Craftsman 917271054 Owner’s Manual

Owner's Manual

I(RRFT.TMRWJ

15.5 HP ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271 054

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

differently from previously built engines, Before you start the en-

This product has a low emission engine which operates gine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance Schedule ...................... 17

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date qf purchase, if this Craftsman Riding Equipment is

maintained, lubricated and t_ned I up according to the instructions in the owner's manual, Sears will repaii' or i'epla£_, free of charge, any parts found to be defective in

material or workman_ship....Warmnty service is available free of charge by returning your

Craftsman rid!ng eqd_pmSnt t5 yout-nearest Sears Service Center. In-home warranty service is_vallab!e" b_Jta trip Charge will apply. This warranty applies only while this product Is'jn the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

Maintenance ....................................... 17

Service and Adjustments .................... 21

Storage ............................................... 27

Troubleshooting ................................. 28

Repair Parts ........................................ 32

Paris Ordering ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in

sedous injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

II, SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability,

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity, Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other • Be alert and turn machine off if children people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

enter the area.

• Before and v_hen backing, look behind and down for small children.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

_lbLook for this symbol to point out important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION- In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION" Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor. ,_WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

_IbWARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

,_ CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY ANDTYPE:

_)ILTYPE

_,PFSF-SJ):

31L CAPACITY:

SPARK PLUG:

GAP: .040")

GROUND SPEED

MPH):

FIRE PRESSURE: FRONT: 14 PSI

.3HARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance.

1.25 GALLONS

UNLEADED

REGULAR SAE 10W30 (ABOVE

32°F) SAE 5W-30

(BELOW 32°F)

W/FILTER: 4.0 PINTS W/OFILTER: 3.5 PINTS

CHAMPION RC12YC

FORWARD:

1sT 1.2

2N° 1.5 3R° 2.4

4TM 3.5

5TM 4.8

6TM 5.3

REVERSE: 1.5

REAR: 10PSI

MIN. CCA: 240 CASE SIZE: U1 R

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

__WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless thq engine's exhaust system is equipped witl

a spark arrester meeting applicable local or state laws (if any). If a spark arrester i.,

used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

(1) Hex Bolt

3/8-16 x 1

Steering j _

Boot

(1) Lock

washer 3/8

(1) Locknut

5/16-18

_= Steering

Wheel Adapter

Seat

(1)Washer

(_ 17/32 x 1-3/16 x 12

Gauge

(1) Hex Bolt

5/16-18 x 1-1/4

1 Stterisg n

Shaft

Slope Sheet

_(1) Knob

For Future Use

Keys

(2) Keys

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts or cartons and remove,

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT; Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

1. Lift seat pan to raised position and

open battery box door.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

Terminal

Batten]

Door

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4, Push down on seat to engage

shoulder bolt in slot and pull seat towards rear of tractor.

5, Pivot seat and pan forward and

assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Bolt

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid,

TO ROLLTRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor,

TO DRIVETRACTOR OFF SKID (See Operation section for location and

function of controls) _WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear

of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest

position.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

10.Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. "Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

_:_CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

Mulcher

Plate

Shield

Latch Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur-

poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See 'q-O

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade dr

belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustmen

section of this manual.

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND

SATISFACTION FROMTHIS QUALITY

PRODUCT. PLEASE REVIEWTHE FOLLOWING

CHECKLIST: 4" All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

1/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/" Check wiring. See that all connectiom

are still secure and wires are properly clamped.

WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKINGBRAKE UNLOCKED MOWERLIFT

REVERSE FORWARD FAST SLOW

OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

LOCKED

H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke Control

Clutch/Brake Pedal

Ammeter

Attachment Clutch

Ignition Switch

Light Switch

Lift

Lever

Plunger

Attachment

Lift Lever

Height

Adjustment

Indicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. LIGHT SWITCH - Turns the headlights o=

and off. PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full "BRAKE" position and hold.

2. Place parking brake lever in "EN- GAGED" position and release

pressure from clutch/brake pedal. Pedal should remain in "BRAKE"

position. Make sure parking brake will hold tractor secure.

Attachment Clutch Lever

Position

Throttle/ lition Key

Choke

Brake

Clutch/

Brake Position

shift

"BI

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

Position

Lever

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

_cpping tractor on grass areas.

AUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

2. Move gearshift lever to desired

position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground, install gauge wheel in

appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment

hole.

Gauge Wheel

Mounting_

Locknut

Shoulder

3/8 _-JBolt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment

Clutch Lever Attachemnt "En( High

Position Position

Low Position

Position

Shield

TO OPERATE ON HILLS _,CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWINGCARTSANDOTHER

ATTACHMENTS

Taw only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the

ground and cause you to lose control of your tractor.

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the

cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in

quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting.

_ILWARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the engine

and let it run until the fuel lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel _k or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, if will take extra

cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to "DISEN- GAGED" position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute. If

the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

6. "When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several seconds to several minutes, depend- ing on the temperature.

• The attachments can also be used

during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service

and Adjustments section of this manual.

MOWINGTIPS

• Mower should be properly leveled for best mowing performance. See 'q-O

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWINGTIPS IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest

engine (blade) speed as this will

provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and graining of the lawn.

Max 1/3"

.A,NTE.A.C sc,EDu. "

FLL,"OATES

AS YOU COMPLETE ._'__/;,.'O_J"O_." _: _. _ :q, _- _,O_

REOO RSERV,CE V'OEO'TES

CheckSrakeOpeo oo

Check Tire Pressure Check Operator Presence and

T interlock Systems I#! R CheckforLcoseFasteners if 11_7 V#

Sharpen/Replace Mower Blades 11_4

T Lubrication Chart I_

0 Check Battery Level I_

R Clean Battery and Terminals I_ I_

Check Transaxle Cooling Adjust Blade Belt(s) Tension _s

Adjust Motion Ddve Belt(s) Tension V'5

Check Engine Oil Level I_ I_ Change Engine Oil I_t_,3 li_

E C'ean AirFilter _;

N Clean Air Screen

InSpect Muffler/Spark Arrester

N Replace Oil Filter (If equipped) I_1,=

Clean Engine Cooling Fins 1_2

ReplaceSpark Plug _2

Replace Air Filter Paper Cartridge Replace Fuel Filter V #

t.Ch=ngemoreoffenwhenoperatingunderaheavyloadorinhlghambienttemperatures 5 - If equipped with _djustable system 2 - Serv_e more often when operating indirty ordusty ¢onditior_ 6 - Not required if equipped wilh maintenance-free battery, 3 - IIequipped with oil filter, change oll eve_ SOhoum, 7 - Tighten front axle pivot bolt to 35 ff -Ibs. maximum. 4 - Replaco blade_ more oftenwhen mowing tn _ndy sml. Do not ove_ghlen.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to propedy maintain your tractor.

All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

@Spindle-- _indle

Zerk i_-__ Zerk

@Front Wheel

Bearing Zerk

@Engine'

(_SAE 30 or 10w30 MOTOR OIL @GENERAL PURPOSE GREASE ®REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat-

ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

Beanng Zerk

TRACTOR

Always observe safety rules when

pro'forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Trailin Star

Center

Hole

Flat .

Lock Washel Mandrel

Assembly

Hex Bolt

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

Center Hole J J

5/8" Bo_ or Pin _ .,,_'_%..

BATTERY _ __ Blade

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

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