out oi fuel, it will take extra cranking time to move fuel
from the tank to the engine.
Be sure freewheel control is in the
transmission engaged position.
Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
Place motion control lever in neutral
(N) position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position. NOTE: Before starting, read the warm
and cold starting procedures below.
Insert key into ignitionand turn key
clockwise to "START" positionand release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute.
Ifthe engine does not start after several attempts, move throttle control to fast position, wad a few minutes and
try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using the choke as dascdbed above.
COLD WEATHER STARTING ( 50° F and below)
When engine starts, allow engine to run with the throttle control in the
choke position untilthe engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up pedod from several seconds to several minutes, depend-
ing on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit incold weather,
the transmission should be warmed up
as follows:
Be sure the tractor is on level ground.
Place the motion control lever in
neutral. Release the paddng brake and let the clutch/brake slowly retum
14 to operating pes'_lon.
Allow one minute for transmission to warm up. This can be done dudng the
engine warm up period.
The attachments can also be used
during the engine warm-up period
after the transmission has been
warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need to be adjusted for best engine perfor-
mance. See "TO ADJUST CARBURE-
TOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
4_CA.UTIO.N: Never engage or disen-
gage Treewneel lever wn.e the engine is running.
To ensure proper operation end
performance, it is recommended that the transmission be purged before operat-
ing tractor for the first time. This proce- dure will remove any trapped air inside
the transmission which may have developed during shipping of your
tractor.
IMPORTANT" Should your transmission require removal for service or replace- ment, it should be purged after reinstal-
lation before operating the tractor.
Place tractor safely on level surface with engine off and parking brake set.
Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in
this section of manual).
Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutcW brake pedal.
Move motion control lever to full forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: Dudng this procedure there will
be no movement of drive wheels. The air is being removed from hydraulic drive
system.
Move motion control lever to neutral
(N) position. Shut- off engine and set parking brake.
Engage transmission by placing freewheel control in ddving position
(See "TO TRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage dutch/ brake pedal.
Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly move motion control lever to reverse
position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now
ready for normal operation.
15
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of
this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction making left hand tums until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried
clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the
attachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into
the grass and not be noticed. Also,the
mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this will
provide the best rscutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will not be exposed to the directsun.
For best results, adjust the mower cutting height so that the mower cuts
off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpen- dicular to the first cut path.
Change your cuffing pattem from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting
and graining of the01awn.
16
_"-_ Max 1/3"
MAINTENANCE SCHEDULE
FILLiN DATES ASYOU COMPLETE
REGULAR SERVICE
CheckBmkeOperat_n _ _
Check llm Pm_um
T Inten_ckSy_ems
T _uon C_art I/
0 c_e_ _m_ t.e_
R Ch_ck TnmsaxleCoolingCleanBattery and Tenninlds _ t_P
AdjustBladeBe_s)T_olon li/s
AdjustMotion_ Beif(s)Teflon
N _AIr_
ReplaceOil Flifer(ifaKlUipp_K0 V_I.:
NEck.ms_;neCoe_ Rm
Re_ Nr filter Pm)erC_
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to propedy maintain your
tractor. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each
season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last
longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
- _ Spindle
Zerk Zerk
•Front Wheel Whee
Bearing Bearing Ze_
Zerk
(DSAE 30 or 10w30 MOTOR OIL (_)REFER TO Maintenance "ENGINE'SECTION
IMPORTANT: Do not oil or grease the
civot points which have special nylon
eadngs. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubdcatin_ bearings. If you feel
they must be lubncated, use only a dry,
powdered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, than brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual). TIRES
Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS" Rat
section of this manual). Lock
Keep tires free of gasoline, oil, or insect control chemicals which can
harm rubber.
Avoid stumps; stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed and attachement clutch control is in
the disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest pos'ition to
allow access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with
trailing edge up towards deck as
shown. 18
IMPORTANT: To ensure proper assem- bly, center hole in blade must align with
star on mandrel assembly.
Reassemble hex bolt, lock washer and
fiat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Edge Up
Blade Center
_--- Hex Bolt
*A Grade 8 heat treated bolt can be identified
by six lines on the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not
attempt to sharpen while on the mower.
To check blade balance, you wilt need
a 5/8' diameter steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions
supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
if blade is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is balanced.
5/8" " e
Center Hole
Mandrel Assembly
Hole
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